KR20100125965A - Yellow soil panel making method for ceiling close have charcoal and the yellow soil panel - Google Patents

Yellow soil panel making method for ceiling close have charcoal and the yellow soil panel Download PDF

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KR20100125965A
KR20100125965A KR1020090044948A KR20090044948A KR20100125965A KR 20100125965 A KR20100125965 A KR 20100125965A KR 1020090044948 A KR1020090044948 A KR 1020090044948A KR 20090044948 A KR20090044948 A KR 20090044948A KR 20100125965 A KR20100125965 A KR 20100125965A
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charcoal
panel
weight
ocher
loess
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KR1020090044948A
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Korean (ko)
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KR101077953B1 (en
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김미림
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김미림
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • B28B11/243—Setting, e.g. drying, dehydrating or firing ceramic articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B13/00—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material
    • B32B13/04—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such water setting substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B13/08—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such water setting substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of paper or cardboard
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B14/02—Granular materials, e.g. microballoons
    • C04B14/04—Silica-rich materials; Silicates
    • C04B14/10—Clay
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/04—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
    • E04C2/043—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres of plaster

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Structural Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Dispersion Chemistry (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Finishing Walls (AREA)

Abstract

PURPOSE: A loess panel manufacturing method for ceiling finishing and a loess panel, which charcoal is included, are provided to maintain the property of the charcoal by pressure molding when manufacturing the ceiling panel by using the loess and charcoal. CONSTITUTION: A loess panel manufacturing method for ceiling finishing is comprised as follows; a step of mixing loess 85~91 weight %, charcoal 5~8 weight% and agar-agar 4~6 weight%, a step of kneading a cake by mixing the first step mixture 50 weight % and water 50 weight %(S2), a step of presser-molding a cake into a panel shape by inserting it to the mold(S3), a step of drying percentage rate 8~15 weight % by heating the molded panel in 70~80°C(S4), a step of attaching the Korean paper after spraying the adhesive on surface of dried panel with a spraying method(S5), a step of drying the sprayed adhesive by using hot-air bower(S6). A charcoal of the first step(S1) is one among oak charcoal, pine charcoal, bamboo charcoal, willow charcoal.

Description

숯이 포함된 천정 마감용 황토패널 제조방법 및 그 황토패널{yellow soil panel making method for ceiling close have charcoal and the yellow soil panel} Yellow soil panel making method for ceiling close have charcoal and the yellow soil panel

본 발명은 숯이 포함된 천정 마감용 황토패널 제조방법 및 그 황토패널에 관한 것으로서, 더욱 상세하게는 황토와 숯을 혼합하고 이를 가압 성형하고 표면에 한지를 부착하여 황토와 숯의 장점을 모두 가짐은 물론, 표면 질감을 향상시킬 수 있는 숯이 포함된 천정 가감용 황토패널 제조방법 및 그 황토패널에 관한 것이다.The present invention relates to a method for producing a ceiling finish ocher panel containing charcoal and the ocher panel, and more particularly, to mix ocher and charcoal, pressurize it, and attach hanji to the surface to have all the advantages of ocher and charcoal. Of course, the present invention relates to a method for manufacturing a loess panel for adding or subtracting a ceiling containing charcoal capable of improving surface texture, and a loess panel thereof.

최근에 들어 웰빙의 열풍을 타고 생활주변에서 흔히 사용되는 타일, 베개, 매트, 침대 및 방석들의 소재를 채택함에 있어서 플라스틱과 같은 합성수지를 배제하고 친환경소재인 숯과 황토를 널리 사용하고 있다.Recently, in adopting the materials of tiles, pillows, mats, beds and cushions that are commonly used in the daily life of the well-being fever, it is widely using eco-friendly materials such as charcoal and loess, excluding synthetic resins such as plastics.

상기의 황토와 숯의 여러 유익한 효과 때문에 근래에 들어 건축자재 및 생활용품에서 황토와 숯의 수요가 증가하고 있다.Due to the various beneficial effects of the above-mentioned ocher and charcoal, the demand for ocher and charcoal is increasing in building materials and household goods in recent years.

일반적으로 황토와 숯은 원적외선이 다량 방사되어 혈액순환 촉진, 스트레스 해소 및 만성 피로회복 등 인체에 매우 유익한 효과를 가져다주고, 공기정화 및 탈취기능이 탁월하며, 습도조절력이 있어 실내의 습도를 조절할 수 있고, 해독작용 및 살균작용이 있어 실내의 진드기나 박테리아 등을 살균하는 효과가 있으며, 전자파 차단 등의 효과가 있는 것으로 알려지고 있다.In general, ocher and charcoal emit a large amount of far-infrared rays, which have very beneficial effects on the human body, such as promoting blood circulation, relieving stress, and recovering from chronic fatigue, and excellent air purifying and deodorizing function. It has a detoxification and sterilization effect and has the effect of sterilizing ticks and bacteria in the room, and is known to have an effect such as blocking electromagnetic waves.

이와 같이 황토와 숯이 가지는 여러 가지 유용한 효과 때문에 건축자재 및 각종 생활용품의 소재로서 황토 또는 숯을 사용하고 있는데, 황토와 숯을 혼합하여 건축자재 또는 생활용품으로 사용하는 것이 가장 뛰어난 복합적 효과를 기대할 수 있다.Because of the various useful effects of ocher and charcoal, ocher or charcoal is used as a material for building materials and various household goods. It is expected that a mixture of ocher and charcoal is used as a building material or household goods for the most excellent composite effect. Can be.

그러나, 종래에는 황토와 숯을 재료로 하여 건축자재 또는 생활용품을 제조할 때 성형할 때 고온에서 소성하는 공정을 수행하고 있으며, 이때, 숯이 연소하여 재가 되기 때문에 숯의 물성이 변하고 숯이 가지는 여러 유용한 효과가 상실된다.However, conventionally, when manufacturing a building material or household goods using ocher and charcoal as a material, a process of firing at high temperatures is carried out at the time of molding. At this time, since the char is burned to become ash, the properties of the char are changed and the char has Many useful effects are lost.

따라서, 상기와 같은 문제 때문에 황토와 숯을 사용하여 건축자재 또는 각종 생활용품 등에 사용되는 황토패널을 제조하기 매우 어려운 문제점이 있었다.Therefore, due to the problems described above, there was a problem that is very difficult to manufacture ocher panels used for building materials or various household goods using ocher and charcoal.

본 발명은 상기한 문제점을 해결하기 위한 것으로서, 그 목적은 황토와 숯을 이용하여 천정패널을 제조할 때 가압 성형하여 숯의 물성을 유지할 수 있는 숯이 포함된 천정마감용 황토패널 제조방법 및 그 황토패널을 제공함에 있다.The present invention is to solve the above problems, the object is to manufacture a ceiling panel ocher panel containing a charcoal that can maintain the physical properties of the char by press-molding when manufacturing the ceiling panel using ocher and charcoal and To provide ocher panels.

본 발명의 또 다른 목적은 황토패널이 표면에 한지를 부착하여 표면질감을 향상시킬 수 있는 숯이 포함된 천정마감용 황토패널 제조방법 및 그 황토패널을 제공함에 있다.Still another object of the present invention is to provide a method for manufacturing ocher panels for ceiling finishing and ocher panels containing charcoal to which ocher panels attach hanji to the surface to improve surface texture.

상기 목적을 달성하기 위한 본 발명의 특징적인 구성을 설명하면 다음과 같다.Referring to the characteristic configuration of the present invention for achieving the above object is as follows.

본 발명에 따른 숯이 포함된 천정 마감용 황토 패널 제조방법은 황토 85 ~ 91중량%, 숯 5 ~ 8중량% 및 우무가사리 4 ~ 6중량%를 혼합하는 제1단계; 제1단계의 혼합물 50중량% 와 물 50중량%를 혼합하여 케이크를 반죽하는 제2단계; 제2단계의 케이크를 성형틀에 투입하여 패널 형상으로 가압 성형하는 제3단계; 제3단계에서 성형된 패널을 분위기 온도 70 ~ 80℃로 가열하여 함수율 8 ~ 15중량%로 건조하는 제4단계; 제4단계에서 건조된 패널의 표면에 접착제를 스프레이 방식으로 분사한 후 한지를 부착하는 제5단계; 및 제5단계에서 분사된 접착제를 열풍기를 이용하여 건조하는 제6단계로 구성된 것이다.The ocher panel manufacturing method for finishing the ceiling containing the charcoal according to the present invention comprises the first step of mixing 85 to 91% by weight of ocher, 5 to 8% by weight of charcoal and 4 to 6% by weight of radish; A second step of kneading the cake by mixing 50% by weight of the mixture of the first step and 50% by weight of water; A third step of press-molding the cake of the second step into the molding die into a panel shape; A fourth step of heating the panel molded in the third step to an ambient temperature of 70 to 80 ° C. and drying the moisture content to 8 to 15% by weight; A fifth step of spraying adhesive on the surface of the panel dried in the fourth step and then attaching hanji; And a sixth step of drying the adhesive sprayed in the fifth step by using a hot air blower.

또한, 본 발명에 따른 제1단계의 숯은 참나무 숯, 소나무 숯, 대나무 숯, 버드나무 숯 중 어느 하나인 것이다.In addition, the first stage charcoal according to the present invention is any one of oak charcoal, pine charcoal, bamboo charcoal, willow charcoal.

또한, 본 발명에 따른 제1단계의 황토, 숯, 우무가사리의 크기는 1 ~ 2mm인 것이다.In addition, the size of the first stage ocher, charcoal, Umbrella according to the present invention is 1 ~ 2mm.

본 발명은 황토와 숯을 이용하여 천정패널을 제조할 때 가압 성형하여 숯의 물성을 유지할 수 있는 특유의 효과가 있다.The present invention has the peculiar effect of maintaining the physical properties of the char by press molding when producing the ceiling panel using ocher and char.

또한 본 발명은 황토패널이 표면에 한지를 부착하여 표면질감을 향상시킬 수 있는 특유의 효과가 있다.In addition, the present invention has a unique effect that can improve the surface texture by attaching hanji on the surface of the ocher panel.

본 발명을 나타낸 첨부도면을 참조하여 설명하면 다음과 같다.When described with reference to the accompanying drawings showing the present invention.

도 1은 본 발명에 따른 황토패널 제조방법을 설명하기 위한 흐름도로서, 본 발명에 따른 황토패널 제조방법을 상세히 설명하면 다음과 같다.1 is a flow chart for explaining the ocher panel manufacturing method according to the present invention, the ocher panel manufacturing method according to the present invention will be described in detail as follows.

먼저 제1단계(S1)에서는 황토 85 ~ 91중량%, 숯 5 ~ 8중량% 및 우무가사리 4 ~ 6중량%를 혼합하는 것으로서, 상기 황토, 숯, 우무가사리는 크기가 1 ~ 2mm의 입자를 사용하는 것이 바람직하다.First, in the first step (S1) to be mixed with 85 to 91% by weight ocher, 5 to 8% by weight charcoal and 4 to 6% by weight of mudfish, the ocher, charcoal, mudfish are particles of size 1 ~ 2mm It is preferable to use.

왜냐하면, 입자의 크기가 1mm이하일 경우에는 혼합시간이 과다하게 소요되고, 입자의 크기가 2mm이상일 경우에는 혼합밀도가 감소되어 균일하게 혼합되지 않기 때문이다.This is because, when the size of the particles is 1mm or less, the mixing time is excessively increased, and when the size of the particles is 2mm or more, the mixing density is reduced and uniformly not mixed.

한편, 상기 숯은 참나무 숯, 소나무 숯, 대나무 숯, 버드나무 숯 중 어느 하나 또는 적어도 2개 이상을 혼합하는 것도 가능하다.On the other hand, the charcoal may be any one or at least two or more of oak charcoal, pine charcoal, bamboo charcoal, willow charcoal.

또한 황토는 원적외선을 방사하여 신체의 혈액순환을 촉진하고, 공기정화와 탈취기능이 우수하며, 습도조절기능을 갖는 것으로서, 85 ~ 91중량%를 혼합하는 것이 바람직하다.In addition, ocher radiates far-infrared rays to promote blood circulation in the body, and is excellent in air purification and deodorization, and has a humidity control function. It is preferable to mix 85 to 91% by weight.

그리고 숯은 탈취기능이 우수하며, 습도조절기능을 갖는 것으로서, 5 ~ 8중량%를 혼합하는 것이 바람직하다.And charcoal is excellent in deodorizing function, and having a humidity control function, it is preferable to mix 5 to 8% by weight.

그리고, 우무가사리는 접착기능이 우수하여 황토와 숯의 접착력을 향상시키는 것으로서, 4 ~6중량%를 혼합하는 것이 바람직하다.In addition, it is preferable to mix the 4 ~ 6% by weight as the umami sashimi excellent in the adhesive function to improve the adhesion of the loess and charcoal.

제2단계(S2)에서는 혼합물 50중량% 와 물 50중량%를 혼합하여 케이크를 반죽하는 것으로서, 혼합물을 이용하여 다양한 형상으로 성형할 수 있도록 반죽하는 것 이다.In the second step (S2) is to knead the cake by mixing 50% by weight of the mixture and 50% by weight of water, it is to knead to form a variety of shapes using the mixture.

제3단계(S3)에서는 반죽 완료된 케이크를 성형틀에 투입하여 가압 성형하는 것으로서, 이때 성형틀은 케이크가 패널 형상으로 유지될 수 있도록 소정의 두께를 갖는 판 형상으로 형성하는 것이다.In the third step (S3) is to put the dough finished cake into the mold to form a pressure, in which case the mold is formed in a plate shape having a predetermined thickness so that the cake can be maintained in the panel shape.

제4단계(S4)에서는 성형 완료된 패널이 8 ~ 15중량%를 유지하도록 가열 건조하는 것이며, 이때 온도는 70 ~ 80℃로 유지하는 것이다.In the fourth step S4, the molded panel is heated and dried to maintain 8 to 15% by weight, wherein the temperature is maintained at 70 to 80 ° C.

왜냐하면 70℃이하일 경우에는 건조시간이 과다하게 소요되고 80℃이상일 경우에는 패널에 균열이 발생되기 때문이다.This is because the drying time is excessive when the temperature is below 70 ° C, and the panel is cracked when the temperature is above 80 ° C.

제5단계(S5)에서는 건조된 패널의 표면에 접착제를 스프레이 방식으로 분사한 후 한지를 부착하는 것으로서, 상기 한지는 표면에 노출되므로 다양한 무늬모양이 표현된 한지를 사용하는 것이다.In the fifth step (S5) is to attach the hanji after spraying the adhesive on the surface of the dried panel by the spray method, the hanji is exposed to the surface is to use the hanji expressed in various patterns.

제6단계(S6)에서는 한지가 견고히 부착되도록 스프레이방식으로 분사된 접착제를 열풍기를 이용하여 건조하는 것이다.In the sixth step S6, the adhesive sprayed by the spray method is dried using a hot air blower so that the paper is firmly attached.

상술한 과정을 통하여 제조된 황토패널은 황토 및 숯이 혼합되어 구성됨으로써, 강도가 강하여 건축자재용 판넬 특히 천정 마감재로 사용될 수 있는 것이다.The ocher panel manufactured through the above-described process is made by mixing ocher and charcoal, so that strength can be used as a panel for building materials, in particular, a ceiling finish.

이러한 황토패널이 천정 마감재로 설치된 실내에는 황토에서 다량의 원적외선이 방사되므로 신체의 혈액순환을 촉진하고, 황토 및 숯에 의해서 공기정화는 물론 실내의 악취를 탈취하고, 습도를 조절하게 되므로 실내의 환경을 쾌적하게 유지할 수 있다.In the room where the ocher panel is installed as a ceiling finish, a large amount of far-infrared rays are emitted from the ocher to promote blood circulation of the body, and to purify the air by debris and charcoal, deodorize indoor odors, and control humidity. I can keep it comfortable.

또한, 표면에 부착된 한지에 표현된 다양한 무늬 모양에 의해서 실내의 경관 을 향상시킬 수 있는 것이다.In addition, it is possible to improve the view of the interior by the various pattern shapes expressed on the Hanji attached to the surface.

도 1은 본 발명에 따른 황토패널 제조방법을 설명하기 위한 흐름도.1 is a flow chart for explaining the ocher panel manufacturing method according to the present invention.

Claims (3)

황토 85 ~ 91중량%, 숯 5 ~ 8중량% 및 우무가사리 4 ~ 6중량%를 혼합하는 제1단계(S1);First step (S1) of mixing 85 to 91% by weight of ocher, 5 to 8% by weight of charcoal and 4 to 6% by weight of radish; 제1단계의 혼합물 50중량% 와 물 50중량%를 혼합하여 케이크를 반죽하는 제2단계(S2); A second step (S2) of kneading the cake by mixing 50% by weight of the mixture of the first step and 50% by weight of water; 제2단계(S2)의 케이크를 성형틀에 투입하여 패널 형상으로 가압 성형하는 제3단계(S3);A third step (S3) of pressing the cake of the second step (S2) into a molding die and pressing-molding it into a panel shape; 제3단계(S3)에서 성형된 패널을 분위기 온도 70 ~ 80℃로 가열하여 함수율 8 ~ 15중량%로 건조하는 제4단계(S4);A fourth step (S4) of heating the panel molded in the third step (S3) to an ambient temperature of 70 to 80 ° C. and drying it at a water content of 8 to 15 wt%; 제4단계(S4)에서 건조된 패널의 표면에 접착제를 스프레이 방식으로 분사한 후 한지를 부착하는 제5단계(S5); 및 A fifth step (S5) of spraying an adhesive onto the surface of the panel dried in the fourth step (S4) and then attaching hanji; And 제5단계에서 분사된 접착제를 열풍기를 이용하여 건조하는 제6단계(S6)로 구성됨을 특징으로 하는 숯이 포함된 천정 마감용 황토 패널 제조방법.The ocher panel manufacturing method for a ceiling finish containing charcoal comprising a sixth step (S6) of drying the adhesive sprayed in the fifth step using a hot air blower. 청구항 1에 있어서, 제1단계(S1)의 숯은 참나무 숯, 소나무 숯, 대나무 숯, 버드나무 숯 중 어느 하나인 것을 특징으로 하는 숯이 포함된 천정 마감용 황토 패널 제조방법.The method according to claim 1, Charcoal of the first step (S1) is the oak charcoal, pine charcoal, characterized in that any one of the bamboo charcoal, willow charcoal containing oak panel manufacturing method of the ceiling finish. 청구항 1에 있어서, 제1단계(S1)의 황토, 숯, 우무가사리의 크기는 1 ~ 2mm 임을 특징으로 하는 숯이 포함된 천정 마감용 황토 패널 제조방법.The method of claim 1, wherein the first step (S1) of the ocher, charcoal, ummu fern size of the oak panel manufacturing method including a charcoal finish, characterized in that the 1 ~ 2mm.
KR1020090044948A 2009-05-22 2009-05-22 yellow soil panel making method for ceiling close have charcoal and the yellow soil panel KR101077953B1 (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101320101B1 (en) * 2011-06-08 2013-10-18 이순갑 The manufacturing method for yellow earth board using a building
WO2022191594A1 (en) * 2021-03-11 2022-09-15 주식회사 필로세플러스 Hwangto board in which carbonization layer is formed, and manufacturing method therefor

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KR101691728B1 (en) 2015-04-27 2016-12-30 김백현 Manufacturing method of prefabricated loess pannel and loess pannel manifactured by the mothod

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101320101B1 (en) * 2011-06-08 2013-10-18 이순갑 The manufacturing method for yellow earth board using a building
WO2022191594A1 (en) * 2021-03-11 2022-09-15 주식회사 필로세플러스 Hwangto board in which carbonization layer is formed, and manufacturing method therefor

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