KR20110048356A - Sanitary ware radiating far infrared rays and manufacturing method thereof - Google Patents
Sanitary ware radiating far infrared rays and manufacturing method thereof Download PDFInfo
- Publication number
- KR20110048356A KR20110048356A KR1020090105119A KR20090105119A KR20110048356A KR 20110048356 A KR20110048356 A KR 20110048356A KR 1020090105119 A KR1020090105119 A KR 1020090105119A KR 20090105119 A KR20090105119 A KR 20090105119A KR 20110048356 A KR20110048356 A KR 20110048356A
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- KR
- South Korea
- Prior art keywords
- sanitary ware
- clay
- infrared rays
- far
- feldspar
- Prior art date
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Classifications
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/13—Compounding ingredients
- C04B33/131—Inorganic additives
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/13—Compounding ingredients
- C04B33/132—Waste materials; Refuse; Residues
- C04B33/1324—Recycled material, e.g. tile dust, stone waste, spent refractory material
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/32—Burning methods
- C04B33/34—Burning methods combined with glazing
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2103/00—Function or property of ingredients for mortars, concrete or artificial stone
- C04B2103/0068—Ingredients with a function or property not provided for elsewhere in C04B2103/00
- C04B2103/0097—Anion- and far-infrared-emitting materials
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Dispersion Chemistry (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Environmental & Geological Engineering (AREA)
- Disinfection, Sterilisation Or Deodorisation Of Air (AREA)
Abstract
The present invention is a sanitary pottery prepared by crushing and shaping raw ore materials such as clay, clay, and feldspar, and baking them. The present invention relates to a sanitary ware and a method for producing the same, wherein the far infrared rays produced by addition are radiated.
Far infrared rays, sanitary ware, stone powder, phytoncide, ore material
Description
The present invention is a sanitary pottery prepared by crushing and shaping raw ore materials such as clay, clay, and feldspar, and baking them. The present invention relates to a sanitary ware and a method for producing the same, wherein the far infrared rays produced by addition are radiated.
Sanitary ware is manufactured by crushing and kneading raw ore materials such as clay, clay, and feldspar as sanitary utensils, and then firing them once by applying glaze to moldings shaped as models of sanitary ware. The color is colored by glaze, and most of them are white and pink, and the glaze is rarely peeled off or cracked. The absorption rate is low, but it is easy to break, and grooves or wounds are easy to be handled with care.
As a type of sanitary ware, KSKSL-1551 defines the type of toilet, trapped toilet, siphon jet toilet, western toilet, urinal, stall urinal, wash basin, centuries and bathtub.
Most sanitary wares are used in toilets or bathrooms, so they always have water or water on the surface, and because of the humid environment, microorganisms such as bacteria and fungi are optimal.
In particular, since a large number of bacteria and mold inhabiting the washbasin, bathtub or toilet, there is a problem in that to clean the sanitary ware in a clean environment periodically with a detergent or the like to sterilize bacteria or mold.
The present invention has been made in order to solve the above problems, far infrared rays are radiated and clean by blocking the habitat environment of bacteria or fungi by the addition of stone powder and phytoncide, such as antibacterial, deodorant, heavy metal adsorption, detoxification and the like. It is an object to manufacture sanitary ware with improved hygiene.
The present invention relates to a sanitary ware that emits far-infrared rays and a method of manufacturing the sanitary ware, the sanitary ware is kneaded by kneading ore materials such as clay, clay, and feldspar as a sanitary device, and then applying a glaze to a molding molded according to the model of the sanitary ware. In the sanitary ware produced by firing in a kiln, 1 to 5 parts by weight of the stone powder and 1 to 5 parts by weight of phytoncide are included with respect to 100 parts by weight of the ore material.
In addition, the stone material is a feldspar, biotite, kaolin, bentonite, feldspar, rockfall, alum, serpentine, granite, quartz, rock, gneiss, acid tuff, rhyolite tuff, ocher, white clay, s Korea, true charcoal, germanium, tourmaline It is characterized in that it consists of crushed by selecting one or more of the elvan.
In addition, the step of crushing the ore material such as clay, clay, feldspar, kneading the crushed ore material, the step of putting the dough into a mold and forming a model of sanitary ware through a separate program, A method of manufacturing a sanitary ware comprising the steps of applying a varnish and glaze to a molded article, and loading and firing the molded article sprayed with the varnish and glaze into a kiln, wherein the step of kneading the crushed ore material The stone powder and phytoncide are further added.
By providing the sanitary ware according to the present invention in the bathroom or bathroom, far-infrared rays are radiated and antibacterial, deodorization, heavy metal adsorption and the like can solve the problem of sanitary ware.
Hereinafter, with reference to the accompanying drawings will be described in detail with respect to the sanitary ware and the method of manufacturing the far infrared radiation according to the present invention.
1 shows a schematic process diagram of a sanitary ware in which far-infrared radiation is emitted according to the present invention.
As shown in FIG. 1, the present invention comprises the steps of crushing the ore material such as clay and clay, feldspar, kneading by adding the stone powder and phytoncide to the crushed ore material, the dough is put into a mold And forming a model of the sanitary ware through a separate program, applying the glaze to the molded article, and loading the glaze-coated molded article in a kiln and baking.
First, ore materials such as clay, clay, and feldspar are prepared by crushing them into fine particles.
The ore material is usually prepared by crushing the same amount as the addition amount of clay, clay, leadstone, etc. used to prepare sanitary ware.
1 to 5 parts by weight of the stone powder and 1 to 5 parts by weight of the phytoncide are added to 100 parts by weight of the ore material.
The stone material is feldspar, biotite, kaolin, bentonite, feldspar, rockfall, alumite, serpentine, granite, quartz, rock, gneiss, acid tuff, rhyolite tuff, loess, white clay, s Korea, true charcoal, germanium, tourmaline, ganbanite At least one of them is selected and finely ground.
The material of the stone material is a large amount of far-infrared rays are radiated, and antibacterial and detoxifying functions, and in particular, ocher, s Korea, charcoal, germanium, elvan, tourmaline, etc., which are widely known to emit a large amount of far-infrared radiation, are emitted in the far infrared. At the same time, it inhibits the growth of bacteria and molds, and it has effects such as air purification, heavy metal adsorption and detoxification, and it is added to the production of sanitary ware to block the habitat environment of germs or molds in sanitary ware that is always in contact with water or is in contact with it. Thus, the cleanliness and hygiene of the sanitary ware can be improved.
It is preferable to crush the fine powder of 300-500 mesh so that the material of the stone powder can be mixed with the ore material by crushing the fine powder like the ore material.
At this time, in selecting and using at least one said powder material, it is preferable to use the quantity used as the same quantity.
Phytoncide is a natural antimicrobial substance that dissipates to resist microorganisms and pathogens around plants. It is effective in relieving stress, improving immune function, stabilizing central nervous system, and deodorizing. It is used for a remover.
The phytoncide is radiated from all plants, but is usually more dissipated in trees and more dissipated in conifers than in hardwoods, especially in cypress.
Phytoncide is used to extract phytoncide by grinding leaves such as cypress or pine, which is a common method.
The far-infrared rays of the sanitary ware produced by adding the phytoncide to the ore material, such as stone powder, can be produced in a large amount and emit antibacterial and deodorant.
If the amount of stone powder and phytoncide added to the ore material is more than that, the effect of far-infrared radiation, antibacterial and deodorization will be excellent. There is a problem that it can be dropped, and if the amount of addition of stone powder and phytoncide is less than that, the effect of far-infrared radiation, antibacterial and deodorization can be reduced. High quality sanitary ware with excellent effects such as deodorization can be produced.
The dough kneaded by adding the stone powder and phytoncide to the ore material is put into a molding mold, and then molded according to a model of sanitary ware through a separate program and then dried naturally.
Since sanitary wares are various in type, they are molded in molds according to models such as toilet seats or wash basins through separate programs.
In order to spray the glaze evenly on the surface of the sanitary ware in the application step of the later glaze by naturally drying the molding molded in the model of the sanitary ware.
Polishing or coloring is added to the glaze for the corrosion resistance, the abrasion resistance and the gloss of the sanitary ware on the outer surface of the naturally dried molding.
After the natural drying of the glaze on the outer surface of the molding, it is loaded in a kiln and calcined at 1200 ° C. or higher for 20 to 24 hours, and then taken out and cooled to manufacture sanitary ware.
Therefore, the sanitary ware prepared as described above is a sanitary ware that is clean and hygienic by adding far-infrared rays and adding stone powder and phytoncide which are effective for antibacterial, deodorization, heavy metal adsorption, and detoxification to block bacteria or mold habitats. It can manufacture.
Example.
One or more commonly used clays, clays, feldspars and the like are selected and crushed into fine particles.
3 parts by weight of stone powder and 2 parts by weight of phytoncide are added to 100 parts by weight of the ore material.
The dough mixed by adding the stone powder and phytoncide to the ore material is put into a molding mold, and is molded into a model of a western toilet which is a type of sanitary ware through a separate program.
After the natural molded product molded in the model of the Western toilet seat, the glaze is evenly applied to the outer surface of the molded product.
After the natural drying so that the glaze applied to the outer surface of the molding can be dried, it is loaded in a kiln and calcined at 1200 ° C. to take out it and cool the heat to produce sanitary ware.
Test 1. Far infrared ray emission test
The far-infrared emission test of the sanitary earthenware manufactured by the above example was commissioned by the Korea Institute of Construction Materials, and was carried out through the test method of KICM-FIR-1005: 2006.
Table 1 shows the results of the test conditions, Figure 2 is a graph showing the far-infrared emissivity, Figure 3 is a graph showing the far-infrared radiation energy FT-IR Spectrometer (wavelength spectrometer) at a temperature of 5 ~ 20㎛ wavelength, 40 ℃ ) Is the result of the black body comparison.
Test 2. Antibacterial Test
The antibacterial test of Escherichia coli ATCC 25922 and Pseudomonas aeruginosa ATCC 15442 of the sanitary ware manufactured through the above example was commissioned by the Korea Institute of Construction Materials, and carried out through the test method of KICM-FIR-1003: 2006. The results are shown in Table 2.
(CFU / 40p)
(CFU / 40p)
(%)
Antibacterial test
Antibacterial test
As shown in Table 2, in the case of E. coli, BLANK was increased after 24 hours, but the composite molding (1) decreased, showing a 98.9% bacterial reduction rate, and in the case of Pseudomonas aeruginosa, BLANK was increased after 24 hours, but the composite molding (1) A decrease of 84.9% was achieved.
Through the test 1 and the test 2 it can be seen that the sanitary ware according to an embodiment of the present invention has a high emissivity of far-infrared rays and effectively acts on antibacterial properties.
Therefore, by providing a sanitary ware according to an embodiment of the present invention in the bathroom or bathroom, far infrared rays are radiated, and there is an effect of solving the problem of hygiene of the sanitary ware by antibacterial, deodorization, heavy metal adsorption, and the like.
The present invention is not limited only to the above-described embodiments, and various modifications and changes may be made without departing from the technical spirit of the present invention.
1 is a schematic process diagram of a sanitary ware radiating far infrared rays according to the present invention
FIG. 2 is a graph showing far-infrared emissivity according to test 1 of sanitary ware radiating far-infrared rays manufactured according to an embodiment of the present invention.
3 is a graph showing far-infrared radiation energy according to test 1 of sanitary ware radiating far-infrared rays manufactured according to an embodiment of the present invention.
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020090105119A KR20110048356A (en) | 2009-11-02 | 2009-11-02 | Sanitary ware radiating far infrared rays and manufacturing method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020090105119A KR20110048356A (en) | 2009-11-02 | 2009-11-02 | Sanitary ware radiating far infrared rays and manufacturing method thereof |
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| Publication Number | Publication Date |
|---|---|
| KR20110048356A true KR20110048356A (en) | 2011-05-11 |
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| Application Number | Title | Priority Date | Filing Date |
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| KR1020090105119A KR20110048356A (en) | 2009-11-02 | 2009-11-02 | Sanitary ware radiating far infrared rays and manufacturing method thereof |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20160029429A (en) * | 2014-09-05 | 2016-03-15 | 채홍의 | Manufacturing method of glaze |
| CN112341147A (en) * | 2018-03-28 | 2021-02-09 | 福建省德化县臻晖陶瓷有限公司 | Firm greasy-white water-resistant shadowy celadon blank and preparation method thereof |
-
2009
- 2009-11-02 KR KR1020090105119A patent/KR20110048356A/en not_active Application Discontinuation
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20160029429A (en) * | 2014-09-05 | 2016-03-15 | 채홍의 | Manufacturing method of glaze |
| CN112341147A (en) * | 2018-03-28 | 2021-02-09 | 福建省德化县臻晖陶瓷有限公司 | Firm greasy-white water-resistant shadowy celadon blank and preparation method thereof |
| CN112341147B (en) * | 2018-03-28 | 2022-05-31 | 福建省德化县臻晖陶瓷有限公司 | Firm greasy-white water-resistant shadowy celadon blank and preparation method thereof |
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