KR20120109757A - Method of aligning led chip and apparatus for aligning led chip - Google Patents
Method of aligning led chip and apparatus for aligning led chip Download PDFInfo
- Publication number
- KR20120109757A KR20120109757A KR1020110027228A KR20110027228A KR20120109757A KR 20120109757 A KR20120109757 A KR 20120109757A KR 1020110027228 A KR1020110027228 A KR 1020110027228A KR 20110027228 A KR20110027228 A KR 20110027228A KR 20120109757 A KR20120109757 A KR 20120109757A
- Authority
- KR
- South Korea
- Prior art keywords
- led chip
- cassette
- sheet
- wafer
- unit
- Prior art date
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67132—Apparatus for placing on an insulating substrate, e.g. tape
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67242—Apparatus for monitoring, sorting or marking
- H01L21/67259—Position monitoring, e.g. misposition detection or presence detection
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
- H01L21/67703—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations between different workstations
- H01L21/67721—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations between different workstations the substrates to be conveyed not being semiconductor wafers or large planar substrates, e.g. chips, lead frames
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/68—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for positioning, orientation or alignment
Abstract
Description
The present invention relates to an LED chip alignment method and an LED chip alignment device, and more particularly, a plurality of LED chips arranged by cutting a wafer can be attached to the adhesive sheet by aligning at a precise and constant interval and posture to the adhesive sheet And an LED chip alignment device.
In order to manufacture an LED device using a plurality of LED chips formed through a semiconductor process on a wafer, the wafer is cut and various processes are performed for each LED chip.
In particular, recently, various processes for coating and bonding fluorescent materials in the state of LED chips have been developed to manufacture high power, high brightness, and high light emitting LED devices.
In order to perform various post precesses such as coating fluorescent materials on the LED chips cut from the wafer, the intervals and directions of the LED chips are accurately and precisely aligned within an error range of several μm. It is very important to.
Conventionally, the following method was used as a method of aligning such LED chips and attaching them to a BIN cassette. First, the next LED chip is aligned and attached at a position separated by a predetermined interval based on the LED chip attached to the empty cassette. That is, it was attached to the empty cassette first and then attached after aligning the position of the next LED chip based on the LED chip in the adjacent position.
However, due to the characteristics of the process of dividing the wafer into units of LED chips, the outer dimensions and shapes of the LED chips are not constant and have an error range of several micrometers. Therefore, since an error is inherently included in the size and shape of the LED chip as described above, when the LED chips are aligned and attached as described above, tolerances of the LED chip accumulate and the error of the position and angle of the LED chip gradually increases. There is a problem.
In addition, since there is a positional tolerance of the device itself for attaching the LED chip to the empty cassette, if the next LED chip is attached based on other LED chips aligned and attached as described above, the positional tolerance of the previous LED chip becomes There is a problem that affects location.
As such, when the fluorescent cassette is coated in a state where the LED chips are arranged in close proximity to each other, and the saw chips are cut between the LED chips, the fluorescent material is coated on the side as well as the top surface of the LED chip. However, if the alignment interval and direction of the LED chip are not accurate as described above, an error occurs in the thickness of the fluorescent material coated on the surface of the LED chip. Since the thickness of the fluorescent material has a very important effect on the optical characteristics of the LED chip, when the alignment accuracy of the LED chip decreases, the defect rate due to the optical characteristics of the LED chip increases.
In addition, the LED chips are bonded in an empty cassette, or the LED chips are clamped and transferred to the next process. If the LED chips are not aligned at a predetermined position and angle, the LED is performed in the next process. There is a problem that the chip is broken or the yield of the next process is reduced.
The present invention is to solve the above problems, in order to align and attach the LED chip provided by dividing the wafer, to provide an LED chip alignment method and LED chip alignment device that can improve the position accuracy and posture accuracy of the LED chip. It aims to do it.
In order to solve the problems described above, the present invention, in the LED chip alignment method for aligning a plurality of LED chips attached to the first sheet at regular intervals and directions to attach to the second sheet, (a) in the wafer Supplying a wafer cassette with a plurality of cut LED chips attached to the first sheet; (b) disposing a BIN cassette in which the second sheet of transparent or translucent material and adhesive material is bonded to a ring-shaped frame on a base block on which a guide pattern for aligning the LED chips is displayed; (c) measuring the position and attitude of the LED chip attached to the first sheet of the wafer cassette by using a camera; (d) absorbing and detaching the LED chip from the first sheet of the wafer cassette and transferring it to the upper side of the empty cassette; And (e) photographing the guide pattern reflected under the second sheet of the empty cassette with a camera, and adjusting the relative position and posture of the LED chip with respect to the second sheet of the LED chip by using the image data. It is characterized in that it comprises a; attaching to the second sheet.
In addition, the present invention is an LED chip aligning device for aligning a plurality of LED chips attached to the first sheet at a predetermined interval and direction and attached to the second sheet, a plurality of LED chips cut from the wafer is the first sheet A wafer cassette unit for storing a plurality of wafer cassettes attached to the wafer cassette; A wafer cassette transfer unit for taking out the wafer cassette from the wafer cassette unit; A wafer cassette waiter configured to receive and fix the wafer cassette from the wafer cassette transfer part; A first camera photographing a position and a posture of each LED chip attached to a first sheet of a wafer cassette fixed to the wafer cassette standby part; An empty cassette unit for storing a plurality of empty cassettes in which the second sheet, which is transparent or translucent and is an adhesive material, is coupled to a ring-shaped frame; An empty cassette transfer unit for feeding in and out of the empty cassette from the empty cassette unit; An empty cassette waiting unit having a base block on which a guide pattern for aligning the LED chips is displayed on an upper surface thereof, and receiving the empty cassette from the empty cassette transfer unit and fixing the second sheet to contact an upper surface of the base block; A second camera for photographing the guide pattern reflected by the LED chip under the second sheet of the empty cassette fixed to the empty cassette waiting portion to align the empty cassette with the second sheet; A chip transfer unit which sequentially adsorbs the LED chip from the wafer cassette fixed to the wafer cassette standby unit and attaches the second chip to the second sheet of the empty cassette fixed to the empty cassette standby unit; And a controller for adjusting the position and posture of at least one of the wafer cassette standby unit, the chip transfer unit, and the empty cassette standby unit by using the images of the first camera and the second camera.
The present invention provides an LED chip alignment method and an LED chip alignment device that can align positions and postures of LED chips prepared by dividing a wafer with very high accuracy and precision, thereby improving the yield of the overall LED device manufacturing process and improving productivity. The height is effective.
1 is a plan view of an LED chip alignment device according to an embodiment of the present invention.
FIG. 2 is a plan view of a wafer cassette used in the LED chip alignment device shown in FIG. 1.
3 is a plan view of an empty cassette used in the LED chip alignment device shown in FIG.
4 is a cross-sectional view of the empty cassette shown in FIG. 4.
5 is a flow chart of the LED chip alignment method according to an embodiment of the present invention.
Hereinafter, with reference to the accompanying drawings, it will be described in detail with respect to the LED chip alignment apparatus according to an embodiment of the present invention.
In describing the present invention, the sizes and shapes of the components shown in the drawings may be exaggerated or simplified for clarity and convenience of explanation.
1 is a plan view of an LED chip aligning apparatus according to an embodiment of the present invention, FIG. 2 is a plan view of a wafer cassette used in the LED chip aligning apparatus shown in FIG. 1, and FIG. 3 is an LED chip shown in FIG. A top view of an empty cassette used in the alignment device.
1 to 3, an LED chip alignment apparatus according to an exemplary embodiment of the present invention may include a
The
The
The wafer
The
In the empty
The empty
The empty
As shown in FIG. 1, the
The
The
The
Hereinafter, an embodiment of implementing the LED chip alignment method using the LED chip alignment device configured as described above will be described.
5 is a flowchart of the LED chip alignment method according to the present embodiment.
First, a step of supplying a
Next, the empty
In this state, the
The
When the
By repeating the above process sequentially, all of the LED chip (L) to be aligned and moved to the
When the process of attaching the LED chips (L) to the
The wafer
As described above, the LED chip L is attached to the
In addition, by forming the
While the present invention has been described with reference to preferred embodiments, the scope of the present invention is not limited to the forms described and illustrated above.
For example, the
In addition, the wafer
In addition, the LED chip aligning device having the
In addition, the structure of the chip transfer unit in the LED chip aligning device is not limited to the form as described above and illustrated in FIG. 1, and various configurations are possible to adsorb or clamp the LED chip to the second sheet.
In addition, in the step (e) of the LED chip alignment method, when adjusting the relative position and posture of the LED chip (L) and the
The embodiments of the present invention described above and illustrated in the drawings should not be construed as limiting the technical spirit of the present invention, and the protection scope of the present invention is limited only by the matters described in the claims. Those skilled in the art can improve or change the technical spirit of the present invention in various forms, and such improvements and modifications will fall within the protection scope of the present invention.
10: wafer cassette unit 20: empty cassette unit
30: wafer cassette transfer part 40: empty cassette transfer part
50: wafer cassette waiting part 60: empty cassette waiting part
70: chip transfer unit 80: first camera
90: second camera 400: control unit
301: base 61: base block
62: guide pattern
Claims (9)
(a) supplying a wafer cassette with a plurality of LED chips cut from the wafer attached to the first sheet;
(b) disposing a BIN cassette in which the second sheet of transparent or translucent material and adhesive material is bonded to a ring-shaped frame on a base block on which a guide pattern for aligning the LED chips is displayed;
(c) measuring the position and attitude of the LED chip attached to the first sheet of the wafer cassette by using a camera;
(d) adsorbing and detaching the LED chip from the first sheet of the wafer cassette and transferring the upper side of the empty cassette; And
(e) photographing the guide pattern reflected under the second sheet of the empty cassette with a camera, and adjusting the relative position and attitude of the LED chip with respect to the second sheet using the image data to remove the LED chip from the second sheet; Attaching to the sheet; LED chip alignment method comprising a.
In the step (b), the upper surface of the base block on which the guide pattern is formed LED chip alignment method, characterized in that the glass material.
In the step (b), the guide pattern displayed on the base block is formed according to the size of each LED chip LED chip alignment method.
In the step (e), the relative position and posture of the LED chip alignment method is characterized by adjusting one of the empty cassette and the LED chip or moving the empty cassette and the LED chip, respectively.
In the step (b), the guide pattern is displayed on the upper surface of the base block at regular intervals,
In the step (e), the position and attitude of the LED chip alignment method is adjusted in consideration of the relative position of the LED chip adjacent to the guide pattern.
A wafer cassette unit for storing a plurality of wafer cassettes in which a plurality of LED chips cut from a wafer are attached to the first sheet;
A wafer cassette transfer unit for taking out the wafer cassette from the wafer cassette unit;
A wafer cassette waiter configured to receive and fix the wafer cassette from the wafer cassette transfer part;
A first camera photographing a position and a posture of each LED chip attached to a first sheet of a wafer cassette fixed to the wafer cassette standby part;
An empty cassette unit for storing a plurality of empty cassettes in which the second sheet, which is transparent or translucent and is an adhesive material, is coupled to a ring-shaped frame;
An empty cassette transfer unit for feeding in and out of the empty cassette from the empty cassette unit;
An empty cassette waiting unit having a base block on which a guide pattern for aligning the LED chips is displayed on an upper surface thereof, and receiving the empty cassette from the empty cassette transfer unit and fixing the second sheet to be in contact with an upper surface of the base block;
A second camera for photographing the guide pattern reflected by the LED chip under the second sheet of the empty cassette fixed to the empty cassette waiting portion to align the empty cassette with the second sheet;
A chip transfer unit which sequentially adsorbs the LED chip from the wafer cassette fixed to the wafer cassette standby unit and attaches the second chip to the second sheet of the empty cassette fixed to the empty cassette standby unit; And
And controlling the position and attitude of at least one of the wafer cassette standby unit, the chip transfer unit, and the empty cassette standby unit by using the images of the first camera and the second camera. Device.
And an upper surface of the base block on which the guide pattern is formed in the empty cassette standby part.
The wafer cassette standby unit is configured to adjust the position and direction of the wafer cassette by the control unit,
And the empty cassette standby unit is configured to adjust the position and direction of the empty cassette by the control unit.
And the second camera is coupled to the chip transfer unit and moves together with the LED chip moving by the chip transfer unit.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020110027228A KR101217825B1 (en) | 2011-03-25 | 2011-03-25 | Method of aligning LED chip and Apparatus for aligning LED chip |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020110027228A KR101217825B1 (en) | 2011-03-25 | 2011-03-25 | Method of aligning LED chip and Apparatus for aligning LED chip |
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KR20120109757A true KR20120109757A (en) | 2012-10-09 |
KR101217825B1 KR101217825B1 (en) | 2013-01-02 |
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KR1020110027228A KR101217825B1 (en) | 2011-03-25 | 2011-03-25 | Method of aligning LED chip and Apparatus for aligning LED chip |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101941541B1 (en) * | 2018-05-10 | 2019-04-12 | 주식회사 팀즈 | A Method of Carrying and Aligning Micro LEDs to the Substrates of the LED Display Panels, A Method of producing the Display Panels thereof, and a System of Carrying and Aligning Micro LEDs to the Substrates of LED Display panes |
CN112018015A (en) * | 2019-05-31 | 2020-12-01 | 昆山扬明光学有限公司 | Automatic LED assembling device, automatic LED assembling and manufacturing method and LED |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
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KR20020026585A (en) * | 2000-06-20 | 2002-04-10 | 나노넥서스, 인코포레이티드 | Systems for testing and packaging integraged circuits |
KR100542725B1 (en) * | 2000-07-25 | 2006-01-11 | 삼성전자주식회사 | Apparatus for aligning of a wafer in semiconductor processing |
JP3818146B2 (en) * | 2001-12-18 | 2006-09-06 | 松下電器産業株式会社 | Electronic component mounting apparatus and electronic component mounting method |
KR100926652B1 (en) * | 2007-11-08 | 2009-11-16 | 세크론 주식회사 | Wafer alignment method and flip chip manufacturing method |
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2011
- 2011-03-25 KR KR1020110027228A patent/KR101217825B1/en active IP Right Grant
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101941541B1 (en) * | 2018-05-10 | 2019-04-12 | 주식회사 팀즈 | A Method of Carrying and Aligning Micro LEDs to the Substrates of the LED Display Panels, A Method of producing the Display Panels thereof, and a System of Carrying and Aligning Micro LEDs to the Substrates of LED Display panes |
CN112018015A (en) * | 2019-05-31 | 2020-12-01 | 昆山扬明光学有限公司 | Automatic LED assembling device, automatic LED assembling and manufacturing method and LED |
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