KR20110099606A - Embroidering type conduction pad - Google Patents
Embroidering type conduction pad Download PDFInfo
- Publication number
- KR20110099606A KR20110099606A KR1020100019231A KR20100019231A KR20110099606A KR 20110099606 A KR20110099606 A KR 20110099606A KR 1020100019231 A KR1020100019231 A KR 1020100019231A KR 20100019231 A KR20100019231 A KR 20100019231A KR 20110099606 A KR20110099606 A KR 20110099606A
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- KR
- South Korea
- Prior art keywords
- yarn
- conductive
- planar
- planar body
- embroidery
- Prior art date
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C17/00—Embroidered or tufted products; Base fabrics specially adapted for embroidered work; Inserts for producing surface irregularities in embroidered products
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Surface Heating Bodies (AREA)
Abstract
The present invention relates to a planar conductor of the embroidery manufacturing method, and in particular, a planar conductor of the embroidery manufacturing method that can sew and fix the conductive wire freely without damage, and ensure sufficient durability and electrical safety in the sewn state Is to provide.
In the present invention, the planar conductor of the embroidery production method is a planar conductor of the embroidery production method, comprising: a planar body; Conductive lines disposed on an upper surface or a lower surface of the planar body; And a fixed yarn for sewing and fixing the conductive wire to the planar body, wherein the conductive wire includes: a central yarn disposed at the center; A plurality of strands of conductive yarn woven into the central yarn; And it characterized in that it comprises a plurality of strands of fiber yarn wound on the outer surface of the conductive yarn.
According to this, a conductive wire for carrying current or electric signals or generating heat is composed of a plurality of conductive yarns having a diameter in microns, and the conductive wires are safely protected against frictional resistance by a fiber yarn wound around the outside. In addition to being constructed, the conductive yarn is wound around the core yarn and stretched to a certain degree, so that it has rigidity that can resist tensile force, so it is possible to realize a planar conductor that is excellent in durability and electrical safety even by embroidery method and can be used for various purposes. Can be.
Description
The present invention relates to a planar conductor of the embroidery manufacturing method, and more particularly, to the sewing wire can be sewed and fixed freely without damage, and the embroidery manufacturing method that can ensure sufficient durability and electrical safety in the sewn state It relates to a planar conductor.
In general, a heating wire used as a heat source of a heater, such as a car heating seat, a heat cover of an automobile steering wheel, an electric blanket, an electric blanket, etc., mainly used a metal wire such as a copper wire that generates heat by itself due to a high resistance value. Silver had the disadvantage of being easily damaged due to its high price and inflexibility. In particular, the heating element arranged copper wire is difficult to install because of the bulky, the thick diameter of the copper wire had a disadvantage of giving a foreign object to the user when seated.
The heating element made of carbon fiber is used as a conductive wire to compensate for the disadvantages of the heating element using copper wire to some extent. However, the heating wire made of carbon fiber generates a specific frequency as current flows when power is applied. The heat generation phenomenon is generated by the resonance of the frequency, and the noise is generated when the heater is used due to the resonance noise caused by the resonance of the frequency.In addition, the carbon fiber structure is broken when used for a long time due to the elasticity of the carbon fiber. Since it was damaged, sufficient durability could not be secured. In addition, the heating wire made of carbon fiber has a limitation in that it cannot be electrically connected to the power supply cable made of copper wire for the power supply because the physical properties are different from each other.
In consideration of these problems, recently, as shown in US Patent No. US 6,727,467, B1, a thin copper wire is disposed on a face pad and formed in a face shape, but a strip shape is used as a heating element for a steering wheel of an automobile.
1A and 1B are views for explaining a heating element for a steering wheel of a conventional vehicle, and FIG. 1B is a cross-sectional view taken along line 4-4 of FIG. 1A.
1A and 1B, a heating element for a steering wheel of a vehicle includes a
However, the aforementioned U.S. Patent No. US 6,727,467, B1 has some advantages that can compensate to some disadvantages of a heating element using a thick copper wire or a heating element using carbon fiber, but the conductive wire constituting the planar heating element is still a copper wire. It has a problem that the conductive wire is easily damaged by the sewing needle in the process of sewing the conductive wire using an embroidery loom or a sewing loom.
In addition, since the upper thread (north thread) fixing the conductive wire to the pad is repeatedly rubbed with the conductive wire in the use process, the thin copper wire part is damaged and broken or the insulation is destroyed by the damage of the insulating coating, which causes various electrical defects, malfunctions, or fire. There was a problem.
In addition, the above-mentioned US Patent No. US 6,727,467, B1 is connected to the conductive wire portion made of thin copper wires in the soldering method when connecting to the power supply cable for the power supply, so that when repeated external force is applied in the process of use As a result, this connection part was easily shorted and had a problem of causing poor current flow.
In addition, the heating wire of the above-described US patent performs a heating action, but because only the copper wire is disposed to be exposed on the pad, since the heat dissipated cannot be evenly spread and transmitted to the side to be heated such as an outer cover of the steering wheel, an appropriate temperature The heating time with the furnace had a limit point which becomes too long. In addition, since the heating wire is rapidly cooled when the supply of the power is cut off, it is necessary to continuously maintain the supply state of the power in order to maintain the heating function.
The present invention has been conceived to solve the conventional problems as described above, it is possible to sew and fix the conductive wire freely without damage, the planar conductor of the embroidery manufacturing method to ensure sufficient durability and electrical safety in the sewn state The purpose is to provide.
Another object of the present invention is to provide a planar conductor of an embroidery manufacturing method which enables the electrical connection relationship with the power supply side to be stably performed.
Still another object of the present invention is to provide a planar conductor of an embroidery manufacturing method which can evenly spread the heat generated by the resistance and improve the heat insulating properties of the heat.
The whole planar view of the embroidery production method for achieving the object of the present invention as described above, in the planar conductor of the embroidery production method, a planar body; Conductive lines disposed on an upper surface or a lower surface of the planar body; And a fixed yarn for sewing and fixing the conductive wire to the planar body, wherein the conductive wire includes: a central yarn disposed at the center; A plurality of strands of conductive yarn woven into the central yarn; And it characterized in that it comprises a plurality of strands of fiber yarn wound on the outer surface of the conductive yarn.
The fixed yarn may be sewn on the planar body in the form of a zigzag or coil based on the conductive line.
The fixed yarns, winding fixed yarns wound in a coil form on the outer peripheral portion of the conductive wire; It may include a connecting fixed yarn sewn on the planar body, but stitched to the wound fixing yarn to fix the conductive wire to the planar body.
The other side of the planar body facing the winding fixing yarn may include a support fixing yarn disposed along the direction of the placement of the conductive wire and woven together with the connection fixing yarn in the sewing process.
In addition, the planar body corresponding to an arrangement surface of the conductive line may include a support fixing yarn which is disposed in close proximity along the arrangement direction of the conductive wire and woven together with the connection fixing yarn.
The planar body may be composed of a material having a large heat transfer coefficient or a material having a large heat transfer coefficient to improve heat transfer characteristics.
In addition, a heat shield pad may be provided on one surface of the planar body and formed of a material having a low heat transfer coefficient.
The whole planar figure of the embroidery manufacturing method for achieving the objective of this invention as mentioned above is a planar conductor of the embroidery manufacturing method, Comprising: a planar body; And a conductive line disposed on the top surface or the bottom surface of the planar body, and the conductive line is sewn up and down alternately on the top and bottom surfaces of the planar body, and the conductive line is a central yarn disposed in the center, the center. It characterized in that it comprises a plurality of strands of conductive yarns woven into the yarn, and a plurality of strands of fiber yarn wound around the outer surface of the conductive yarns.
In addition, the conductive wire may be stitched to have a long length of the thread on the upper surface of the planar body and a length of the thread on the lower surface.
On the other hand, the core yarn is composed of any one of high-tensile fiber yarn, ceramic fiber yarn, glass fiber yarn, the conductive yarn may be composed of an insulating coated metal yarn having a diameter of about 10 to 500 micrometers (㎛).
The planar member is configured by selecting any one of a planar member made of felt, a polymer pad, a woven paper, a foam pad, and a film paper, or two kinds of the planar member made of the felt, a polymer pad, a fabric paper, a foam pad, and a film paper. The planar members may be stacked.
The planar body may be formed in a band shape having a length longer than the width, and the conductive line may be arranged and fixed to the planar body in a waveform structure.
Here, the adhesive layer formed on one surface or both surfaces of the planar body may be provided.
The planar conductor of the embroidery manufacturing method according to the present invention as described above is composed of a plurality of conductive yarns having a diameter of a micron unit of conductive wires for conducting a current or electric signal transmission or heat generation. Not only is it configured to be protected against frictional resistance by the wound yarn, but also the conductive yarn is wound around the core yarn and stretched to some extent, so that it has rigidity that can resist tensile force. This excellent and versatile surface conductor can be implemented.
In addition, even when the conductive wire is connected to a power supply cable for supplying power and soldering, a plurality of strands of fiber having flexibility are wound on the outside of the conductive yarn to maintain a firm connection state. Even if this is done, the connection parts are not easily damaged or short-circuited, and thus a stable electrical connection state can be maintained.
In addition, since the planar conductor of the embroidery manufacturing method according to the present invention is disposed inside the outer skin layer made of a plurality of conductive yarns, the heat dissipated is spread evenly through the fiber yarn layer, and the fiber yarn layer is kept warm. As it saves heat while performing the action, it has the effect of saving energy.
1A and 1B are views for explaining a heating element for a steering wheel of a conventional vehicle,
2 is a view for explaining the planar conductor of the embroidery manufacturing method according to the first embodiment of the present invention;
Figure 3a is a cross-sectional view showing a planar conductor of the embroidery manufacturing method according to the first embodiment of the present invention,
4 is a perspective view showing a modification of the planar conductor of the embroidery manufacturing method according to the first embodiment of the present invention;
5 is a sectional view showing the principal parts of a planar conductor of an embroidery manufacturing method according to a second embodiment of the present invention;
Figure 6a is a perspective view showing a modification of the planar conductor of the embroidery manufacturing method according to the second embodiment of the present invention,
6B is a perspective view showing another modification of the planar conductor of the embroidery manufacturing method according to the second embodiment of the present invention;
7A and 7B illustrate a planar conductor of an embroidery manufacturing method according to a third embodiment of the present invention.
Best Mode for Carrying Out the Invention Preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, FIGS. 2 to 7B, and like reference numerals designate like elements in FIGS. Meanwhile, the drawings and detailed descriptions of configurations, operations, and effects that can be easily understood by those skilled in the art from general technology in each drawing are briefly or omitted, and are illustrated based on parts related to the present invention.
2 is a view for explaining the planar conductor of the embroidery manufacturing method according to the first embodiment of the present invention, Figure 3a is a view for explaining the planar conductor of the embroidery manufacturing method according to the first embodiment of the present invention 2 is a perspective view showing a portion of the planar conductor cut away, a second enlarged view is a perspective view showing the structure of a conductive line, and FIG. 3A shows a cross-sectional structure, but is simplified for clarity. It is shown.
2 and 3a, the
If the
As described above, when the
In addition, an
The
To this end, the
The
The
The
3B and 3C show another example of stitching of the fixed yarn in the planar conductor of the embroidery manufacturing method according to the first embodiment of the present invention, whereby the fixed
4 is a perspective view showing a modification of the planar conductor of the embroidery manufacturing method according to the first embodiment of the present invention.
As shown in FIG. 4, the planar
To this end, the
In addition, a
5 is a sectional view showing the principal parts of a planar conductor of an embroidery manufacturing method according to a second embodiment of the present invention. In the following second and third embodiments, detailed configurations of the conductive lines and the planar bodies are similar to those of the first embodiment, so detailed descriptions thereof are omitted, and like reference numerals designate like parts.
As shown in FIG. 5, the
The planar conductor 1 'of the embroidery manufacturing method according to the second embodiment described above supplies the
As described above, when a separate winding fixing
6A is a perspective view showing a modification of the planar conductor of the embroidery manufacturing method according to the second embodiment of the present invention.
As shown in FIG. 6A, the
The
On the other hand, Figure 6b is a perspective view showing another modification of the planar conductor of the embroidery manufacturing method according to the second embodiment of the present invention, according to this, the planar conductor 1 'of the embroidery manufacturing method is connected and fixed The
7A and 7B show a planar conductor of an embroidery manufacturing method according to a third embodiment of the present invention. FIG. 7A is a partially enlarged perspective view and FIG. 7B is a partially enlarged cross-sectional view.
As shown in FIGS. 7A and 7B, the
At this time, the
In addition, the
In addition, the
On the other hand, in the description of the planar conductor of the embroidery manufacturing method according to the present invention was described based on the application as a heating element for the steering wheel of the car, the use is not limited, the seat for the automatic by adjusting the size of the planar body, It can be applied as a heating element such as a bed mat. In addition, as copper wires are generally used as heating wires or electric and electrical signal transmission lines, when adjusting the diameter and quantity of conductive yarns disposed on the conductive wires and adjusting the current and voltage values of applied electricity, Since the function can be performed, it may be applied to various types of cables for power and signal transmission of electric and electronic devices, signal transmission or power supply for smart clothing, and the like.
As described above, the planar conductor of the embroidery manufacturing method according to a preferred embodiment of the present invention has been shown in accordance with the above description and drawings, but this is only an example and within the scope not departing from the technical spirit of the present invention. It will be appreciated by those skilled in the art that various changes and modifications are possible.
* Description of the symbols for the main parts of the drawings *
1,1 ', 1 ": planar conductor of a frequent manufacturing method
11: spherical body 12: conductive wire
121: Central Examination 122: Challenger
123: fiber yarn 13: fixed yarn
131: winding fixed yarn 132: connecting fixed yarn
133: support fixing yarn 14: adhesive layer
141: adhesive pad 142: release paper
15: heat shield pad
Claims (13)
Facet;
Conductive lines disposed on an upper surface or a lower surface of the planar body; And
It includes a fixed yarn for sewing the conductive wire to the planar body,
The conductive line is,
A central yarn disposed in the center;
A plurality of strands of conductive yarn woven into the central yarn; And
The planar conductive material of the embroidery manufacturing method comprising a plurality of strands of fiber yarn wound on the outer surface of the conductive yarn.
The fixing yarn is a planar conductor of the embroidery manufacturing method, characterized in that sewn to the planar body in the form of a zigzag or coil based on the conductive line.
The fixed yarn,
A winding fixing thread wound in a coil form on an outer circumference of the conductive line;
And a connecting fixing thread sewn on the planar body and sewn on the wound fixing thread to fix the conductive wire to the planar body.
The planar conductor of the embroidery manufacturing method characterized in that it comprises a support fixing yarn which is arranged along the direction of the placement of the conductive line on the other side of the planar body facing the winding fixing yarn and woven together with the connection fixing yarn in the sewing process.
The planar conductor of the embroidery manufacturing method characterized in that it comprises a support stationary yarn which is disposed in close proximity to the planar body corresponding to the placement surface of the conductive line along the arrangement direction of the conductive wire and woven together with the connection fixing yarn.
The planar body of the embroidery manufacturing method comprising a material having a large heat transfer coefficient or a material having a large heat transfer coefficient to improve heat transfer characteristics.
The planar conductive material of the embroidery manufacturing method characterized in that the thermal pad is formed of a material padded on one surface of the planar body and the heat transfer coefficient is low.
A planar body;
A conductive line disposed on the top surface or the bottom surface of the planar body,
The conductive wire is alternately sewn up and down alternately on the upper and lower surfaces of the planar body,
The conductive wire includes a center yarn disposed at the center, a plurality of strands of conductive yarns woven into the center yarns, and a plurality of strands of fiber yarns wound on an outer surface of the conductive yarns. .
The conductive wire is a planar conductor of an embroidery manufacturing method, characterized in that the length of the thread stitch is long to the upper surface of the planar body, and the length of the thread stitch is short to the lower surface.
The core yarn is composed of any one of high tension fiber yarn, ceramic fiber yarn, glass fiber yarn,
The conductive yarn is a planar conductor of the embroidery manufacturing method, characterized in that composed of an insulating coated metal yarn having a diameter of about 10 to 500 micrometers (㎛).
The planar body,
Any one selected from a planar member made of felt, polymer pad, textile paper, foam pad, and film paper,
The planar conductor of the embroidery manufacturing method, characterized in that the two or more planar members are laminated among the planar members consisting of the felt, polymer pad, textile paper, foam pad, and film paper.
The planar body is formed in the shape of a band longer than the width, the conductive wire is a planar conductor of the embroidery manufacturing method, characterized in that arranged in a wave structure on the planar body.
The planar conductive material of the embroidery manufacturing method characterized by including the adhesive layer formed on one surface or both surfaces of the planar body.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020100019231A KR20110099606A (en) | 2010-03-02 | 2010-03-02 | Embroidering type conduction pad |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020100019231A KR20110099606A (en) | 2010-03-02 | 2010-03-02 | Embroidering type conduction pad |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
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KR2020110011286U Division KR200463236Y1 (en) | 2011-12-19 | 2011-12-19 | Embroidering type conduction pad |
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KR20110099606A true KR20110099606A (en) | 2011-09-08 |
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Family Applications (1)
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KR1020100019231A KR20110099606A (en) | 2010-03-02 | 2010-03-02 | Embroidering type conduction pad |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR102494820B1 (en) * | 2022-04-08 | 2023-02-06 | 김선미 | Heating seat manufacturing method with conductive heating thread |
-
2010
- 2010-03-02 KR KR1020100019231A patent/KR20110099606A/en not_active Application Discontinuation
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR102494820B1 (en) * | 2022-04-08 | 2023-02-06 | 김선미 | Heating seat manufacturing method with conductive heating thread |
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