KR20180127076A - Planar element with bonding special line, manufacturing apparatus and manufacturing method - Google Patents

Abstract

The present invention relates to a planar body with a welded and fixed type functional wire material and a manufacturing apparatus thereof and, more specifically, to a planar body with a welded and fixed type functional wire material and a manufacturing method thereof, capable of fixing a functional wire material to a base planar body by using a welding member in a welding method, such that manufacturing processes can be simplified and rapidly performed, thereby enhancing productivity and reducing manufacturing costs. According to the present invention, a planar body with a welded and fixed type functional wire material comprises: a functional wire material which is formed in a linear structure; a base planar body on which the functional wire material is disposed; and a welding member which is welded and fixed to the base planar body in a state where the functional wire material is disposed on the base planar element. According to the present invention, the manufacturing apparatus of the planar body with a welded and fixed type functional wire material comprises: a base planar body mounting unit positioned right under the base planar body; and a wire material welding device provided to weld and fix the welding member for fixing the functional wire material to the base planar body. The wire material welding device comprises: an inlet groove into which the functional wire material is inserted; and a welding head which has the welding unit for welding the welding member to the base planar body.

Description

TECHNICAL FIELD [0001] The present invention relates to a planar body having a fusion fixed functional wire,

More particularly, the present invention relates to an in-plane body having a fusion-fixed functional wire and a manufacturing apparatus thereof, and more particularly, And a manufacturing apparatus therefor. The present invention also relates to an apparatus for manufacturing the same.

Generally, the heat generating garment is constructed so that the surface heating element made of carbon fiber yarn or a heating wire using a copper wire is stitched on a garment or provided in a separate bag, and the heat generating effect is performed using the resistance heat by the current supplied from the power source have.

However, such a heating garment can be limitedly installed only on the back part or the back part of the human body, which is not relatively stretchable because the surface heating element does not have elasticity.

As a result, it can not be applied to a wet suit, a work clothes, a combat suit, a sportswear, etc., which are not required to have sufficient durability because they can be applied only to specific clothes such as a fishing vest which is not required to be relatively active, There is a limit.

As a technique to overcome such disadvantages, a conductive woven fabric disclosed in Korean Patent Registration No. 10-1325817, a manufacturing method thereof, and a manufacturing apparatus have been proposed.

The conductive woven fabric 1 according to the above-mentioned Japanese Patent No. 10-1325817 is formed as a flat-shaped body in the form of a fabric as shown in Fig. 1, and includes a conductive wire for heat generation that performs a heat- (11) having a plurality of strands arranged along the longitudinal direction, a plurality of strands (11) arranged along the longitudinal direction, and a plurality of strands A plurality of stranded weft yarns 12 that are woven in a direction in which the weft yarns 12 are wound, and a plurality of stranded conductive wires 13 that are arranged and woven along the lengthwise direction.

In the above-described conventional conductive woven fabric 1, since the conductive wires are arranged on the planar body by the weaving method, the thickness is thin and the weight is reduced, so that sufficient wearing comfort and activity can be ensured.

On the other hand, Korean Registered Utility Model Registration No. 20-0463236 discloses a whole face view of an embroidery manufacturing method as shown in Fig.

2, the planar conductor 1 of the embroidery manufacturing method includes a planar body 11 formed in a planar structure, a conductive line 12 disposed in the planar body 11, And a fixing thread 13 which is sewn and fixed to the upper body. Here, the surface member 11 can be selected from various materials without limitation as long as the fixing yarn 13 for fixing the conductive wire 12 can be stitched.

2, since the embroidery system in which the conductive lines are arranged and fixed to the embossed yarns on the produced planar bodies, a general embroidery machine can be used, which is advantageous in that the manufacturing process is relatively simple have.

However, the above-described conventional conductive woven fabric 1 and the planar conductor 1 of the embroidery manufacturing method commonly have the following problems.

First, since the conventional conductive woven fabric 1 shown in FIG. 1 is woven by feeding the conductive wires 13 together with the warp yarns 11 and the weft yarns 12, it takes a long time to weave a woven fabric having a predetermined area, And the manufacturing cost is high.

2 shows a state in which the conductive yarn 12 is supplied and the fixed yarn 13 is stitched to fix the stitch yarn 13 per minute of the embroidery machine, The manufacturing cost is very high because a long time is required to manufacture the entire surface of a flat surface formed with numerous bent portions, the productivity is too low, and an expensive embroidery machine is required.

1 and 2 commonly have a disadvantage in that defective products are mass-produced and safety is lowered because the conductive lines are cut or damaged by needles in the weaving process or the embroidery process in general.

Korean Registered Patent No. 10-1325817 "Conductive woven fabric, method for manufacturing the same, and manufacturing apparatus" Korean Patent Laid-Open Publication No. 10-2011-0019309 entitled " Korean Registered Utility Model No. 20-0463236 entitled "Whole surface of embroidery manufacturing method"

Disclosure of Invention Technical Problem [8] The present invention has been made in view of the above-described circumstances, and it is an object of the present invention to provide a method of manufacturing a functional wire, An object of the present invention is to provide a planar body provided with a fusion-fixed functional wire and a manufacturing apparatus thereof.

In order to attain the above object, the present invention provides a planar body provided with a fusion-bonded fixed functional wire, wherein the planar body comprises a functional wire formed in a linear structure; And a fusing member including a base surface on which the functional wire is disposed and fused and fixed to the base surface in a state where the functional wire is disposed.

In order to attain the above object, the present invention provides a planar body provided with a fusion fixed functional wire, wherein the planar body comprises a functional wire formed in a linear structure; A base surface body on which the functional wire is disposed; And a fusing member which is fused and fixed to the base surface in a state where the functional wire is disposed, wherein the fusing member comprises: a wire insertion hole in which the functional wire is embedded; And a fusion deformation part disposed around the wire rod insertion hole and deformed to one side or both sides upon application of an external force to be fused to the base surface body.

Here, the fusing member may be composed of a braided resin tube composed of the fusible deformed portion and a braid cable formed by braiding a plurality of fused yarns so as to form the wire insertion hole, wherein the resin is expanded to form the wire insertion hole, The inner diameter of the wire rod insertion hole may be larger than the outer diameter of the functional wire for stable deformation of the fusion-spliced portion.

In order to attain the above object, the present invention provides a planar body provided with a fusion-bonded fixed functional wire, wherein the planar body comprises a functional wire formed in a linear structure; A base surface body on which the functional wire is disposed; And a fusing member which is fused and fixed to the base member in a state where the functional wire is disposed, wherein the fusing member comprises: a wire receiving portion in which the functional wire is disposed; And a fused extension portion formed on one or both sides of the wire receiving portion and fused to the base surface.

Here, the fusing member is fixed by a fusion point formed so as to have a separation distance, and the functional wire can be configured to be stretchable.

The functional wire may be wound around a stretching yarn formed of a stretchable polymer yarn disposed at the center, and the fusing member may be composed of a band-shaped member formed of a stretchable polymer resin.

According to another aspect of the present invention, there is provided a planar body including a fusion-fixed functional wire according to the present invention, the planar body including a functional wire, A base surface body on which the functional wire is disposed; And a fusing member which is fused and fixed to the base surface body in a state in which the functional wire is disposed, wherein the fusing member is a fused silica fused to the base surface upper body while being disposed in a staggered structure on the functional wire .

Here, the functional wires may be arranged such that the conductive wires have a corrugated structure.

In order to achieve the above object, an apparatus for manufacturing an apparatus with a fused and fixed functional wire according to the present invention is an apparatus for manufacturing an apparatus having a fused and fixed functional wire, the apparatus comprising: a base- And a wire fusing device for fusing and fixing a fusing member for fixing the functional wire to the base face upper body, wherein the fusing device comprises a lead groove into which the functional wire is inserted and a fusing member And a fusing head having a fused portion formed thereon.

In order to achieve the above object, the present invention provides an apparatus for manufacturing a flat-type body having a fusible fixed functional wire, the apparatus comprising: a base-surface upper- part; And a wire fusing device for fusing and fixing a fusing member for fixing the functional wire to the base face upper body, wherein the wire fusing device comprises an inlet groove into which the functional wire is inserted and a fusing member And a fusing head having a fusing part formed thereon, the fusing head comprising: a wire supplying part for supplying a fusing member in which the functional wire is disposed; And a seat part moving device for moving the base surface upper surface seat part so that the functional wire material is arranged in a predetermined path.

Here, a cutting device for cutting the fusing member on which the functional wire is disposed may further be constructed.

In order to achieve the above object, an apparatus for manufacturing an apparatus with a fused and fixed functional wire according to the present invention is an apparatus for manufacturing an apparatus having a fused and fixed functional wire, the apparatus comprising: a base- And a wire fusing device for fusing and fixing a fusing member for fixing the functional wire to the base face upper body, wherein the wire fusing device comprises an inlet groove into which the functional wire is inserted and a fusing member And a fusing member disposing device which disposes the fusing yarn as the fusing member so as to have a zigzag structure based on the functional wire as a reference.

The fusing member arranging apparatus may further include a fusing blade feeder for feeding the fusible yarn while moving the fusing yarns to the left and right with reference to the functional wire, And an array pin member provided on both sides of the fusing head so as to be arranged in a zigzag structure so that the fusing yarn fed from the fused fine hole portion is arranged in a zigzag structure and configured to be able to protrude and retract.

Here, the array pin member may include: a pin housing provided around the fusing head and having a through hole; A guide pin inserted into the through hole of the pin housing; And an elastic member having one end tied to the pin housing and the other end tied to the rear end of the guide pin.

The fusing head may be formed in a roller shape, and a plurality of fused protrusions may protrude from the fused portion.

Also, the fusing head may be formed in a roller shape, and a plurality of the lead-in groove and the fused portion may be arranged.

Preferably, the fusing head is composed of a horn for converting applied vibration into frictional heat and ultrasonic welding the fusing member to the base surface. The fusing apparatus includes an ultrasonic wave generator for generating ultrasonic waves, And a heat source generating module for converting the ultrasonic wave generated from the ultrasonic vibrator into a mechanical vibration through a vibrator and generating frictional heat in the fusion space through the fusion head.

In addition, the apparatus for manufacturing an in-plane body having the fusion-fixed fixed functional wire according to the present invention may include a wire fusing device having a heater for applying heat to the fusion-bonding head.

In addition, a coating layer may be formed on the fusing head so that the fusing member does not stick to the fusing member.

According to the present invention, there is provided a planar body including the fusion-bonded fixed functional wire and the apparatus for manufacturing the fusion-bonded fixed functional wire according to the present invention, wherein the functional wire is disposed on the base- So that the productivity can be improved and the manufacturing cost can be reduced.

Since the functional wire is fixed by the ultrasonic welding method instead of the weaving method using the needles or the embroidery method, it is possible to prevent the functional wire from being damaged by the needle during the sewing operation of the weaving machine So that defective products can be prevented and safety can be remarkably improved.

Figs. 1 and 2 are views for explaining a conventional conductive woven fabric and a plan view,
FIG. 3 is a plan view showing a planar body provided with the fusion-bonded fixed functional wire according to the first embodiment of the present invention,
4A and 4B are partially enlarged perspective views illustrating a functional wire and a welding member applied to a surface member having a fusion-fixed functional-type wire according to a first embodiment of the present invention;
FIG. 5A is a schematic view for explaining an apparatus for manufacturing a flat type body having a fusion fixed functional wire according to the first embodiment of the present invention; FIG.
FIG. 5B is a perspective view showing a main part of an apparatus for manufacturing a flat product having a fusion fixed functional wire according to the first embodiment of the present invention; FIG.
FIG. 6 is a plan view showing a first modification of the planar body provided with the fusion-bonded fixed functional wire according to the first embodiment of the present invention,
FIG. 7 is a partially enlarged perspective view showing a functional wire and a welding member applied to a first modification of the planar body provided with the fusion-bonded fixed functional wire according to the first embodiment of the present invention; FIG.
FIG. 8 is a perspective view for explaining a first modification of the apparatus for manufacturing a flat product having a fusion fixed functional wire according to the first embodiment of the present invention; FIG.
FIG. 9 is a schematic view for explaining a second modification of the apparatus for manufacturing a flat product having the fused fixed functional wire according to the first embodiment of the present invention; FIG.
10 is a schematic view for explaining a third modification of the apparatus for manufacturing a flat product having the fused fixed functional wire according to the first embodiment of the present invention.
FIG. 11 is a plan view showing a planar body provided with a fusion fixed functional wire according to a second embodiment of the present invention, FIG.
FIG. 12 is a schematic view for explaining an apparatus for manufacturing a flat type body having a fusion fixed functional wire according to a second embodiment of the present invention. FIG.
FIG. 13 is a main part perspective view for explaining an apparatus for manufacturing a flat type body having a fusion fixed functional wire according to a second embodiment of the present invention; FIG.
14A and 14B are an exploded perspective view and a perspective view for explaining an arrangement pin member applied to an apparatus for manufacturing an in-plane body having a fusion fixed functional wire according to a second embodiment of the present invention.

Hereinafter, a preferred embodiment of the present invention will be described in detail with reference to FIGS. 3 to 14B. In FIGS. 3 to 14B, the same components are denoted by the same reference numerals. It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory and are intended to provide further explanation of the invention as claimed.

FIG. 3 is a plan view showing a planar body provided with a fusion-fixed functional functional wire according to a first embodiment of the present invention, and an enlarged portion is a schematic enlarged sectional view showing a state where the functional wire is fixed to a base- 4b is a partially enlarged perspective view showing a functional wire and a welding member applied to a planar body having a fusion-fixed functional wire according to the first embodiment of the present invention.

3 to 4B, the planar body 1 provided with the fusion-bonded fixed functional wire according to the first embodiment of the present invention includes a base surface upper body 11, a functional wire 12, and a fusing member 13, And is characterized in that the functional wire 12 is quickly and easily fixed to the base member 11 by a fusing method using the fusing member 13.

The base face member 11 is a portion where the functional wire 12 is disposed, and can be selected and applied to any material having a planar structure without limitation. For example, a foamed foam pad, a synthetic resin sheet, a nonwoven fabric, and a leather may be applied, but in this embodiment, textile yarns are typically supplied with weft yarns and warp yarns to form a woven fabric.

The functional wire 12 refers to a linear member (wire) that performs special functions such as optical fiber transmission, sensor wire, EL lamp wire, etc., In the present embodiment, current can be conducted to perform a function of a current supply line, an electric signal transmission line, and a heating line. Thus, when the device is placed on a flat surface, (12a). At this time, it is preferable that the conductive wires are arranged in a wave structure so as not to be damaged even when they are stretched and contracted by a tensile force in a state where the conductive wires are installed on the base member 11.

The conductive line 12a is provided with a conductive yarn having conductivity and a plurality of strands of fiber yarns to be disposed and accompanied with the conductive yarn so as to have flexibility and soft touch similar to that of the fiber yarn. 4A, the conductive line 12a is composed of a center yarn 121 formed into a fiber yarn at an inner center, a plurality of stranded conductive yarns 122 wound around the center yarn 121, And a shell layer 123 formed by winding a plurality of fiber yarns.

The conductive material 122 may be supplied by selecting at least one or more of the precursors formed of a conductive material and the precursors containing a conductive material.

Here, the fiber yarn is selected from among inorganic fibers or organic fiber yarns depending on the use of the planar body provided with the functional wire, and the conductive yarn formed of the conductive material may be a conductive metal yarn or carbon yarn formed of a conductive metal such as copper or stainless steel .

When a conductive metal yarn is selected, it is preferable to have a diameter in the range of 10 to 500 micrometers (占 퐉). The reason for this is that if the total diameter of conductive wires is more than 1000 micrometers (m) in the state that the conductive metal wires are formed of at least one strand and conductive wires are formed, the foreign matter can be minimized in a state in which the wires are arranged on the upper surface.

A preheating material containing a conductive material is a preform having a conductive body coated with a conductive polymer (conductive ink) on the outer surface of a linear body composed of filament yarn bundles, a preheater having a conductive material such as metal oxide nanoparticles and graphene, The material may be spin-coated so as to include a material (conductive metal nano-particles, metal oxide particles, graphene, etc.).

The welding member 13 is a component for fusing and fixing the functional wire member 12 to the base member 11 and includes a wire member insertion hole 131 in which the functional wire member 12 is inserted, And a fused / deformed portion 132 which is deformed to one side or both sides when an external force is applied and fused to the base face member 11.

For example, the welding member 13 may be a braided cable composed of a fusion-deformed portion 132 shaped like a hose and knitted by a plurality of fusible yarns 132a so as to form a wire-inserted hole 131 as shown in Fig. And a braided cable 13a.

The fusing yarn 132a is formed by spinning in the form of a fiber yarn by using any one of a thermosetting polymer, a thermoplastic polymer, a mixture of a thermosetting polymer and a thermoplastic polymer. In the fusion process, the base yarn 11 and the functional wire 12 It is important to choose one having a relatively low melting point so as not to cause thermal deformation of the substrate. For example, in this embodiment, a fusible yarn formed by using a thermoplastic polymer composed of a low melting point resin so as to be melted at a temperature ranging from 100 ° C to 200 ° C is applied.

The low-melting point resin may be composed of a functional material useful for the human body such as an electromagnetic wave shielding material such as carbon powder, loess powder or charcoal powder.

The welding member 13 may be constituted by a foamed resin tube 13b formed of a foamed resin such as a foamed resin so that a wire insertion hole 131 is formed as shown in FIG.

4A and 4B, the welding member 13 is formed such that the wire rod insertion hole 131 has an inner diameter larger than the outer diameter of the functional wire 12 for stable deformation of the fusion- .

Meanwhile, since the conductive wire 12a is disposed as the functional wire member 12 on the base member 11, the flat member having the fusion-fixed fixed functional wire according to the first embodiment of the present invention can be mounted on the heating member It can be used as a surface heat generating material.

(+) And (-) connected to a power supply (not shown) at both ends of a conductive wire 12a disposed as the functional wire 12 in the sheet member 1 having the functional wire as shown in Fig. -) When the power supply line (not shown) is connected and power is supplied, the conductive wire performs a heat function by the electrical resistance, so that it can perform the function of the heating mat.

FIG. 5A is a schematic view for explaining an apparatus for manufacturing an in-plane body having a fusion-fixed fixed type functional wire according to a first embodiment of the present invention, FIG. 5B is a schematic cross- Fig. 2 is a perspective view showing a main part of an upper body manufacturing apparatus. Fig.

5A and 5B, an apparatus for manufacturing an apparatus with a fusion fixed functional wire according to a first embodiment of the present invention includes a base surface upper body seating portion 2 on which a base surface upper body 11 is positioned, There is provided a wire fusing device 3 for fusing and fixing a fusion bonding member 13 for fixing the functional wire member 12 to the base face member 11. [

The base surface mount receiving portion 2 is composed of a bed arranged facing the fusing head 32 to be described later and on which the base surface member 11 is placed.

The wire bonding apparatus 3 includes an ultrasonic wave generating unit 31 for generating ultrasonic waves, a heat source generating module 31 for converting the ultrasonic waves generated from the ultrasonic wave generating unit 31 into mechanical vibration through a vibrator (not shown) And a fusing head 32 that performs a function of a horn for converting the vibration applied from the vibrator to frictional heat and fusing the fusing member 13 to the base body 11.

The fusing head 32 includes a lead groove 322 through which the functional wire 12 is inserted into a body formed in a substantially roller shape as shown in Figure 5B and a fusing member 13 which is in contact with the lead groove 322, A fused portion 323 to be fused to the planar body 11 is formed.

The ultrasonic wave generator 31 (also referred to as an oscillator) is a component for generating ultrasonic waves. The ultrasonic wave generator 31 converts an electric signal of a commercial power source voltage AC 200 to 240 V (50 to 60 Hz) into an electric signal of 15 to 50 kHz or more, ).

The heat source generating module (not shown) receives the ultrasonic wave generated from the ultrasonic wave generator 31 through the ultrasonic cable 311 and converts the ultrasonic wave into a mechanical vibration from a vibrator (not shown) And the fusing member 13 is joined to the base plate 11 by generating frictional heat in the fusing space through the fusing head 32 connected thereto.

The vibrator is applied to an ultrasonic welder or the like to generate vibration, and the booster is configured to amplify vibrations generated in the vibrator and transmit the amplified vibrations to a fusion head 32 that performs a role of a horn. Components that are widely used are slightly modified in form and are constructed in the same or similar manner, so that a detailed description of the detailed configuration and operation effects will be omitted.

The fusing head 32 is preferably formed with a coating layer (not shown) such as Teflon for improving the peeling property so that the fused and deformed part 132 of the fusing member 13 melted during the fusing process .

The fusing head 32 may be constructed by arranging a plurality of the insertion grooves and the fused portions at a predetermined interval so as to attach the fusing member 13 including a plurality of strands of functional wires through a single fusing process have.

Meanwhile, in the apparatus for producing an in-plane body with the fusion-bonded fixed functional wire according to the first embodiment of the present invention, a wire rod feeder 4 for feeding the fusion-bonding member 13 in which the functional wire rod 12 is disposed is formed. The wire rod feeder 4 is formed in a bobbin shape in which the functional wire rod 12 is wound and is provided on a bar shaped fixed frame 35 on which the ultrasonic wave generator 31 is installed.

A pair of feed rollers (not shown) are additionally provided in the wire rod feeder 4 for effective withdrawal of the fusing member 13 including the functional wire. The fusing member 13 is inserted between the feed rollers, As shown in Fig. Although not shown in FIG. 5, a fusing head rotating device (not shown) for transmitting the rotational force applied from a driving means (not shown) such as a geared motor to a belt (not shown) and rotating the fusing head 32, .

Hereinafter, the operation of the apparatus for manufacturing a flat product having the fused and fixed functional wire according to the first embodiment of the present invention will be briefly described.

4A and 4B, the fusing member 13 is inserted into the inlet groove 322 of the fusing head 32, and the fusing member 13 is inserted into the fusing groove 322 of the fusing head 32, The fused / deformed portion 132 is pushed to the left and right to be deformed. At the same time, the ultrasonic wave generated by the operation of the ultrasonic wave generator 31 under the control of the controller (not shown) is converted into mechanical vibration through the vibrator, and frictional heat is generated through the fusion head 32. At this time, the fused portion 323 performs a fusing operation while pressing the fused / deformed portion 132 to fix the fused member 13 to the surface of the base face member 11 as shown in the enlarged portion of Fig.

The fusing head 32 may be configured to perform a fusing process in various manners other than the fusing method using ultrasonic waves applied from the ultrasonic generator 31 as described above. For example, instead of omitting the ultrasonic wave generating unit 31 and the heat source generating module (not shown), a heater unit for applying heat to the fusing head 32 is provided and heated to heat the fusing member 13 to the base face member 11 And may be fixed by a heat fusion bonding method.

6 is an enlarged cross-sectional view showing a state in which the functional wire is fixed to the base member, and FIG. 6 is a plan view showing a first modified example of the flat member provided with the fusion fixed functional wire according to the first embodiment of the present invention. 7 is a partially enlarged perspective view showing a functional wire and a welding member which are applied to a first modification of the planar body provided with the fusion-bonded fixed functional wire according to the first embodiment of the present invention.

6 and 7, the planar body having the fused and fixed functional wire according to the first modification of the first embodiment of the present invention includes a base surface upper body 11, a functional wire 12, and a fusing member 15, Wherein the fusing member 15 includes a wire receiving portion 151 on which the functional wire 12 is disposed and a wire receiving portion 151 extending on both sides of the wire receiving portion 151 and fused to the base surface upper body 11 And a fused extension portion 152. The fusing member 15 may be formed by forming the functional wire 12 and then coating or laminating a resin such as a thermoplastic polymer on the outer surface thereof.

The functional wire 12 is wound around a stretchable yarn 16 having a plurality of strands of conductive yarns and disposed at the center so as to be stretched or shrunk during a tensile force. Here, the stretching yarn may be formed of a stretchable polymer yarn such as a polyurethane fiber yarn.

The fusing member 15 is composed of a strip-shaped member formed of a fusible material. Here, the band-shaped member may be composed of a fabric belt woven with a stretchable polymer yarn, but is formed of a thermoplastic polymer in the present embodiment.

The fusing member 15 including the functional wire 12 is not entirely fused to the base member 11 but may be extended or contracted when the fusing head 32 And a welding point 152a formed so as to have a spacing distance by the welded projecting portion 325. [

FIG. 8 is a perspective view for explaining a first modification of the apparatus for manufacturing an in-plane body having the fusion-fixed fixed functional wire according to the first embodiment of the present invention, It is an apparatus that can be used for the production of a planar body.

8, an apparatus for manufacturing an apparatus with a fused and fixed functional wire according to a first modified example of the first embodiment of the present invention includes an insertion groove 322 into which the functional wire 12 is inserted and a fused member 15, And a fusion bonding portion 323 formed on the base body 11 by welding to the base body 11. The fusion bonding head 32 has a fusion bonding portion 325 protruding from the fusion bonding portion 323.

A plurality of the fused protrusions 325 protrude at an equal angle along the outer circumferential surface of the fused portion 323.

The apparatus for producing a flat product having the fused and fixed functional wire according to the first modified example of the first embodiment of the present invention is characterized in that the base surface upper body 11 is disposed on the upper surface of the base surface upper body mounting portion 2, When the wire rod receiving portion 151 of the fusing member 15 is drawn into the fusing groove 322 of the fusing head 32 as shown in Fig. 4B, the fusing rod 152 is welded The protrusions 325 close to each other and perform a fusion action, and are fixed to the base body 11 as shown in the enlarged part of FIG. At this time, the fusing point 152a is formed only at a position corresponding to the fusing extension 152 close to the fusing protrusion 325. [

As described above, in the apparatus for manufacturing an in-plane body provided with the fusion-bonded fixed functional wire according to the first modification of the first embodiment, the surface of the fusion-bonding extension portion 152 is not fused and fixed to the base- Since the fusing point 152a is formed only at the position spaced apart by the formation interval of the protrusions 325, a large load is not exerted at the time of the action of the tensile force, and the stretching action can be effectively exerted. In addition, since the functional wire 12 accommodated in the elongation and contraction of the fusing member 15 is also wound and stretched in the stretchable yarn 16 to be stretchable and contractible, an external force acts on the base face member 11 and is not damaged even when it is stretched or bent. Can be improved.

FIG. 9 is a schematic view for explaining a second modification of the apparatus for manufacturing a flat product with a fusion-fixed fixed functional wire according to the first embodiment of the present invention.

9, an apparatus for manufacturing an apparatus with a fusion-fixed fixed functional wire according to a second modification of the first embodiment of the present invention includes a base surface upper body seating portion 2, a lead-in groove 322, and a fused portion 323 A wire rod feeder 4 for feeding a fusing member 13 having the functional wire rod 12 disposed thereon and a wire rod welding device 4 having a fusing head 32 in which a functional wire rod 12 And a seat portion moving device 5 for moving the base surface upper portion seat portion 2 so as to be arranged in a predetermined path.

The seat moving device 5 includes a functional wire 12 which is supplied to the surface of the base surface upper body 11 by being gripped by the base surface upper body 2 and moved in the X axis direction and the Y axis direction, The clamping member 51 clamps the base surface member 11 and the actuator 52 such as a pneumatic cylinder that moves the clamping member 51 Consists of.

The seat moving device 5 moves the base plate 11 by operating the actuator 52 according to an input signal so that the functional wire 12 is supplied at a specific position and arranged in a desired pattern such as a zigzag structure (Not shown) applied to a textile machine of an embroidery machine type such as a computer embroidery machine or a computer quilting machine, and a soffit moving means (not shown) for moving the sofas can be applied .

A cutting device 6 for cutting the fused member 13 on which the functional wire 12 is disposed is provided. For example, the cutting device 6 may be configured such that an electric cutter provided with a rotary cutter is installed close to the fusing head 32. When the functional wire 12 is arranged and fixed on the base surface with the patterned material 12, the cutting device 6 automatically performs the cutting operation so that the same shape can be easily handled with the same functional wire 1 It can be produced repeatedly.

FIG. 10 is a schematic view for explaining a third modification of the apparatus for manufacturing an in-plane body having the fusion-bonded fixed functional wire according to the first embodiment of the present invention.

Referring to FIG. 10, an apparatus for manufacturing an apparatus with a fusion-fixed fixed functional wire according to a third modification of the first embodiment of the present invention includes a step of continuously manufacturing the planar body 1 provided with the functional wire, A base body upper body supply portion 71 for supplying the base body 11 and a planar body winding portion 72 for storing the base body 11 on which the functional wire 12 is fixed .

The base body upper body feeding portion 71 is constituted by a feeding roller for winding the base body 11 and the functional wire 12 and the planar body winding portion 72 is constituted by a base face body 11 on which the functional wire 12 is fixed And a drive motor (not shown) for applying a rotational force is provided to the winding roller.

The apparatus for manufacturing an apparatus with a fusion-fixed fixed functional wire according to the third modification of the first embodiment of the present invention as described above is configured such that the base-surface-upper- The functional wire 12 is fused to the base body 11 and the finished product can be automatically wound and stored. Therefore, the functional wire 12 can be efficiently manufactured through a flow operation, thereby enabling mass production. Then, the planar body provided with the functional wire wound on the planar body winding portion is obtained as shown in Fig. 3 when cut along the pattern of the repeatedly formed functional wire.

Hereinafter, a second embodiment according to the present invention will be described, and a description of components similar to those of the first embodiment and modifications thereof will be omitted, and components having differences will be mainly described. In the following second embodiment, any of the components shown in the first embodiment and modifications thereof or the components shown in the second embodiment may be selectively applied to each other, Is omitted.

FIG. 11 is a plan view of a planar body provided with a fusion-fixed functional functional wire according to a second embodiment of the present invention, wherein the enlarged portion is an enlarged perspective view of the indicated portion.

Referring to FIG. 11, a planar body 1 'having a fusion-fixed functional linear member according to a second embodiment of the present invention includes a functional wire 12 formed in a linear structure, a base- And a fusing member 18 in which the functional wire 12 and the fusing member 18 are fused and fixed to the base face member 11. The fusing member 18 is arranged to cross the functional wire 12 in a zigzag structure And a fusion yarn which is fused to the base face member 11 while being arranged.

Since the base face member 11 and the functional wire member 12 are selected and applied to those of the first embodiment, a detailed description thereof will be omitted and the fusing member applied with the fusing member 18 will melt at a temperature in the range of 100 ° C to 200 ° C A thermoplastic polymer composed of a low melting point resin is used to form a fiber yarn.

FIG. 12 is a schematic structural view for explaining an apparatus for manufacturing an in-plane body with a fusion-fixed fixed-type functional wire according to a second embodiment of the present invention. FIG. 13 is a cross- FIGS. 14A and 14B are explanatory views showing a separating perspective view for explaining an arrangement pin member applied to an apparatus for producing a flat type functional wire according to a second embodiment of the present invention, and FIGS. A perspective view and a perspective view.

12 to 14B, an apparatus for manufacturing an apparatus with a fusion-fixed fixed functional wire according to a second embodiment of the present invention includes a base surface upper body seating portion 2 on which a base surface upper body 11 is positioned, The lead groove 322 into which the functional wire is drawn and the fusing member 18 are fused to the base plate upper body 11 so as to fuse and fix the fusing member 18 for fixing the wire rod 12 to the base plate upper body 11 The fusing member 18 is formed on the surface member 1 'provided with the fusing fixed functional functional wire according to the second embodiment while the wire fusing device 3 including the fusing head 32 having the fused portion 323 is formed. A fusing member arranging device 8 for disposing a fusing yarn to be applied as a fusing member.

The fusing member arranging device 8 is a component for disposing the fusing yarns in a zigzag structure on the basis of the functional wire 12, and is composed of a fused fine hole portion 81 and an array pin member 82. [

The fused hollow portion 81 is a component to be supplied while moving the fusing yarn 18 (welding member) to the left and right with reference to the functional wire 12, which is composed of a fusing yarn bobbin 811, And a fusing yarn actuator 812 for moving the fusing yarn 18 from the sabo bin 811 to the left and right. The fusing rod actuator 812 can be applied to a pneumatic cylinder or the like capable of pivotally moving the fusing thread 18 in the left and right direction with respect to the fusing groove 322 of the fusing head 32 without limitation, It is preferable that an electric actuator such as a solenoid node whose load is repeatedly moved back and forth according to an electric signal is installed in the welder supplying frame 813.

The fusing rod actuator 812 is provided with a needle 814 through which the fusing yarn 38 is stitched at the end of the rod.

The array pin members 82 are arranged in an equiangular manner on the outer circumferential surfaces of both sides of the fusing head 32 so as to arrange the fusing yarns 18 supplied from the fusing sealing bins 811 in a staggered structure toward the surface of the base face body. The alignment pin member 82 is configured to be capable of protruding and retracting so as not to cause interference phenomenon during rotation of the fusing head 32.

For example, as shown in Figs. 14A and 14B, the array pin member 82 is inserted into the through-hole of the pin housing 821 and is provided around the fusing head 32 and has a through- A guide pin 822 formed with the preventing protrusion 822b and an elastic member 823 having one end tied to the pin housing 821 and the other end tied to the rear end of the guide pin 822. [ The pin housing 821 is formed with a threaded portion 821b to which one end of the elastic member 823 is coupled at the rear end of a cylindrical body. The elastic member 823 is formed of a coil spring, The inner diameter is reduced so as to be bound to the rear end of the inner ring 822.

Hereinafter, the operation of the apparatus for manufacturing a flat product having the fused and fixed functional wire according to the second embodiment of the present invention will be briefly described.

First, the base plate member 11 is disposed on the upper surface of the base plate receiving member 2, and the functional wire member 12 is fed into the feed groove 322 of the fusing head 32 as shown in Fig. 13 The fusible yarn 18 wound around the fusing dustbin 811 is taken out and fed in a staggered manner to the array pin member 82 using the fusing yarn actuator 812. [

In this state, when the fusing head 32 is rotated, the guide pin 822 of the aligning pin member 82 comes into contact with the surface of the base plate body 11, The ultrasonic wave generated by the operation of the ultrasonic wave generator 31 is converted into the mechanical vibration through the vibrator, and then frictional heat is generated through the fusing head 32. At this time, the fusible yarn 18, which has received the frictional heat from the fused portion 323, is fused to the base face member 11 as shown in the enlarged portion of Fig.

The guide pin 822 inserted into the fusing head 32 is projected again by the elastic force of the elastic member 823 in accordance with the rotation operation of the fusing head 32 and then the fusing yarn 18 is staggered As shown in FIG.

The present invention is not limited to the above-described embodiments, but may be applied to other types of apparatuses such as the following patent claims, It will be understood by those of ordinary skill in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined in the appended claims.

The terms used in the above embodiments are used only to describe specific embodiments and are not intended to limit the present invention. The singular expressions include plural expressions unless the context clearly dictates otherwise. In the present application, the terms "comprises" or "having" and the like are used to specify that there is a feature, a number, a step, an operation, an element, a component or a combination thereof described in the specification, But do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, or combinations thereof.

1: a planar body having a fusion-fixed functional wire 11: a base-
12: Functional wire 13, 15, 18: Fused member
2: base face upper body seating part 3: wire fusing device
31: ultrasonic wave generator 32: fusing head
4: wire rod feeding part 5: seat part moving device
6: Cutting device 71: Base surface upper body supply
72: face body winding unit 8: fusing member arranging device
81: fused hole supply part 82: array pin member

Claims (19)

In a planar body provided with a functional wire,
A functional wire formed in a linear structure; And
And a base surface on which the functional wire is disposed,
And a fusing member which is fused and fixed to the base surface in a state where the functional wire is disposed. In a planar body provided with a functional wire,
A functional wire formed in a linear structure;
A base surface body on which the functional wire is disposed; And
And a fusing member which is fused and fixed to the base member in a state where the functional wire is disposed,
The fusing member
A wire insertion hole in which the functional wire is embedded; And
And a fusion deforming portion disposed around the wire rod insertion hole and being deformed to one side or both sides when an external force is applied to be fused to the base plane body. 3. The method of claim 2,
Wherein the fusing member is composed of a braided cable consisting of a plurality of fused yarns braided so as to form the wire insertion hole and formed of the fused / deformed portion, or a foamed resin tube composed of the fused / deformed portion by foaming the resin so as to form the wire insertion hole,
And the inner diameter of the wire rod insertion hole is formed to be larger than the outer diameter of the functional wire for stable deformation of the fusion-spliced portion. In a planar body provided with a functional wire,
A functional wire formed in a linear structure;
A base surface body on which the functional wire is disposed; And
And a fusing member which is fused and fixed to the base member in a state where the functional wire is disposed,
The fusing member
A wire receiving portion in which the functional wire is disposed; And
And a fused extension portion formed on one or both sides of the wire receiving portion and fused to the base surface. 5. The method of claim 4,
Wherein the fusing member is fixed by a fusing point formed so as to have a separation distance,
Wherein the functional wire is stretchable and stretchable. 6. The method of claim 5,
The functional wire is wound around a stretch yarn formed of a stretchable polymer yarn disposed at the center,
Wherein the fusing member is formed of a strip-shaped member including a stretchable polymer resin. In a planar body provided with a functional wire,
A functional wire formed in a linear structure;
A base surface body on which the functional wire is disposed; And
And a fusing member which is fused and fixed to the base member in a state where the functional wire is disposed,
Wherein the fusing member is a fusing yarn which is placed across the functional wire member in a zigzag structure and fused to the base member. The method according to any one of claims 1, 2, 4, and 7,
Wherein the functional wire has the conductive wire in a corrugated structure. An apparatus for producing a flat product having a fusion fixed functional wire,
A base surface upper body seating portion on which the base surface body is positioned; And
And a wire fusing device for fusing and fixing a fusing member for fixing the functional wire to the base face upper body,
Wherein the wire fusing device comprises a fusing head having a lead-in groove into which the functional wire is drawn and a fusing portion for fusing the fusing member to the base face upper body. An apparatus for producing a flat product having a fusion fixed functional wire,
A base surface upper body seating portion on which the base surface body is positioned; And
And a wire fusing device for fusing and fixing a fusing member for fixing the functional wire to the base face upper body,
Wherein the wire fusing device includes a fusing head having a lead-in groove into which the functional wire is drawn and a fusing portion for fusing the fusing member to the base face upper body,
A wire feeder for feeding a fusing member in which the functional wire is disposed;
And a seat moving device for moving the base plate top seating part so that the functional wire is disposed in a predetermined path. 11. The method of claim 10,
And a cutting device for cutting the fused member having the functional wire disposed thereon. An apparatus for producing a flat product having a fusion fixed functional wire,
A base surface upper body seating portion on which the base surface body is positioned; And
And a wire fusing device for fusing and fixing a fusing member for fixing the functional wire to the base face upper body,
Wherein the wire fusing device includes a fusing head having a lead-in groove into which the functional wire is drawn and a fusing portion for fusing the fusing member to the base face upper body,
And a fusing member disposing device for disposing a fusing yarn as the fusing member so as to have a zigzag structure with respect to the functional wire as a reference. 13. The method of claim 12,
The fusing member arranging device includes:
A fused pore supplying unit for supplying the fused papers while moving the fused pads on the basis of the functional wire; And
And an array pin member provided on both sides of the fusing head so as to be arranged in a zigzag structure so that the fusible yarns fed from the fused fine pore are arranged in a zigzag structure and configured to protrude and retract. 14. The method of claim 13,
The array pin member
A pin housing provided around the fusing head and having a through hole;
A guide pin inserted into the through hole of the pin housing; And
And an elastic member having one end tied to the pin housing and the other end tied to a rear end of the guide pin. 13. A method according to any one of claims 9, 10 and 12,
Wherein the fusing head is formed in a roller shape, and a plurality of fused protrusions are protruded from the fused portion. 13. A method according to any one of claims 9, 10 and 12,
Wherein the fusing head is formed in a roller shape, and a plurality of the lead-in groove and the fusing part are arranged. 13. A method according to any one of claims 9, 10 and 12,
Wherein the fusing head is constituted by a horn for converting applied vibration into frictional heat and ultrasonic welding the fusing member to the base surface upper body,
The wire fusing device includes an ultrasonic wave generator for generating ultrasonic waves and a heat source generating module for converting ultrasonic waves generated from the ultrasonic wave generator into mechanical vibration through a vibrator and generating frictional heat in the fusion space through the fusion head Wherein the fusion-bonded fixed functional wire is provided on the surface of the support. 13. A method according to any one of claims 9, 10 and 12,
Wherein the wire fusing device includes a heater for applying heat to the fusing head. 13. A method according to any one of claims 9, 10 and 12,
Wherein the fusing head is formed with a coating layer such that the fusing member does not stick to the fusing head.

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