KR20130108954A - Napped electric line, manufacturing method threreof and planar element using it - Google Patents

Abstract

PURPOSE: A conductive line with napping, a manufacturing method and a planar element comprising the same are provided to be simply manufactured without the process of attaching cushion material or heat insulator. CONSTITUTION: A conductive line with napping comprises a conductive line (11) and a fleece layer (12). The conductive line has conductive capability. A napping layer is formed with several nappings (121) in the outside of the conductive line. After a resin layer with an adhesive ability is coated an adhesive resin line is applied, located and melted during heat, the napping is fixed.

Description

A conductive wire having a brushed layer, a method of manufacturing the same, and a planar body having the same {NAPPED ELECTRIC LINE, MANUFACTURING METHOD THREREOF AND PLANAR ELEMENT USING IT}

The present invention relates to a conductive wire having a brushed layer, a method of manufacturing the same, and a planar body having the same, and more particularly, durability can be improved by absorbing external force applied from the outside by itself, and can be applied as a heating wire. In this case, the conductive wire having a brushed layer to reduce the manufacturing cost of the heating product and improve the merchandise by providing a simple, simple and quick structure with a cushioning function and a thermal insulation function, a manufacturing method thereof, and the same It relates to a planar body.

In general, the conductive wire is manufactured by coating or coating an insulating resin layer on the outside of the copper wire, which is relatively large in diameter, not ductile, and heavy, so that the power supply wire is not required for elasticity or activity. Or as a heating wire.

On the other hand, items such as smart clothing can sense the external stimulus to the clothing itself and apply various signal transmission technologies in the clothing to respond to the conditions set by themselves and embed various digital devices, so that current and electric signals can be transmitted and sufficient activity performance is achieved. There is a need for a conductive wire that can secure the fit.

In accordance with this demand, conductive wires manufactured in the form of plating conductive metals such as copper have been commercialized in recent years, but since conductive metals are plated in fiber yarns, the diameter is smaller and the weight is lighter than conventional wires. Although there is an advantage in that such a conductive wire is used, when the external force or frictional force is applied during use, or when weaving by a weaving machine, the plating layer is peeled off or damaged by a needle or the like, and thus it is not possible to secure stable conductivity. In particular, when the tensile force is applied to the fiber yarn in the state in which the plated wire is woven into a planar body, the internal fiber yarn is increased to some extent, but it is difficult to apply it as a smart garment because the metal plating layer does not increase and cracks are generated or broken.

In addition, as a means for securing sufficient conductivity, gold or silver (Au) having excellent conductivity can be manufactured as a fine wire, and can be used as a conductive wire, but since it is very vulnerable to tensile force acting in the longitudinal direction, it cracks and breaks. Sufficient durability cannot be secured, the material is also expensive, and the manufacturing cost is also very high, and practical application is impossible.

Accordingly, the present applicant has proposed a flexible heating wire as shown in Korean Patent Registration No. 10-0663328 to solve the above problems.

In the flexible heating wire, as shown in FIG. 1, an internal extension 26 is formed at an inner central portion of the heating wire so that the conductive wire 22 is wound, and the external heating wire 26 and the conductive wire 22 are externally formed. The outer covering layer 24 is formed of a stretchable insulating material to expand and contract according to the tensile force acting in the longitudinal direction of the heating wire.

According to the elastic heating wire proposed by the present applicant as shown in Figure 1 is provided with elasticity in the longitudinal direction can be used as a material for manufacturing active clothing, equipment, etc., the conductive wire of the cable or product required to stretch It could be utilized in various ways.

However, all of the conventional heating wires, such as the flexible heating wire, the coated copper wire, and the carbon fiber yarn, disclosed in the aforementioned Patent Registration No. 10-0663328, are heat-dissipated to the outside when they are exposed to the outside as a smooth linear member. Therefore, there is a disadvantage of low energy efficiency.

In addition, in the conventional heating wires, when an external force such as a load, an impact force, a friction force, etc. is applied to the outside, an external load is directly applied to the internal heating wire, and thus, when repeatedly exposed to the external force, breakage of the insulation layer, damage to the conductive wire, and disconnection occur. Therefore, there is a limit that can not secure sufficient durability.

In particular, the conventional heating wire is easily damaged in a short time because the external load is directly applied to the outside of the fabric such as woven paper to be exposed to the outside by the embroidery method, the energy efficiency is significantly lowered due to the rapid release of heat. In order to solve this problem, a method of adding a separate protective pad may be proposed, but a separate protective pad is required, which leads to an increase in raw material cost and an additional assembly process is required. There is this. In addition, since the thickness of the product is increased by the additional protective pads, convenience and convenience in use are reduced.

SUMMARY OF THE INVENTION The present invention has been proposed in view of the above, and provides a conductive wire having a brushed layer for improving durability by absorbing external force applied from the outside by itself, a manufacturing method thereof, and a planar body having the same. There is a purpose.

Another object of the present invention, when applied as a heating wire, having a cushioning function and a thermal insulation function, the structure is simple, simple and simple to be installed quickly to have a raised layer to reduce the manufacturing cost of the heating product and improve the commerciality An electrically conductive wire, its manufacturing method, and the planar body provided with the same are provided.

In order to achieve the above object, the conductive wire having a raised layer according to the present invention, the conductive wire capable of conducting electricity; And a brushed layer formed on the outer surface of the conductive line and made of a plurality of brushed wires.

A resin layer having an adhesive may be coated on the outer surface of the conductive wire, or the adhesive resin may be configured to fix the napping while being melted upon heating.

In order to achieve the above object, the conductive wire having a brushed layer according to the present invention is a conductive wire, the conductive wire is provided with a conductive layer capable of conducting electricity and an outer skin layer formed to be padded on the outside of the conductive yarn and the It is characterized in that it comprises a brushed layer formed on the outer surface and made of a plurality of brushed.

In this case, the conductive yarn having a central yarn disposed in the inner center, wherein the conductive yarn is composed of a plurality of strands and made of an insulating coated shipping line having a diameter in the range of 10 to 500㎛, the outer layer is wound on the outer surface of the conductive yarn or It may be made of a braided sheath fiber yarn.

The envelope layer may be formed by winding or braiding at least one of a fiber yarn having a buffer property, a fiber yarn having a thermal conductivity, a fiber yarn having conductivity, a flame retardant yarn, and a non-twisted yarn.

In this case, the fiber yarn forming the outer shell layer may be configured by applying a stretchable polymer yarn or a fiber yarn having a hollow portion therein to have elasticity when an external force is applied.

On the other hand, in order to achieve the above object, the conductive wire having a brushed layer according to the present invention, in the conductive wire, the support fiber yarn disposed along the longitudinal direction; A conductive wire disposed to accompany the supporting fiber yarn and coated with an insulation; And a brushed layer formed on at least one of the support fiber yarn and the conductive wire and made of a plurality of brushed yarns.

In addition, in order to achieve the above object, the conductive wire having a brushed layer according to the present invention, in the conductive wire, a support fiber yarn having a brushed layer formed along the longitudinal direction and made of a plurality of brushed; And conductive wires arranged and enclosed with the supporting fiber yarn.

In this case, the conductive wire may be wound on the outer surface of the support fiber yarn or twisted together with the support fiber yarn.

In addition, the conductive wire may include a temperature sensing line disposed along with the conductive line and having a resistance value corresponding to a temperature change when the conductive line is used as a heating line.

In addition, it may include an adhesive resin yarn disposed to accompany the conductive wires and melted during heating to be fused with the raising and preventing the raising of the raising.

The brushed layer may be formed by cutting a brushed yarn for forming the brushed yarn in the state in which the brushed yarn is woven or twisted on the conductive line.

The napping forming yarns are fibrous yarns coated with Zion ink, elastic polymer yarns, conductive fibrous yarns to change color in response to a temperature change, magnetic prehistors containing magnetic materials to be attached upon application of magnetic force, and thermal conductivity characteristics. It may be composed of any one of the heat transfer yarn having.

And a light emitting line disposed along with the conductive line and configured to emit light by itself or a light emitting line configured to transmit light incident thereto, wherein the raising agent receives external light from the light source line or the light emitting line. It can be configured as a light-emitting to be able to radiate.

The conductive wire includes a core yarn disposed at an inner center, a plurality of strands of conductive yarn wound or woven on the outside of the core yarn, and coated with insulation, and a plurality of strands of outer fiber yarns wound or woven on the outside of the conductive yarn to form an outer layer. can do.

In addition, the brushed layer may be formed by a short fiber yarn forming the brushed with an adhesive.

On the other hand, in order to achieve the above object, the manufacturing method of the conductive wire having a raised layer according to the present invention, in the manufacturing method of the conductive wire having a raised base layer, the conductive wire supply step of supplying the conductive wire; And a napping layer forming step of forming a napping layer consisting of a plurality of nappings on the conductive line supplied by the conductive line supplying step.

And, in order to achieve the above object, the manufacturing method of the conductive wire having a brushed layer according to the present invention, in the manufacturing method of the conductive wire having a raised, the conductive wire is wound or braided and arranged on the support fiber yarn disposed in the longitudinal direction Conducting wire arrangement step; A conductive wire supplying step of supplying and transferring the conductive wire including support fiber yarns; And a brushed layer forming step of forming a brushed layer formed of a plurality of brushed yarns in at least one of the support fiber yarn and the conductive wire supplied by the conductive wire supplying step.

In addition, in order to achieve the above object, the method for producing a conductive wire having a brushed layer according to the present invention, the method for producing a conductive wire having a brushed layer, forming an outer skin layer on the outer surface of the conductive wire; A conductive wire supplying step of supplying and transferring the conductive wire having the outer layer formed thereon; And a brushed layer forming step of forming a brushed layer formed of a plurality of brushed lines on the conductive line supplied by the conductive line supplying step, wherein the shell layer forming step is a method of weaving a fiber yarn around the conductive line in a braided manner. It is characterized by the implementation.

In order to achieve the above object, the manufacturing method of the conductive wire having a brushed layer according to the present invention, the manufacturing method of the conductive wire having a brushed layer, the conductive wire supply step of supplying a conductive wire; And a brushed layer forming step of forming a brushed layer formed of a plurality of brushed lines on the conductive line supplied by the conductive line supplying step, wherein the conductive line supplying step includes placing at least two strands or more of the conductive lines in parallel to the loom. It is carried out by supplying to the weft, and the step of forming the brushed layer is a weaving process of forming a connection by weaving so as to weave to the conductive line by supplying the raising forming yarn for the formation of the raising, cutting the connection formed through the weaving process It characterized in that it comprises a cutting step of forming a brush.

In addition, in order to achieve the above object, the manufacturing method of the conductive wire having a brushed layer according to the present invention, in the manufacturing method of the conductive wire having a brushed layer, the brush forming step of forming a brush on the support fiber yarn; And it characterized in that it comprises a conductive wire arrangement step of winding a conductive wire on the support fiber yarn formed with a brush or twisted together with the support fiber yarn.

On the other hand, in order to achieve the above object, a planar body having a conductive line having a raised layer according to the present invention is characterized by including a planar body and a conductive line having a raised layer disposed on the planar body.

In addition, the planar body may be woven by being supplied with a weft yarn and a warp yarn, and the conductive wire having the raising layer may be supplied and woven as a part of the weft or warp yarn that is supplied when weaving the planar body.

The conductive line having the raising layer may be arranged as a heating line having a wavy structure or as a power supply line along a desired path.

When the conductive line having the raising layer is disposed as a heating line, the conductive line having the raising layer or the conductive line having the raising layer is disposed along the entire surface of the planar body corresponding to the other side of the arrangement path on which the conductive line having the raising layer is disposed. And a temperature sensing layer formed of a material whose resistance value changes in response to a temperature change.

The planar body may be a guide line for guiding the placement path in the arrangement of the conductive line having the brushed layer may be disposed along the arrangement route of the conductive line having the brushed layer.

When the conductive wire having the raising layer is disposed as a heating wire, weaving includes at least one of a fiber yarn having a buffer property, a fiber yarn having a thermal conductivity, a flame retardant yarn, and a non-flammable yarn in the planar body corresponding to the upper part of the placement path. It may comprise a laminated portion.

In addition, the conductive wire having the brushed layer is disposed and fixed to the planar body by embroidery, and the lower thread fixing the conductive wire having the brushed layer to the planar body responds to a temperature change when the conductive wire is used as a heating wire. Thus, the resistance value may be configured as a temperature sensing line.

In addition, the planar body includes elastic polymer yarns as weft and warp yarns and is configured to have elasticity. The conductive wire having the raising layer may be disposed and configured in a state in which the planar body is tensioned.

In addition, in the conductive line having the brushed layer, a part of the raised brush forming the brushed layer may be fixed to the planar body by a fixed yarn.

The conductive wire having a brushed layer according to the present invention is provided with a brushed layer made of a plurality of brushed conductive wires that can be used as a power supply line or a heating wire, so that even if an external force such as an impact from the outside is applied by itself Since it can absorb and buffer external force, there is an effect of remarkably improving durability.

In particular, when the conductive wire having a brushed layer according to the present invention is used as a heating wire or disposed on a planar heating element, since it has a cushioning function and a thermal insulation function on its own, it is not necessary to add or attach a separate cushion material or thermal insulation material, concisely and simply. Since it can be manufactured and assembled and produced quickly, manufacturing cost can be reduced and productivity can be improved.

1 is a view for explaining a conventional conductive line,
2A is a perspective view showing a conductive line having a brushed layer according to the first embodiment of the present invention;
FIG. 2B is a perspective view showing the main portion of the conductive wire that can be representatively applied to the conductive wire having the brushed layer according to the first embodiment of the present invention; FIG.
3A and 3B are perspective views showing a first modification of the conductive line having the brushed layer according to the first embodiment of the present invention;
4 is a perspective view showing a conductive line having a brushed layer according to a second embodiment of the present invention;
5A and 5B are enlarged views of the main portion C of FIG. 4;
6 is an enlarged view illustrating main parts for explaining a first modified example of a conductive line having a raised layer according to a second embodiment of the present invention;
7 is an enlarged view illustrating main parts for explaining a second modified example of the conductive line having the brushed layer according to the second embodiment of the present invention;
8 is an enlarged view illustrating main parts for explaining a third modified example of the conductive line having the brushed layer according to the second embodiment of the present invention;
9 is an enlarged view illustrating main parts for explaining a fourth modified example of the conductive line having the brushed layer according to the second embodiment of the present invention;
10 is an enlarged view illustrating main parts for explaining a fifth modified example of the conductive line having the brushed layer according to the second embodiment of the present invention;
11A and 11B are views for explaining a conductive line having a raised layer according to a third embodiment of the present invention;
12 is a view for explaining a conductive wire manufacturing method having a brush layer according to the first embodiment of the present invention;
13A to 13C are views for explaining a conductive wire manufacturing method having a brush layer according to a second embodiment of the present invention;
14 is a view for explaining a conductive wire manufacturing method having a brushed layer according to a third embodiment of the present invention;
15 is a view for explaining a conductive wire processing step for processing a conductive wire that can be representatively applied to a conductive wire manufacturing method having a brushed layer according to the present invention;
16A and 16B are views for explaining a planar body having a conductive line having a brush layer according to the first embodiment of the present invention;
FIG. 17 is a view for explaining a first modified example of the planar member having a conductive line having a raised layer according to the first embodiment of the present invention; FIG.
FIG. 18 is a view for explaining a planar body having a conductive line having a raised layer according to a second embodiment of the present invention; FIG.
FIG. 19 is a view for explaining a first modified example of the planar body having a conductive line having a raised layer according to the second embodiment of the present invention; FIG.
FIG. 20 is a view for explaining a second modification of the planar member having a conductive line having a raised layer according to the second embodiment of the present invention.

Best Mode for Carrying Out the Invention Preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings, FIGS. 2A to 20, and like reference numerals designate like elements in FIGS. 2A to 20. It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory and are intended to provide further explanation of the invention as claimed.

FIG. 2A is a perspective view showing a conductive line having a raised layer according to the first embodiment of the present invention, and the enlarged portion of FIG. 2A is an enlarged longitudinal sectional view of the conductive line having a raised layer. Fig. 2B is a perspective view showing the main portion of the conductive wire that can be representatively applied to the conductive wire having the brushed layer according to the first embodiment of the present invention.

Referring to FIG. 2A, a conductive wire 1 having a brushed layer according to an embodiment of the present invention is formed on an outer surface of the conductive wire 11 and the conductive wire 11 capable of conducting electricity, and a plurality of brushed ( It is comprised by the brushed layer 12 which consists of 121).

The conductive line 11 may be applied with a variety of linear members that can be used as a power supply line or a heating line to enable electricity to be supplied. For example, the conductive wire 11 can be selected and applied to any one formed of various materials without limitation, if it is possible to conduct current, such as metal yarn, carbon fiber yarn, conductive material contained in or coated with a fiber yarn, etc. In the example, as illustrated in FIG. 2B, a plurality of strands of conductive yarns 112, which are wound or woven around the center yarns 111, and are coated or insulated on the outside of the center yarns 111, and the outside of the conductive yarns 112, are disposed at the inner center. It is configured by applying the one consisting of a plurality of strands of the outer fiber fibers 113 wound or woven to form an outer shell layer. In addition, the conductive yarn 112 may be applied to not be insulated coating depending on the purpose of use.

In this case, the conductive yarn 112 is an insulating coating layer is formed on a linear member of a metal material such as stainless steel, titanium, copper (Cu), silver (Ag), and the like, the outer diameter is applied to 10 to 500 micrometers. In this case, the insulating coating layer may be composed of an enamel coating layer or a fluorine coating layer formed to a thickness of about a few micrometers.

In addition, the material of the center yarn 111 may be a stretchable polymer yarn having elasticity (applicable when the heating wire is formed into a stretchable structure, which may be applied to a stretchable fiber yarn such as span yarn) or aramid yarn. Etc. are used, and the conductive yarn 112 is formed with an insulating coating layer (2a, formed by coating fluorine or enamel, etc.) on the outer surface of a metal yarn having a diameter of about several tens of micrometers (preferably having a diameter of 20 to 60 µm). It is applied, the outer fiber yarns 3 may be applied to conventional natural or artificial fiber yarns.

The brushed layer 12 may be formed by weaving and then cutting the brushed yarn as described in detail in the manufacturing method to be described later. In this embodiment, the short fiber yarns forming the brushed brush 121 are attached by an adhesive. It is formed in the form that becomes. At this time, the method of attaching the short fiber yarn to the conductive wire 11 may be attached by spraying the short fiber yarn containing the adhesive to the conductive wire by a spray method or the like, as described in detail in the following manufacturing method. Can be used.

In addition, the manufacturing method of forming the brushed layer may be formed in such a manner that the single fiber yarn is placed upright by applying vertical vibration to the conductive wire while supplying the short fiber yarn to the conductive wire coated with the adhesive.

3A and 3B are perspective views showing a first modification of the conductive line having the brushed layer according to the first embodiment of the present invention.

Referring to FIGS. 3A and 3B, the conductive line 1 having the raising layer includes a conductive layer 11 and a raising layer 12 having a plurality of raisings 121, and the conductive line 11 is disposed outside. The envelope layer 13 is formed so as to be wrapped, and the brushed 121 of the brush layer 12 is formed in the outer surface of the shell layer 13.

As shown in FIG. 3A, the outer skin layer 13 may be formed by braiding a single strand of fiber yarn on the outside of the conductive line 11. In addition, the outer skin layer 13 may be formed by braiding a plurality of strands of fiber yarn on the outside of the conductive line 11, as shown in Figure 3b. At this time, the conductive line 11 is arranged by twisting a plurality of strands of conductive yarns.

In addition, as shown in Figure 3b, some of the plurality of strands of fiber yarn may be arranged accompanied by an adhesive resin yarn 14 that melts upon heating. At this time, the adhesive resin yarn 14 is melted upon heating to perform the function of the adhesive to attach the short-fiber yarn formed by brushing 121 to the conductive wire may be applied to the thermoplastic resin spun into the fiber yarn.

Meanwhile, in addition to the method of disposing the adhesive resin yarn 14 on the outer surface of the conductive line 11 as described above, the resin layer (not shown) having adhesiveness is coated on the outer surface of the conductive line 11 to be implemented. It may be.

In addition, the outer skin layer 13 may be selected and applied to various fiber yarns according to the purpose or purpose of the conductive wire 11 having a brushed layer, for example, ceramic fibers including a buffer fiber, ceramic, such as a foam fiber yarn Fiber yarn having a thermal conductivity such as yarn can be applied.

In addition, the fiber yarn forming the outer skin layer 13 is applied to a conductive fiber yarn, such as a metal yarn, carbon fiber yarn, conductive material coated with a conductive material or the like, or the conductive wire 11 serves as a heating wire In order to prevent fire even if it is overheated due to a malfunction, fire retardant or non-flammable material is coated on fibrous yarn or fibrous yarn made of non-combustible yarn such as ceramic fiber yarn, glass fiber yarn, or flame retardant material. Flame retardant yarns can be selected and applied.

In addition, the fiber yarn forming the outer skin layer 13 is formed of a silicone resin (silicone resin) to have elasticity when the external force is applied, or a flexible polymer yarn or the inside formed of a material such as polyester, polyethylene terephthalate or copolymers thereof The fiber yarn formed in the hollow portion may be applied. In this case, the hollow fiber having a hollow portion may be mixed with a plurality of polymers, and spinning may be applied to the porous hollow fiber obtained by dissolving and removing a specific component from the mixed spun fiber.

3C is a perspective view showing a second modification of the conductive line having the brushed layer according to the first embodiment of the present invention.

Referring to FIG. 3C, the conductive wire 1 having the brushed layer includes a conductive layer 11 and a brushed layer 12 having a plurality of brushed yarns 121. (15) is further provided.

In addition, the conductive wire 11 is disposed in the form of being wound or twisted on the support fiber yarn 15, the brushed layer 12 is attached to at least one of the support fiber yarn 15 and the conductive wire (11) It is formed by a fiber yarn.

The conductive wire 1 having the brushed layer according to the second modification shown in FIG. 3C is a form in which the conductive wire 11 is wound or twisted on the support fiber yarn 15 disposed in the inner center, so that a large tensile force is tensioned. Since the supporting fiber yarns 15 support the tensile force, there is an advantage that the deformation of the conductive wire 11 is not caused. In addition, even if the length of the support fiber yarn 15 is damaged or broken, even if the length is increased to some extent, since the conductive wire is wound with a margin, there is an advantage that it is not easily damaged.

4 is a perspective view showing a conductive line having a brushed layer according to a second embodiment of the present invention. FIGS. 5A and 5B are enlarged views of the main portion C of FIG. 4 and show two types of brushed layers.

The conductive wire 1 ′ having the brushed layer according to the second embodiment includes a conductive wire 11 capable of conducting electricity and a brushed layer 12 formed of a plurality of raised and formed on the outer surface of the conductive wire 11. Although provided, the brush layer 12 is formed by cutting the brushed yarn 12a for the formation of the brushed or twisted in the conductive wire (11). At this time, the filament forming yarn 12a is formed of a plurality of strands of filament yarn through the spinning process as in the conventional fiber yarns, so that each filament yarn forms a brushed 121 during cutting.

More specifically, as shown in FIG. 5A, the conductive wire 1 ′ having the brushed layer according to the second embodiment is cut in the state in which the brushed yarn 12a is woven on the conductive wire 11 and raised. 121). In this manner, as described in detail in the manufacturing method (see FIGS. 13B and 13C) to be described later, a plurality of strands of conductive wires 11 are supplied to the weaving machine, and the raising thread 12a is supplied to the weft yarn and supplied to the weft yarn. When the connecting portion 12b is woven to form a connecting portion 12b (called a portion formed by the raising forming yarns connected between the conductive line and the conductive line), which is woven to the conductive line 11, the cutting portion 12b is cut with a cutter. The raising of the form shown in FIG. And, when cutting the woven connection by supplying one strand of conductive line 11 at an inclined line and one strand of raising yarn 12a to the weft, the conductive line 1 'having a brushed layer of the shape shown in FIG. 5B. ) Can be prepared. In addition, when the supply quantity of the conductive wire 11 and the raising yarn 12a, the weaving method, etc. are changed, various types of raising layer 12 may be formed.

In this case, the conductive line 11 is representatively applicable to what is shown in the enlarged portion of FIG. 5, and the structure thereof is omitted in the first embodiment.

On the other hand, it is common to apply the filament yarn with a high density of filament yarn on the unit section so that the raising yarn 12a can form as many as possible after cutting, but according to the purpose or purpose of use of the conductive wire having the raising layer 12. Various fiber yarns as described below can be selected and applied.

For example, when raising the conductive line (1 ') having a brushed layer according to the present invention as a heating line, the brushed yarn 12a is changed in color according to the heating temperature, so that the color of the brushed brush to recognize the heating temperature to the user. Fibrous yarn coated with Zion ink by spraying or dyeing may be applied to change in response to temperature changes.

In addition, the brushed forming yarn 12a is a fiber yarn containing a magnetic material such as iron particles or a metal yarn having magnetic properties such as fine iron wire so that the conductive wire 1 'having the brushed layer according to the present invention can be attached to the permanent magnet. (Hereinafter referred to as magnetic carrier) can be applied.

In addition, the brushed forming yarn 12a may be applied to a heat transfer yarn having thermal conductivity, such as ceramic fiber yarn containing ceramic particles, or may be applied to a stretchable polymer yarn or a conductive yarn.

FIG. 6 is an enlarged view illustrating main parts for explaining a first modified example of the conductive line having the raising layer according to the second embodiment of the present invention. FIG.

Referring to FIG. 6, a conductive layer 1 ′ having a brushed layer has a conductive layer 11 and a brushed layer formed of a plurality of brushed pieces by cutting the brush forming yarns 12a woven onto the outer surface of the conductive line 11. And a temperature sensing line 16 disposed along with the conductive line 11.

The temperature sensing line 16 senses the temperature change and applies it to a controller (not shown) when the conductive line 11 overheats when the conductive line 1 ′ having the raising layer according to the present invention is used as a heating line. It performs the function of sensor wire to cut off power supply.

The temperature sensing line 16 is formed by linearly forming a material having a large change in resistance in response to a temperature change. For example, the material for forming the temperature sensing line 16 is used to change a resistance value according to a temperature change. Mixtures are prepared by selecting two or more of SiO ₂ , Mn ₃ O ₄ , Mn ₂ O ₃ , Co ₃ O ₄ , NiO, CuO, Fe ₂ O ₃ , Cr ₂ O ₃ , BaT10 ₃ and V (vanadium). It is available. The temperature sensing line 16 manufactured using the mixture has a negative temperature coefficient (NTC) or a positive temperature coefficient (PTC).

FIG. 7 is an enlarged view illustrating main parts for explaining a second modified example of the conductive line having the raised layer according to the second embodiment of the present invention. FIG.

Referring to FIG. 7, the conductive wire 1 ′ having the brushed layer is a brushed layer formed of a plurality of brushed wires by cutting the conductive wire 11 and the brushed yarn 12a woven onto the outer surface of the conductive wire 11. (12), but further comprising an adhesive resin 17 is disposed accompanying the conductive line (11).

The adhesive resin 17 is melted by the heating action, soaked between the brushed brush 121 and the conductive wire 11, and then hardened to fix the brushed brush 121 to the conductive wire 11, so as to separate the brushed And prevent the departure. At this time, the adhesive resin yarn 17 may be applied to the spinning of the thermoplastic resin to the fiber yarn.

8 is an enlarged view illustrating main parts for explaining a third modified example of the conductive wire having the brush layer according to the second embodiment of the present invention.

Referring to FIG. 8, the conductive wire 1 ′ having the brushed layer is formed by cutting the conductive wire 11 and the raising forming yarns 12a woven onto the outer surface of the conductive wire 11 into a plurality of brushed yarns 121. A light emitting line 18 having a brushed layer 12 formed thereon, which is disposed together with the conductive line 11 and composed of a light source line that emits itself or a light transmitting ray that can transmit incident light, is further configured.

In addition, the raising sand 12a is composed of light-transmitting yarn so as to receive the light from the light emitting line 18 to radiate to the outside. In this case, the EL lamp line which is formed in a linear shape and emits itself upon power supply may be applied, and the phototransmitter is an optical fiber (optical fiber as shown in an enlarged portion (Fig. 18) of FIG. 8). Is formed on the outside of the coating layer) can be applied.

9 is an enlarged view illustrating main parts for explaining a fourth modified example of the conductive line having the brushed layer according to the second embodiment of the present invention.

Referring to FIG. 9, a conductive layer 1 ′ having a brushed layer has a conductive layer 11 and a brushed layer formed of a plurality of brushed portions by cutting the brush forming yarns 12a woven onto the outer surface of the conductive line 11. It is provided with (12), the center is further provided with a supporting fiber yarn 15 disposed along the longitudinal direction.

In addition, the conductive wire 11 is disposed in the form of being wound or twisted on the support fiber yarn 15, and the brushed layer 12 is brushed on at least one of the support fiber yarn 15 and the conductive wire 11. It is formed by the forming sand 12a.

The conductive wire 1 ′ having the brushed layer according to the fourth modified example shown in FIG. 9 has a shape in which the conductive wire 11 is wound or twisted on the supporting fiber yarn 15 disposed at the inner center thereof, so that a large tensile force is applied. Even if the support fiber yarn 15 is to support the tensile force there is an advantage that the deformation does not occur in the conductive wire (11). In addition, even if the support fiber yarn 15 is damaged or damaged, the conductive wire 11 is wound around the wire 11 even if the length is increased to some extent.

10 is an enlarged view illustrating main parts for explaining a fifth modified example of the conductive line having the brushed layer according to the second embodiment of the present invention.

Referring to FIG. 10, the conductive wire 1 ′ having the brushed layer is a brushed layer formed of a plurality of brushed wires by cutting the conductive wire 11 and the brushed yarn 12a woven onto the outer surface of the conductive wire 11. (12), the outer layer 13 is further formed on the outer surface of the conductive line (11).

As shown in FIG. 10, the outer skin layer 13 may be formed by braiding one strand or a plurality of strands of fiber yarn on the outside of the conductive line 11.

As such, when the outer skin layer 13 is formed on the conductive wire 11, the conductive wire 1 ′ having the brushed layer is supplied with a weft or warp yarn to the loom, and even when weaving, the conductive yarn 112 disposed therein in the process of passing through a needle or the like. ) Damage is prevented.

11A and 11B are views for explaining a conductive line having a raised layer according to a third embodiment of the present invention.

11A and 11B, the conductive wire 1 ″ having the brushed layer according to the third embodiment is disposed along the longitudinal direction and has a support fiber having a brushed layer 12 composed of a plurality of brushed yarns 121. The yarn 19 and the conductive wire 11 which is arrange | positioned and insulated by this support fiber yarn 19 are provided.

At this time, the conductive wire 11 is wound on the outer surface of the support fiber yarn 19 as shown in Figure 11a, or as shown in Figure 11b the conductive wire 11 is twisted together with the support fiber yarn 19 Can be deployed.

The difference between the conductive wire 1 " having the raising layer according to the third embodiment and the above-described first and second embodiments is that after forming the raising layer 12 on the supporting fiber yarn 19, the conductive wire It is configured by winding or twisting 11. In other words, after preparing the supporting fiber yarn 19 having the raising layer 12 in advance, the conductive wire 11 is arranged separately.

Hereinafter, the manufacturing method of the conductive wire which has the raising layer as mentioned above is demonstrated.

FIG. 12 is a view for explaining a method for manufacturing a conductive wire having a brush layer according to the first embodiment of the present invention. FIG. 12 is a schematic diagram illustrating an example of a manufacturing apparatus capable of performing a manufacturing process.

Referring to Fig. 12, a method for manufacturing a conductive line having a raised layer according to the first embodiment includes a conductive line supplying step of supplying conductive lines and a plurality of conductive lines on the conductive lines 11 supplied by the conductive line supplying step. Consists of a brush layer forming step of forming a brush layer 12 formed of the brush layer 121, and may be used to manufacture a conductive line having the brush layer shown in FIG. 2A described above.

As shown in FIG. 12, the conductive wire 11 is pulled and transferred by the pulling device 32, which is wound around the supply roll 31, and passes through the high-pressure electrostatic field space 33 provided on the transfer path. Do so.

In addition, the conductive wire supplying step includes a process of applying an adhesive on the conductive wire 11 so that the short fiber yarn is attached to the conductive wire 11 in the brushing layer forming step to be described later. The process of applying the adhesive is an adhesive supply container 33 arranged to supply the adhesive on the moving path of the conductive wire 11, and an application roller arranged to evenly apply the discharged adhesive to the conductive wire 11 ( 34).

The raising layer forming step is performed by supplying the short-fiber for raising the short-formed yarn prepared in advance to the high-pressure electrostatic field space 33 so as to adhere to the adhesive applied to the conductive line 11 by static electricity, and to plant it.

In addition, the raising layer forming step is a short fiber yarn receiving container 35 in which short fiber yarn is accommodated, a short fiber yarn feeding device 36 for supplying a fixed quantity of short fiber yarns of the short fiber yarn containing container 35, and short fiber The yarn is carried out by a short fiber yarn feeder 37, which consists of a feed belt 371 and a roller 372 for transferring the yarn to the high-pressure electric field space 33.

In addition, the conductive wire 1 having the brushed layer formed by performing the brushed layer forming step as described above is dried by the drying device 38 and then wound on the pulling device 32. At this time, the drying apparatus may be configured as a heating vessel in which a heater is built and a transfer hole of the conductive wire 11 is formed, and the pulling device 32 includes the conductive wire pulling roller 321 and the conductive wire pulling roller 321. In order to rotate, the motor 322 and the power transmission device 323 are provided.

On the other hand, prior to implementing the method of manufacturing a conductive wire having a brushed layer according to the first embodiment described above, in the case of performing an outer skin layer forming step of forming the outer skin layer 13 on the outer surface of the conductive wire 11, Fig. 3a or 3b A conductive line 1 having a raised layer similar to the form shown in Fig. Can be produced.

That is, after the outer layer 13 is formed on the outer surface of the conductive line 11 through the outer layer forming step, the manufacturing apparatus shown in FIG. 11 also supplies a conductive line 11 for supplying and transporting the conductive line 11 including the outer layer 13. When the step is performed and the brush layer formation step is performed by passing through the high-pressure electrostatic field space 33, as shown in FIGS. 3A and 3B, the brush layer 12 may be formed in the outer skin layer 13.

And, the outer skin layer forming step is carried out by weaving the fiber yarn around the conductive wire 11 in a braided manner.

In addition, before conducting the manufacturing method of the conductive wire 1 having the brushed layer according to the first embodiment described above, the conductive wire arrangement step of wrapping or braiding the conductive wire 11 on the support fiber yarn 15 is arranged. In the case of conducting, a conductive wire having a brushed layer similar to the shape shown in FIG. 3C can be manufactured.

That is, after the conductive wire 11 is disposed on the supporting fiber yarn 15 through the conductive wire arrangement step, the conductive wire supply step of supplying and transferring the conductive wire 11 including the supporting fiber yarn 15 is performed. When the brushed layer forming step is performed through the high-pressure electrostatic field space 33, the brushed layer 12 may be formed on the supporting fiber yarn 15 and the conductive wire.

13A to 13C are views for explaining a method of manufacturing a conductive wire having a brushed layer according to a second embodiment of the present invention, and FIG. 13A is a configuration briefly illustrating an example of a loom for performing a manufacturing process. 13B shows a state in which the weaving process is performed by the loom shown in FIG. 13A, and FIG. 13C shows a state in which the cutting process is performed by the loom shown in FIG. 13A.

The method for manufacturing a conductive wire having a raised layer according to the second embodiment includes a conductive wire supplying step of supplying the conductive wire 11 and a plurality of raisings on the conductive wire 11 supplied by the conductive wire supplying step. The brushed layer forming step of forming a brushed layer is provided, wherein the brushed layer forming step is provided by weaving the brushed yarn 12a for forming the brushed inclined to be woven to the conductive line 11 to connect the connection part 12b (see FIG. 13b). And a cutting process of forming a brush by cutting the connecting portion formed through the weaving process (see Fig. 13C).

In addition, the conductive wire supplying step and the raising layer forming step are all performed by a loom, and the loom can apply a loom similar to that shown in Korean Laid-Open Patent Publication No. 10-2011-0083435 filed by the applicant. As it exists, the structure is simplified and demonstrated.

As shown in FIG. 13A, the loom has a brush forming yarn 12a, a brush forming yarn supply unit 41 for supplying the conductive wire 11, a plurality of conductive wire supply units 42, and a frame 43 to perform a weaving process. A brush-forming yarn weaving unit 44, a conductive wire weaving unit 45, a brush-forming yarn induction unit 46, and a weaving unit driving device (not shown) formed on the substrate are provided, and are formed by the yarn-forming yarn 12a. The cutting device 47 which cuts the connection part 12b is provided.

Reference numerals 441, 451 and 461 denote support for supporting a plurality of needles, 442 is an inclined needle, 452 is a weft needle, 462 is a pulling needle, and 453 is a guide rod.

The conductive wire supplying step is a step in which two or more conductive wires 11 wound on the conductive wire supplying part 42 are pulled by the operation of the conductive wire weaving part 45 and are fed in parallel to the weaving machine.

The weaving process of the napping layer forming step is a process of weaving the weaving yarn 12a wound on the napping yarn supplying portion 41 while being woven in the conductive line 11 while being supplied in an inclined manner by the operation of the napping yarn weaving portion 46.

In the cutting process, as shown in FIG. 13C, the cutting portion 47 is connected to the connecting portion 12b where the brushed yarn 12a is connected between the conductive lines 11 as shown in FIG. 13B through the weaving process described above. It is a process of cutting and forming napping.

At this time, the cutting process is a typical manufacturing form to manufacture the conductive wire (1 ') having a brushed layer in the shape shown in Figure 5a by cutting both the left and right connecting portions 12b around the conductive wire (11), Figure 13d As shown in FIG. 2, the conductive wire 1a having two or more conductive lines 11 and a band-shaped brushed layer having one or more connecting portions 12b may be cut. That is, when the conductive wire 1a having the band-shaped brushed layer is to be manufactured, the connection part 12b of the outer part is provided with a connection part not cut according to a desired width, instead of cutting all the connection parts 12b in the cutting process. It can be configured by cutting in a way.

Meanwhile, prior to the conducting of the above-described conductive wire supplying step, as illustrated in FIG. 9, the conductive wire arranging step of winding or braiding the conductive wire 11 on the support fiber yarn 15 arranged in the longitudinal direction is further performed. can do.

As shown in FIG. 9 when the conducting wire supplying step and the raising layer forming step are performed by using the conducting wire 11, that is, conducting the conducting wire arranging step separately, that is, the conducting wire 11 having the supporting fiber yarn 15. A conductive wire having a raised layer of can be obtained.

In addition, the skin layer forming step of forming the skin layer 13 as shown in FIG. 10 may be further performed on the outer surface of the conductive wire 11 prior to the conducting of the conductive wire supplying step as described above.

As described above, in the case where the conductive layer supplying step and the brushing layer forming step are performed using the conductive line 11 having the outer layer 13 by additionally performing the outer layer forming step, the conductive layer having the brushed layer having the shape shown in FIG. You can get a line.

In addition, in the case where the temperature sensing line 16 is disposed along with the conductive line 11 as shown in FIG. 6, the adhesive resin yarn is attached to the conductive line 11 together with the conductive line as shown in FIG. 7. In the case where 17) is arranged, the temperature sensing line 16 and the adhesive resin for the adhesive prior to the conducting of the conductive line supplying step even when the light emitting line 18 is disposed along with the conductive line 11 as shown in FIG. (17), and the step of arranging the light emission line 18 is carried out.

FIG. 14 is a view for explaining a method for manufacturing a conductive line having a raised layer according to a third embodiment of the present invention, and the conductive line 1 "having the raised layer shown in FIGS. 11A and 11B described above is manufactured. A simplified device is shown.

The method of manufacturing a conductive wire having a brushed layer according to the third embodiment includes a brush forming step of forming a brush on the support fiber yarn 19, and a conductive wire 11 on the support fiber yarn 19 having the brushed 121. Conduct the conductor placement step to be wound or twisted together with the supporting fiber yarn (19).

In the method of manufacturing a conductive wire having a brushed layer according to the third embodiment, the method is performed by forming the brushed layer 12 on the support fiber yarn 19 and then winding or weaving the conductive wire 11. 11A and 11B, a conductive line 1 " having a raised layer of the type shown in Figs. 11A and 11B can be obtained.

In the manufacturing method of the conductive wire having the brushed layer according to the third embodiment, the brush forming step may be implemented by using a device shown in FIG. 12 to form brushed by an adhesive method or by using a loom shown in FIG. 13A. Omit the description.

On the other hand, the conductive wire arrangement step can be carried out using the winding device shown in Figure 14, this winding device 5 is a support fiber yarn 19 having a conductive wire 11 and a brushed layer (12) A winding unit 52 having a plurality of carriers 51 wound around each other, and a guide plate having a track formed to intersect each other to wind the conductive wire 11 and the support fiber yarn 19 together, and the carrier 51. The lead drive unit 53, which is operated simultaneously with the operation of the carrier drive unit 53, the winding unit 52 to move the track along the track, and withdraws the conductive part 1 " And a lead-out drive unit 55 for activating.

The conductive wire 1 includes a carrier driving motor 57 for applying a driving force to the carrier driving means 53, a lead-out driving motor 56 for applying a driving force to the drawing-out driving means 55, and a brushed layer. The storage roller 58 which winds and stores "" is provided.

The winding device 5 is also referred to as a circular knitting machine, which briefly describes the implementation of the conducting wire arrangement step using the same. The carrier 51 rotates along a track formed on the guide plate by the carrier driving means 53. When the support fiber yarn 19 and the conductive wire 11 wound around the carrier is drawn out and twisted with each other, pulled by the lead portion 54 is wound on the storage roller 58.

15 is a view for explaining a conductive line processing step for processing a conductive wire that can be representatively applied to a conductive wire manufacturing method having a brushed layer according to the present invention, by simplifying the apparatus that can perform the conductive wire processing step It is shown.

The conductive wire 11 applied to the conductive wire manufacturing method having the brushed layer according to the first to third embodiments described above is subjected to the conductive wire processing step consisting of a central yarn supply process, a conductive yarn arrangement process, and a jacket fiber arrangement process. Processed by

Apparatus 6 for the conducting the conductive wire processing step is usually referred to as a winding machine or the like, as shown in Fig. 15, the frame 61, which is formed on the frame 61 is wound around the central yarn 111 The first winding part 64 and the upper part of the 1st winding part 64 which are rotatably installed in the center yarn winding part 62, the frame 61, and the some carrier 63 by which the conductive yarn 112 was wound were installed. The second winding portion 65 is rotatably installed and provided with a plurality of carriers 63 in which the outer sheath fiber yarn 113 is wound.

In addition, a conductive wire lead portion 66 for pulling out the conductive wire 11 is provided at an upper portion of the second winding portion 65. The first and second winding portions 64 and 65 and the conductive wire lead-out portion are provided. The power transmission and clutching part 68 is provided in the 66 for transmitting and interrupting the rotational force supplied from the drive device 67. As shown in FIG. Here, reference numerals 641 and 651 are moving paths through which the center yarn and the conductive yarn are moved, and 69 are driving shafts for transmitting the rotational force of the driving device 67 composed of a motor.

The core yarn supply process is carried out in such a way that the core yarn 111 is drawn out from the core yarn winding unit 62 by the pulling action of the conductive wire lead-out unit 66, and is supplied and transported. In accordance with the rotation operation of 64), a plurality of strands of conductive yarns 112 insulated and coated on the outside of the central yarns 111 transferred to the inner center by the central yarn feeding process are supplied and wound or braided.

In addition, the process of arranging the outer sheath fiber is carried out at the same time as the center yarn feeding process and the conducting yarn arranging process and according to the rotation operation of the second winding part 65, a plurality of strands of the outer fiber yarn 113 outside the conductive yarn 112. This is done by feeding and winding or braiding.

Hereinafter, the planar body provided with the electrically conductive wire which has the raising layer which concerns on this invention is demonstrated.

The planar body provided with the electrically conductive wire which has the brushed layer which concerns on this invention is provided with the planar body formed by the planar structure, and the electrically conductive wire which has the raised layer arrange | positioned at this planar body.

The conductive lines 1, 1 ', 1 "having the raising layer are applicable to those shown in the first to third embodiments and their modifications described above. It can be used as a supply line, an electric signal transmission line, a heating line, etc. The conductive lines (1, 1 ', 1 ") having a brushed layer can be variously woven, embroidered, attached, embedded, fixed, or the like. Can be placed.

16A and 16B are views for explaining a planar body with a conductive line having a brushed layer according to the first embodiment of the present invention, and FIG. 16A is an overall shape of the planar body with a conductive line having a brushed layer. FIG. 16B is an enlarged view of the main portion D of FIG. 16A.

The planar body 100 having a conductive line having a raised layer according to the first embodiment has a planar body 110 and conductive lines 1,1 having a raised layer disposed on the planar body as shown in Fig. 16A. 1, 1 "), wherein the planar body 110 is woven by weaving yarns and warp yarns to the loom, and conductive wires 1, 1 ', 1 " having a brushed layer are shown in Fig. 16B. As described above, the weft is supplied as a part of the weft yarn (a) or the warp yarn (b) supplied during the weaving of the planar body (110). The planar body 100 having a conductive line having a brushed layer according to the first embodiment is the same as the manufacturing apparatus of the conductive woven fabric shown in Korean Laid-Open Patent Publication No. 10-2011-0083435 filed by the applicant. It can be done by a similar loom.

In addition, the conductive lines 1, 1 ′ and 1 ″ having the raising layer may have a wide heat generating area when they are arranged as heating lines, and may be arranged in a wavy structure so that they are not easily damaged when an external force such as tensile force is applied. .

In addition, the conductive lines 1, 1 ', 1 "having the raising layer may be disposed along a desired path toward the place of use of the power source when arranged as a power supply line. For example, the LED lamp on the planar body 110 may be disposed. In the case where a light emitting device such as the light emitting device is provided, the conductive lines 1, 1 ', 1 "having a raised layer are arranged to be connected to the LED lamp.

FIG. 17 is a sectional view for explaining a first modified example of the planar member having the conductive line having the raising layer according to the first embodiment of the present invention, and is an enlarged cross-sectional view.

Referring to FIG. 17, when the conductive lines 1, 1 ', 1 "having the raising layer provided in the planar body 100 provided with the conductive line having the raising layer are arranged as heating lines, the conductive having the raising layer The temperature sensing layer 120 formed of a material whose resistance value changes in response to a temperature change is provided on the surface of the planar body 110 opposite to the placement path where the lines 1, 1 ', 1 "are disposed. . In this case, the temperature sensing layer 120 may be narrowly formed along the entire path of the planar body or the path of the conductive line having the brushed layer. In addition, the temperature sensing layer 120 has a thickness of several to several tens of micrometers (μm), and for the material of the temperature sensing layer, the description of the conductive line having the brushed layer according to the first modification of the second embodiment (described above). ) The same as that of the material of the temperature sensing line, so the detailed description is omitted.

The temperature sensing layer 120 is a temperature sensing layer voltage sensing in a state in which an overheat controller (not shown) having a temperature sensing layer voltage sensor (not shown) and a microcomputer (not shown) is additionally configured in the planar body 110. It is intended to be connected to the sensor.

As such, when the temperature sensing layer 120 is provided, the temperature sensing layer voltage sensing sensor is activated by sensing the voltage according to the resistance change of the temperature sensing layer at the time of overheating of a specific part and having a raised layer by outputting it to the microcomputer 14b. The overheat is prevented by cutting off the power supplied to the conductive lines 1, 1 ', 1 ".

On the other hand, the planar body 100 having a conductive wire having a brushed layer is a fibrous yarn having a cushioning property to the planar body corresponding to the upper part of the placement path when the conductive wire having a brushed layer is disposed as a heating line, and a fiber having thermal conductivity. At least one of yarns, flame retardant yarns, and non-flammable yarns may be provided to include a woven laminate (not shown, formed in a strip shape). At this time, the laminated part is not specifically illustrated as a layer that is woven so as to be padded on the upper side of the placement path of the conductive line having the brushed layer by the weft and the inclination additionally supplied to the loom when weaving the planar body.

In addition, the planar body 100 'having a conductive wire having a brushed layer according to the first embodiment is stretched and contracted when an external force such as a tensile force is applied, so that a repetitive tensile force or impact force when used like a mattress becomes a planar heating element of the product. In order to have sufficient durability and cushioning property in the application, weaving may be performed to include stretchable polymer yarns such as span yarns as wefts and warp yarns when weaving the planar bodies. In this case, the conductive lines 1, 1 ′, 1 ″ having the raising layer are arranged in a wave structure in a state where the planar body 110 is tensioned, so that the conductive lines 11 are easily expanded even when the planar body 110 is fully expanded. Do not damage it.

FIG. 18 is a sectional view for explaining a planar body having a conductive line having a raised layer according to a second embodiment of the present invention, and showing enlarged sectional views.

Referring to Fig. 18, a planar body 100 'having a conductive line having a raised layer according to the second embodiment has a planar body 110 and a conductive line having a raised layer disposed on the planar body 110. (1,1 ', 1 "), but the conductive wire having a brushed layer is disposed and fixed to the planar body 110 by embroidery or stitching.

For example, when the conductive lines 1, 1 ', 1 "having the raising layer are arranged by embroidery, a conductive line having the raising layer is supplied as an embroidery thread and disposed in a predetermined path on the upper surface of the planar body 110. It is fixed by the lower thread (130, called fixed yarn) that is sewn to the bottom of the planar body.

At this time, the conductive wire (1, 1 ', 1 ") having a brushed layer is not disposed by weaving integrally when weaving the planar body 110, but is disposed through a separate embroidery process, so the fabric paper, non-woven fabric , Natural and artificial leather, polymer resin foam pad, there is an advantage that can be placed in a variety of facets such as various sheets.

On the other hand, the lower thread 130 for fixing the conductive wires (1, 1 ', 1 ") having a raised layer to the planar body 110 may be configured by applying a temperature sensing line. When applied as a sensing line, the conductive lines 1, 1 ', 1 "having the raising layer are formed of a material whose resistance value changes in response to a temperature change when the heating line is used as the heating line (the first modification of the second embodiment). The same as that of the description of the conductive wire having the brushed layer according to FIG.

FIG. 19 is a view for explaining a first modified example of the planar body having the conductive lines having the brushed layer according to the second embodiment of the present invention, and the guide line ( 140 is shown.

Referring to Fig. 19, the planar body 110 has guide line 140 for guiding the placement path when arranging the conductive lines 1, 1 ', 1 "having a raised layer. It is arrange | positioned along the arrangement route of the conductive wire which has a raised layer.

As such, when the guide line 140 is disposed on the planar body along the placement path of the conductive lines 1, 1 ', 1 "having the brushed layer, the conductive lines having the raised layer are arranged by embroidery or sewing. In the process, there is an advantage that can be accurately positioned and fixed without deviation of the path.

Fig. 20 is a view for explaining a second modification of the planar body with a conductive line having a raised layer according to the second embodiment of the present invention.

Referring to FIG. 20, the conductive lines 1, 1 ′, 1 ″ having the raising layer have a part of the raising 121 forming the raising layer 12 disposed on the conductive line 11. In other words, some of the brushed brush 121 of the brushed layer 12 performs a function of a connecting band for sewing and the rest of the brushed layer 12 performs a cushioning function and a cushioning function in an unfixed state. Since the conductive wire (1, 1 ', 1 ") having a brushed layer does not need to install or attach a separate connection band to sew on the planar body 110, there is an advantage that can be fixed easily.

What has been described above is only one embodiment for carrying out a conductive wire having a brushed layer according to the present invention, a manufacturing method thereof, and a planar body provided with the same, and the present invention is not limited to the above-described embodiment, As claimed in the claims of the present invention, those skilled in the art without departing from the gist of the present invention will have the technical idea of the present invention to the extent that various changes can be made. .

1,1 ', 1 ": conductive wire with brushed layer
11: Challenge 111: Central Examination
112: conductive yarn 113: outer fiber yarn
12: napping layer 12a: napping forming yarn
12b: connector 121: brushed
13: outer layer 14, 17: adhesive resin
15,19: support fiber yarn 16: temperature sensing wire
100,100 ': planar body with conductive wires having brushed layer

Claims (36)

Conductive wires capable of supplying electricity; And
A conductive wire having a brushed layer, the brushed layer being formed on an outer surface of the conductive line and comprising a plurality of brushed layers. The method of claim 1,
The conductive wire having a brushed layer, characterized in that the resin layer having an adhesive coating on the outer surface of the conductive wire, or the adhesive resin is arranged and arranged to fix the napping while melting when heated. In the conductive line,
The conductive wire includes a conductive yarn capable of conducting electricity and an outer skin layer formed to be padded on the outside of the conductive yarn.
Conducting wire having a brushed layer, characterized in that it comprises a brushed layer formed on the outer surface of the outer layer and a plurality of brushed. The method of claim 3,
It has a central yarn disposed in the inner center of the conductive yarn,
The conductive yarn is composed of a plurality of strands and consists of an insulating coated carrier having a diameter in the range of 10 to 500㎛,
The outer layer is a conductive wire having a brushed layer, characterized in that the outer layer made of a sheathed fiber fibers wound or braided on the outer surface of the conductive yarn. The method of claim 3,
The outer skin layer is a conductive wire having a brushed layer, characterized in that at least one or more of the buffer fiber, thermally conductive fiber yarn, conductive fiber yarn, flame retardant yarn, non-soft yarn is wound or formed. The method of claim 3,
The conductive wire having a brushed layer, characterized in that the fiber yarn forming the shell layer is configured by applying a stretchable polymer yarn or a fiber yarn having a hollow portion therein so as to have elasticity when an external force is applied. In the conductive line,
A support fiber yarn disposed along the longitudinal direction;
A conductive wire disposed to accompany the supporting fiber yarn and coated with an insulation; And
The conductive wire having a brushed layer, characterized in that it further comprises a brushed layer formed of at least one of the supporting fiber yarn and the conductive wire and a plurality of brushed. In the conductive line,
A support fiber yarn disposed along the longitudinal direction and having a brushed layer consisting of a plurality of brushed yarns; And
A conductive wire having a brushed layer, the conductive wire being disposed to accompany the supporting fiber yarn and including an insulating coated conductive wire. 9. The method of claim 8,
The conductive wire is a conductive wire having a brushed layer, characterized in that it is wound on the outer surface of the support fiber yarn, or twisted together with the support fiber yarn. 10. The method according to any one of claims 1 to 9,
And a temperature sensing wire disposed along with the conductive wire and having a resistance value corresponding to a temperature change when the conductive wire is used as a heating wire. 10. The method according to any one of claims 3 to 9,
A conductive wire having a brushed layer, comprising: an adhesive resin yarn disposed to accompany the conductive wire, and melted during heating to be fused with the brushed material to prevent detachment of the brushed material. The method according to any one of claims 3 to 9
The brushed layer has a brushed layer having a brushed layer, characterized in that the brushed yarn for forming the brushed yarn formed by cutting or twisted in the conductive wire. The method of claim 12,
The napping forming yarns are fibrous yarns coated with Zion ink, elastic polymer yarns, conductive fibrous yarns to change color in response to a temperature change, magnetic prehistors containing magnetic materials to be attached upon application of magnetic force, and thermal conductivity characteristics. Conducting wire having a brushed layer, characterized in that composed of any one of the heat transfer yarn having. The method of claim 12,
It includes a light source line that is disposed in conjunction with the conductive line and emits light itself, or a light emitting line composed of photoelectric radiation that can transmit incident light,
The brush-forming yarn is a conductive line having a brushed layer, characterized in that consisting of light-transmitting yarn to receive light from the light source line or the light emitting line to radiate to the outside. The method according to any one of claims 1, 2, 7 to 9,
The conductive wire includes a core yarn disposed at an inner center, a plurality of strands of conductive yarn wound or woven on the outside of the core yarn, and coated with insulation, and a plurality of strands of outer fiber yarns wound or woven on the outside of the conductive yarn to form an outer layer. A conductive wire having a raised layer, characterized by the above-mentioned. 16. The method of claim 15,
The core yarn is a conductive wire having a brushed layer, characterized in that the stretchable polymer yarn. 10. A compound according to any one of claims 1 to 9
The brushed layer is a conductive wire having a brushed layer, characterized in that the short-fiber yarn forming the brush is attached by an adhesive. In the manufacturing method of the conductive wire which has a raising layer,
A conductive line supplying step of supplying a conductive line; And
And a brushed layer forming step of forming a brushed layer formed of a plurality of brushed lines on the conductive line supplied by the conductive line supplying step. In the manufacturing method of the conductive wire which has the raising,
Conducting wire arrangement step of wrapping or braiding the conductive wire to the support fiber yarn disposed in the longitudinal direction;
A conductive wire supplying step of supplying and transferring the conductive wire including support fiber yarns; And
The brushed layer forming step of forming a brushed layer consisting of a plurality of brushed at least one of the support fiber yarn and the conductive wire supplied by the conductive wire supply step of the conductive wire having a brushed layer, characterized in that Manufacturing method. In the manufacturing method of the conductive wire which has a raising layer,
An envelope layer forming step of forming an envelope layer on an outer surface of the conductive line;
A conductive wire supplying step of supplying and transferring the conductive wire having the outer layer formed thereon; And
And a brushed layer forming step of forming a brushed layer formed of a plurality of brushed lines on the conductive line supplied by the conductive line supplying step.
The outer layer forming step is a conductive wire manufacturing method having a brushed layer, characterized in that the fiber yarn is braided in the manner of weaving the circumference of the conductive wire. 21. The method according to any one of claims 18 to 20,
The conductive wire supplying step includes applying an adhesive to the conductive wire, and the conductive wire wound on the supply roll is pulled by a pulling device and passed through the high-pressure electrostatic field space provided on the transfer path. ,
The raising layer forming step is a conductive wire manufacturing method having a brushing layer, characterized in that the short-fiber yarn for forming brushed to supply the high-pressure electrostatic field space to be attached to the adhesive, planted. In the manufacturing method of the conductive wire which has a raising layer,
A conductive line supplying step of supplying a conductive line; And
And a brushed layer forming step of forming a brushed layer formed of a plurality of brushed lines on the conductive line supplied by the conductive line supplying step.
The conducting wire supply step is performed by supplying at least two strands or more of the conductive wire in parallel to the weaving machine,
The raising layer forming step is a weaving step of forming a connection by weaving so as to weave to the conductive line by supplying the raising forming yarn for the formation of the raising, and a cutting step of forming a brush by cutting the connection formed through the weaving process Conducting wire manufacturing method having a brushed layer comprising a. The method of claim 22,
The conductive wire manufacturing method having a brushed layer comprising the step of forming an outer skin layer on the outer surface of the conductive wire prior to the conducting wire supply step. The method of claim 22,
And a conductive wire arrangement step of winding or braiding the conductive wire on an outer surface of the support fiber yarn arranged in a longitudinal direction before the conducting of the conductive wire supplying step. The method of claim 22,
The cutting step is a method for producing a conductive wire having a brushed layer, characterized in that the cutting to obtain a conductive wire having a band-shaped brushed layer having two or more of the conductive wire and one or more of the connecting portion. In the manufacturing method of the conductive wire which has a raising layer,
Brushed forming step of forming a brush on the support fiber yarn; And
Conducting wire manufacturing method having a brushed layer comprising a conductive wire arrangement step of winding a conductive wire or the twisted together with the supporting fiber yarn having the brushed formed fiber. The method according to any one of claims 18 to 20, 22 to 26,
The conductive wire may be wound or braided by supplying a plurality of strands of conductive yarns coated on the outside of the core yarn at the same time as the core yarn supply process for supplying and transferring the core yarn to be located at the inner center and the center yarn supply process. A conductive wire processing step including a conductive fiber batching process, a core fiber supplying process, and a conductive fiber wrapping process, and at the same time performing a conductive fiber wrapping process for feeding or winding a plurality of strands of the outer fiber yarns to the outside of the conductive yarn; A conductive wire manufacturing method having a raised layer, characterized in that the preparation. With a planar body,
And a conductive wire having a brushed layer of any one of claims 1 to 9 disposed on the planar body. 29. The method of claim 28,
The planar body is woven by weaving the fiber yarns and warp yarns,
And the conductive wire having the brushed layer is supplied and woven as part of the weft or warp yarns supplied during the weaving of the planar body. 29. The method of claim 28,
And the conductive wire having the brushed layer is disposed as a heating line having a wavy structure or as a power supply line along a desired path. 29. The method of claim 28,
When the conductive wire having the brushed layer is disposed as a heating line, the conductive wire having the brushed layer is disposed along the path of the conductive wire having the brushed layer or the entire surface of the planar body corresponding to the opposite side of the placement path where the conductive wire having the raised layer is disposed. A planar body with a conductive line having a raised layer, characterized in that the temperature sensing layer formed of a material whose resistance value changes in response to the change. 29. The method of claim 28,
The planar body is provided with a conductive line having a brushed layer, wherein a guide line for guiding the placement path at the time of arranging the conductive line having the brushed layer is arranged along an arrangement route of the conductive line having the brushed layer. One facet. 29. The method of claim 28,
When the conductive wire having the raising layer is disposed as a heating wire, weaving includes at least one of a fiber yarn having a buffer property, a fiber yarn having a thermal conductivity, a flame retardant yarn, and a non-flammable yarn in the planar body corresponding to the upper part of the placement path. A planar body provided with the electrically-conductive wire which has a raised layer characterized by including the laminated | multilayered part. 29. The method of claim 28,
The conductive wire having the raising layer is disposed and fixed to the planar body by embroidery, and the lower thread fixing the conductive wire having the raising layer to the planar body resists the temperature change when the conductive wire is used as a heating wire. The planar body provided with the conductive wire which has a brushed layer characterized by consisting of the temperature sensing wire which a value changes. 29. The method of claim 28,
The planar body is configured to have elasticity by including elastic polymer yarns as weft and warp yarns,
The conductive wire having the brushed layer is arranged and configured in a state where the planar body is tensioned. 29. The method of claim 28,
The conductive wire having the brushed layer is a planar body with a conductive wire having a brushed layer, characterized in that a part of the raised hair forming the brushed layer is fixed to the planar body by a fixed yarn.

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