KR101306090B1 - Mattress treated by chamaecyparis obtusa and manufacturing method thereof - Google Patents

Abstract

The present invention relates to a mattress surface treated with cypress and a method of manufacturing the same, specifically the present invention has a deodorant, antibacterial and antiviral effect by the active ingredient contained in the cypress pulverized and cypress extract, The present invention relates to a mattress surface-treated with a cypress wood which has a simple process and low manufacturing cost because injection molding is carried out in a state of pre-spraying the cypress wood and cypress extract in a mattress mold.
In addition, the present invention S1 step of laying the crushed cypress wood on the bottom surface of the lower mold; Step S2 of sprinkling the cypress extract obtained by extracting at least one raw material selected from the group consisting of solid cypress, cypress leaf, cypress berry, cypress root and cypress stem on the cypress crushed product as an extraction solvent; And in step S3 of closely contacting the upper mold to the lower mold, injecting an injection liquid containing a resin into the cavity to perform injection molding.

Description

Mattress treated with Cypress and its manufacturing method {MATTRESS TREATED BY CHAMAECYPARIS OBTUSA AND MANUFACTURING METHOD THEREOF}

The present invention relates to a mattress surface treated with cypress and a method of manufacturing the same, specifically the present invention has a deodorant, antibacterial and antiviral effect by the active ingredient contained in the cypress pulverized and cypress extract, The present invention relates to a mattress surface-treated with a cypress wood which has a simple process and low manufacturing cost because injection molding is carried out in a state of pre-spraying the cypress wood and cypress extract in a mattress mold.

Chamaecyparis obtusa, also known as cypress tree, is an evergreen tree belonging to the gymnospermae of the gymnosperma, and is widely grown as a plantation tree species in southern Korea through development, Deodorant, antimicrobial agent and the like due to the fragrance of the product.

Phytoncide is a natural antimicrobial substance which is emitted from wood to protect itself from microorganisms and various microorganisms. It has a unique aroma (fragrance) It has strong air purification ability and neutralizing action of harmful substances, and is known to exert various effects such as cardiopulmonary, vascular, respiratory function enhancement, and skin sterilization. The amount and content of phytoncide are different from tree to tree, and coniferous tree is known to emit more than twice the amount of phytoncide than hardwood. Especially, phytoncide emission of cypress is not only superior to other trees but also excellent in efficacy It is becoming.

In recent years, such phytoncide has been widely used in commodities and the like, and deodorants and antimicrobial agents using unbleached wood have been developed particularly due to the unique scent of unshiu wood.

Korean Utility Model Utility Model No. 20-2009-0009059 has a top surface of the mattress, has an outer sewing portion extending to the outer surface, and a plurality of spaces are formed by the partition sewing portion in the longitudinal direction, and the cypress tree leaf is formed into each space. A bed mattress using a cypress wood, which is spaced apart at equal intervals by a plurality of finely pulverized cypress leaf powder, ceramic particles, and cypress sawdust powder, and is sewn by the outer sewing unit. Techniques are disclosed.

The conventional mattress has a problem that the manufacturing process is complicated, and the manufacturing cost is increased because the outer sewing portion must be formed separately from the mattress.

In addition, since the phytoncide released may be disturbed by the outer sewing unit, there is a problem that the antibacterial or deodorizing action may be weakened. In order to solve this problem, when the outer sewing unit is formed of a thin material, the outer sewing unit may be damaged by use, and leaves or powder may be poured therein.

Accordingly, the present invention has been made to solve the above problems, the object of the present invention is the surface treatment with deciduous, antibacterial and antiviral effect by the active ingredient contained in the cypress pulverized and cypress extract To provide a mattress and a method for manufacturing the same.

In addition, an object of the present invention is the mattress surface treated with a cypress wood, which is a simple process and requires a low manufacturing cost because the injection molding is carried out in the state of pre-sprayed cypress wood and cypress extract in a conventional mattress mold It is to provide a manufacturing method.

In addition, it is an object of the present invention can use all of the cypress wood, as well as cypress leaves, cypress roots, cypress berries, etc., so that the efficient use of resources, surface treatment with a cypress that can further increase the deodorant to antibacterial effect To provide a mattress and a method for manufacturing the same.

It is also an object of the present invention to provide a mattress surface treated with a cypress wood and a method of manufacturing the same, which is not easily separated from the mattress even if used for a long time because the cypress pulverized adheres or penetrates the surface of the mattress.

Method of producing a mattress surface treated with cypress according to the present invention in order to achieve the above object and step S1 step of laying down the cypress crushed product on the bottom surface of the lower mold; Step S2 of sprinkling the cypress extract obtained by extracting at least one raw material selected from the group consisting of solid cypress, cypress leaf, cypress berry, cypress root and cypress stem on the cypress crushed product as an extraction solvent; And in step S3 of closely contacting the upper mold to the lower mold, injecting an injection liquid containing a resin into the cavity to perform injection molding.

In addition, the cypress pulverized and cypress extract of the method of manufacturing a mattress surface treated with cypress according to the present invention is characterized in that 1 to 5 parts by weight and 0.1 to 1 parts by weight based on 100 parts by weight of the injection liquid, respectively. .

In addition, the resin of the manufacturing method of the mattress surface treatment according to the present invention is characterized in that the natural latex or synthetic latex.

In addition, the injection liquid of the manufacturing method of the mattress surface-treated with cypress according to the present invention further includes a foaming agent, while the resin is foamed in the step S3, the cypress crushed product is attached to the surface of the foamed resin Or penetrate into the interior.

In addition, the injection liquid of the manufacturing method of the mattress surface treatment according to the present invention is characterized in that it further comprises a silver nano component or cypress essential oil.

In addition, the method for producing a mattress surface treated with a cypress according to the present invention is characterized in that the cypress pulverized product is made of a sawdust, spicy rice or a combination thereof.

In addition, the mattress surface-treated with cypress according to the invention is characterized in that it is manufactured by the above-described manufacturing method.

According to the mattress surface treatment method according to the present invention having the configuration as described above and a method for producing the same according to the present invention has a deodorizing, antibacterial and antiviral effect by the active ingredient contained in the cypress pulverized and cypress extract.

In addition, according to the manufacturing method of the mattress surface treatment according to the present invention according to the present invention, because the injection molding in the state of spraying the cypress crushed and cypress extract in a conventional mattress mold in advance, the process is simple and the manufacturing cost is low It takes effect.

In addition, according to the mattress surface treatment method according to the present invention and the manufacturing method thereof can be used not only cypress wood, but also cypress leaves, cypress roots, cypress berries, etc. to promote efficient use of resources, deodorizing to antibacterial There is an effect that can increase the effect even more.

In addition, according to the mattress surface treatment method and manufacturing method according to the present invention according to the present invention according to the present invention because the cypress crushed to adhere to the surface of the mattress, there is an effect that is not easily separated from the mattress even if used for a long time. .

1 is a process chart showing one embodiment of a method of manufacturing a mattress surface treated with a cypress according to the present invention.
Figure 2 is a cross-sectional view showing the appearance of crushed cypress wood on the bottom surface of the lower mold according to the present invention.
3 is a cross-sectional view showing a lower mold having unevenness according to the present invention.
4 is a perspective view showing a separating frame according to the present invention.
Figure 5 is a cross-sectional view showing the appearance of crushed cypress wood in a state in which the separation mold according to the present invention is fitted to the lower mold.
Figure 6 is a cross-sectional view showing a state in which the cypress extract liquid is sprayed according to the present invention.
7 is a cross-sectional view showing a state in which the resin is foamed in a state where the upper mold and the lower mold are closed.
8 is a perspective view showing an embodiment of a mattress surface treated with a cypress according to the present invention.

Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.

In the description of the present invention, the same or similar elements are denoted by the same or similar reference numerals, and a detailed description thereof will be omitted.

1 is a process chart showing a first embodiment of a method of manufacturing a mattress surface treated with a cypress according to the present invention, Figure 2 shows the appearance of the crushed cypress wood on the bottom surface of the lower mold according to the present invention 3 is a cross-sectional view showing a lower mold having irregularities according to the present invention.

Figure 4 is a perspective view showing a separation frame according to the present invention, Figure 5 is a cross-sectional view showing the appearance of crushed cypress wood in a state in which the separation frame according to the invention is fitted in the lower mold, Figure 6 It is a cross-sectional view showing the appearance of sprinkling cypress extract according.

7 is a cross-sectional view showing a state in which the resin is foamed in the closed state of the upper mold and the lower mold, Figure 8 is a perspective view showing an embodiment of a mattress surface treated with cypress according to the present invention.

As shown in Figures 1 to 8, the present invention is a step S1 laying the cypress crushed product 21 on the bottom surface of the lower mold 11, the cypress solid wood on the cypress crushed 21 S2 step of sprinkling the cypress extract 22 obtained by extracting at least one raw material selected from the group consisting of cypress leaves, cypress berries, cypress roots and cypress stems as an extraction solvent and the upper mold on the lower mold 11 After the 12 is in close contact, the step S3 of injection molding the injection solution 23 containing the resin into the cavity 13 is included.

First, the present invention relates to a method of manufacturing a mattress 20 for injection molding by injecting the injection liquid 23 into the cavity 13 formed in the mold 10 including the lower mold 11 and the upper mold 12.

As shown in FIG. 2, step S1 according to the present invention is to lay down a cypress crushed product 21 on the bottom surface of the lower mold 11.

The cypress pulverized product 21 according to the present invention is preferably made of sawdust, large rice or a combination thereof.

This is because the cypress pulverized material 21 does not need to process the cypress into a specific shape and shape because it adheres to or penetrates into the surface of the foamed resin in step S3 to be described later.

Therefore, by pulverizing the cypress wood using a saw or a planer, there is an advantage that it is cheap in terms of time and cost because it can be easily obtained crushed cypress wood.

The cypress pulverized material 21 is laid on the bottom surface of the lower mold, and may be laid while filtering with a sieve having a predetermined mesh in consideration of the use and thickness of the mattress 22.

As shown in FIG. 3, the bottom surface of the lower mold 11 according to the present invention may be configured to form embossing or irregularities on one or both surfaces of the mattress 20.

For example, it can be configured to lay relatively fine particles of sawdust on the iron surface, and to lay a planer rice on the surface.

As shown in FIGS. 4 and 5, the lower mold 11 may be laid with a cypress crushed product 21 in a state where the separation frame 30 is fitted to separate the sawdust and the planer rice.

By using the separating frame 30 according to the present invention, it is possible to more uniformly spread the cypress crushed product (21), according to the characteristics of the surface of the mattress has the advantage that can be spread separately have.

As shown in FIG. 6, step S2 according to the present invention extracts at least one selected material from the group consisting of cypress, cypress leaf, cypress fruit, cypress root and cypress stem on the cypress pulverized product 21. The cypress extract 22 obtained by extracting with a solvent is sprinkled.

When the cypress extract 22 of the present invention is sprinkled on the cypresses pulverization 21, it not only doubles the antibacterial or antiviral effect of cypresses, but also for a longer time compared to using only the cypresses pulverization 21. To release active ingredients.

The cypress pulverized product 21 and cypress extract 22 of the present invention is preferably a weight ratio of approximately 1: 0.1 to 1: 1.

Because, when the weight ratio of cypress pulverum and cypress extract is less than 1: 0.1, the amount of cypress extract is absorbed by the cypress pulverum is insignificant, which doubles the antibacterial or antiviral effect and releases the active ingredient for a long time. It is hard to expect the effect.

And when the weight ratio of the cypress crushed product 21 and the cypress extract 22 exceeds 1: 1, since the liquid cypress extract is excessive, when the injection molding is performed in step S3, the cypress pulverized surface of the mattress This is because it may not be sufficiently adhered to, and a considerable amount of the excess extract liquid is inefficient because it is discharged to the outside of the mold during molding.

The raw material according to the present invention may be composed of a single cypress solid wood, a composite component further comprising at least one component selected from the group consisting of cypress leaves, cypress berries, cypress roots and cypress stems in the cypress logs. It may be made of.

Therefore, in the production of the cypress extract, the method of producing a cypress extract by grinding only the cypress wood, and from the group consisting of cypress wood, the cypress leaves, cypress fruit and cypress root and cypress stem At least one selected may be further included in a manner of preparing a cypress extract.

The cypress pulverulent and cypress extract of the present invention contains raw wood, cypress leaves, cypress berries, cypress roots and cypress stems, which contain a large amount of a compound called phytoncide, and the efficacy of phytoncide is as follows.

Phytoncide is a mixture of phyton (plant), which means "plant" in Greek, and cide (killer), which means sterilizing power. As a means to defend oneself, all plants can not move unlike animals and make self-defense material. These phytoncides are extracted especially from cotton trees, bamboo trees, etc., and the generic name of oriental antibiotics is phytoncide, Refers to an organic compound of the terpene system.

Recently, the forest bath, which is attracting much attention, is in contact with the atmosphere in which phytoncide is volatilized. The reason why phytoncide is attracting attention is because it is beneficial to humans, although it acts as a fatal clearing for pests, germs, fungi and bacteria. Phytoncide has six efficacies. It has stress relieving action, strong antimicrobial action, deodorizing action, neutralization of harmful ingredients, sedative action, allergy and skin disease improvement work, and immune function increasing work efficacy.

Phytoncide has the effect of relieving stress by reducing the stress hormone cortisol. And phytoncide has antimicrobial and bactericidal effect because it has microorganism inhibition ability against Listeria, Staphylococcus, Candida and Legionella.

In addition, phytoncide has the effect of neutralizing organic compounds such as formaldehyde and toluene, which cause various allergic diseases such as headache, tingling of eyes and throat, atopic dermatitis and rhinitis during new buildings. And in connection with improving allergies and skin diseases, phytoncide inhibits the growth of house dust mites, one of the causes of atopic dermatitis and allergies.

On the other hand, when the raw material of the present invention consists of a composite component further comprises at least one component selected from the group consisting of solid wood, cypress leaves, cypress berries, cypress roots and cypress stems, the cypress logs and at least one The remaining ingredients (cypress leaf, cypress fruit, cypress root and cypress stem) may be mixed in a weight ratio of approximately 1: 0.5 to 1: 1.

And it is easy to extract the active ingredient from the cypress extract liquid to grind and mix the raw materials in a dry state. For example, solid cypress, cypress roots, cypress stems, etc. may be cut to a predetermined size with a saw or the like, but may be used by grinding into smaller forms such as sawdust / scallop. On the other hand, cypress leaves and cypress berries can be used by grinding in a dry state.

On the other hand, in the raw material of the present invention, the cypress fruit contains an amount of phytoncide superior to other raw materials. Therefore, the raw material of the cypress extract may consist of 40 to 60 parts by weight of solid cypress wood, 20 to 30 parts by weight of cypress leaves and 5 to 10 parts by weight of cypress berries.

Because, if the mixing ratio between the cypress leaves, cypress berries and cypress wood is within the above range, synergy with each of the unique components as well as phytoncides commonly contained in the cypress logs, cypress leaves and cypress berries This is because it can exert more effective antibacterial to antifungal effect due to the action.

The method of preparing a cypress extract from the raw material of the present invention is largely divided into hot water extraction and extraction by an organic solvent, but the present invention will be described based on hot water extraction.

Hot water is an extraction solvent of the present invention is water of 90 ~ 100 ℃, the raw material is mixed with the water in a weight ratio of 1: 5 ~ 1:10, hot water is extracted for 5-10 hours.

When the weight ratio of the raw material and water is mixed less than 1: 5, the amount of water (hot water) may be insufficient to extract hot water for 5 to 10 hours to sufficiently extract the active ingredient, and thus the active ingredient may be destroyed. Because there is.

And when the weight ratio of the raw material and water is mixed in excess of 1:10, even if the hot water is extracted for 5 to 10 hours, the concentration of the cypress extract is low, it may not be able to properly exhibit the effects of antibacterial and antifungal.

As shown in FIG. 7, in the step S3 according to the present invention, the upper mold 12 is brought into close contact with the lower mold 11, and then an injection solution 23 containing resin is injected into the cavity 13. Injection molding.

In addition to the resin, the injection liquid 23 according to the present invention may further include water, a blowing agent, a pigment, a stabilizer, a plasticizer, a filler, and the like, and the amount added to the ratio between each component is well known in the art, so the detailed description Omit.

The injection liquid 23 according to the present invention preferably further comprises a silver nano component or a white powder essential oil.

This is because, by mixing the silver nano component or cypress essential oil with excellent antibacterial effect with the injection liquid, it is possible to perform the minimum antibacterial action in the mattress itself.

The silver nano component of this invention can be manufactured by a well-known method, A cypress essential oil contains the phytoncide of cypress, and what is marketed can be used.

And the resin according to the invention is preferably a natural latex (latex) or synthetic latex.

While the latex resin is foamed in step S3 of the present invention, the cypress pulverized material 21 is attached to the surface of the latex resin or penetrated into the inside.

On the other hand, the cypress crushed product 21 and the cypress extract 22 according to the present invention is preferably 1 to 5 parts by weight and 0.1 to 1 part by weight based on 100 parts by weight of the injection liquid 23, respectively.

This is because the amount of phytoncide is insufficient to have a beneficial effect on the human body when the cypress pulverized product 21 is less than 1 part by weight and 0.1 parts by weight of the cypress extract 22 with respect to 100 parts by weight of the injection liquid 23. .

When the cypress pulverized product 21 exceeds 5 parts by weight and 1 part by weight of the cypress extract 22 with respect to 100 parts by weight of the injection liquid 23, moldability is poor. This is because the wood grind falls from the resin.

Therefore, the composition ratio of such components has a critical significance in the present invention.

As shown in FIG. 8, the mattress 20 manufactured by the method of manufacturing the mattress surface treated with the cypress of the present invention is a microorganism or harmful microorganisms such as antibacterial action by phytoncide in cypress leaves, cypress berries, solid wood, etc. This will prevent pests such as house dust mites from inhabiting them.

The mattress according to the present invention may be used in various ways, such as a bed mattress, a sofa, various bedding articles or a vehicle seat.

While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the invention is not limited to the disclosed exemplary embodiments, but, on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the invention. Therefore, it is to be understood that the present invention is not limited to the above-described embodiments. Therefore, the true technical protection scope of the present invention will be defined by the technical spirit of the appended claims. It is also to be understood that the invention includes all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims.

10: Mold
11: lower mold
12: upper mold
120: injection liquid injection hole
13: cavity
20 mattress
21: Cypress Crushed
22: Cypress Extract
23: injection liquid
30: separation frame

Claims (7)

In the mattress manufacturing method for injection molding by injecting the injection liquid into the cavity formed in the lower mold and the upper mold,
S1 step of laying down the cypress crushed product on the bottom surface of the lower mold;
Step S2 of sprinkling the cypress extract obtained by extracting at least one raw material selected from the group consisting of solid cypress, cypress leaf, cypress berry, cypress root and cypress stem on the cypress crushed product as an extraction solvent; And
After contacting the upper mold to the lower mold, S3 step of injection molding by injecting an injection solution containing a resin into the cavity;
The cypress pulverized product is a method of manufacturing a mattress surface treated with cypress, characterized in that consisting of sawdust, large rice or a combination thereof.
The method of claim 1,
The cypress pulverized product and cypress extract are 1 to 5 parts by weight and 0.1 to 1 part by weight based on 100 parts by weight of the injection liquid, respectively.
The method of claim 1,
The resin is a natural latex or synthetic latex, characterized in that the manufacturing method of mattress surface treated with cypress.
The method of claim 1,
The injection liquid further comprises a blowing agent,
While the resin is foamed in the step S3, the cypress pulverized product is attached to the surface of the foamed resin or penetrated into the interior of the method of producing a mattress surface treated with cypress.
The method of claim 1,
The injection solution is a method of manufacturing a mattress surface treated with cypress, characterized in that it further comprises a silver nano component or cypress essential oil.
delete Mattress surface-treated with a cypress, characterized in that it is produced by any one of the manufacturing method of any one of claims 1 to 5.

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