KR20140022980A - Laser cutting apparatus for tempered glass and method for cutting tempered glass - Google Patents
Laser cutting apparatus for tempered glass and method for cutting tempered glass Download PDFInfo
- Publication number
- KR20140022980A KR20140022980A KR1020120088772A KR20120088772A KR20140022980A KR 20140022980 A KR20140022980 A KR 20140022980A KR 1020120088772 A KR1020120088772 A KR 1020120088772A KR 20120088772 A KR20120088772 A KR 20120088772A KR 20140022980 A KR20140022980 A KR 20140022980A
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- South Korea
- Prior art keywords
- tempered glass
- glass substrate
- unit
- initial
- initial crack
- Prior art date
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B33/00—Severing cooled glass
- C03B33/07—Cutting armoured, multi-layered, coated or laminated, glass products
- C03B33/072—Armoured glass, i.e. comprising reinforcement
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B33/00—Severing cooled glass
- C03B33/09—Severing cooled glass by thermal shock
- C03B33/091—Severing cooled glass by thermal shock using at least one focussed radiation beam, e.g. laser beam
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/38—Removing material by boring or cutting
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B33/00—Severing cooled glass
- C03B33/02—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
- C03B33/0222—Scoring using a focussed radiation beam, e.g. laser
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B33/00—Severing cooled glass
- C03B33/02—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
- C03B33/023—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor the sheet or ribbon being in a horizontal position
- C03B33/03—Glass cutting tables; Apparatus for transporting or handling sheet glass during the cutting or breaking operations
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B33/00—Severing cooled glass
- C03B33/08—Severing cooled glass by fusing, i.e. by melting through the glass
- C03B33/082—Severing cooled glass by fusing, i.e. by melting through the glass using a focussed radiation beam, e.g. laser
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
Abstract
The present invention relates to a tempered glass laser cutting device and method, comprising: a laser light source unit for generating and outputting a laser beam; A scanner unit for adjusting the vertical displacement and the horizontal displacement of the laser beam incident from the laser light source unit to reflect the laser light onto the tempered glass substrate in a predetermined pattern; An initial crack generating unit generating initial cracks through physical impact at one end of a line to be cut of the tempered glass substrate; And a control unit for controlling the operation of the laser light source unit, the scanner unit, and the initial crack generation.
Description
The present invention relates to an apparatus and method for cutting a tempered glass, and more particularly, to generate initial cracks and scribing lines at a position spaced apart from an edge line of a tempered glass substrate, thereby eliminating damage to the tempered glass, and The present invention relates to a tempered glass laser cutting device and method capable of improving quality.
Thanks to the recent rapid development of electronic communication technology, the functions of these various mobile terminals are rapidly improving. For example, a mobile phone has recently been equipped with a digital camera as well as an internet connection to take pictures and videos. Its wireless transmission is possible, and its memory has been expanded to provide products with functions of a small database such as schedule management and document editing / storage. Meanwhile, the display screen of the mobile communication terminal is composed of a liquid crystal display device (LCD) capable of providing excellent contrast and color reproducibility and capable of mass production. In recent years, an organic light emitting diode Diodes: OLED).
Protective film is used to protect the display screen used in such mobile terminals (mobile phones, PDAs), LCD TVs, LCD monitors, navigation, MP3, PMP, notebooks and the like. If a problem occurs on the screen while using a display product, it can be replaced, but since it is expensive and cumbersome, a lot of protective films are used to prevent such problems.
As a protective film, a transparent substrate or film made of plastic such as PVC, PE, acrylic, PET, etc. is used, but this is weak in physical properties such as heat resistance and hardness due to the characteristics of the plastic material, and recently, polyurethane multi-coated film, etc. Although more reinforced plastic protective film is being released, this situation does not meet the needs of consumers due to its weak physical properties.
In order to solve this problem, a thin tempered glass is used, and the thickness and strength of the tempered glass are being increased at various angles. The production method of tempered glass can be divided into physical strengthening and chemical strengthening. Chemical strengthening method is to strengthen glass through ion exchange, and it can be strengthened both in thin glass and glass of complex shape. Almost no precision.
In addition, it is superior in physical strength in terms of strength, there is an advantage that can be cut and chamfered after chemical strengthening treatment. The chemical strengthening of the glass immerses the heated glass containing alkali in a molten salt bath and modifies the chemical composition of the glass surface through ion exchange between the glass and the molten salt, which forms a compressive layer on the glass surface to improve the strength of the glass. Improve.
1 is a schematic block diagram of a laser cutting device according to the prior art. The laser cutting device shown in FIG. 1 is composed of a
However, when cutting the chemically strengthened glass as described above using a laser cutting device according to the prior art, it was difficult to process using a laser due to the problem that the edge portion of the tempered glass is damaged or the tempered glass is broken. . Therefore, it is inevitable to perform the process of reinforcing after cutting to the desired size or the size of the product to be used before chemically strengthening process, and due to the limitation of this cutting process, it is inevitably produced in a simple form such as a square, the shape of tempered glass There were many restrictions.
In addition, since the glass may be deformed or stressed due to mechanical processing or the like by the cutting process, it may adversely affect the reliability of the product, and there is a problem in that productivity is lowered because there is a part discarded by the cutting failure.
The present invention is to overcome the above-mentioned conventional problems, the problem to be solved by the present invention in more detail to generate the initial crack and scribing line at a position spaced apart from the edge line of the tempered glass substrate of the tempered glass It is an object of the present invention to provide a tempered glass laser cutting device and method capable of removing damage and improving the quality of a tempered glass cut surface.
According to an aspect of the invention, the laser light source unit for generating and outputting a laser beam; A scanner unit for adjusting the vertical displacement and the horizontal displacement of the laser beam incident from the laser light source unit to reflect the laser light onto the tempered glass substrate in a predetermined pattern; An initial crack generating unit generating initial cracks through physical impact at one end of a line to be cut of the tempered glass substrate; And a control unit for controlling the operation of the laser light source unit, the scanner unit, and the initial crack generation.
The outermost line of the line to be cut is formed spaced apart from the edge line of the tempered glass substrate at a predetermined interval.
The initial crack is generated at a position spaced apart from the edge line of the tempered glass substrate by a predetermined interval, and is formed deeper than the thickness of the compressed layer of the tempered glass substrate.
The depth of the initial crack is formed from 0.1t to 0.4t when the total thickness of the tempered glass substrate is t.
It is installed on the stage for supporting the tempered glass substrate, and further comprises a transfer unit for transferring the scanner unit and the initial crack generating unit in the first axis and second axis direction on the stage.
The initial crack generating unit may include a body part installed in the transfer unit; A crack generation probe unit installed at one end of the body part and forming a crack in the tempered glass substrate; And a body driving part installed in the body part and driving the body part in a vertical direction with respect to the tempered glass substrate.
The apparatus further includes an initial crack position measurement unit configured to measure a position of the initial crack generated on the tempered glass substrate and transmit the measured result to the controller.
The control unit compares the position of the initial crack received from the initial crack position measuring unit with the position of the initial laser beam to be irradiated onto the tempered glass substrate through the scanner unit, and adjusts the initial laser beam irradiation position to adjust the initial position. Control to match the crack position.
And a camera unit for photographing whether or not the initial crack position and the initial laser beam irradiation position are aligned.
The dummy substrate may further include a dummy substrate disposed on the tempered glass substrate on which the initial crack is generated so that the laser beam irradiated through the scanner unit is not directly irradiated onto the tempered glass substrate. Determine whether or not, and adjust the alignment.
According to another aspect of the present invention, setting a cutting schedule line on the tempered glass substrate, wherein the cutting schedule line is set at a predetermined distance from the edge line of the tempered glass substrate; Generating an initial crack at a position corresponding to a starting point of a cut schedule line set on the tempered glass substrate; Measuring a position of initial crack generated on the tempered glass substrate; Determining whether the initial crack position coincides with the initial irradiation position of the laser beam; And judging, if the two are inconsistent, adjusting the initial irradiation position of the laser beam, and if the two are coincident, irradiating the laser beam along the line to be cut using the initial crack position of the tempered glass substrate as a starting point. A tempered glass laser cutting method is provided.
According to the present invention, initial cracks and scribing lines are generated at positions spaced apart from the edge lines of the tempered glass substrate to cut the tempered glass, thereby eliminating damage to the tempered glass and improving the quality of the tempered glass cut surface. .
1 is a schematic configuration diagram of a laser cutting device according to the prior art.
2 is a schematic cross-sectional view of a tempered glass substrate.
Figure 3 is a schematic view showing a cutting schedule line formed on a tempered glass substrate by using a method of cutting a tempered glass laser according to the present invention.
4 is a schematic perspective view of a tempered glass laser cutting device according to an embodiment of the present invention.
5 is a partially enlarged perspective view of a tempered glass laser cutting device according to another embodiment of the present invention.
6 is a functional block diagram of a tempered glass laser cutting device according to another embodiment of the present invention.
Figure 7 is a schematic diagram showing the position of the initial crack generated on the tempered glass substrate by using a method of cutting the tempered glass laser according to the present invention.
8A and 8B are schematic diagrams showing depths of initial cracks generated on a tempered glass substrate.
9 is a flowchart illustrating a method of cutting a tempered glass laser according to the present invention.
Hereinafter, with reference to the accompanying drawings will be described in detail a preferred embodiment of the present invention.
In general, tempered glass is divided into physical tempered glass manufactured by physical strengthening and chemical tempered glass manufactured by chemical strengthening. Physically tempered glass is a method mainly used in the manufacture of glass doors and automotive glass in a manner of strengthening the internal strength of the glass by quenching after heating the glass of 5.0 mm or more to a temperature between 550 ℃ to 700 ℃. However, such physical reinforcement due to high temperature is not applicable to thin glass of 3.0 mm or less, where there is little temperature difference between the glass surface layer and the center layer, and it is difficult to strengthen even in the case of glass having a small thermal expansion coefficient, In the case of glass, not only a temperature difference occurs for each part but also deformation and breakage are likely to occur due to heat treatment by high temperature heating and rapid cooling.
On the other hand, chemically tempered glass replaces sodium ions having a small ionic radius and potassium ions having a large ionic radius in the glass by immersing the thin glass in a heat treatment furnace containing a solution such as potassium nitrate for 3 hours or more. It is used to reinforce glass by generating compressive stress on the glass surface layer. Therefore, it is mainly used for display products used in touch screen products such as mobile terminals (mobile phones, PDAs), LCD TVs, LCD monitors, navigation, MP3, PMP, notebooks, and the like.
2 is a schematic cross-sectional view of a tempered glass substrate, which is a cross-sectional view of a chemically strengthened glass produced by a chemical strengthening method.
Referring to FIG. 2, the
The tempered glass substrate cut by the embodiments of the method described herein is reinforced with a tempering process, such as an ion exchange chemical tempering process, thermal tempering, or laminated glass structure. Although the embodiments are described in connection with a chemically strengthened glass substrate, it may also be applied to other types of toughened glass substrate cutting.
Figure 3 is a schematic view showing a cutting schedule line formed on a tempered glass substrate by using a method of cutting a tempered glass laser according to the present invention.
3 shows a cut schedule line for cutting the tempered glass disc into four unit cell substrates. In the present embodiment, cutting to four unit cell substrates is described as an example, but the number of unit cell substrates to be cut is not limited thereto and may be variously modified.
According to the present invention, a border line of a cutting schedule line (dotted line) is formed to be spaced apart from the edge lines E 1 to E 4 of the tempered glass disc at a predetermined interval a 1 to a 4 , and the cross of the cutting schedule line The line extends from one edge line to the other edge line. In the case of tempered glass, when the laser beam is irradiated to the edge line point of the tempered glass disc, the tempered glass may be broken and thus the entire disc may not be used. Therefore, in the embodiment of the present invention, the cut line is formed to be spaced apart from the edge line of the tempered glass disc so that the laser beam is not irradiated to the edge line of the tempered glass disc.
4 is a schematic perspective view of a tempered glass laser cutting device according to an embodiment of the present invention, Figure 5 is a partially enlarged perspective view of a tempered glass laser cutting device according to another embodiment of the present invention.
4, the tempered glass laser cutting device according to the present embodiment includes a laser light source unit (not shown), a
The initial
The
The
In this embodiment, the
The
Referring to FIG. 5, the initial
The
The
6 is a functional block diagram of a tempered glass laser cutting device according to another embodiment of the present invention.
Referring to FIG. 6, the tempered glass laser cutting device according to the present embodiment may include a laser
The laser
The
The
The
The
The
The
The breaking unit (not shown) serves to cut the substrate along the scribing line formed on the substrate. The braking unit may be formed integrally with the laser cutting device, but may be installed as a separate device.
Such a breaking unit may be embodied in the form of breaking by applying mechanical external force to the scribing line formed on the substrate, or by breaking by using thermal deformation due to temperature difference or by irradiating a laser along the scribing line. There is also.
The
The initial crack
The
On the other hand, the camera unit for photographing whether the position of the initial crack and the irradiation position of the initial laser beam is aligned can be further configured. At this time, the dummy substrate is disposed on the tempered
7 is a schematic view showing the position of the initial crack generated on the tempered glass substrate by using the tempered glass laser cutting method of the present invention, Figures 8a and 8b shows the depth of the initial crack generated on the tempered glass substrate. Schematic diagram.
7 to 8B, the initial crack A is formed spaced apart from the edge line of the tempered glass substrate by a predetermined distance a, and is formed at the starting point of the cutting schedule line L 1 .
In addition, the depth d of the initial crack A is formed deeper than the thickness of the upper
9 is a flowchart illustrating a method of cutting a tempered glass laser according to the present invention.
Referring to Figure 9, looking at the tempered glass laser cutting method according to this embodiment, the tempered glass substrate is loaded on the tempered glass laser cutting device (S10).
A cutting schedule line is set on the loaded tempered glass substrate (S20). At this time, the line to be cut is formed to be spaced apart from the edge line of the tempered glass substrate by a predetermined interval.
A process of generating an initial crack at a position corresponding to the starting point of the cutting schedule line set on the tempered glass substrate is performed (S30). Next, the position of the initial crack produced on the tempered glass substrate is measured (S40).
Thereafter, a process of determining whether the initial crack position coincides with the initial irradiation position of the laser beam is performed (S50). As a result of the determination, when the two do not match, after performing the step S60 of adjusting the initial irradiation position of the laser beam, the process S50 is performed again.
On the other hand, when the initial crack position of the initial laser beam coincides with the initial crack position in step S50, the process of irradiating the laser beam along the cutting schedule line using the initial crack position of the tempered glass substrate as a starting point (S70). .
After irradiating the laser beam to form a scribing line by spraying the coolant through the cooling unit (S80). Then, the substrate is cut through the breaking process (S90).
What has been described above is merely an exemplary embodiment of a tempered glass laser cutting device and method according to the present invention, the present invention is not limited to the above-described embodiment, as claimed in the claims below, Without departing from the gist of the present invention, one of ordinary skill in the art will have the technical spirit of the present invention to the extent that various modifications can be made.
100: laser light source unit
200: optical unit
300: scanner unit
400: initial crack generation unit
500: Cooling unit
600: transfer unit
700 stage
800: initial crack position measuring unit
900:
Claims (11)
A laser light source unit generating and outputting a laser beam;
A scanner unit for adjusting the vertical displacement and the horizontal displacement of the laser beam incident from the laser light source unit to reflect the laser light onto the tempered glass substrate in a predetermined pattern;
An initial crack generating unit generating initial cracks through physical impact at one end of a line to be cut of the tempered glass substrate; And
And a control unit for controlling the operation of the laser light source unit, the scanner unit, and the initial crack generation.
And the outermost line of the cut line is formed at a predetermined interval from the edge line of the tempered glass substrate.
The initial crack is generated at a position spaced apart from the edge line of the tempered glass substrate by a predetermined interval, the tempered glass laser cutting device, characterized in that formed deeper than the thickness of the compressed layer of the tempered glass substrate.
The depth of the initial crack is tempered glass laser cutting device, characterized in that when the total thickness of the tempered glass substrate is t, 0.1t ~ 0.4t.
A tempered glass laser installed on an upper part of the stage supporting the tempered glass substrate, and further comprising a conveying unit configured to convey the scanner unit and the initial crack generating unit in the first and second axis directions on the stage. Cutting device.
The initial crack generation unit,
A body part installed in the transfer unit;
A crack generation probe unit installed at one end of the body part and forming a crack in the tempered glass substrate; And
And a body driving part installed in the body part and driving the body part in an up and down direction based on the tempered glass substrate.
Tempered glass laser cutting device further comprises an initial crack position measuring unit for measuring the position of the initial crack generated on the tempered glass substrate, and transmits the measured result to the controller.
The control unit compares the position of the initial crack received from the initial crack position measuring unit with the position of the initial laser beam to be irradiated onto the tempered glass substrate through the scanner unit, and adjusts the initial laser beam irradiation position to adjust the initial position. Tempered glass laser cutting device characterized in that the control to match the crack position.
And a camera unit for photographing whether the initial crack position is aligned with the initial laser beam irradiation position.
The dummy substrate may further include a dummy substrate disposed on the tempered glass substrate on which the initial crack is generated so that the laser beam irradiated through the scanner unit is not directly irradiated onto the tempered glass substrate. The glass cutting device for tempered glass, characterized in that for determining whether or not to adjust the alignment.
Setting a cut schedule line on a tempered glass substrate, wherein the cut schedule line is set at a predetermined distance from an edge line of the tempered glass substrate;
Generating an initial crack at a position corresponding to a starting point of a cut schedule line set on the tempered glass substrate;
Measuring a position of initial crack generated on the tempered glass substrate;
Determining whether the initial crack position coincides with the initial irradiation position of the laser beam; And
As a result of the determination, if the two are inconsistent, adjusting the initial irradiation position of the laser beam, and if the two are matched, irradiating the laser beam along a cutting schedule line with the initial crack position of the tempered glass substrate as a starting point. Tempered glass laser cutting method characterized in that.
Priority Applications (1)
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KR1020120088772A KR20140022980A (en) | 2012-08-14 | 2012-08-14 | Laser cutting apparatus for tempered glass and method for cutting tempered glass |
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KR1020120088772A KR20140022980A (en) | 2012-08-14 | 2012-08-14 | Laser cutting apparatus for tempered glass and method for cutting tempered glass |
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