NZ707204A - Feed pellet using tapioca residue and a manufacturing method thereof - Google Patents

Feed pellet using tapioca residue and a manufacturing method thereof Download PDF

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Publication number
NZ707204A
NZ707204A NZ707204A NZ70720415A NZ707204A NZ 707204 A NZ707204 A NZ 707204A NZ 707204 A NZ707204 A NZ 707204A NZ 70720415 A NZ70720415 A NZ 70720415A NZ 707204 A NZ707204 A NZ 707204A
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New Zealand
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weight
tapioca residue
feed pellet
tapioca
residue
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NZ707204A
Inventor
Sik Nam Moon
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Kwang Soo Kim
Sik Nam Moon
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Publication of NZ707204A publication Critical patent/NZ707204A/en

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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K10/00Animal feeding-stuffs
    • A23K10/30Animal feeding-stuffs from material of plant origin, e.g. roots, seeds or hay; from material of fungal origin, e.g. mushrooms
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K20/00Accessory food factors for animal feeding-stuffs
    • A23K20/10Organic substances
    • A23K20/142Amino acids; Derivatives thereof
    • A23K20/147Polymeric derivatives, e.g. peptides or proteins
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K20/00Accessory food factors for animal feeding-stuffs
    • A23K20/10Organic substances
    • A23K20/163Sugars; Polysaccharides
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K40/00Shaping or working-up of animal feeding-stuffs
    • A23K40/20Shaping or working-up of animal feeding-stuffs by moulding, e.g. making cakes or briquettes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P60/00Technologies relating to agriculture, livestock or agroalimentary industries
    • Y02P60/80Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
    • Y02P60/87Re-use of by-products of food processing for fodder production

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  • Life Sciences & Earth Sciences (AREA)
  • Polymers & Plastics (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Zoology (AREA)
  • Animal Husbandry (AREA)
  • Proteomics, Peptides & Aminoacids (AREA)
  • Health & Medical Sciences (AREA)
  • Biotechnology (AREA)
  • Botany (AREA)
  • Molecular Biology (AREA)
  • Mycology (AREA)
  • Physiology (AREA)
  • Fodder In General (AREA)

Abstract

The present invention relates to a feed pellet using tapioca residue and a manufacturing method thereof, and wherein the feed pellet comprises 85 to 97% by weight of tapioca residue and 3 to 15% by weight of blackstrap molasses, wherein the tapioca residue has below 20% by weight of moisture content. Above described method for manufacturing the feed pellet using tapioca residue according to the present invention has an effect on manufacturing high quality feedstuffs, i.e. a high maintenance of shape, excellent palatability and low flying dust, by mixing tapioca residue with blackstrap molasses.

Description

VIA511012NZPR 304053257 DESCRIPTION Title of Invention Feed pellet using tapioca residue and a manufacturing method thereof.
Technical Field The present invention relates to a feed pellet using tapioca residue and a manufacturing method thereof.
Background Art Usually grain powders or middlings of such as corns, beans, wheats, sorghums, barleys, oats, and the like have been used as feedstuffs for pigs, chickens, birds, cows, horses, sheep, goats, camels, dogs, cats, rabbits, turkeys, gees and the like. More specifically, ingredients of a suitable feedstuff comprise all or part of the materials containing starch, protein, fat, vitamins, minerals, antioxidants, antibiotics, and the like depending on the types and the like of the breeding animals.
Especially, the materials containing starch can maintain the growth of the breeding animals, and they are usually obtained from corns, beans, wheats, sorghums, barleys, oats, and the like, more specifically, from the middlings or powders of corns, oats, beans, wheats, and the like.
However, since foods had been running short after the World War II, and since the grains such as oats, corns, wheats, beans, and the like are too expensive to be used as feedstuffs, tapioca has been used as substitution of raw materials.
Tapioca is a vegetable starch extracted from the cassava root which is a tropical crop.
The cassava root contains 60 to 80% of starch, and it is being mashed, then the starch is being VIA511012NZPR 304053257 washed away by moisture for precipitation, thereby producing tapioca starch through drying process.
In the tropical region such as the Southeast Asia and the like, tapioca is considered as an important food source next to rice, corns, and sugar canes. Tapioca starch are superior in quality when compared with starch extracted from wheats, potatoes, and the like, and even the price of tapioca is less expensive than corns. Therefore, tapioca is getting popular since it has a merit in reducing the price of feedstuffs by replacing the grains such as corns, oats, wheats, beans, and the like with tapioca.
Accordingly, feedstuffs using grains such as corns and the like are disclosed in Korea Patent Publication No. 100081892, published on September 10, 2008, wherein corn protein concentrate is disclosed. Said corn protein concentrate of the prior art may enhance palatability; however, there is a problem with expensive corn starch price.
In addition, compositions for animal feedstuffs and a method for animal breeding using thereof are disclosed in Korea Patent Publication No. 100035444, published on April 26, 2006. Said compositions for animal feedstuffs use feedstuffs containing starch, protein, fats, and the like. Thus accumulation of fats in the animals may be suppressed, and blastoporlepsis may be promoted. However, it is disadvantageous in that the prices of bean powders, wheat middlings, corn middlings, oat powders, and the like containing generally used starch, are expensive.
Summary of Invention Technical Problem An objective of the present invention for solving the above described problems is to provide a feed pellet using tapioca residue and a manufacturing method thereof, wherein the shape of the feed pellet can be well maintained by adding blackstrap molasses after drying VIA511012NZPR 304053257 the tapioca residue where starch had been extracted, and high quality feedstuffs (i.e. a high maintenance of shape, excellent palatability and low flying dust) may be manufactured.
Solution to Problem To achieve the objective described above, in a first aspect the present invention provides a feed pellet using tapioca residue comprising 85 to 97% by weight of tapioca residue and 3 to 15% by weight of blackstrap molasses, wherein the tapioca residue comprises 11 to 13% by weight of crude fiber, 40 to 60% by weight of starch, 0.5 to 3% by weight of soil, 5 to 14% by weight of moisture, 2 to 10% by weight of crude ash, and 0.5 to % by weight of crude protein.
In one embodiment of the first aspect, the tapioca residue comprises 11 to 13% by weight of crude fiber, 53 to 55% by weight of starch, 0.5 to 3% by weight of soil, 5 to 14% by weight of moisture, 2 to 10% by weight of crude ash, and 0.5 to 5% by weight of crude protein.
In a second aspect, the present invention also provides a method for manufacturing a feed pellet using tapioca residue comprising the steps of: mixing 85 to 97% by weight of tapioca residue with 3 to 15% by weight of blackstrap molasses to prepare a mixture; and performing compression molding the mixture using a press to prepare a feed pellet, wherein the tapioca residue comprises 11 to 13% by weight of crude fiber, 40 to 60% by weight of starch, 0.5 to 3% by weight of soil, 5 to 14% by weight of moisture, 2 to 10% by weight of crude ash, and 0.5 to 5% by weight of crude protein.
In one embodiment of the second aspect, the tapioca residue comprises 11 to 13% by weight of crude fiber, 53 to 55% by weight of starch, 0.5 to 3% by weight of soil, 5 to14% by VIA511012NZPR 304053257 weight of moisture, 2 to 10% by weight of crude ash, and 0.5 to 5% by weight of crude protein.
In one embodiment of the second aspect of the present invention, the method of the present invention further comprises a drying step of the tapioca residue in order to reduce moisture content below 20% by weight.
In another embodiment of the present invention, the tapioca residue comprises 5 to 14% by weight of moisture.
In still another embodiment of the present invention, the tapioca residue comprises 11 to 13% by weight of crude fiber and 40 to 60% by weight of starch.
VIA511012NZPR 304053257 In another embodiment of the present invention, the tapioca residue comprises starch with partially removed.
Advantageous Effects of Invention The above described method for manufacturing a feed pellet using tapioca residue according to the present invention has an effect on manufacturing high quality feedstuffs owing to the enhanced binding force of the mixed feedstuffs by manufacturing a feed pellet with mixed tapioca residue with blackstrap molasses.
Furthermore, the feed pellet using tapioca residue according to the present invention not only enhance palatability, but also can solve the problem of dust generation by adding blackstrap molasses, and besides, the shapes of the feed pellet can be maintained easily.
Brief Description of Drawings Fig.1 shows a photograph of the feed pellet using tapioca residue prepared in Example Fig.2 shows a photograph of the feed pellet using tapioca residue prepared in Example Fig.3 shows a photograph of the feed pellet using tapioca residue prepared in Example Fig.4 shows a photograph of the feed pellet using tapioca residue prepared in Comparative Example 1.
VIA511012NZPR 304053257 Fig.5 shows a photograph of the feed pellet using tapioca residue prepared in Comparative Example 2.
Detailed Description of Embodiment VIA511012NZPR 304053257 The present invention relates to a feed pellet using tapioca residue and a method for manufacturing thereof.
Hereinafter, the feed pellet using tapioca residue and a method for manufacturing thereof will be described in detail as follows.
A feed pellet of the present invention may include 85 to 97% by weight of tapioca residue and 3 to 15% by weight of blackstrap molasses.
Tapioca residue known as Cassava is considered as an important food source next to rice, corns, and sugar canes in the tropical region. In addition, tapioca residue contain more minerals such as calcium, phosphorous, iron, manganese, zinc, and the like, and also more vitamins B1, B2, and niacin are contained therein compared to corns, wheats, rice and the like.
In a most preferred embodiment, the tapioca residue of the present invention can be used in amount from 85 to 97% by weight of tapioca residue. It has disadvantages in that the shape of the feed pellet may be difficult to maintain when the content of tapioca residue is less than 85% by weight or when the content of tapioca residue exceeds 97% by weight thereof.
In addition, the content of blackstrap molasses, which is a by-product of sugar, may be 3 to 15% by weight, and it combines easily with tapioca residue due to the viscosity thereof, therefore it is advantageous in that the shape of the feed pellet can be excellently maintained, and the palatability is enhanced as well due to the sugar content therein. Furthermore, a coating effect on the surface of the feed pellet can be obtained by adding blackstrap molasses, thus the shape of the feed pellet can be excellently maintained therefore the feed pellet are not easily breakable and the dust generation can be prevented as well. At this time, the shape of the pellet may not be maintained when the content of blackstrap molasses is less than 3% by VIA511012NZPR 304053257 weight by weight thereof or the content of blackstrap molasses exceeds 15% by weight by weight thereof.
Since the main usage of tapioca residue as a feedstuff for an energy source, the energy content thereof has a very significant meaning.
A typical feed pallet comprises less than 13% by weight by weight of crude fiber, more than 50% by weight of starch, less than 3.0% by weight by weight of soil, less than 14% by weight of moisture, and less than 10% by weight of crude ash, wherein hydrogen cyanides and crude protein may further be included.
Accordingly, tapioca residue according to the present invention may comprises 11 to 13% by weight of crude fiber, 40 to 60% by weight of starch, 0.5 to 3% by weight of soil, 5 to 14% by weight of moisture, 2 to 10% by weight of crude ash, and 0.5 to 5% by weight of crude protein. In addition, it is more preferable that the content of starch according to the present invention is to be 53 to 55% by weight, the moisture content is to be 9 to 10% by weight, and the content of ash is to be 3 to 5% by weight.
It is found that the feed pellet according to the present invention is suitable for high quality feedstuffs by adding components within the above suggested content range for each component.
Since the moisture content of typical tapioca residue is 60 to 70% by weight, they are easily spoiled and may be decayed within 2 to 3 days when they are not dried.
Thus, the moisture content of tapioca residue in the present invention is preferred to be less than 20% by weight, more preferably, to be 5 to 14% by weight. When the moisture content of tapioca residue are less than 5% by weight, the shape of the feed pellet may not be maintained since the moisture content is too low, while when the moisture content exceeds 14% by weight there is a problem in that they may be easily decayed due to the excessive moisture VIA511012NZPR 304053257 As previously explained, the tapioca residue of the present invention contains a lot of starch powder. Thus there has been a problem of flying starch powder causing environmental issues and the like when transporting and storing. However, since starch have been partially removed from tapioca residue according to the present invention, dust generation from the shattered feed pellet can be prevented by adding blackstrap molasses after drying tapioca residue whose starch powder had been extracted.
The feed pellet according to the present invention are advantageous in that since the binding power of the feedstuffs is enhanced by mixing tapioca residue and blackstrap molasses therefore the palletizing process is facilitated and they can be used as high quality feedstuffs as well.
A method for manufacturing feed pellet according to the present invention includes the steps of: mixing 85 to 97% by weight of tapioca residue with 3 to 15% by weight of blackstrap molasses to prepare a mixture; and performing compression molding the mixture using a press to prepare a feed pellet. In a preferred embodiment of the present invention, the tapioca residue has less than 20% by weight of moisture.
At this time, a generally known technology may be applied for the pelletizing technology which compresses the mixture in the press. For example, in the foresaid fuel pellet manufacturing step, the obtained mixture is injected into a compression mold and being pressed by the press, and then the fuel pellet are being manufactured thereby. An oil- hydraulic press may be used as said press, and the fuel pellet can be manufactured by applying pressure around 500 to 950 ton/m . Although there is no limitation in the size of the fuel pellet, for example, the average diameter of the fuel pellet may be 0.6 to 1cm and the average length thereof may be 1 to 10cm.
VIA511012NZPR 304053257 Since the moisture content of typical tapioca residue is 60 to 70% by weight, they are easily decayed therefore it is very carefully managed. In a preferred embodiment of the present invention, it may use the tapioca residue with below 20% by weight of moisture content in mixing step. Thus, the tapioca residue is optionally used after drying process.
The drying process of the present invention is to allow the finally manufactured feed pellet to obtain moisture content suitable for feedstuffs, and sufficient drying should be performed so that the moisture content of tapioca residue becomes 20% by weight. For example, the temperature of the drying process in the range of 70 to 100℃ can be used. However, this range is not limited thereto, and any temperature that can control the moisture content of tapioca residue with below 20% by weight.
In addition, the feed pellet of the present invention comprises 3 to 15% by weight of blackstrap molasses. By adding blackstrap molasses, it increases sugar content and palatability of the feed pellet. Besides, the shape of the feed pellet may be excellently maintained since blackstrap molasses acts like a binding agent in the feedstuffs, and it has an effect on reducing the dust. Hereinafter, the present invention will be described more in detail using the following exemplary embodiments, however, these are merely provided in order to help to understand the present invention, the present invention is not limited thereto. < Example 1> A mixture was prepared by mixing 95% by weight of tapioca residue and 5% by weight of blackstrap molasses. The tapioca residue with 12% by weight of moisture content was used.
After compressing the obtained mixture under 750 ton/m using oil hydraulic press, it was manufactured a feed pellet with 1x8cm (diameter x length). < Example 2> VIA511012NZPR 304053257 A feed pellet was manufactured in the same manner as in Example 1, excepting from using a mixture comprising 90% by weight of tapioca residue and 10% by weight of blackstrap molasses. < Example 3> A feed pellet was manufactured in the same manner as in Example 1, excepting from using a mixture comprising 95% by weight of tapioca residue and 5% by weight of blackstrap molasses. Each tapioca residue and blackstrap molasses was used after removing dust. <Comparative Example 1> A feed pellet was manufactured in the same manner as in Example 1, excepting from using 100% by weight of tapioca residue. <Comparative Example 2> A feed pellet was manufactured in the same manner as in Example 1, excepting from using a mixture comprising 99% by weight of tapioca residue and 1% by weight of blackstrap molasses. <Experimental Example > 1) Composition Analysis The results of composition analysis of feed pellets prepared in Examples 1 to 3 and Comparative examples 1 to 2 are shown in Table 1 below. This analysis performed by NongHyup Livestock Research Center, in Korea. As a sample, a feed pellet with 1x5cm(diameter x length) was used. In Table 1, the standard value means a range suitable for applying feedstuffs of a feed pellet. The content of “others” does not affect this usage, which is negligible.
VIA511012NZPR 304053257 【Table 1】 Comparative Comparative Standard Content(wt%) Example 1 Example 2 Example 3 Example 1 Example 2 Value.
Crude fiber 12. 7 12. 6 12. 9 16. 5 17. 7 <13. 0 Starch 54. 2 53. 27 54. 4 49. 5 48. 6 >50. 0 Soil 2. 2 2. 2 2. 3 4. 9 5. 2 <3. 0 Moisture 9. 72 9. 83 9. 85 14 13. 4 <14. 0 Crude ash 4. 10 3. 68 4. 62 8. 4 9. 8 <10. 0 Crude protein 2. 3 2. 2 2. 4 2. 6 3. 2 Others 14. 78 16. 22 13. 53 4. 1 2. 1 As shown in above Table 1, all of the feed pellets in Examples 1to 3 of the present invention conformed Standard specification as a feed pellet for feedstuffs.
However, the feed pellet without blackstrap molasses prepared in Comparative example 1, was off the standard value in crude fiber, soil, and etc. Same result was observed in the feed pellet with 1% by weight of blackstrap molasses prepared in Comparative example 2. 2) Property Analysis In order to find out the properties of the feed pellet, including the degree of breakage and fugitive dust were visually measured after disposing feed pellets with 1x5cm (diameter x length) in a box (30x20 cm), and shaking the box 30 times side to side . The results are shown in Table 2 and Figures 1 to 5 below and the numerical points in Table 2 were determined after visually inspecting the degree of breakage and the fugitive dust; 1: very severe, 2: severe, 3: fair, 4: almost none, and 5: none.
VIA511012NZPR 304053257 【Table 2】 Example 1 Example 2 Comparative Comparative Property Example 3 Example 1 Example 2 Degree of 4 5 5 1 2 breakage Fugitive dust 5 5 4 2 2 As shown in Table 2 and Figures 1 to 3, the feed pellets prepared in Example 1 to 3 had 5 to 4 point in degree of breakage, which means that the feed pellets were almost not broken. Furthermore, it was found that there is no fugitive dust for the feed pellets with blackstrap molasses in Examples 1 and 2. Also, the feed pellet prepared in Example 3, removing dust before mixing step, had almost no fugitive dust. On the contrary to this, Figure 4 showed severe breaking of the feed pellet without blackstrap molasses, having 1 point in the degree of breakage. As illustrated in Figure 5, it was found that the feed pellet with 1% by weight of blackstrap molasses has 2 point and showed severe breaking. Besides, as shown in Table 2, also the fugitive dust of feed pellets in Comparative Examples 1 and 2 were severe.
Therefore, the feed pellet using tapioca residue and a method for manufacturing thereof according to the present invention are advantageous in that the pelletizing process is facilitated, and the shape of the feed pellet can be excellently maintained by mixing tapioca residue with blackstrap molasses, so they can be used as high quality feedstuffs as well.
Especially, when the feed pellet are manufactured by mixing tapioca residue whose starch are removed with a predetermined amount of blackstrap molasses, the fugitive dust can be significantly reduced, thus it is advantageous in that environmental contamination, distaste, and the like may be reduced during transporting thereof.
VIA511012NZPR 304053257 Although the exemplary embodiments of the present invention have been described, the present invention is not limited to the above described exemplary embodiments, and it can be modified into various different forms. Those skilled in the art will appreciate that it may be implemented into another different form without changing the technical spirit or the essential features of the present invention. Therefore, it must be understood that the above described exemplary embodiments are merely illustrative examples from every aspect, and not limited thereto.
VIA511012NZPR 304053257

Claims (6)

1. A feed pellet using tapioca residue, comprising 85 to 97% by weight of tapioca residue and 3 to 15% by weight of blackstrap molasses, wherein the tapioca residue comprises 11 to 13% by weight of crude fiber, 53 to 55% by weight of starch, 0.5 to 3% by weight of soil, 5 to 14% by weight of moisture, 2 to 10% by weight of crude ash, and 0.5 to 5% by weight of crude protein.
2. The feed pellet using tapioca residue of claim 1, wherein the tapioca residue comprises 12.6 to 12. 9% by weight of crude fiber, 53.27 to 54.4% by weight of starch, 2.2 to 2.3% by weight of soil, 9.72 to 9.85% by weight of moisture, 3.68 to 4.62% by weight of crude ash, and 2.2 to 2.4% by weight of crude protein.
3. A method for manufacturing a feed pellet using tapioca residue, comprising the steps of: mixing 85 to 97% by weight of tapioca residue with 3 to 15% by weight of blackstrap molasses to prepare a mixture; and performing compression molding the mixture using a press to prepare a feed pellet, wherein the tapioca residue comprises 11 to 13% by weight of crude fiber, 53 to 55% by weight of starch, 0.5 to 3% by weight of soil, 5 to 14% by weight of moisture, 2 to 10% by weight of crude ash, and 0.5 to 5% by weight of crude protein. VIA511012NZPR 304053257
4. The method for manufacturing a feed pellet using tapioca residue of claim 3, further comprising a drying step of tapioca residue in order to reduce moisture content within 5 to 14% by weight before mixing.
5. The method for manufacturing a feed pellet using tapioca residue of claim 3, wherein the tapioca residue comprises 12.6 to 12. 9% by weight of crude fiber, 53.27 to 54.4% by weight of starch, 2.2 to 2.3% by weight of soil, 9.72 to 9.85% by weight of moisture, 3.68 to 4.62% by weight of crude ash, and 2.2 to 2.4% by weight of crude protein.
6. A feed pellet as claimed in claim 1, substantially as hereinbefore described with particular reference to any one or more of the Examples and/or
NZ707204A 2014-10-21 2015-04-23 Feed pellet using tapioca residue and a manufacturing method thereof NZ707204A (en)

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KR101960015B1 (en) * 2018-09-07 2019-07-15 문원식 Tapioca residue pellet and manufacturing method thereof

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CN106173192A (en) 2016-12-07
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