KR20160132521A - The method for manufacturing of wet tissue - Google Patents

Abstract

The present invention relates to a preparation method of wet wipes using a paper mulberry thread. The wet wipes using a paper mulberry thread have excellent adhesion, and thus have a favorable sense of using by comprising an environment-friendly paper mulberry thread as a main material while exhibiting a skin whitening effect of paper mulberry. The preparation method of the wet wipes using a paper mulberry thread comprises: a step of preparing a paper mulberry cotton by processing the skin of the paper mulberry into white skin, and finely cutting and soaking the white skin; a sorting step of removing impurities from the resultant product; a reclaiming and mixing step of reclaiming the resultant product in a raw wool form, and mixing an emulsion, a polyurea cotton, and a rayon cotton with a fixed ratio; a coloring step; a beating and tapping step of spreading the colored paper mulberry cotton into a sheet form by beating the resultant product, and tapping the spread paper mulberry sheet; a folding and overlapping/spreading step of forming a folded paper mulberry cotton sheet by folding the resultant product to be overlapped in the longitudinal direction, and spreading the folded paper mulberry cotton sheet to be overlapped while repeatedly moving the folded paper mulberry cotton sheet in the left and right directions; a final beating and spreading step of maintaining a final paper mulberry cotton sheet and finally conducting the folding and overlapping/spreading step; a longitudinal direction cutting step of cutting the resultant product in the longitudinal direction while maintaining a constant width; a winding step of forming a paper mulberry thread by winding the paper mulberry cotton sheet cut into a fixed width with respect to the thickness of the thread and tension depending on the form of a product to be released; and a step of preparing wet wipes using the wound paper mulberry thread.

Description

Technical Field [0001] The present invention relates to a method of manufacturing a wet tissue,

The present invention relates to a method of manufacturing a wet tissue using a mulberry tree, and more particularly, to a method of manufacturing a wet tissue using a mulberry tree, which is made of an environmentally friendly mulberry tree as a main raw material and is light and soft, The present invention relates to a wet tissue manufacturing method.

In general, wet tissues are used for various hygienic purposes. They are used mainly to keep the skin clean in restaurants or public places, to clean the skin when the baby is defecated, and to be used in the form of a disposable towel .

Such a wet tissue is used by rubbing directly on the skin, so it has excellent safety against skin, good removability of foreign substances remaining on the skin and pathogenic microorganisms, and excellent antimicrobial properties.

A conventional wet tissue is manufactured by adding a bactericide, a flavor, an alcohol, a surfactant, and the like to a base material made of a nonwoven fabric or the like made of polyester or the like. Such a conventional wet tissue is packaged in a state in which the non-woven tissue material is packed in a state of containing moisture, and bacteria and fungi multiply due to the influence of moisture during its circulation and use. Therefore, And so on.

However, since the disinfectants are chemical agents, the mass of chemical substance must be contained in the tissues, and even when using the various fragrances to remove the odor from the nonwoven fabric, the feeling after use is not refreshing, Or skin irritation or trouble may occur, which may adversely affect the human body. When a substance called surfactant is directly penetrated into the blood through the skin, it is not decomposed spontaneously and can not be discharged to the outside of the body, which can cause skin diseases in the human body, which may adversely affect people.

Conventionally, Korean Patent Registration No. 550450 discloses a nonwoven fabric which is free of lint during cleaning and a composition absorbed in the nonwoven fabric. The composition is applied to the surface of the nonwoven fabric at a rate of 5,000 to 6,000 C The present invention discloses a sanitary wipes product characterized by containing 500CC of ethanol (ETHANOL), 50G to 150G of green tea extract (GREEN TEA EXTRACT), and 80G to 200G of propolis extract.

Korean Patent Application No. 10-2005-32955 discloses that 30 to 35% by weight of spun lace, a natural pulp agent, is immersed in an aqueous solution obtained by mixing 63 to 69% by weight of purified water with 1 to 2% by weight of silver nano powder And the like.

However, these methods are undesirable from the viewpoints of workability and cost, because many additional components must be dissolved in water or expensive silver nano powder must be injected.

It is an object of the present invention to provide a wet tissue which is light and soft and has excellent deodorizing power by using a natural material such as mackerel to produce a yarn and using the produced mackerel yarn as a base material as a raw fabric.

In order to accomplish the above object, the present invention provides a method for producing a mulberry bark, comprising the steps of: subjecting a mulberry bark to wet processing through several wet processes; A step of removing impurities contained in the mulberry wool; A step of mixing the emulsion, the polyurea cotton, and the rayon cotton at a predetermined ratio to the raw mackerel cotton in a state of being treated as a raw material by treating the crumbs of the sorted mulberry cotton; A dyeing step of dyeing the martensin cotton with the desired color; A surface and a tapping step of tapping the developed mulberry sheet while developing the sheet in the form of rubbing the dyed mulberry paper; Folding and folding the folded and folded mulberry wood sheets so as to overlap each other in the longitudinal direction so as to form a folded mulberry cotton sheet, Folding step, a horizontal folding deformation step, and a superimposing development step, and finally holding the paper sheet with a final sheet of mulberry cotton sheet to perform final rubbing and developing step; A lengthwise cutting step of keeping the mulberry cotton sheet having the main raw material of mulberry mulberry as a main material and cutting it in the longitudinal direction; A winding step of winding a sheet of the mulberry cotton sheet cut to a predetermined width according to the shape of the product to be produced according to the thickness and tension of the yarn to form a mulberry thread; And a step of fabricating the wet tissue using the base material made of the wrapped mica wood as a raw fabric.

According to an embodiment of the present invention, the selecting step carries out car- bonizing to remove vegetative matters, and performs a combing process of vertically and horizontally interlacing the raw materials in the state of being entangled with each other ;

According to an embodiment of the present invention, the mixing and mixing step may include a primary mixing step of mixing or precipitating the marmalade so that the marmalade has house properties and smoothness as well as antistatic properties so as not to generate static electricity; And a secondary mixing step of mixing 50 to 60% of the total weight of mica wood cotton, 15 to 20% of polyolefine cotton and 25 to 30% of rayon cotton.

According to an embodiment of the present invention, the folding and stacking step includes a vertical folding step of vertically folding the mulberry sheet to be transported and expanded in a wide film shape and holding the transported mulberry sheet in a vertically folded paper sheet; A horizontal folding deformation step of deforming the vertically folded vertically folded vertical folded paper sheet into horizontal folded paper sheets; And a superimposing development step of superimposing horizontally folded horizontally folded paper sheets so as to repeatedly move them horizontally and overlapping each other.

According to an embodiment of the present invention, in the step of preparing the wet tissue, the diatomaceous earth and the wormwood containing 94% to 97% by weight of the mixture of 7: 3 are mixed with 1 to 2% % Is pulverized and shaken to 100 to 400 mesh and added to the fabric.

The present invention has the effect of producing a yarn using mackerel and using a base material made of the produced yarn as a raw material as a raw fabric, which is light and soft and excellent in deodorizing effect.

FIG. 1 is a flow chart illustrating a process for manufacturing a paper mousse in a method of manufacturing a wet tissue using the paper mulberry according to an embodiment of the present invention.
FIG. 2 is a flow chart showing a process for manufacturing a paper mulberry in the method of manufacturing a wet tissue using the paper mulberry according to an embodiment of the present invention.
FIG. 3 is a flowchart showing a manufacturing process of a wet tissue using a Mammroom according to an embodiment of the present invention.
FIGS. 4 and 5 are schematic views illustrating a state in which a mulberry sheet is manufactured using a mulberry tree in a method of manufacturing a wet tissue using the mulberry paper according to an embodiment of the present invention.

Specific structural and functional descriptions of the embodiments of the present invention disclosed herein are for illustrative purposes only and are not to be construed as limitations of the scope of the present invention. And should not be construed as limited to the embodiments set forth herein or in the application.

The embodiments according to the present invention can make various changes and have various forms, so that specific embodiments are illustrated in the drawings and described in detail in this specification or application. It is to be understood, however, that it is not intended to limit the embodiments according to the concepts of the present invention to the particular forms of disclosure, but includes all modifications, equivalents, and alternatives falling within the spirit and scope of the invention.

The terms first and second, etc. may be used to describe various elements, but the elements should not be limited by the terms. The terms are intended to distinguish one element from another, for example, without departing from the scope of the invention in accordance with the concepts of the present invention, the first element may be termed the second element, The second component may also be referred to as a first component.

It is to be understood that when an element is referred to as being "connected" or "connected" to another element, it may be directly connected or connected to the other element, . On the other hand, when an element is referred to as being "directly connected" or "directly connected" to another element, it should be understood that there are no other elements in between. Other expressions that describe the relationship between components, such as "between" and "between" or "neighboring to" and "directly adjacent to" should be interpreted as well.

The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The singular expressions include plural expressions unless the context clearly dictates otherwise. In this specification, the terms "comprises ", or" having ", or the like, specify that there is a stated feature, number, step, operation, , Steps, operations, components, parts, or combinations thereof, as a matter of principle.

Unless defined otherwise, all terms used herein, including technical or scientific terms, have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. Terms such as those defined in commonly used dictionaries are to be interpreted as having a meaning consistent with the contextual meaning of the related art and are to be interpreted as ideal or overly formal in the sense of the art unless explicitly defined herein Do not.

The wet tissue according to the present invention first produces a mulberry wool, uses the produced mulberry wool to produce a hardwood yarn, and then uses the same to produce a wet tissue.

Here, a brief description of mackerel, mackerel is composed of the outer skin (husk) and the inner skin (white mackerel). The mackerel can be loosened by loosening the white mackerel, It has been used as raw paper, paper money, coin, paperboard, windpower, etc. to filter out the fibers.

The fiber of mulberry tree is rarely used for textile products because it is relatively weak in fiber and short in fiber length among the same kind of bast fiber.

However, since the fiber of mackerel is weak and has a short fiber length, it has excellent properties of warmth, breathability, and deodorization. Therefore, various methods of using the mackerel fiber having excellent properties In fact.

In recent years, as interest in natural fibers has increased, it has been used to make clothes using Hanji, which is made of mulberry fiber. However, this is only used as clothing for clothes and dolls for exhibitions.

In other words, since the mackerel fiber itself has a weak strength and a short fiber length, it can be manufactured only in the case of Hanji as it has various stages of manufacturing process, so that it has durability, preservability, air permeability, soft texture, flexible folding, This is because it has excellent thermal insulation properties.

As a result, the fibers of mulberry tree have not yet been widely used in real life as garments, clothes cotton, and bedding cotton.

Accordingly, it is an object of the present invention to provide a wet tissue using the manufactured mulberry tree.

First, a method for manufacturing a mica wood cotton for manufacturing a mica wood yarn is made by a mica wood manufacturing process (S100) as shown in Fig.

(S110) is carried out in which the skin of the mulberry tree is processed with a soft back fat containing water by 20 to 30% through wet processes several times.

This step of sacking (S110) is a step of preparing and processing the mackerel white mackerel. The mackerel mackerel is first steamed for 1 hour to 3 hours using water vapor so that the mackerel is peeled off easily. The steamed mackerel bark is peeled off and dried in the sun , Dried mackerel bark is routed for about 10 hours, and the surface is peeled off with a knife and dried in the sun to make white peach.

In addition, the dried white wax is soaked in cold water for a day or two and is dried. When the white wax is soaked in water and dried, the white wax can be softened by repeating the process twice or three times.

In order to smooth the pulverization of the thus-prepared white puff, a thick fiber prepared by cutting a white cotton into a length of 7 to 10 cm with a cutter prepared in advance was used to prepare a white puff containing 20 ~ 30% .

In addition, the processed baguette is subjected to a trimming process (S120) in which the trimming is performed so as to cut through aberrations (preferably, two-thirds) through three narrow cuts.

In addition, when the three sections are completed, the fine fibers cut from the three seasons are pulled and finely disassembled to be spun into a light and soft cotton, or the synthetic fibers are mixed with the above-mentioned fine white fibers, and the mixed fibers are lightly soft, The cotton paddy can be obtained by performing the spongy process (S130) in which cotton is formed.

When the production process of the mulberry tree cotton is completed, the actual mulberry process S200 is performed to produce the mulberry tree using the mulberry tree cotton.

The actual mulberry tree preparation step (S200) is carried out as follows to produce a mulberry tree.

The stocking step is carried out by putting the mulberry cotton produced by the manufacturing process (S100) of the mulberry cotton into the supply hopper of the actual mulching device and putting it in the stocking step (S210).

Thereafter, the sorting step S220 of removing the imported mulberry cotton, that is, the impurities contained in the raw material, is performed.

In this sorting step, carbonization is carried out to remove the vegetable matter contained in the raw material (mulberry cotton), and a combing process is performed in which the raw materials in the state of being entangled with each other, that is, the mulberry cotton wool is cross- .

In addition, the raw materials that have been sorted are subjected to a semi-hardening step in which the debris of the raw materials that occurs during the screening or coaming process is treated and regenerated in the state of raw materials, and the polyurea cotton and rayon cotton are mixed at a predetermined ratio Mixing and mixing steps are performed to perform the half-blending and blending steps (S230)

Here, mixing of the mulberry leaves and the emulsion for a predetermined period of time is for the purpose of fiber rinsing, and in particular, to have not only house property and smoothness of the mulberry leaves but also static electricity to prevent static electricity from being generated.

Here, the polyolefine cotton is a synthetic fiber cotton made from a polymer of urea and nonamethylene diamine, which is blended to increase the strength of the raw material of mulberry tree, that is, mulberry cotton, It has a similar elasticity to that of nylon, similar to wool, with a lower specific gravity, higher heat resistance than nylon (softening point 230 to 240 ° C), and elasticity.

In the present invention, it is preferable to use one or more of polyethylene, polyester, polyurethane, polychal, and polypropylene, but not limited thereto.

In addition, the rayon cotton is made of pulp made of pure cellulose by treating it with wood or an obscure debris by a suitable chemical method, chemically dissolving it, and then coagulating it into a fibrous form. The rayon cotton has a soft texture and a cold feeling, This is a strong feature.

In addition, in the secondary mixing process of the present invention, 50 to 60% of the total weight of mulberry wood (raw material), 15 to 20% of polyurea cotton, and 25 to 30% of rayon cotton are mixed. However, the present invention is not limited to this, and it is needless to say that the blending ratio may be varied depending on the length of the cut mica wood room, and the deviation should be within about 4%.

After completion of the flattening and mixing process, a dyeing step of dyeing the raw material with an arbitrary color is performed, thereby performing a dyeing step of forming the raw material of various colors (S240)

When dyeing is completed, the dyed mulberry cotton sheet is developed in a sheet form, and the mulch wood cotton sheet 1, which is developed, is rubbed and the mulch wood cotton sheet 1 is softly held while being weighted, And tapping are performed (S250)

The smoothed mulberry cotton sheet 1 is subjected to a sheet folding and stacking step S260 as illustrated in Figs. 3A to 3C.

The sheet folding and stacking step S260 of folding and stacking the sheets of paper can be performed by folding vertically folded sheets of mulberry leaves 1, which are spread and transported in a wide film form as illustrated in FIG. 3A, into vertically folded sheets of paper 2 The vertical folding step (S260-1) of folding the vertically folded vertical folded paper sheet (2) into a plurality of vertical folded paper sheets (2) as illustrated in FIG. 3B A folding deformation step S260-2, and a superimposing development step S260-3 in which the horizontally folded horizontally folded paper sheet 3 is repeatedly moved left and right so as to be overlapped.

The above-described mattress pad sheet surface and tapping step S250 and the sheet folding and stacking step S260 may be repeatedly performed one or more times. In this manner, S250) and the sheet folding and stacking step S260 are repeated a plurality of times, it is possible to strengthen the tension while gently holding the produced mulberry thread.

After the folding step and the overlapping and expanding step S260 of the vertical folding step S260-1, the horizontal folding deformation step S260-2 and the overlapping expansion step S260-3 are finally performed, And a developing step S265 are executed to keep the sheet in a sheet form.

In order to easily manufacture the sheet of cotton mats to be developed, a longitudinal cutting step of cutting the sheet in the longitudinal direction is performed while maintaining a constant width (S250).

This is to cut into a length of 7 to 10 cm in length cut during sacking in the production process of the mica wood cotton (S100) so as to be made into a thick fiber form. When mixing with an emulsion through a mixing step to be described later, To be mixed with the surface of the raw material.

The lengthwise cutting step is performed in which the mattress cotton sheet is cut in a predetermined width while being moved in parallel so that the mattress cotton sheet can be formed into a continuous yarn of an appropriate thickness,

Each of the cut pieces of the mattress cotton sheet is molded into a twisted yarn while applying pressure, and the tension of the mattress thread can be changed according to the number of twists.

Also, according to the shape of the product to be shipped, the machete yarn that has been twisted is subjected to a winding step of winding up the machete yarn according to the thickness of the yarn and the amount of winding to be wound (S280)

In this case, a twisting step may be included in which twisted yarns are selectively twisted in succession depending on the product, or twist yarns to twist yarns of more than two yarns.

A step of fabricating the wet tissue using the base material made of the Mammalia yarn as a raw fabric is performed (S300)

In the wet tissue manufacturing step S300, diatomaceous earth and mugwort are blended in a mixing ratio of 7: 3, and 1 to 2% by weight of Angelica gigantis, 1 to 2% by weight of Angelica gigas It is also preferable to further add a functional composition addition step (S310) in which 2 to 4% by weight of bamboo salt is pulverized and kneaded to 100 to 400 mesh and added to the raw material of the wet tissue.

Here, diatomaceous earth is a sediment deposited with diatoms, and its color is white, yellow, gray, etc., light and tender. absorbent. Work assignment. It is used as a raw material for insulating materials, etc. It is known that it has adsorption, filtration and moisture resistance. Wormwood has been widely used as a folk remedy since ancient times, especially in the womb (补 宫), vinegar, anal itching, and hemorrhoids to clean and localize the local areas, such as wash with boiled water or wash the hair. In addition, Angelicae is used in oriental medicine especially for menstrual irregularity, poor uterine development, postpartum pain, and has directionality. It is a medicinal plant of Chinese origin. Its stem height is 30-60cm. Root stalks are fleshy and have unique scent. It cleanses blood and blood in one room and is used for women's diseases. Bamboo salt is obtained by heating salt at high temperature in a bamboo tube. It has been known to have antimicrobial activity since it has been widely used in folk remedies since ancient times.

When the production of the wet tissue is completed, it is inspected whether the condition of the product is good, and the inspection and packaging step (S320) is performed to package the product so that it can be stored in a warehouse or a warehouse for only a good product.

The wet tissue using the mulberry leaves produced by such a manufacturing method is a very useful invention having a whitening effect due to the efficacy of mulberry tree as well as being excellent in lightness and warmth because it uses mulberry fiber as a main material.

S100: Mulberry cotton manufacturing process S110: Saw white fixing
S120: Sieving process S130: Spongy process
S200: Actual mulberry process S210: Mulberry process step
S220: Selection step S230: Half-face and mixing step
S240: dyeing step S250: rubbing and tapping step
S260: folding and overlapping developing step S270: longitudinal cutting step
S280: Winding step S300: Wet-making step
S310: Addition of functional composition Step S320: Inspection and packaging step

Claims (5)

Processing the mulberry tree bark through a wet process several times and finely dividing the mulberry bark to produce a mulberry cotton;
A step of removing impurities contained in the mulberry wool;
A step of mixing the emulsion, the polyurea cotton, and the rayon cotton at a predetermined ratio to the raw mackerel cotton in a state of being treated as a raw material by treating the crumbs of the sorted mulberry cotton;
A dyeing step of dyeing the martensin cotton with the desired color;
A surface and a tapping step of tapping the developed mulberry sheet while developing the sheet in the form of rubbing the dyed mulberry paper;
Folding and folding the folded and folded mulberry wood sheets so as to overlap each other in the longitudinal direction so as to form a folded mulberry cotton sheet,
Folding step, a horizontal folding deformation step, and a superimposing development step, and finally holding the paper sheet with a final sheet of mulberry cotton sheet to perform final rubbing and developing step;
A lengthwise cutting step of keeping the mulberry cotton sheet having the main raw material of mulberry mulberry as a main material and cutting it in the longitudinal direction;
A winding step of regulating the thickness and tension of the yarn according to the type of the product to be produced from the mulberry cotton sheet cut to a predetermined width to form a mulberry thread; And
And a step of fabricating a wet tissue using the base material made of the wrapped mica wood as a raw fabric.
The method according to claim 1,
A method for manufacturing a mask sheet using a mica tree, the method comprising: performing cargonizing to remove vegetative matters; and performing a combing process of vertically and horizontally interlacing raw materials, i.e., cotton, in a state of being entangled with each other.
[2] The method of claim 1,
A primary mixing step of mixing or precipitating the emulsion so as to have not only house property and smoothness but also antistatic property to prevent static electricity from being generated in the tea tree; And
And a secondary mixing step of mixing 50 to 60% of the total weight of the cottonwood, 15 to 20% of the polyolefine cotton and 25 to 30% of the rayon cotton.
The method of claim 1,
A vertically folding step of folding vertically folded sheets of the mulberry tree, which is developed and transported in a wide film form, into vertically folded paper sheets;
A horizontal folding deformation step of deforming the vertically folded vertically folded vertical folded paper sheet into horizontal folded paper sheets;
Folded horizontally folded mulberry sheet is repeatedly moved leftward and rightward to overlap with each other.
The method according to claim 1,
1 to 2% by weight of Angelica gigantis, 1 to 2% by weight of Angelica gigas and 2 to 4% by weight of bamboo salt are contained in an amount of 100 to 400% by weight based on 94 to 96% by weight of diatomaceous earth and 7 to 3% And the mixture is pulverized and mixed with a mesh and added to the fabric.

Images