KR20130089128A - Method for cypress wooden ball - Google Patents

Method for cypress wooden ball Download PDF

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KR20130089128A
KR20130089128A KR1020120010807A KR20120010807A KR20130089128A KR 20130089128 A KR20130089128 A KR 20130089128A KR 1020120010807 A KR1020120010807 A KR 1020120010807A KR 20120010807 A KR20120010807 A KR 20120010807A KR 20130089128 A KR20130089128 A KR 20130089128A
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weight
cypress
parts
ball
zeolite
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KR1020120010807A
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Korean (ko)
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KR101367059B1 (en
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박현도
조희영
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박현도
조희영
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27KPROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K3/00Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
    • B27K3/52Impregnating agents containing mixtures of inorganic and organic compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27KPROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K3/00Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
    • B27K3/02Processes; Apparatus
    • B27K3/0207Pretreatment of wood before impregnation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27KPROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K3/00Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
    • B27K3/02Processes; Apparatus
    • B27K3/12Impregnating by coating the surface of the wood with an impregnating paste

Abstract

PURPOSE: A cypress wooden ball is provided to prevent waste of raw materials and deforestation of cypress trees, to generate economic value such as reduced carbon dioxide, and to produce more phytoncide than woodchips. CONSTITUTION: A method for manufacturing a cypress wooden ball comprises the steps of: mixing 100 parts by weight of minutely crushed cypress saw dust, twigs, and cypress leaves with one to five parts by weight of one or more kinds of material selected among tourmaline, quartz porphyry, and biotite which emit far-infrared rays and anions, additionally with 0.0001 to 0.1 part by weight of antibacterial nanosilver composed of colloidal silver particles of 5 to 20 nm diameter, and with 0.1 to 5 parts by weight of one or more kinds of material selected between silica and zeolite impregnated with 100 to 200 parts by weight of low-grade alcohol compared to the weight of silica or zeolite; coating by spraying mixture of 20 to 100 parts by weight of one or more kinds of material selected between dipropyleneglycol and propyleneglycol, 1 to 10 parts of cypress oil extract, and 20 to 100 parts by weight of turpentine oil onto 100 parts by weight of the manufactured ball in a drum of 10 to 50 rpm. [Reference numerals] (1) Cut and finely pulverize leaves of a cypress branch; (10) Aging and packing; (2) Mix with sawdust and secondarily pulverize the same; (3) Mix various functional materials into the pulverized materials; (4) Mix a fixing agent into the mixture from the step (3); (5) Inject the mixture into an extruder; (6) Cut a mixture into an extruded rod shape with a specific size; (7) Putting into a milling machine and obtain a circular ball; (8) Dry in a drying machine in a condition of 70-80 °C temperature and 20-35 % humidity for 72 hours or more; (9) Putting the molded ball into a drum and rotating; (AA) Manufacturing flow chart of an embodiment; (BB) Start; (CC) Functional material; (DD) Tormarine, elvan, biotite, silver colloid, and low grade alcohol-impregnated silica, zeolite; (EE) Binder; (FF) Inject resin, sticky rice paste, glue, acryl resin, epoxy, urethane resin, and fixing agent; (GG) Impregnate dipropylene glycol, propylene glycol, cypress extraction oil, terrapin oil through a sprayer installed in a drum

Description

편백나무 볼 제조에 대한 방법 및 이 방법으로 제조한 편백나무 볼{Method for cypress wooden ball}Method for preparing cypress balls and cypress balls prepared by this method {Method for cypress wooden ball}

본 발명은 편백나무 원목 가공 후 부산물, 즉 톱밥,나뭇가지, 편백나뭇잎을 잘게 분쇄하여 만든 분쇄물에 음이온 및 원적외선이 방사되는 물질, 항살균 기능이 있는 금속이온,향기물질을 함침하여 서서히 휘산시키는 다공성 물질을 함침시켜 베갯속칩 또는 침대깔판칩으로 이용되는 편백나무볼에 관한 것이다.In the present invention, after the processing of solid wood cypress, that is, by crushing finely crushed sawdust, twigs, cypress leaves, anion and far-infrared rays are irradiated, metal ions with anti-sterilization function, and slowly volatilized by impregnating fragrance materials It relates to a cypress ball that is used as a pillow or bedside chip by impregnating a porous material.

현대인들은 제한되고 다중이 생활하는 공간에서 생활하므로 미세먼지,세균,곰팡이 등의 유해물질과 각종 휘발성 유기물질, 포름알데히드 등의 화학물질로부터 건강을 지키기위해 항균,항곰팡이 악취 제거기능이 있는 천연자재를 선호한다.Modern people live in a limited and multi-living space, so natural materials with antibacterial and antifungal odor removal functions to protect health from harmful substances such as fine dust, bacteria and mold, various volatile organic substances and formaldehyde and other chemicals Prefers.

그러므로 합성목을 이용한 가구보다는 원목가구, 자연상태의 책상,의자,식탁,가구,침대,사우나통,침구류내장재칩 등을 원하고 또한 나무 스스로에서 발향되는 피톤치드를 통해 혈액순환촉진,만성피로회복,피부신진대사촉진, 천연향,살균효과,항곰팡이 효과를 얻으려고 한다.Therefore, instead of furniture made of synthetic wood, they want wooden furniture, natural desks, chairs, dining tables, furniture, beds, sauna buckets, bedding embedded chips, and also promote blood circulation and recover from chronic fatigue through phytoncide that is emitted from the tree itself. To promote skin metabolism, natural fragrance, bactericidal effect, antifungal effect.

그 중에서도 일명 '히노끼'라 불리는 편백나무는 피톤치드가 소나무의 3배, 전나무의 2배 정도로 많이 발생한다하여 생활용 가구, 사우나통, 베갯속칩,침대깔판칩 등에 많이 사용한다.Among them, the cypress, called 'Hinoki', is used as a phytoncide about three times as much as a pine tree and about twice as much as a fir tree, and is used for household furniture, sauna tubs, pillows, and bedboard chips.

따라서 이들 수요를 충족시키기 위해 몇 십 년 혹 몇 백 년 되는 편백나무를 벌채하여 용도별로 사용하는데 이에 따른 가공 후 부산물인 톱밥, 편백나무가지, 편백나무잎이 많이 양산된다.Therefore, in order to meet these demands, deciduous trees, which are several decades or hundreds of years old, are cut and used according to their use. As a result, many by-products of sawdust, cypress branches, and cypress leaves are produced after processing.

이를 재활용하여 베갯속칩,침대깔판칩으로 활용한다면 전세계적으로 문제되는 지구온난화의 주범인 이산화탄소 배출을 줄일 수 있는 친환경적 자원재활용 발명품이 될 수 있다.If it is recycled and used as a pillow or bedside chip, it can be an eco-friendly resource recycling invention that can reduce carbon dioxide emission, which is the main cause of global warming, which is a global problem.

본발명인들은 편백나무 가공 후 부산물을 사용해 오랫동안 피톤치드가 휘산되는 베갯속칩, 침대깔판칩으로 이용되는 편백나무볼을 제조하기 위함이다.The present inventors use the by-products after the processing of cypress trees to manufacture cypress balls used as pillow chips and bed pallet chips, which are phytoncide volatilized for a long time.

편백나무 원목 가공이 아닌 편백나무 가공 후 부산물 및 가공하지 못하는 잡가지 부산물, 편백나뭇잎을 활용하여 일반적인 제조공정으로 볼을 제조하면 제조공정에서 피톤치드 효과가 있는 편백오일향이 모두 휘산된다If the ball is manufactured by the general manufacturing process using by-products, unprocessed miscellaneous by-products, and cypress leaves after the processing of cypress rather than solid wood, all of the cypress oil flavor with phytoncide effect is volatilized in the manufacturing process.

그러므로 볼이 완성되었을 경우 전혀 피톤치드향이 발생하지 않거나 매우 미약하여 이로 인해 항균, 향취의 효과가 전혀 없다Therefore, when the ball is completed, the phytoncide odor does not occur at all or is very weak, which has no effect of antibacterial and odor.

본 발명은 볼 제조시 기능성 물질을 함침시키어 피톤치드 효과가 장기간 지속되는 볼을 제공하고자 함이다.It is an object of the present invention to provide a ball in which the phytoncide effect lasts for a long time by impregnating a functional material during the ball production.

편백나무 가공 후 부산물 및 가공하지 못하는 잡가지 부산물, 편백나뭇잎을 잘게 분쇄한 후 이 분쇄물에 원적외선 및 음이온이 방출되는 물질,토르마린,맥반석,흑운모, 항살균효과가 있는 금속이온 물질 은콜로이드를 혼합한다.By-product after processing of cypress, miscellaneous by-products and unprocessed cypress leaves, finely pulverized and mixed with materials that emit far infrared rays and anions, tourmaline, elvan, biotite, silver colloid do.

또한 향기액 및 향취를 흡착시켜 서서히 휘산시키는 다공성 물질인 실리카,제올라이트를 혼합하여 볼 형태로 제조한 후 편백나무 오일 추출물, 테라핀오일 , 용제를 스프레이 분사한다.In addition, a mixture of silica and zeolite, which is a porous material which gradually volatilizes by adsorbing fragrance liquid and odor, is prepared in the form of a ball, and then sprayed with cypress oil extract, terpene oil, and solvent.

그러면 원목칩보다 피톤치드의 항균,향취가 더 오래 유지되는 볼을 제공하게 되는 것이다.This will provide a ball that keeps phytoncide antibacterial and odor longer than wood chips.

본 발명의 편백나무 볼은 원자재 낭비 방지 및 편백나무 벌채의 감소효과와 부산물 재활용을 통한 이산화탄소 배출감소 등 경제적 가치 창출의 효과가 있으며 편백나무 원목으로 제조한 칩보다 더 우수한 피톤치드를 발향시킨다.Cypress balls of the present invention has the effect of creating economic value, such as preventing the waste of raw materials and reducing the reduction of cypress felling and carbon dioxide emission by recycling by-products, and the phytoncide is more excellent than chips made of solid cypress wood.

또한 볼 제조할 때 고농축 편백나무 오일을 흡착후 서서히 휘산시키는 다공성 물질을 사용하기에 피톤치드의 지속성이 편백나무 원목칩보다 더 장기간 유지될 수 있다.In addition, the sustainability of the phytoncide can be maintained for a longer period of time than the cypress wood chips because it uses a porous material that slowly volatilizes after adsorption of highly concentrated cypress oil.

미세하게 분쇄된 편백나무 톱밥, 나뭇가지, 편백나뭇잎 100중량부에 도면실시예 제조공정도③에서와 같이 원적외선 및 음이온이 방출되는 토르마린, 맥반석, 흑운모에서 선택한 1종 이상의 물질을 1∼5중량부, 항균 살균기능이 있는 입자경 5∼20nm의 은콜로이드로 구성된 나노실버 0.0001∼0.1중량부, 실리카겔, 제올라이트 중량대비 100∼200의 중량부 저급알콜이 함침된 실리카겔, 제올라이트 중에서 선택한 1종 이상의 물질 0.1∼5중량부를 혼합하는 단계1 to 5 parts by weight of one or more materials selected from tourmaline, elvan, and biotite, from which far-infrared rays and anions are released as shown in the manufacturing example ③ in finely pulverized cypress sawdust, twigs, and cypress leaves. , 0.0001 to 0.1 parts by weight of nano silver composed of silver colloid with a particle diameter of 5 to 20 nm with antimicrobial sterilization function, silica gel and silica gel impregnated with 100 to 200 parts by weight of lower alcohol relative to the weight of zeolite, and 0.1 to one or more substances selected from zeolites. Mixing 5 parts by weight

이 때 실리카겔, 제올라이트 중량부에 100∼200의 저급알콜을 함침시키는 이유는 도면 실시예 제조공정도③에서와 같이 혼합하여 ④공정으로 진행할 때 실리카겔, 제올라이트 미세공에 각종 고착제가 함침되어 미세공을 봉쇄하거나 채우는 것을 방지하여 볼성형 완성 후에도 미세공을 확보하기 위함이다.At this time, the reason for impregnating the lower alcohol of 100 to 200 to the silica gel and zeolite weight is mixed as in the drawing example manufacturing process ③ and proceeds to the step ④ when the silica gel and the zeolite micropores are impregnated with various fixing agents. This is to ensure micropores even after ball molding is completed by preventing blockage or filling.

즉,비등점이 낮은 저급알콜은 건조공정에서 휘발되어 미세공이 확보되고 그 미세공에 도면 실시예 제조공정도⑨에서 편백오일,테라핀오일,용제가 편백볼 속에 깊이 함침하게 하기 위함이다.That is, the lower alcohol having a low boiling point is volatilized in the drying process to secure micropores, and the micropores, teraffin oils, and solvents are deeply impregnated in the cymbal balls in the manufacturing example ⑨ in the micropore.

상기에서 혼합한 물질에 송진, 찹쌀풀, 아교, 아크릴수지,우레탄수지,에폭시의 고착제를 첨가하여 볼의 형태로 성형한다.To the mixed material is added in the form of balls by adding rosin, glutinous rice glue, glue, acrylic resin, urethane resin, epoxy fixing agent.

상기 볼의 형태를 온도 70∼80℃ 습도 20∼35% 조건하에서 72시간 이상의 건조성형한다The shape of the ball is dried for 72 hours or more at a temperature of 70 to 80 ° C and a humidity of 20 to 35%.

상기 건조된 편백나무볼을 10∼50rpm의 드럼에 넣고 편백나무볼 100중량부에 디프로필렌글리콜(dipropyleneglycol),프로필렌글리콜(propyleneglycol) 중에서 선택한 1종 이상의 물질을 20∼100중량부, 편백나무 오일추출액 1∼10중량부, 테페핀오일 20∼100중량부를 혼합하여 스프레이 분사하는 단계Put the dried cypress balls into a drum of 10 to 50rpm, 20 to 100 parts by weight of at least one substance selected from dipropyleneglycol and propyleneglycol to 100 parts by weight of cypress ball, cypress oil extract Mixing 1 to 10 parts by weight, 20 to 100 parts by weight of tepepine oil and spray spraying

이와 같이 제조한 편백나무볼은 편백나무 원목으로 가공처리한 편백나무 칩과 마찬가지로 피톤치드 향을 유지할 수 있었으며 실시 예를 통하여 제조한 편백나무볼은 시험조사군 20명을 통해 6개월 정도 시험하여 확인한 결과 향 지속 기간이 1∼4개월 더 지속된다는 결과를 얻을 수 있었다.The cypress balls prepared as described above were able to maintain phytoncide scent as in the cypress chips processed from solid wood, and the cypress balls manufactured according to the examples were tested for 20 months through 20 test groups. The result was that the flavor duration lasted for one to four months.

이하 실시 예를 통하여 본 발명을 더욱 상세하게 설명한다Hereinafter, the present invention will be described in more detail with reference to the following examples.

단 실시 예는 본 발명을 예시하기 위한 것이지 이들만으로 한정하는 것은 아니다However, the embodiments are only for illustrating the present invention and are not limited thereto.

편백나무 가공 후 부산물 톱밥, 나뭇가지, 편백나뭇잎만을 분쇄하여 고착제 송진 찹쌀풀, 아교, 아크릴 수지를 혼합하여 볼을 만들어 75℃, 습도 23∼25% 조건 하에서 72시간 건조하여 편백나무볼을 제조하였으나 피톤치드향이 전혀 발생하지 않았다.After processing the cypress wood, only by-product sawdust, twigs, and cypress leaves were pulverized to make balls by mixing the adhesive rosin glutinous rice glue, glue, and acrylic resin, and dried at 75 ° C and humidity of 23-25% for 72 hours to produce cypress balls. No phytoncide flavor occurred.

이를 각 1kg씩 베갯속에 넣어 시험조사군 20명을 통해 6개월 정도 시험했으나 사용 첫날부터 전혀 피톤치드 냄새가 나지 않거나 매우 미세하여 3일 이내에 효과가 나지 않았다.Each 1kg each was put in a pillow and tested for 20 months through 20 test groups, but the phytoncide smell was not odor or very fine from the first day of use.

편백나무 가공후 부산물 톱밥, 나뭇가지, 편백나뭇잎으로 분쇄하여 분쇄물 100중량부에 맥반석 1중량부, 은콜로이드0.005 중량부, 에탄올 50중량부가 함침된 제올라이트 0.5중량부를 혼합하고 고착제로 송진,찹쌀풀, 아교, 아크릴수지를 혼합하여 온도 75℃,습도 23∼25% 조건하에서 72시간 건조하여 편백나무볼을 제조하였다After processing cypress wood, it is pulverized into by-product sawdust, twigs, and cypress leaves, mixed with 100 parts by weight of 1% by weight of ganbanite, 0.005 parts by weight of silver colloid and 0.5 parts by weight of zeolite impregnated with 50 parts by weight of ethanol. , Glue and acrylic resin were mixed and dried for 72 hours under conditions of temperature of 75 ° C. and humidity of 23 to 25% to prepare a cypress ball.

건조성형된 편백나무볼을 20rpm의 드럼통에 넣고 편백나무볼 100중량부에 디프로필렌글리콜(dipropyleneglycol)20중량부, 편백나무오일추출액 2중량부, 테레핀오일 20중량부를 혼합하여 스프레이 코팅하였다.The dried molded cypress balls were placed in a drum of 20 rpm, and sprayed by mixing 20 parts by weight of dipropylene glycol (dipropyleneglycol), 2 parts by weight of cypress oil extract, and 20 parts by weight of terpene oil to 100 parts by weight of cypress balls.

이를 각 1kg씩 베갯속에 넣어 시험조사군 20명을 통해 6개월 정도 시험했는데 강한 향취로 2∼4개월 정도 유지되었다Each 1kg of this was put into a pillow and tested for 20 months with 20 test groups, which was maintained for 2-4 months with strong odor.

편백나무 가공 후 부산물 톱밥, 나뭇가지, 편백나뭇잎을 분쇄하여 분쇄물 100중량부, 맥반석 1중량부, 토르마린 1중량부, 은콜로이드 0.01중량부, 에탄올이 100중량부 함침된 제올라이트 1중량부, 에탄올이 100 중량부 함침된 실리카 1중량부 혼합하여 고착제로 송진, 찹쌀, 아교, 아크릴 수지를 혼합하여 온도 75℃, 습도 23∼25% 조건하에서 72시간 건조하여 팬백나무볼을 제조하였다.By-product sawdust, twigs, cypress leaves after grinding cypress, 100 parts by weight of crushed products, ganban stone 1 part by weight, 1 part by weight of tourmaline, 0.01 parts by weight of silver colloid, 100 parts by weight of zeolite impregnated 1 part by weight, ethanol 1 part by weight of 100 parts by weight of impregnated silica was mixed, rosin, glutinous rice, glue, and acrylic resin were mixed with a fixing agent and dried for 72 hours under conditions of a temperature of 75 ° C. and a humidity of 23 to 25% to prepare a pan backwood ball.

건조성형된 편백나무 볼을 20rpm의 드럼통에 넣고 편백나무볼 100중량부에 디프로필렌글리콜(dipropyleneglycol)30중량부, 편백나무오일추출액 3중량부, 테레핀오일 30중량부를 혼합하여 스프레이 코팅 하였다.The dried molded cypress balls were placed in a drum of 20 rpm, and spray coating was carried out by mixing 30 parts by weight of dipropylene glycol (dipropyleneglycol), 3 parts by weight of cypress oil extract, and 30 parts by weight of terpene oil in 100 parts by weight of cypress balls.

이를 각 1kg씩 베갯속에 넣어 시험조사군 20명을 통해 6개월 정도 시험했는데 은은한 향취로 2∼6개월 정도 유지되었다.Each 1kg was put in a pillow and tested for 20 months with 20 test groups, which were maintained for 2-6 months with a mild odor.

시중에서 유통되는 편백나무 원목칩을 구입하여 각1kg씩 베갯속에 넣어 시험조사군 20명을 통해 6개월 정도 시험했는데 은은한 향취가 1∼2개월 정도 유지되었다.A commercially available cypress wood chip was purchased and put into a pillow for 1 kg each for 6 months through 20 test groups. The mild odor was maintained for 1 to 2 months.

Claims (2)

미세한 크기로 분쇄한 편백나무톱밥,나뭇가지,편백나뭇잎 100중량부에 원적외선 및 음이온이 방출되는 토르마린,맥반석,흑운모 중에서 선택된 1종 이상의 물질을 1∼5중량부와 항균 살균기능이 있는 입자경 5∼20nm의 은콜로이드로 구성된 나노실버 0.0001∼0.1중량부와 저급알콜이 실리카,제올라이트 중량대비 100∼200중량부가 함침된 실리카, 제올라이트 중에서 선택한 1종 이상의 물질 0.1∼5 중량부를 혼합하는 단계1-5 parts by weight of one or more selected from tourmaline, elvan, biotite, which emit far-infrared rays and anions in 100 parts by weight of cypress sawdust, tree branches, cypress leaves, finely pulverized, and particle diameters 5 ~ Mixing 0.1 to 5 parts by weight of one or more materials selected from 0.0001 to 0.1 parts by weight of nanosilver composed of 20 nm silver colloid and silica and zeolite impregnated with 100 to 200 parts by weight based on the weight of silica and zeolite 상기 방법으로 제조한 볼을 10∼50rpm의 드럼에 넣고 편백나무 볼 100중량부에 디프로필렌글리콜(dipropyleneglycol), 프로필렌글리콜(propyleneglycol) 중에서 선택한 1종 이상의 물질을 20∼100중량부에 편백나무 오일 추출액 1∼10중량부에 테레핀 오일 20∼100중량부를 혼합하여 스프레이 코팅하는 단계로 만들어진 볼Put the ball prepared by the above method in a drum of 10 to 50rpm, 20 to 100 parts by weight of cypress oil extract, at least 100 substances by weight of dipropyleneglycol and propylene glycol to 100 parts by weight of cypress balls. 1 to 10 parts by weight of terepin oil 20 to 100 parts by weight of the mixture made by spray coating
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