KR20090009160A - Light emitting device and method of manufacturing the same - Google Patents
Light emitting device and method of manufacturing the same Download PDFInfo
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- KR20090009160A KR20090009160A KR20080070027A KR20080070027A KR20090009160A KR 20090009160 A KR20090009160 A KR 20090009160A KR 20080070027 A KR20080070027 A KR 20080070027A KR 20080070027 A KR20080070027 A KR 20080070027A KR 20090009160 A KR20090009160 A KR 20090009160A
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- light emitting
- emitting device
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- emitting element
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L2224/48—Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
- H01L2224/4805—Shape
- H01L2224/4809—Loop shape
- H01L2224/48091—Arched
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L2224/48—Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
- H01L2224/484—Connecting portions
- H01L2224/48463—Connecting portions the connecting portion on the bonding area of the semiconductor or solid-state body being a ball bond
- H01L2224/48465—Connecting portions the connecting portion on the bonding area of the semiconductor or solid-state body being a ball bond the other connecting portion not on the bonding area being a wedge bond, i.e. ball-to-wedge, regular stitch
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/013—Alloys
- H01L2924/0132—Binary Alloys
- H01L2924/01322—Eutectic Alloys, i.e. obtained by a liquid transforming into two solid phases
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/30—Technical effects
- H01L2924/301—Electrical effects
- H01L2924/3025—Electromagnetic shielding
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Abstract
Description
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a light emitting device used for a luminaire, a display, a back light of a mobile phone, a video light auxiliary light source, other light sources, and the like and a manufacturing method thereof.
A light emitting device using a light emitting element such as a light emitting diode is compact in size and has high power efficiency and emits bright colors. In addition, unlike the light bulb, such a light emitting device has no fear of damage due to overheating. Moreover, it has the characteristics that it is excellent in initial drive characteristic, and is strong in repetition of a vibration and ON / OFF lighting. Because of these outstanding characteristics, light emitting devices using light emitting elements such as light emitting diodes (LEDs) and laser diodes (LDs) are used as light sources such as lighting fixtures and backlights of mobile phones.
In such a light emitting device, in order to protect the light emitting element from destruction due to overvoltage, a protective element such as a zener diode may be mounted in the light emitting device. Such a protection element is disposed adjacent to the light emitting element on a supporting substrate on which the light emitting element is mounted, and is electrically connected to the light emitting element.
For example, the light emitting device disclosed in Japanese Patent Application Laid-Open No. 11-54804 includes an insulating substrate provided with first and second electrodes having different polarities, an LED chip disposed on the upper surface side of the first electrode, and a second one. The protection element (for example, a zener diode) arrange | positioned at an electrode, an LED chip, and the sealing resin which coat | covers the conductive wire connected to the said LED chip are provided. In addition, one electrode of the LED chip is connected to the first electrode, and the other electrode is connected to the second electrode by wire. On the other hand, in the protection element, the electrode on the upper surface side is connected with the 1st electrode and the conductive wire, and the electrode on the lower surface side is connected to the 2nd electrode through the conductive adhesive agent.
In such a light emitting device, the light extraction efficiency of the light emitting device as a whole decreases because light from the light emitting element is absorbed by the protective element or is shielded by the protective element. Therefore, if a recess is formed under the protection element so that the height of the protection element is lower than the height of the light emitting element, and the protection element is disposed in the recess, the blocking of light by the protection element can be reduced.
Alternatively, as in the light emitting device disclosed in Japanese Unexamined Patent Publication No. 2007-150229, a reflective member separate from the light transmitting element covering the light emitting element is disposed between the light emitting element and the protective element so that light from the light emitting element can By reflecting to the outside, the protection element does not obstruct the path of light extracted from the light emitting element to the outside of the light emitting device. On the other hand, in consideration of the ease of operation when mounting a plurality of semiconductor elements on the support substrate, the recess for accommodating the protection element is provided in the support substrate so as to have an opening in the same surface as the surface on which the light emitting element is mounted. It is desirable to have.
However, when the protective element is placed in the recess formed below the mounting surface of the light emitting element, part of the light emitted from the cross-sectional direction of the light emitting element placed above is trapped in the recess. As a result, the extraction efficiency of light to the outside of the light emitting device is lowered. In addition, when the body color of the protective element absorbs light from the light emitting element, the trapped light is absorbed by the protective element, so that the output of the light emitting device is significantly reduced. In addition, it is not practical to prevent the intrusion of light into the recess by embedding the recess for accommodating the protection element with the light reflective filler, since it takes time and material cost.
Accordingly, an object of the present invention is to provide a light emitting device having excellent reliability and optical characteristics, and also to provide a method of manufacturing such a light emitting device at low cost.
In order to achieve the above object, the light-emitting device which concerns on this invention is equipped with the light emitting element, the package which arrange | positions the light emitting element, the electrode provided in the package, and the conductive wire which connects the electrode of the said light emitting element, The said package A light emitting device comprising: a support having a mounting portion for arranging the light emitting element and a concave portion accommodating a semiconductor element separate from the light emitting element; and a light transmitting member disposed on the support; An element and an opening of the recess are covered, and the package has a cavity in the recess. It is preferable that the said cavity is provided between the bottom face of the translucent member which covers the said opening part, and the upper face of the semiconductor element accommodated in the said recessed part.
In addition, a method of manufacturing a light emitting device includes a light emitting element, a package in which the light emitting element is disposed, and a conductive wire connecting the electrode provided to the package and the electrode of the light emitting element, wherein the package includes the light emitting element. A method of manufacturing a light emitting device, comprising: a support having at least a translucent member to cover, a mounting portion on which the light emitting element is disposed, and a concave portion accommodating a semiconductor element separate from the light emitting element; A first step of forming a support having an opening to be recessed, a second step of placing an upper surface of the semiconductor element below an upper surface of a mounting portion of the light emitting element, and storing the semiconductor element in the recess; A third step of arranging the element and the conductive wire and at least the light emitting element while forming a cavity in the recess; And a fourth step of disposing a translucent member covering the opening of the concave portion on the support.
The light emitting device arranges a protective element on the bottom of the recess lower than the mounting surface of the light emitting element, and has a cavity in the recess in which the protective element is housed. Here, a difference in refractive index occurs between the light transmissive member covering the light emitting element and the cavity. Light emitted from the light emitting element or light from the phosphor is reflected at those interfaces having different refractive indices and extracted to the outside of the light emitting device. That is, the present invention can improve the light extraction efficiency of the light emitting device as compared with the prior art by using the cavity provided in the concave portion. In addition, the unevenness in the light distribution chromaticity of the light emitting device is also reduced by extracting the light from the light emitting device without losing the light in the recess.
The light emitting device prevents the intrusion of light into the recess by providing a cavity by arranging the light transmitting member in the support in the recess where the protection element is stored. For this reason, the present invention provides a protection element, as compared with embedding a light reflective filler in a recess, or providing a reflection member separate from the light transmitting element covering the light emitting element between the light emitting element and the protection element. It is possible to obtain a low cost light emitting device having a small light loss due to the concave portion accommodating the light emitting device.
In addition, the manufacturing method of the light emitting device has a light loss in the concave portion as compared with embedding a light reflecting filler in the concave portion accommodating the protective element or providing a reflective member between the light emitting element and the protective element. Small light emitting devices can be formed relatively simply and inexpensively. The light emitting device manufacturing method of the present invention also has a step of forming a translucent member covering the light emitting element on the support, whereby air bubbles remain in a recess having a lower surface than the mounting surface of the light emitting element. It can be done simultaneously. Therefore, the light emitting device with little light loss in the recess can be manufactured relatively simply and inexpensively.
The cavity formed in the package recess of the light emitting device is preferably provided between the bottom face of the translucent member covering the opening and the top surface of the semiconductor element housed in the recess.
Moreover, it is preferable that the translucent member has a convex projecting part toward the bottom face of the said recessed part from the opening part of the said recessed part.
Moreover, it is preferable that the said recessed part is provided in the area | region fitted in the some mounting part of the said light emitting element, and the said support body is equipped with the external connection electrode, respectively just underneath the said mounting part.
Moreover, it is preferable that the similarity ratio of the external shape which looked at the opening part of the said recessed part in plan view, and the external shape which looked at the semiconductor element accommodated in the said recessed part in plan view is 1.0-2.5.
Further, the fourth step preferably includes a step of continuously supplying the material of the light transmitting member in a direction substantially parallel to the mounting surface of the light emitting element.
In addition, it is preferable that the viscosity of the material of the translucent member is adjusted so that bubbles remain in the concave portion in the fourth step based on the size of the concave portion with respect to the size of the semiconductor element.
In addition, it is preferable that the material of the translucent member contains at least one or more resins selected from silicone resins or epoxy resins, and the resins contain particulate phosphors.
Moreover, it is preferable that the viscosity of the material of the said translucent member is 200 Pa * s or more and 500 Pa * s or less.
Moreover, the similarity ratio of the external shape which looked at the opening part of the said recessed part in plan view, and the semiconductor element accommodated in the said recessed part is 1.0 to 2.5, and the depth of the said recessed part is accommodated in the said recessed part. The ratio of the heights of the semiconductor elements thus obtained is preferably 1.0 to 2.14.
And a light emitting element, a package on which the light emitting element is disposed, and a conductive wire connecting the electrodes provided on the package and the electrodes of the light emitting element, and the package is separate from the mounting portion and the light emitting element on which the light emitting element is disposed. MEANS TO SOLVE THE PROBLEM In order to reduce the loss of the light by the said recessed part, this inventor examined variously about the light emitting device provided with the support body which has the recessed part which accommodates a semiconductor element, and the light-transmitting member which coat | covers a light emitting element at least. As a result, the problem was solved by making the opening part of the recess which accommodates a semiconductor element separate from a light emitting element cover a part of the translucent member which coat | covers a light emitting element, and to make the package which provided the cavity in the recess part. The present invention has a cavity in the recess, whereby a refractive index difference occurs between the cavity and the light transmitting member covering the opening of the recess. Then, light is reflected and emitted from the light emitting device using those interface surfaces having different refractive indices as reflecting surfaces. As described above, since the present invention does not lose light in the recess, the light extraction efficiency of the light emitting device is improved compared with the prior art.
The cavity in the package of the light emitting device is preferably provided between the bottom face of the translucent member covering the opening of the recess and the top face of the semiconductor element housed in the recess. This is because the light propagating through the light transmitting member can be suppressed from being absorbed by the semiconductor element housed in the recess.
It is preferable that the light transmissive member has a protrusion at the opening of the recess, and the protrusion has a convex bottom face toward the bottom of the recess. This is because the projecting portion increases the effect of reflecting light toward the translucent member on the upper surface of the support without causing the light to enter the recess. In addition, it is preferable that a cavity is provided between the light transmissive member or the bottom face of the projecting portion and the top face of the semiconductor element housed in the recess. By forming a gap between the bottom face of the translucent member and the top face of the semiconductor element, the light outside the recess does not reach the semiconductor element, so that the loss caused by the semiconductor element accommodated in the recess may occur. Disappear.
It is preferable that the similarity ratio of the external appearance which looked at the opening part of the recessed part in plan view, and the external view which looked at the semiconductor element accommodated in the recessed part is 1.0 to 2.5. This is because if the size of the opening of the recess is too large with respect to the size of the semiconductor element, more light is intended to penetrate into the recess. In addition, if the size of the opening is too small with respect to the size of the semiconductor element, the workability of the process of disposing the semiconductor element in the concave portion is lowered, and thus a light emitting device having good mass productivity cannot be obtained.
A light emitting element and a package on which the light emitting element is disposed; a conductive wire connecting the electrode provided to the package and an electrode of the light emitting element; a light transmissive member on which the package at least covers the light emitting element; And a method for manufacturing a light emitting device having a support having a recess for accommodating a semiconductor element separate from the light emitting device, the present inventors manufacture a light emitting device with a low light loss in the recess relatively simply and inexpensively. In order to do this, various studies were made. As a result, the method of manufacturing a light emitting device includes a first step of forming a recessed portion having an opening in a mounting surface of a light emitting element on a support, and an upper surface of the semiconductor element disposed below the mounting surface of the light emitting element, thereby providing a semiconductor element in the recessed portion. And a third step of arranging the light emitting element and the conductive wire, and a fourth step of arranging the light transmitting element covering at least the opening of the light emitting element and the recess in the support while forming a cavity in the recess. By this feature, the problem has been solved. In other words, the manufacturing method of the light emitting device does not require the step of embedding the light reflective filler in the recess for accommodating the semiconductor element, so that the light emitting device with low light loss in the recess is relatively simple and inexpensively manufactured. can do.
In addition, the manufacturing method of a light emitting device can simplify the process of manufacturing a light emitting device by performing formation of a translucent member to a support body, and formation of a cavity in the same process. According to this method, the fourth step of forming the light transmitting member includes a step of continuously supplying the material of the light transmitting member in a direction substantially parallel to the mounting surface of the light emitting element. That is, the light transmissive member is formed by pouring a material of the translucent translucent member in a direction substantially parallel to the mounting surface on which the light emitting element is disposed, and molding the material into a mold to cure it. On the other hand, "approximately parallel" shall include the range of about +/- 10 degrees with respect to the surface parallel to the mounting surface of a light emitting element as an allowable range.
The viscosity of the material of the light transmissive member is adjusted so that the cavity is formed as the remaining of the bubbles in the fourth step based on the size of the semiconductor element and the concave portion accommodated. For example, the size and depth of the concave portion may include a top view of the concave opening, a similar ratio of the outline of the semiconductor element housed in the concave, of 1.0 to 2.5, a depth D of the concave, It is preferable to make ratio (D / H) with height H of the semiconductor element accommodated in the recessed part from 1.0 to 2.14. This is to minimize the size of the bubbles, which does not lead to a decrease in the reliability of the light emitting device.
Moreover, it is preferable that the viscosity of the material of a translucent member is 200 Pa * s or more and 500 Pa * s or less. If the viscosity is low, no cavity is formed in the recess in which the semiconductor element is stored, and the recess is filled with the material of the light transmitting member. On the other hand, it is because the workability of the process of arrange | positioning the material of a translucent member will fall when a viscosity is too high.
In addition, by adjusting the viscosity of the material of the light transmitting member, the material is convex in a convex shape from the opening of the recess toward the bottom of the recess, and the protrusion of the light transmitting member is formed in the opening of the recess. The light emitting device may also be provided with a cavity provided between the convex bottom face of the projection of the light transmitting member and the top face of the semiconductor element housed in the recess.
It is preferable that the material of a translucent member contains at least 1 sort (s) of resin chosen from a silicone resin or an epoxy resin, and the resin contained particle fluorescent substance. By adjusting the content of the particulate phosphor in the resin, the viscosity of the resin containing the particulate phosphor can be easily adjusted, and it is easy to form a cavity for the light emitting device containing the phosphor in the light transmitting member. to be.
Further objects and features of the present invention will become more apparent from the following detailed description taken in conjunction with the accompanying drawings.
As shown in Fig. 1, the
In this embodiment, the
2, 3, and 5, the
As shown in FIGS. 2 and 3, the
Such a
On the other hand, in the manufacturing method of this embodiment, when the material of a translucent member is arrange | positioned at the upper surface of a support body, the thing by which the cavity by the remainder of a bubble is easily formed in the recessed part from the upper surface of the support body in which the light emitting element was mounted is used. That is, a protective element is accommodated in the concave recess, and bubbles are left around the protective element to form a cavity. Therefore, according to the manufacturing method of the light emitting device of this embodiment, the step of arranging the material of the translucent member covering the light emitting element on the upper surface of the support, and the bubbles remaining in the concave portion having the lower surface lower than the mounting surface of the light emitting element Processes for forming cavities can be combined. The light emitting device of this embodiment can produce a light emitting device having a high light extraction efficiency relatively simply and inexpensively as compared to embedding a light reflecting filler in a recess in which a protection element is stored.
In the light emitting device of this embodiment, as shown in FIG. 6, the
Alternatively, in the
In the present specification, the upper surface of each member refers to the upper surface of the side on which the light emitting element is mounted, and the surface facing the upper surface of the respective surfaces forming the outer shape of the support. Moreover, the surface between them which connects an upper surface and a lower surface is made into a side surface.
The
Therefore, the heat dissipation path can be shortened when the mounting portion of the light emitting element is disposed almost immediately above the external connection electrode provided on the bottom surface side of the support, thereby improving heat dissipation of the light emitting device. When the mounting portions of the plurality of
For example, in the light emitting device of the present embodiment, as shown in FIG. 4, a pair of positive and negative
A pair of positive and negative electrodes may be provided in the recess in which the semiconductor element is stored, and electrical connection between the electrodes and the semiconductor element may be performed in the recess. The connection method between the electrode in the recess and the electrode of the semiconductor element is, for example, a pair of positive and negative electrodes exposed at the bottom of the recess and the electrodes of the semiconductor element are brought into contact with each other to be bonded by bumps, or the upper surface of the semiconductor element. Can be connected to the electrode on the bottom of the concave portion with a conductive wire. It is preferable that the whole of the conductive wire connected to each electrode of the semiconductor element and the electrode in the recess is housed in the recess. In other words, the top of the conductive wire is preferably below the upper surface of the support on which the light emitting element is disposed. As a result, the
As in the light emitting device of the present embodiment, in the configuration in which the light emitting element has a recess between the light emitting element and the light emitting element, the amount of light increases in the region sandwiched by the light emitting element, and when they penetrate into the recess, the loss of light also increases. . In order to reduce the loss of light in the light emitting device having such a configuration, the present invention can be particularly preferably applied. Below, each structural member in the light-emitting device of this form is explained in full detail.
[Light emitting device]
In this embodiment, a semiconductor device in which a light emitting element and a protection element are disposed on a support will be described. However, the present invention is not limited to this embodiment. One can be used as a semiconductor device mounted thereon. There may be one light emitting element, a protection element accommodated in a recess, or another semiconductor element, and a plurality may be sufficient as it. The light emitting color of the light emitting element may be any one of red, green, and blue, or a combination of these colors.
In the light emitting device of this embodiment, when a light emitting device having a fluorescent material is used, a semiconductor light emitting device having an active layer capable of emitting a wavelength capable of exciting the fluorescent material is preferable. Examples of such semiconductor light emitting devices include various semiconductors such as ZnSe and GaN, but nitride semiconductors capable of emitting short wavelengths capable of efficiently exciting fluorescent materials (In x Al y Ga 1-xy N, 0≤X, 0≤Y And X + Y ≦ 1) can be mentioned suitably. Various light emission wavelengths can be selected depending on the material of the semiconductor layer and its blending degree.
In the case where a nitride semiconductor is used as the material of the light emitting device, materials such as sapphire, spinel, SiC, Si, ZnO, GaN and the like are suitably used for the semiconductor substrate for laminating the semiconductor. It is preferable to use a sapphire substrate in order to form a nitride crystal with good crystallinity with good productivity. A nitride semiconductor can be formed on the sapphire substrate by MOCVD method or the like. In addition, the semiconductor substrate can also be removed after laminating the semiconductor layer.
In a light emitting device that emits white mixed color light, the light emission wavelength of the light emitting element is preferably 400 nm or more and 530 nm or less, in consideration of the complementary color relationship with the emission wavelength from the fluorescent material, deterioration of the sealing resin, and the like. 490 nm or less is more preferable. In order to improve the excitation and luminous efficiency of a light emitting element and a fluorescent substance, respectively, 450 nm or more and 475 nm or less are more preferable.
It is preferable to select a gallium aluminum arsenide semiconductor or an aluminum indium gallium phosphorus semiconductor as a material of a light emitting device that emits red light.
On the other hand, in order to obtain a full color display device, it is preferable to combine a light emitting element having a red emission wavelength of 610 nm to 700 nm, a green system having a light emission wavelength of 495 nm to 565 nm, and a blue emission wavelength of 430 nm to 490 nm.
After fixing a light emitting element to a support body, each electrode of a light emitting element and the conductor wiring of a support body are each connected with a conductive wire. Here, the bonding member for fixing the light emitting element is not particularly limited, and the conductive member is made of an insulating adhesive such as an epoxy resin, a process material containing Au and Sn, a solder such as a low melting point metal, and a resin containing a conductive material. Paste, glass, or the like. Here, the conductive material contained in the conductive paste is preferably Au, Sn or Ag, and more preferably a light emitting device excellent in heat dissipation can be obtained by using an Ag paste having an Ag content of 80% to 90%. On the other hand, the semiconductor element with an electrode on the bottom side can be adhere | attached to a support body by the electrically conductive paste containing metal materials, such as silver, gold, and palladium.
In the case of a light emitting element formed by laminating a nitride semiconductor on a light-transmissive sapphire substrate, for example, an epoxy resin, silicon, or the like can be cited as the bonding member. At this time, a metal material of silver or aluminum may be disposed on the bottom surface of the light emitting element (that is, the surface opposite to the surface on which the nitride semiconductor in the sapphire substrate is laminated, which will be the same in the following paragraph). For example, a metal layer can be formed by depositing or sputtering a metal material of silver or aluminum on the bottom surface of the light emitting element. As a result, the light reflectance at the bottom of the light emitting device is improved, and when the bonding member is made of a resin material, deterioration of the resin due to light and heat from the light emitting device is suppressed, and the light extraction efficiency of the light emitting device is improved. . In addition, a metal layer made of silver or aluminum and a process layer made of Au or Sn are laminated in this order from the bottom side of the light emitting element. This improves the light reflectance between the bottom of the light emitting element and the process layer. In addition, when the process material includes a material that absorbs at least part of the light from the light emitting element, the loss of light at the bottom side of the light emitting element is reduced, so that the light extraction efficiency of the light emitting device is improved.
The light emitting element is fixed to the light emitting element mounting portion provided on the upper surface of the support described later by the bonding member. In this embodiment, the light emitting element is fixed on the metal member provided on the upper surface of the support. However, the present invention is not limited to this embodiment, and the light emitting element may be mounted on the insulating member constituting the support.
[Conductive wire]
The conductive wire is required to have good ohmicity, mechanical connectivity, electrical conductivity and thermal conductivity with an electrode of the light emitting element. As the thermal conductivity 0.01cal / (s) (cm 2 ) (℃ / cm) or higher is preferable, and more preferably 0.5cal / (s) (cm 2 ) (℃ / cm) or more. In consideration of workability and the like, the diameter of the conductive wire is preferably φ10 μm or more and φ45 μm or less. When the fluorescent material is contained in the light transmitting member, the conductive wire is easily disconnected at the interface between the portion containing the fluorescent substance and the portion not containing the fluorescent substance. Therefore, 25 micrometers or more are more preferable, and, as for the diameter of an electroconductive wire, 35 micrometers or less are more preferable from a viewpoint of ensuring the light emitting area of a light emitting element, or the ease of handling. Specific examples of such conductive wires include metals such as gold, copper, platinum, aluminum, and conductive wires using these alloys.
[Support]
The package of this form is comprised from the support body which arrange | positions a semiconductor element and an electrode, and the translucent member which coat | covers a semiconductor element. First, a plate-shaped support body in which conductor wiring is applied to an insulating substrate can be suitably used as the support body in the light emitting device of this embodiment. The light emitting element is disposed in the mounting portion provided on the main surface of the plate-shaped support. When the support body has no side wall surrounding the lateral direction of the light emitting element, it can be extracted to the outside without losing the light emitted from the lateral direction of the light emitting element. The insulating substrate of this embodiment is a rectangular parallelepiped whose upper surface is substantially rectangular, and has a recessed part concave from an upper surface side to a bottom surface side in the substantially center part of an upper surface. On the upper surface of the insulating substrate, two pairs of metal members and a pair of positive and negative electrodes for mounting a light emitting element are provided. The recess is provided between these electrodes and the metal material. Moreover, the bottom surface of the recessed part is provided with the electrode electrically connected with the electrode provided in the upper surface of the insulated substrate. On the other hand, the shape and position of the electrode and the metal member provided on the insulating substrate are appropriately adjusted in consideration of the size and shape of the semiconductor element in which the metal member is disposed as the mounting portion, the point of easy pulling of the conductive wire, and the like.
The insulating substrate which comprises the support body of this form has a recessed concave part from the upper surface side to the bottom side in the area | region outside the area | region where a light emitting element is mounted in the upper surface on which the semiconductor element is mounted. In the recess, for example, a protective element is stored as a semiconductor element separate from the light emitting element. The concave portion in the present embodiment has a substantially square shape in which the opening is viewed in plan, but is not limited thereto, and the concave portion can have a shape and a size that match the size, number, or shape of the semiconductor element accommodated in the concave portion. Similarly, the depth of the recess can also be appropriately adjusted by the height of the semiconductor element to be housed and the connection system of the electrodes in the recess. As shown in FIG. 1, the
For example, when forming a cavity at the same time as forming a translucent member, the size and depth of a recessed part are similar to the external view which looked at the opening part of the recessed part, and the external view which looked at the semiconductor element accommodated in the recessed part in plan view. The ratio is preferably 1.0 to 2.5, and the ratio between the depth of the recess and the height of the semiconductor element housed in the recess is preferably 1.0 to 2.14. If the size of the concave portion becomes too large with respect to the size of the semiconductor element, the bubbles forming the cavity also increase. This is because such bubbles may expand due to heat generation of the light emitting element, resulting in a decrease in reliability and optical characteristics of the light emitting device.
As a material of an insulating board | substrate, the glass epoxy board | substrate in which a glass component is contained in an epoxy resin, and the board | substrate using ceramics can be used suitably.
When a high contrast required for the light-emitting device, by which contains a pigment such as Cr 2 O 3, MnO 2, Fe 2 O 3 to the base material of the insulating substrate, it is preferable that the insulating substrate with a dark line. Or in order to provide a high light reflectivity to an insulating board | substrate, it is preferable to contain white pigments, such as titanium dioxide.
In particular, when high heat resistance and high light resistance are desired, it is preferable to use ceramics as the base material of the insulating substrate. As the main material of ceramics, alumina, aluminum nitride, mullite and the like are preferable. A sintering aid etc. are added to this main material, and a sintering substrate can be obtained by sintering. For example, 90-96 weight% of raw material powders are alumina, and 4-10 weight% of clay, talc, magnesia, carsia, silica, etc. are added as a sintering aid, and ceramics sintered in the temperature range of 1500-1700 degreeC, 40 to 60% by weight of the raw material powder is alumina, and 60 to 40% by weight of borosilicate glass, cordierite, goto olivine, mullite, etc. are added and ceramics sintered at a temperature range of 800 to 1200 ° C. have. Such a ceramic substrate can take various shapes in the green sheet step before baking. Therefore, the insulating substrate which has the recessed part of this form can be formed easily. Moreover, conductor wiring of various pattern shapes can be performed in the green sheet stage before baking. For example, by screen printing a tungsten-containing paste material, a base layer of a metal material for conductor wiring or a mounting portion of a semiconductor element can be formed. In the base layer, after firing the ceramic material, the metal material on the outermost surface is disposed by plating or sputtering made of silver, gold, or aluminum. The outermost surface is preferably coated with a metal material having high reflectance with respect to light from the light emitting element.
[Translucent member]
The material of the light transmissive member is not particularly limited, and for example, a light transmissive resin having excellent weather resistance, such as a silicone resin, an epoxy resin, a urea resin, a fluororesin, and a hybrid resin containing at least one or more of these resins can be used. . In addition, the light transmitting member is not limited to an organic substance, and an inorganic substance having excellent light resistance such as glass and silica gel may be used. In addition, the translucent member of this embodiment can add all the members according to a use, such as a viscosity extender, a light-diffusion agent, a pigment, and a fluorescent substance. For example, a colorant corresponding to the light emission color of the light emitting device may be added. Examples of the light diffusing agent include barium titanate, titanium oxide, aluminum oxide, silicon dioxide, calcium carbonate, and a mixture containing at least one of them. In addition, the lens can be provided by making the light exit surface side of the light transmitting member into a desired shape. Specifically, it can be set as a flat plate shape, a convex lens shape, a concave lens shape, or an elliptical shape and the shape which combined more than one from the light emission observation surface.
[Fluorescent material]
The light emitting device of this embodiment can contain a fluorescent substance in the light transmitting member. As an example of such a fluorescent substance, there is a fluorescent substance containing a rare earth element described below.
Specifically, a garnet (garnet) type having at least one element selected from the group of Y, Lu, Sc, La, Gd, Tb, and Sm, and at least one element selected from the group of Al, Ga, and In. Fluorescent material; In particular, the aluminum garnet-based phosphor includes at least one element selected from Al and Y, Lu, Sc, La, Gd, Tb, Eu, Ga, In and Sm, and at least one element selected from rare earth elements. It is a revived phosphor, and is a phosphor which is excited by visible light or ultraviolet rays emitted from the light emitting element and emits light. For example, yttrium aluminum oxide phosphor (YAG phosphor), Tb 2.95 Ce 0.05 Al 5 O 12 , Y 2.90 Ce 0.05 Tb 0.05 Al 5 O 12 , Y 2.94 Ce 0.05 Pr 0.01 Al 5 O 12 , Y 2.90 Ce 0.05 Pr 0.05 Al 5 O 12 etc. are mentioned. Among them, two or more kinds of yttrium-aluminum oxide-based phosphors containing Y and also being activated with Ce or Pr and different in composition are used in the present embodiment.
Further, the nitride-based phosphor includes N and at least one element selected from Be, Mg, Ca, Sr, Ba, and Zn, and at least one selected from C, Si, Ge, Sn, Ti, Zr, and Hf. A phosphor containing one element and revived with at least one element selected from rare earth elements. For example, a nitride-based phosphor, (Sr 0 .97 Eu 0 .03 ) 2 Si 5 N 8, (Ca 0.985 Eu 0.015) 2 Si 5 N 8, (Sr 0 .679 Ca 0 .291 Eu 0 .03) 2 Si 5 N 8 etc. are mentioned.
Hereinafter, embodiments related to the present invention will be described in detail. In addition, of course, this invention is not limited only to the Example shown below.
Example 1
1 is a top view schematically showing the
As shown in Fig. 1, the
The light emitting element of this embodiment is two
A support body is plated with nickel, gold, and silver in order on the insulating substrate which consists of ceramics using tungsten as a base layer. By arrange | positioning these metal materials, each electrode and the
The
As shown in Fig. 1, the
As shown in FIG. 4, in the
As shown in Fig. 2 and Fig. 3, in the
First, a plurality of LED chips are arranged on an assembly substrate of a
Next, the silicone resin containing the YAG fluorescent substance is arranged in a straight line along the arrangement of the LED chips so that the plurality of LED chips are covered with the conductive wires and the openings of the recesses. At this time, the viscosity of the silicone resin containing the YAG fluorescent material is 300 Pa · s. In addition, the protection element of this embodiment has a square shape of 240 µm x 240 µm in the top view of the upper surface, and has a height of 0.14 mm when disposed on the bottom of the concave portion. When the protective element of this size is accommodated in the concave portion, the outer dimension of the opening of the concave portion is preferably a square having a side of 0.24 mm or more and 0.60 mm or less, and the depth from the upper surface of the opening to the bottom of the concave portion is 0.15 mm. It is preferable to set it as 0.30 mm or more. In this embodiment, the outer dimension of the opening of the recess is a square of 0.50 mm x 0.50 mm, and the depth is 0.15 mm. After curing the silicone resin, the light transmitting device and the insulating substrate are cut by dicing and separated into a predetermined size to obtain the
On the other hand, the marks (marks formed in a straight or L-shape) 109 respectively formed at four corners or sides of a quadrangle forming the outer shape of the upper surface of the
[Industry availability]
INDUSTRIAL APPLICABILITY The present invention can be used for a light source for illumination, a light source for various indicators, a light source for a vehicle, a light source for a display, a light source for a backlight of a liquid crystal, and the like.
While various preferred embodiments of the invention have been shown and described, it is to be understood that the invention is not limited to these specifically disclosed embodiments, but is merely intended to illustrate the invention and is not intended to limit the scope thereof. Is apparent to those skilled in the art. Also, all suitable changes and modifications are to be construed as falling within the scope of the invention as defined by the appended claims.
The present invention is based on Japanese Patent Application No. 2007-188709, filed on July 19, 2007 and Japanese Patent Application No. 2007-335793, filed on December 27, 2007. It is included in the specification.
1 is a top view schematically showing a light emitting device according to an embodiment of the present invention.
FIG. 2 is a cross-sectional view schematically showing a cross section of the light emitting device in the II-II direction shown in FIG. 1.
3 is a cross-sectional view schematically showing a cross section of the light emitting device in the III-III direction shown in FIG.
4 is a bottom view schematically showing a light emitting device according to an embodiment of the present invention.
5 is a perspective view schematically showing a light emitting device according to an embodiment of the present invention.
6 is a cross-sectional view schematically showing a cross section of a light emitting device according to another embodiment of the present invention.
[Description of the code]
100, 200: light emitting
102: semiconductor device 103: recessed portion
104a:
104c: second electrode 105: first conductive wire
106: second conductive wire 107: translucent member
108: support 109: mark
110a: first
111: cavity 112: protrusion
Claims (11)
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2007188709 | 2007-07-19 | ||
JPJP-P-2007-00188709 | 2007-07-19 | ||
JPJP-P-2007-00335793 | 2007-12-27 | ||
JP2007335793A JP4241870B2 (en) | 2007-07-19 | 2007-12-27 | Light emitting device and manufacturing method thereof |
Publications (2)
Publication Number | Publication Date |
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KR20090009160A true KR20090009160A (en) | 2009-01-22 |
KR100958509B1 KR100958509B1 (en) | 2010-05-17 |
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KR1020080070027A KR100958509B1 (en) | 2007-07-19 | 2008-07-18 | Light emitting device and method of manufacturing the same |
Country Status (5)
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JP (1) | JP4241870B2 (en) |
KR (1) | KR100958509B1 (en) |
CN (1) | CN101350346B (en) |
HK (1) | HK1127161A1 (en) |
TW (1) | TW200921949A (en) |
Cited By (2)
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KR20160134042A (en) * | 2015-05-14 | 2016-11-23 | (주)포인트엔지니어링 | Light engine for luminous element |
KR20170028175A (en) * | 2015-09-03 | 2017-03-13 | 엘지이노텍 주식회사 | light emitting device package |
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JP2010028049A (en) * | 2008-07-24 | 2010-02-04 | Kyocera Corp | Light-emitting device and lighting system |
JP5351723B2 (en) | 2009-05-22 | 2013-11-27 | シャープ株式会社 | Light source device and display device |
JP4621799B1 (en) | 2009-05-22 | 2011-01-26 | シャープ株式会社 | Light reflecting sheet, light source device and display device |
JP4519944B1 (en) | 2009-05-22 | 2010-08-04 | シャープ株式会社 | Light source device and display device |
CN102428316A (en) * | 2009-05-22 | 2012-04-25 | 夏普株式会社 | Light Reflecting Sheet, Light Source Device, And Display Device |
US9433046B2 (en) | 2011-01-21 | 2016-08-30 | Once Innovations, Inc. | Driving circuitry for LED lighting with reduced total harmonic distortion |
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TWI449223B (en) * | 2010-11-02 | 2014-08-11 | Hon Hai Prec Ind Co Ltd | Light emitting diode lead frame |
JP5583051B2 (en) * | 2011-02-23 | 2014-09-03 | 京セラ株式会社 | Light emitting element mounting substrate and light emitting device |
US8507328B2 (en) * | 2011-05-27 | 2013-08-13 | Tsmc Solid State Lighting Ltd. | Systems and methods providing semiconductor light emitters |
KR101823506B1 (en) * | 2011-06-29 | 2018-01-30 | 엘지이노텍 주식회사 | Light emitting device and light unit having thereof |
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US9374985B2 (en) | 2011-12-14 | 2016-06-28 | Once Innovations, Inc. | Method of manufacturing of a light emitting system with adjustable watt equivalence |
CN103999210B (en) * | 2011-12-22 | 2016-11-02 | 京瓷株式会社 | Circuit board and electronic installation |
US20140001948A1 (en) * | 2012-06-29 | 2014-01-02 | Nitto Denko Corporation | Reflecting layer-phosphor layer-covered led, producing method thereof, led device, and producing method thereof |
US9554562B2 (en) | 2014-08-07 | 2017-01-31 | Once Innovations, Inc. | Lighting system and control for experimenting in aquaculture |
KR102522798B1 (en) * | 2016-02-26 | 2023-04-18 | 쑤저우 레킨 세미컨덕터 컴퍼니 리미티드 | Light emitting device package, light emitting module and display device having the same |
US11044895B2 (en) * | 2016-05-11 | 2021-06-29 | Signify North America Corporation | System and method for promoting survival rate in larvae |
JP6680302B2 (en) * | 2018-01-10 | 2020-04-15 | 日亜化学工業株式会社 | Light emitting device |
CN110081323B (en) * | 2018-05-23 | 2021-08-31 | 浙江山蒲照明电器有限公司 | LED filament and LED bulb |
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EP3706262B1 (en) * | 2019-02-15 | 2022-01-26 | Nichia Corporation | Method of manufacturing light emitting device, light emitting device, and base member |
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JPH11112036A (en) | 1997-09-30 | 1999-04-23 | Sharp Corp | Surface mounting semiconductor device |
JP2004207363A (en) * | 2002-12-24 | 2004-07-22 | Kyocera Corp | Package for housing light emitting element and light emitting device |
JP4307090B2 (en) * | 2003-01-27 | 2009-08-05 | 京セラ株式会社 | Light emitting element storage package and light emitting device |
JP2004363185A (en) | 2003-06-02 | 2004-12-24 | Stanley Electric Co Ltd | Optical communication module |
-
2007
- 2007-12-27 JP JP2007335793A patent/JP4241870B2/en active Active
-
2008
- 2008-07-09 TW TW97125901A patent/TW200921949A/en unknown
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- 2008-07-18 KR KR1020080070027A patent/KR100958509B1/en active IP Right Grant
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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KR20160134042A (en) * | 2015-05-14 | 2016-11-23 | (주)포인트엔지니어링 | Light engine for luminous element |
KR20170028175A (en) * | 2015-09-03 | 2017-03-13 | 엘지이노텍 주식회사 | light emitting device package |
Also Published As
Publication number | Publication date |
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KR100958509B1 (en) | 2010-05-17 |
JP2009044116A (en) | 2009-02-26 |
HK1127161A1 (en) | 2009-09-18 |
CN101350346B (en) | 2010-06-02 |
JP4241870B2 (en) | 2009-03-18 |
TWI357671B (en) | 2012-02-01 |
CN101350346A (en) | 2009-01-21 |
TW200921949A (en) | 2009-05-16 |
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