MX2022006708A - Proceso mejorado para la produccion comercial de materiales de catalizador de alta calidad. - Google Patents

Proceso mejorado para la produccion comercial de materiales de catalizador de alta calidad.

Info

Publication number
MX2022006708A
MX2022006708A MX2022006708A MX2022006708A MX2022006708A MX 2022006708 A MX2022006708 A MX 2022006708A MX 2022006708 A MX2022006708 A MX 2022006708A MX 2022006708 A MX2022006708 A MX 2022006708A MX 2022006708 A MX2022006708 A MX 2022006708A
Authority
MX
Mexico
Prior art keywords
catalysts
production
improved process
improved
sup
Prior art date
Application number
MX2022006708A
Other languages
English (en)
Inventor
Robert Schuetzle
Dennis Schuetzle
Original Assignee
Greyrock Tech Llc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Greyrock Tech Llc filed Critical Greyrock Tech Llc
Publication of MX2022006708A publication Critical patent/MX2022006708A/es

Links

Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27—FURNACES; KILNS; OVENS; RETORTS
    • F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D5/00—Supports, screens, or the like for the charge within the furnace
    • F27D5/0068—Containers
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27—FURNACES; KILNS; OVENS; RETORTS
    • F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D3/00—Charging; Discharging; Manipulation of charge
    • F27D3/0033—Charging; Discharging; Manipulation of charge charging of particulate material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/74—Iron group metals
    • B01J23/755—Nickel
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00—Catalysts, in general, characterised by their form or physical properties
    • B01J35/30—Catalysts, in general, characterised by their form or physical properties characterised by their physical properties
    • B01J35/31—Density
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00—Catalysts, in general, characterised by their form or physical properties
    • B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/61—Surface area
    • B01J35/613—10-100 m2/g
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00—Catalysts, in general, characterised by their form or physical properties
    • B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/63—Pore volume
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00—Catalysts, in general, characterised by their form or physical properties
    • B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/64—Pore diameter
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00—Catalysts, in general, characterised by their form or physical properties
    • B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/64—Pore diameter
    • B01J35/647—2-50 nm
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00—Catalysts, in general, characterised by their form or physical properties
    • B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/66—Pore distribution
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/08—Heat treatment
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/08—Heat treatment
    • B01J37/082—Decomposition and pyrolysis
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27—FURNACES; KILNS; OVENS; RETORTS
    • F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D3/00—Charging; Discharging; Manipulation of charge
    • F27D2003/0034—Means for moving, conveying, transporting the charge in the furnace or in the charging facilities
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27—FURNACES; KILNS; OVENS; RETORTS
    • F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D3/00—Charging; Discharging; Manipulation of charge
    • F27D3/16—Introducing a fluid jet or current into the charge
    • F27D2003/166—Introducing a fluid jet or current into the charge the fluid being a treatment gas
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27—FURNACES; KILNS; OVENS; RETORTS
    • F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D9/00—Cooling of furnaces or of charges therein
    • F27D2009/0002—Cooling of furnaces
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27—FURNACES; KILNS; OVENS; RETORTS
    • F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D19/00—Arrangements of controlling devices
    • F27D2019/0028—Regulation
    • F27D2019/0056—Regulation involving cooling
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27—FURNACES; KILNS; OVENS; RETORTS
    • F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D19/00—Arrangements of controlling devices
    • F27D2019/0093—Maintaining a temperature gradient
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00—Technologies relating to chemical industry
    • Y02P20/50—Improvements relating to the production of bulk chemicals
    • Y02P20/52—Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Catalysts (AREA)
  • Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

La presente invención describe un proceso mejorado para la producción a escala comercial de materiales de catalizador de alta calidad. Este proceso mejorado permite la producción de catalizadores que tienen variaciones de las propiedades y el desempeño de partida a partida muy consistentes. Además, estos procesos mejorados permiten pérdidas de la producción mínimas (reduciendo dramáticamente la producción de finos o materiales pequeños como parte del proceso de producción). El proceso mejorado involucra múltiples pasos y utiliza hornos de calcinación que permiten controlar de manera precisa los incrementos de la temperatura, en donde el catalizador se calienta de manera homogénea. El gas de calcinación se libera en cámaras de calentamiento separadas, que contienen el ventilador de recirculación y la fuente de calor. Los catalizadores que pueden producirse utilizando este proceso mejorado incluyen, de manera no exclusiva, catalizadores que fomentan la hidrogenación del CO, catalizadores de reformación, Catalizadores de Fischer Tropsch, catalizadores de Greyrock GreyCatTM, catalizadores que homologan el metanol, catalizadores que fomentan la hidrogenación de compuestos de carbono y otros catalizadores utilizados en la industria.
MX2022006708A 2019-12-04 2020-12-01 Proceso mejorado para la produccion comercial de materiales de catalizador de alta calidad. MX2022006708A (es)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US16/602,770 US11493274B2 (en) 2019-12-04 2019-12-04 Process for the commercial production of high-quality catalyst materials
PCT/US2020/000046 WO2021112890A1 (en) 2019-12-04 2020-12-01 Improved process for the commercial production of high-quality catalyst materials

Publications (1)

Publication Number Publication Date
MX2022006708A true MX2022006708A (es) 2022-07-12

Family

ID=76209089

Family Applications (1)

Application Number Title Priority Date Filing Date
MX2022006708A MX2022006708A (es) 2019-12-04 2020-12-01 Proceso mejorado para la produccion comercial de materiales de catalizador de alta calidad.

Country Status (6)

Country Link
US (1) US11493274B2 (es)
EP (1) EP4069416A4 (es)
AU (1) AU2020398541A1 (es)
CA (2) CA3187003C (es)
MX (1) MX2022006708A (es)
WO (1) WO2021112890A1 (es)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11994345B2 (en) * 2018-04-09 2024-05-28 Greyrock Technology, Llc Process for the commercial production of high-quality catalyst material

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US4238238A (en) 1979-08-15 1980-12-09 United States Gypsum Company Calcining kettle having means for returning stack exhaust gas to calcining mixture
US4918041A (en) 1988-09-21 1990-04-17 Sun Refining And Marketing Company Catalyst for hydrocarbon conversion and conversion process utilizing the same
DE4020664A1 (de) 1990-06-29 1992-01-02 Basf Ag Ester enthaltende kraftstoffe fuer ottomotoren und dieselmotoren
GB9415554D0 (en) 1994-08-02 1994-09-21 Unilever Plc Cobalt on alumina catalysts
AU2001247349B2 (en) 2000-03-16 2004-12-02 The Lubrizol Corporation Anti-static lubricity additive ultra-low sulfur diesel fuels
DE10046957A1 (de) * 2000-09-21 2002-04-11 Basf Ag Verfahren zur Herstellung eines Multimetalloxid-Katalysators, Verfahren zur Herstellung ungesättigter Aldehyde und/oder Carbonsäuren und Bandcalziniervorrichtung
DE10211446A1 (de) * 2002-03-15 2003-10-02 Basf Ag Verfahren zur Herstellung eines Vanadium, Phosphor und Sauerstoff enthaltenden Katalysators
US20050132641A1 (en) 2003-12-23 2005-06-23 Mccallum Andrew J. Fuel lubricity from blends of lubricity improvers and corrosion inhibitors or stability additives
US8287608B2 (en) 2005-06-27 2012-10-16 Afton Chemical Corporation Lubricity additive for fuels
US7718832B1 (en) 2006-12-29 2010-05-18 Pacific Renewable Fuels, Inc. Combination catalytic process for producing ethanol from synthesis gas
DE102008044946B4 (de) 2008-08-29 2022-06-15 Evonik Superabsorber Gmbh Einsatz von Schaumkörpern in Oxidations-Reaktoren zur Herstellung ungesättigter Carbonsäuren
US8476187B2 (en) * 2010-01-06 2013-07-02 General Electric Company Process for preparing catalyst powder
TW201208763A (en) * 2010-05-17 2012-03-01 Scient Design Co Method for making a highly selective ethylene oxide catalyst
US8394862B1 (en) 2010-11-10 2013-03-12 Pacific Renewable Fuels, Inc. Catalytic process for the direct production of hydrocarbon fuels from syngas
US8741001B1 (en) 2010-12-23 2014-06-03 Greyrock Energy, Inc. Blends of low carbon and conventional fuels with improved performance characteristics
CN102676990A (zh) 2011-03-14 2012-09-19 鸿富锦精密工业（深圳）有限公司 铝或铝合金的壳体及其制造方法
JP5982469B2 (ja) 2011-04-08 2016-08-31 ビーエーエスエフ ソシエタス・ヨーロピアＢａｓｆ Ｓｅ アシル化触媒の製造方法
EP2956238A4 (en) * 2013-02-13 2016-10-26 Res Usa Llc CATALYST FOR LOW TEMPERATURE FISCHER-TROPSCH SYNTHESIS IN SUSPENDED FUEL BED
CA3013251C (en) 2013-03-08 2019-08-13 Greyrock Technology, Llc Catalyst and process for the production of diesel fuel from natural gas, natural gas liquids, or other gaseous feedstocks
CA2993671C (en) * 2013-07-22 2019-07-09 Greyrock Energy, Inc. Process and catalyst system for the production of high quality syngas from light hydrocarbons and carbon dioxide
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Also Published As

Publication number Publication date
EP4069416A4 (en) 2023-12-20
US11493274B2 (en) 2022-11-08
WO2021112890A1 (en) 2021-06-10
CA3160158A1 (en) 2021-06-10
AU2020398541A1 (en) 2022-05-26
CA3187003C (en) 2023-12-05
CA3187003A1 (en) 2021-06-10
US20210172682A1 (en) 2021-06-10
CA3160158C (en) 2023-02-28
EP4069416A1 (en) 2022-10-12

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