KR20160065763A - Method of manufacturing lead frame - Google Patents

Method of manufacturing lead frame Download PDF

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Publication number
KR20160065763A
KR20160065763A KR1020150169367A KR20150169367A KR20160065763A KR 20160065763 A KR20160065763 A KR 20160065763A KR 1020150169367 A KR1020150169367 A KR 1020150169367A KR 20150169367 A KR20150169367 A KR 20150169367A KR 20160065763 A KR20160065763 A KR 20160065763A
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South Korea
Prior art keywords
etching
lead frame
mask
pattern
metal plate
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KR1020150169367A
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Korean (ko)
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KR101773260B1 (en
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도시히로 다카하시
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에스에이치 메테리얼스 코퍼레이션 리미티드
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Publication of KR20160065763A publication Critical patent/KR20160065763A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/48Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor
    • H01L23/488Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor consisting of soldered or bonded constructions
    • H01L23/495Lead-frames or other flat leads
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/02041Cleaning
    • H01L21/02057Cleaning during device manufacture
    • H01L21/0206Cleaning during device manufacture during, before or after processing of insulating layers
    • H01L21/02063Cleaning during device manufacture during, before or after processing of insulating layers the processing being the formation of vias or contact holes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/027Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34
    • H01L21/033Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34 comprising inorganic layers
    • H01L21/0334Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34 comprising inorganic layers characterised by their size, orientation, disposition, behaviour, shape, in horizontal or vertical plane
    • H01L21/0337Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34 comprising inorganic layers characterised by their size, orientation, disposition, behaviour, shape, in horizontal or vertical plane characterised by the process involved to create the mask, e.g. lift-off masks, sidewalls, or to modify the mask, e.g. pre-treatment, post-treatment
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/30Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
    • H01L21/31Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to form insulating layers thereon, e.g. for masking or by using photolithographic techniques; After treatment of these layers; Selection of materials for these layers
    • H01L21/3205Deposition of non-insulating-, e.g. conductive- or resistive-, layers on insulating layers; After-treatment of these layers
    • H01L21/321After treatment
    • H01L21/3213Physical or chemical etching of the layers, e.g. to produce a patterned layer from a pre-deposited extensive layer
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/48Manufacture or treatment of parts, e.g. containers, prior to assembly of the devices, using processes not provided for in a single one of the subgroups H01L21/06 - H01L21/326
    • H01L21/4814Conductive parts
    • H01L21/4821Flat leads, e.g. lead frames with or without insulating supports
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/70Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
    • H01L21/71Manufacture of specific parts of devices defined in group H01L21/70
    • H01L21/768Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics
    • H01L21/76801Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics characterised by the formation and the after-treatment of the dielectrics, e.g. smoothing
    • H01L21/76802Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics characterised by the formation and the after-treatment of the dielectrics, e.g. smoothing by forming openings in dielectrics
    • H01L21/76807Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics characterised by the formation and the after-treatment of the dielectrics, e.g. smoothing by forming openings in dielectrics for dual damascene structures
    • H01L21/76813Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics characterised by the formation and the after-treatment of the dielectrics, e.g. smoothing by forming openings in dielectrics for dual damascene structures involving a partial via etch
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/48Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor
    • H01L23/481Internal lead connections, e.g. via connections, feedthrough structures
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/4805Shape
    • H01L2224/4809Loop shape
    • H01L2224/48091Arched
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/481Disposition
    • H01L2224/48151Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/48221Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/48245Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being metallic
    • H01L2224/48247Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being metallic connecting the wire to a bond pad of the item

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Lead Frames For Integrated Circuits (AREA)
  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • ing And Chemical Polishing (AREA)

Abstract

The present invention provides a method of manufacturing a lead frame which is capable of performing surface coarsening treatment only at a necessary location without raising the number of processes or production costs. The method for manufacturing the lead frame (15) which has a depressed section (14) formed by means of half etching processing and a surface partly processed with the coarsening treatment has: an etching process which etches a metal plate (10) by using a mask (80) having a half etching processing pattern (84) and a penetrating etching processing pattern (83) and forms each among the depressed section (14) and a penetrating pattern (13) on and through, respectively, the metal plate; a mask transforming process which transforms the half etching processing pattern into an opening (82) for the coarsening treatment; and a coarsening treatment process which processes the metal plate with the coarsening treatment by using the mask (80a) the half etching processing pattern of which has been transformed into the opening for the coarsening treatment.

Description

[0001] METHOD OF MANUFACTURING LEAD FRAME [0002]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method of manufacturing a lead frame, and more particularly, to a method of manufacturing a lead frame in which roughening is performed on a surface.

Conventionally, in a lead frame used in a semiconductor package mounted with a semiconductor element and resin-sealed, when the roughening treatment is performed on the lead frame for the purpose of improving adhesion to resin, the entire surface of the metal material, And the lead frame was formed using this material. In this case, the lead frame is formed on the etched surface or the press-processed surface, on which the roughened surface is not formed.

Further, in the case where the roughening treatment is carried out after forming the lead frame shape, a lead frame in which the front and back surfaces are flush with each other is formed.

In any of the methods, since the surface of the lead frame is matched, there is a problem in that a lead frame requiring glossiness may not be able to obtain a required gloss even if the surface is plated. In addition, there is a problem that paste for adhering the mounted semiconductor element may flow out from the PAD portion in the portion where the semiconductor element is mounted (PAD portion).

With respect to such a problem, Patent Document 1 discloses a technique of forming plating first and then using the plating as a mask to coarsen the lead frame with an etching solution.

Japanese Patent Laid-Open No. 2008-187045

However, in the structure described in Patent Document 1, there is a problem that the plating surface is harmonized depending on the type of plating required, and the selection of the etching liquid is also required, which is not general-purpose. In addition, since it is necessary to form a plating on a part where harmonization is not required, there is a problem that the cost is increased.

In recent years, however, since the size and thickness of the semiconductor package are required to be small, there is a problem that the resin used for the package and the lead frame are peeled from each other due to the difference in thermal expansion coefficient. For example, in a QFN (Quad Flat Non-Leaded) type package, the side surface and the surface of the lead frame used are in contact with the resin, and the back surface is exposed in the package bottom surface. There is no need for harmony because of the problem of flowing out. Likewise, in a portion where electrical connection is required by semiconductor elements and wire bonding, harmonization is not required due to bonding. As described above, there is a demand for surface balancing at the portions that do not affect bonding or bonding of semiconductor elements, as described above.

However, it is clear that a method of adjusting the side surface by forming a mask covering the front and back surfaces of the lead frame, and a method of flatly returning the surface of the lead frame in which the entire surfaces are matched, , These methods can not be adopted as they are.

It is therefore an object of the present invention to provide a method of manufacturing a lead frame capable of performing surface roughening only at necessary portions without increasing the number of steps and manufacturing cost.

In order to achieve the above object, a method of manufacturing a leadframe according to an embodiment of the present invention is a method of manufacturing a leadframe having a concave portion formed by a half-etching process,

An etching step of etching the metal plate using a mask having a pattern for half etching processing and a pattern for through etching processing to form the recess and the through pattern on the metal plate;

A mask deforming step of deforming the half etching processing pattern into an opening for roughening treatment,

And a harmonization processing step of harmonizing the metal plate using the mask in which the half etching processing pattern is deformed into the harmonizing processing opening.

According to the present invention, it is possible to obtain a lead frame in which harmonization is performed only in a necessary area without adding a new process.

1 is a view showing an example of a semiconductor package using a lead frame manufactured by a lead frame manufacturing method according to an embodiment of the present invention.
Fig. 2 is an enlarged view showing a formation portion of a roughened treatment layer of a semiconductor element mounting portion of a lead frame manufactured by a lead frame manufacturing method according to an embodiment of the present invention. Fig.
3 is a view showing a series of steps of an example of a method of manufacturing a lead frame according to an embodiment of the present invention. 3 (a) is a view showing an example of a plating layer forming step and an etching mask forming step. 3 (b) is a diagram showing an example of an etching process and an etching mask deformation process. Fig. 3 (c) is a view showing an example of the harmonization processing step. FIG. 3 (d) is a view showing an example of a mask removal process.

Hereinafter, embodiments for carrying out the present invention will be described with reference to the drawings.

1 is a view showing an example of a semiconductor package using a lead frame manufactured by a lead frame manufacturing method according to an embodiment of the present invention.

The semiconductor package 70 using the lead frame manufactured by the method of manufacturing a lead frame according to the embodiment of the present invention includes the lead frame 15, the roughening treatment layer 20, the plating layer 30, (40), a bonding wire (50), and a resin (60). The lead frame 15 has a semiconductor element mounting portion 11 and a terminal portion 12. A through pattern 13 is formed between the semiconductor element mounting portion 11 and the terminal portion 12 and a concave portion 14 is formed on the surface of the semiconductor element mounting portion 11.

The lead frame 15 has a semiconductor element 40 mounted on a surface thereof and electrically connected to the terminal portion 12 of the semiconductor element 40 and electrically connected to the lead portion 15 extending radially outwardly from the terminal portion 12, So as to take out the wiring from the terminal of the semiconductor element 40 to the outside. Therefore, the lead frame 15 has the semiconductor element mounting portion 11 for mounting the semiconductor element 40 in the center, and has the terminal portion 12 for drawing out the wiring therearound.

Recesses 14 each having a recessed shape are formed on the surface 11a of the semiconductor element mounting portion 11 and the surface 12a of the terminal portion 12. The concave portion 14 is a structural portion formed to increase the surface area of the semiconductor element mounting portion 11 and to enhance bonding and adhesion with the resin 60. [ Therefore, the concave portion 14 is formed only on the side of the surfaces (upper surfaces) 11a and 12a that are in contact with the resin 60, that is, the surfaces 11a and 12a on the side of the semiconductor element mounting surface, (Lower surface) 11b side, that is, on the surface 11b, 12b on the side of the semiconductor device not mounting surface.

1 shows an example in which the concave portion 14 is formed on each of the surfaces 11a and 12a of both the semiconductor element mounting portion 11 and the terminal portion 12, The concave portion 14 may be formed on either the surface 11a of the terminal portion 11 or the surface 12a of the terminal portion 12. [ In general, since there are a plurality of terminal portions 12, arbitrary terminal portions 12 may be selected, and concave portions 14 may be selectively formed on the surface 12a of arbitrary terminal portions 12. [

Like the concave portion 14, the roughening treatment layer 20 is formed in order to enhance bonding and adhesion with the resin 60. The roughening treatment layer 20 is formed on the side surfaces 11c and 12c of the semiconductor element mounting portion 11 and the terminal portion 12 and on the surface of the concave portion of the concave portion 14, Is not formed on the surface of the semiconductor element mounting portion 11 which directly contacts and on the surface of the terminal portion 12 which is in direct contact with the bonding wire 50. [ It is not necessary to form the roughening treatment layer 20 because the region where the semiconductor element 40 is in contact with the resin 60 and the plating layer 30 ) Is required to be formed. Therefore, in the lead frame 15 manufactured by the method of manufacturing the lead frame 15 according to the present embodiment, the semiconductor element mounting portion 11 that is in contact with the resin 60 and in which the plating layer 30 is not formed The roughening treatment layer 20 is formed only on the side surfaces 11c and 12c of the terminal portion 12 and on the surface of the concave portion 14. [

The roughening treatment layer 20 may be formed by various methods and materials as long as the roughened surface of the lead frame 10 can be matched. However, even if roughened treatment solution is formed by supplying the roughening treatment solution to the surface of the lead frame 10 good.

The plating layer 30 is formed on the bottom surface of the semiconductor element 40 by electrical connection between a terminal (not shown) provided on the bottom surface of the semiconductor element 40 and the semiconductor element mounting portion 11 and electrical connection between the bonding wire 50 and the terminal portion 12 by wire bonding Is formed. Therefore, the plating layer 30 is formed at a position where electrical connection is made.

The semiconductor element 40 is an element for containing a semiconductor and realizing a predetermined function. In the lead frame manufacturing method according to the present embodiment, an example in which the semiconductor element 40 is configured as a light-emitting diode (LED) will be described. When the semiconductor element 40 is configured as a light emitting diode, the light emitting diode is an element having two terminals, an anode and a cathode, one terminal being electrically connected to the semiconductor element mounting portion 11 and the other terminal electrically connected to the terminal portion 12 do. 1, a plating layer 30 is formed between the semiconductor element mounting portion 11 and the semiconductor element 40. In this case,

On the other hand, in the case where the semiconductor element 40 is an integrated circuit (IC, Integrated Circuit) equipped with an electronic circuit for realizing a predetermined function, the semiconductor element 40 is mounted on the semiconductor element mounting portion 11, And a plurality of terminals on the upper surface and the terminal portions 12 are electrically connected through the bonding wires 50. [ In this case, not the plating layer 30 but the adhesive layer is formed between the semiconductor element 40 and the semiconductor element mounting portion 11. The present invention is applied to both the case where the semiconductor element 40 is configured as a light emitting diode and the case where it is configured as an integrated circuit. In the following description, the example in which the semiconductor element 40 is configured as a light emitting diode, and the space between the semiconductor element 40 and the semiconductor element mounting portion 11 is the plating layer 30 will be described, but the plating layer 30 may be replaced with an adhesive layer So that the present invention can be applied to a case where the semiconductor element 40 is formed as an integrated circuit.

The bonding wire 50 is a connection line for establishing electrical connection between the terminal on the upper surface of the semiconductor element 40 and the plating layer 30 formed on the terminal portion 12. The terminal on the upper surface of the semiconductor element 40 is connected to one end of the bonding wire 50 and the other end of the bonding wire 50 is connected to the plating layer 30 on the terminal portion 12, Electrical connection is made between the terminal and the terminal portion 12.

The resin 60 is formed by sealing the lead frame 10 on which the semiconductor element 40 is mounted and protecting the semiconductor element 40 as well as forming a single semiconductor package 70, to be. By the sealing with the resin 60, handling of the semiconductor package 70 is facilitated.

Fig. 2 is an enlarged view showing a formation portion of the roughening treatment layer 20 of the semiconductor element mounting portion 11 of the lead frame 15 manufactured by the lead frame manufacturing method according to the embodiment of the present invention. 2, a recess 14 is formed on the side of the surface 11a to be joined to the resin 60 in the semiconductor element mounting portion 11 of the lead frame 15, A plating layer 30 is formed. On the other hand, the concave portion 14 and the plating layer 30 are not formed on the back surface 11b of the semiconductor element mounting portion 11 where bonding with the resin 60 is not performed, and a flat surface state in which no processing is performed . The concave portion 14 is formed by half-etching.

In the side surface 11c, a through-hole pattern 13 is formed by through-etching, and a side surface 11c is formed by etching. The plating layer 30 is not formed and the roughening treatment layer 20 is formed on the side surface 11c and the surface of the concave portion 14 which are in contact with the resin 60. [ With this configuration, it is possible to secure sufficient electrical connection function to the plating layer 30 without imparting any harmonizing treatment, and to provide the plating layer 30 with harmony on the side surface 11c and the surface of the concave portion 14, The roughening treatment layer 20 can be formed, and bonding and adhesion with the resin 60 can be enhanced.

Next, a method of manufacturing the lead frame having such a structure will be described with reference to Fig. Fig. 3 is a view showing a series of processes as an example of a method of manufacturing a lead frame according to an embodiment of the present invention. The same constituent elements as those described so far are denoted by the same reference numerals as those described above, and a description thereof will be omitted.

3 (a) is a view showing an example of a plating layer forming step and an etching mask forming step. In the plating layer forming step and the etching mask forming step, the plating layer 30 and the etching mask 80 are formed on the surface of the metal plate 10 serving as the material of the lead frame 15.

First, the metal plate 10 serving as the material of the lead frame 15, but a metal plate 10 made of an alloy containing copper or copper, for example, may be used. When the metal plate 10 is prepared, a plating layer 30 is formed in a predetermined region on the surface of the metal plate 10. [ The plating layer 30 is formed in a region where the semiconductor element 40 is mounted or in a region where the bonding wire 50 is connected, as described above. The plating layer 30 may be composed of various metal materials. For example, the plating layer 30 may be formed by forming a Ni plating layer on the surface of the metal plate 10, forming a Pd plating layer on the Ni plating layer and an Au plating layer on the Pd plating layer . In addition, various plating materials can be used depending on the application.

In forming the plating layer 30, a plating process may be performed using a plating mask to form the plating layer 30 only in a predetermined region.

After the plating layer 30 is formed in the plating layer forming step, a resist layer 81 is formed on the surface of the metal plate 10 including the plating layer 30. For example, a dry film resist may be adhered to the surface of the metal plate 10 to form the resist layer 81.

The resist layer 81 is formed into an etching mask 80 having a predetermined pattern by removing unnecessary portions by exposure and development. The etching mask 80 forms a mask pattern at the portion of the remaining resist layer 81 and the portion where the opening 82 is removed. In addition, the mask 81, in which the resist layer 81 is a mask pattern, and the opening 82 constitute an opening, which is a mask pattern.

The opening 82 is an area formed by through-etching processing and formed as a pattern 83 for through-etching processing. On the other hand, the resist layer 81 and the opening 82 are alternately formed, and a portion where the resist layer 81 has a stripe shape or an island-like state is formed as the half etching processing pattern 84. Contact of the etchant with the metal plate 10 is limited more than the normal opening 82 by the resist pattern in which the opening 82 and the resist layer 81 are alternately arranged and the etching rate It is possible to perform the half-etching process for forming the concave shape. The half etching processing pattern 84 is formed only on the surface 10a side of the metal plate 10. A pattern 83 for penetrating and etching processing including a large opening 82 and a half pattern 82 in which a thin resist layer 81 and a small opening 82 are alternately formed in a stripe shape or an island shape are formed on the surface 10a side, Both the etching pattern 84 are formed.

On the other hand, only the through-etching-processing pattern 83 having the large opening 82 is formed on the back surface 10b side of the metal plate 10. [

3 (b) is a diagram showing an example of an etching process and an etching mask deformation process. In the etching process, a wet etching process is performed, and a through-etching pattern 13 and a recessed portion 14 are formed. In the etching treatment, the etching liquid is supplied to the metal plate 10 covered on both sides with the etching mask 80, and the metal plate 10 is etched from both sides. Through holes are formed in the region of the through-etching-processing pattern 83 where the large opening 82 is formed so that the through-etching pattern 13 is formed and the small resist layer 81 and the opening 82 Are alternately formed, the concave portion 14 having a concave shape is formed. The semiconductor element mounting portion 11 and the terminal portion 12 are separately formed by the formation of the through-etching pattern 13 and the metal plate 10 is formed into the shape of the lead frame 15. [

The etching solution may be an etching solution capable of etching the metal plate 10 appropriately depending on the material of the metal plate 10. For example, when the metal plate 10 is a copper material. A ferric chloride solution may be used. The etching process may be performed by spray etching in which an etching liquid is sprayed onto both surfaces of the metal plate 10 covered with the etching mask 80 for a predetermined period of time and the metal plate 10 covered with the etching mask 80 is etched For a predetermined period of time. The etching method may employ various methods depending on the application.

After the etching process is completed, the resist layer 81 (mask portion) in the half etching processing pattern 84 is removed, and the half etching processing pattern 84 is deformed into the roughening processing opening 82. Thus, the etching mask 80 is deformed into the roughening mask 80a, and the roughening treatment can be performed on the entire surface of the concave portion of the concave portion 14.

Fig. 3 (c) is a view showing an example of the harmonization processing step. The roughening treatment step supplies the roughening treatment liquid to the surface of the metal plate 10 (hereinafter referred to as "lead frame 15") having the shape of the lead frame 15 covered with the modified roughening mask 80a And the area not covered with the mask 80 is subjected to harmonization processing. Various solutions capable of roughening the lead frame 15 may be used for the roughening treatment liquid. The roughening treatment liquid may be supplied, for example, by spraying, or the lead frame 15 covered with the mask 80a may be immersed in the roughening treatment liquid. The roughening treatment layer 20 is formed on the side surface 11a of the semiconductor element mounting portion 11, the side surface 12c of the terminal portion 12, and the surface of the concave portion 14 by such roughening treatment.

FIG. 3 (d) is a view showing an example of a mask removal process. In the mask removal step, the harmonic treatment mask 80a is peeled off. The mask 80a may be removed by, for example, immersing the lead frame 15 in the peeling solution and peeling off the mask 80a. A variety of peeling solutions may be used, and for example, a sodium hydroxide solution may be used.

Thus, the lead frame 15 is manufactured. In the example of Fig. 3, the plating layer 30 is first formed and then the lead frame 15 is formed. However, the lead frame 15 may be formed first, It is also good. In this case, only the step of forming the etching mask 80 is performed without performing the step of forming the plating layer 30 in Fig. 3 (a). 3 (d), the plating layer 30 may be formed. At this time, the plating layer 30 can be formed on the entire surface of the formed lead frame 15, and the plating layer 30 can be formed only in a predetermined region requiring the plating layer 30 by using the plating mask .

The plating layer 30 is formed without the influence of the roughening treatment and the concave portion 14 and the roughening treatment layer 20 are formed on the contact surface with the resin 60. [ And bonding and adhesion with the resin 60 can be improved. In addition, this manufacturing method can be realized by a simple process without adding a new process, and a lead frame having good adhesion can be manufactured without increasing the cost.

Next, an embodiment in which a method of manufacturing a lead frame according to an embodiment of the present invention is performed will be described.

Example

A dry film resist (AQ-2058, manufactured by Asahi Kasei Chemicals Co., Ltd.) was adhered to both surfaces using a copper material having a thickness of 0.2 mm as a metal plate to form a resist layer.

Next, exposure and development are carried out using a glass mask for upper side and rear side, in which a pattern for forming a plating is formed, thereby forming a plating mask in which the surface of the metal sheet is partially exposed, Respectively.

Then, plating was performed to form a plating layer on the exposed portion of the surface of the metal sheet. In this embodiment, Ni plating with a set value of 1.0 占 퐉, Pd plating with a set value of 0.05 占 퐉, and Au plating with a set value of 0.02 占 퐉 were sequentially performed from the metal plate side to form three plated layers.

Next, the plating masks formed on both surfaces of the metal plate were peeled off with a 3% aqueous solution of sodium hydroxide, and further washed with 3% sulfuric acid.

Then, a dry film resist (AQ-4096, manufactured by Asahi Kasei Chemicals Co., Ltd.) was again adhered to both surfaces of the plated metal plate to form a resist layer, and the shape of the lead frame and the pattern for half- Both surfaces were exposed using a glass mask and developed to form an etching mask covering the formed plating. At this time, the portion where the half-etching is performed does not require the same amount of etching solution as the through-etching, and is formed as a mask in the same state as an island for controlling the amount of etching liquid.

Then, a lead frame was formed by spray etching using a ferric chloride solution. The etching was carried out by using a ferric chloride solution having a liquid temperature of 70 占 폚 and a specific gravity of 1.47 and spraying at a set pressure of 0.3 MPa by a swinging nozzle for about 160 seconds. By this etching process, the etching mask became a new harmonization processing mask.

Next, the copper crystals adhering to the etching solution surface were removed by hydrochloric acid cleaning by spraying, and then subjected to a coarsening treatment by spraying with a coarsening treatment liquid (CZ8100, manufactured by Mitsubishi Chemical Corporation). The roughening treatment liquid was conditioned at a liquid temperature of 35 ° C, a specific gravity of 1.145, and a steel concentration of 35 g / l, and was subjected to a roughening treatment for 20 seconds by spraying. The surface roughness of the roughened surface was found to be SRa 0.2-0.4.

Then, the residue of the roughening treatment liquid attached to the roughened surface was removed by hydrochloric acid cleaning by spraying, and then the roughening treatment mask was peeled off by using an aqueous solution of sodium hydroxide. Thereafter, an acid treatment with sulfuric acid was carried out and the surface was dried to complete a lead frame in which the etching solution surface was partially harmonized.

As described above, this embodiment is an example in which the lead frame shape is formed after plating is formed. However, in the case of forming the lead frame first, the plating mask forming step, the plating step, and the plating mask removing step are not used It is possible to start by starting the etching mask formation process. It is also possible to form a plating on the entire surface of the formed lead frame, and to form a plating on a necessary portion by using a plating mask.

Although the preferred embodiments and examples of the present invention have been described in detail, it is to be understood that the present invention is not limited to the above-described embodiments and examples, and various changes and modifications may be made by those skilled in the art without departing from the scope of the present invention. Branching and substitution can be applied.

10: metal plate 11: semiconductor element mounting portion
12: terminal portion 11a, 12a: surface
11b, 12b: back side 11c, 12c: side surface
13: Through-pattern 14:
15: Lead frame 20: Harmonized layer
30: Plating layer 40: Semiconductor element
50: bonding wire 60: resin
70: semiconductor package 80, 80a: mask
81: resist layer 82: opening
83: pattern for through-etching process 84: pattern for half-etching process

Claims (12)

A manufacturing method of a lead frame having a concave portion formed by a half-etching process and partially roughening a surface of the lead frame,
An etching step of etching the metal plate using a mask having a pattern for half etching processing and a pattern for through etching processing to form the recess and the through pattern on the metal plate;
A mask deforming step of deforming the half etching working pattern into an opening for roughening treatment;
Wherein the metal plate is subjected to a harmonizing process for harmonizing the metal plate using the mask in which the pattern for half etching is deformed into the opening for harmonization processing
≪ / RTI >
The method of manufacturing a lead frame according to claim 1, wherein the pattern for half etching has a pattern in which an opening portion and a mask portion are alternately formed in a region covering the recess portion. The method of manufacturing a lead frame according to claim 1 or 2, wherein the pattern for through-etching is a pattern corresponding to an outer shape of the lead frame. The method of manufacturing a lead frame according to claim 1 or 2, wherein the mask having the pattern for half-etching and the opening for through-etching is used on only one side of the metal plate. 5. The semiconductor device according to claim 4, wherein a second mask having no pattern for half-etching is used on the other surface of the metal plate,
Wherein the etching of the metal sheet in the etching step is performed simultaneously from both sides of the metal sheet.
The method of manufacturing a lead frame according to claim 1 or 2, wherein the step of roughening the metal plate is performed by supplying a roughening treatment liquid to the metal plate covered with the mask. 3. The method of manufacturing a lead frame according to claim 1 or 2, further comprising a mask removing step of removing the mask after the harmonization processing step. The method of manufacturing a lead frame according to claim 1 or 2, further comprising a plating step of forming a plating layer in a predetermined region of the metal plate before the etching step. The method of manufacturing a lead frame according to claim 7, further comprising a plating step of forming a plating layer in a predetermined region of the metal plate after the mask removing step. The method of manufacturing a lead frame according to claim 1 or 2, wherein the mask is formed by patterning a resist layer formed on a surface of the metal plate. The semiconductor device according to claim 1 or 2, wherein a terminal portion capable of wire bonding connection is formed by a through-pattern formed in the etching step,
Wherein the concave portion is formed on at least one of the semiconductor element mounting portion and the terminal portion.
12. The method of manufacturing a lead frame according to claim 11, wherein the roughening treatment is performed on side surfaces of the semiconductor element mounting portion and the terminal portion, and on the surface of the concave portion.
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