KR20080106518A - Method of applying elongate web - Google Patents
Method of applying elongate web Download PDFInfo
- Publication number
- KR20080106518A KR20080106518A KR1020087019920A KR20087019920A KR20080106518A KR 20080106518 A KR20080106518 A KR 20080106518A KR 1020087019920 A KR1020087019920 A KR 1020087019920A KR 20087019920 A KR20087019920 A KR 20087019920A KR 20080106518 A KR20080106518 A KR 20080106518A
- Authority
- KR
- South Korea
- Prior art keywords
- web
- heating roller
- substrate
- photosensitive
- extension
- Prior art date
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
- B32B37/16—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating
- B32B37/22—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating involving the assembly of both discrete and continuous layers
- B32B37/223—One or more of the layers being plastic
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/02—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by a sequence of laminating steps, e.g. by adding new layers at consecutive laminating stations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
- B32B37/16—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating
- B32B37/22—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating involving the assembly of both discrete and continuous layers
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/16—Coating processes; Apparatus therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2457/00—Electrical equipment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/0046—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by constructional aspects of the apparatus
- B32B37/0053—Constructional details of laminating machines comprising rollers; Constructional features of the rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
Abstract
Description
The present invention relates to a method of continuously attaching an extension web to a substrate by thermocompression.
For example, the board | substrate for liquid crystal panels, the board | substrate for printed circuits, and the board | substrate for PDP panels have the photosensitive sheet (extension web) containing the photosensitive material (photosensitive resin) layer adhering to the board | substrate surface. The photosensitive sheet includes a photosensitive material layer and a protective film sequentially stacked on a flexible plastic support.
An attachment apparatus for attaching such a photosensitive sheet usually supplies substrates such as glass substrates, resin substrates, and the like at spaced intervals, and peels the protective film from the photosensitive sheet body, and then attaches the photosensitive material layer to the substrate.
The attachment device usually includes a pair of laminate rolls that are heated to a predetermined temperature by induction heating or the like. The photosensitive sheet body and the substrate are gripped by a laminate roll and thermocompression-bonded to each other.
The photosensitive sheet is likely to cause various defects. A laminate substrate body made of a substrate with a poor photosensitive sheet cannot be easily processed by the regeneration treatment because of the peeling of the photosensitive material layer in the post treatment and the pretreatment of the substrate. Since the regeneration process is low in efficiency and high in cost, it is also difficult to reuse the substrate. Therefore, it is common to discard such a laminated substrate body in which a bad photosensitive sheet body is affixed to each board | substrate normally.
Japanese Laid-Open Patent Publication No. 2003-62906 discloses a film laminating method. According to the film lamination method, before the film is laminated to the substrate, judging whether the film contains a defect or not is monitored. If it is determined that the film contains a defect, then the region of the film containing the defect is discarded, and only the non-defective region of the film is attached to the substrate.
Undesired disposal of the normal substrate can be avoided because non-defective areas of the film that are not peeled off from the film roll are attached to each substrate.
Usually, when the laminating process is stopped, the rear end of the laminate substrate body which was finally laminated is disposed in the vicinity of the laminate roll. Therefore, the rear end of the laminate substrate body is likely to be heated by radiant heat from the laminate roll. When the lamination roll is stopped continuously for a predetermined time, the photosensitive resin layer of the laminate substrate main body is subjected to heat effect and thus the quality is easily degraded, resulting in a failure of the laminate substrate main body. Therefore, whenever it is stopped in the laminating process to replace the film roll with a new one, a defective laminate substrate body is generated. Therefore, conventional film lamination methods are not economical.
In addition, while the lamination treatment is stopped, the film located upstream of the laminate roll is also susceptible to heat effects, and the quality is degraded. At least one laminated film and one film prior to lamination, which are positioned upstream and downstream of the laminate roll, respectively, are defective. In addition, loss of a large number of film pieces occurs, which makes the conventional film lamination process uneconomical.
It is an object of the present invention to provide a method of attaching an elongated web to a substrate that can efficiently and economically produce high quality laminates without being affected by heat rollers held stationary through a simple process.
According to the present invention, there is provided a method of attaching continuous webs of extension length to each substrate by thermocompression bonding. According to this method, by pressing the heating roller disposed at the attachment position against the extension web and rotating the heating roller, a part of the extension web is thermocompressed onto the substrate until the heating roller reaches the attachment stop angle position, thereby stacking the extension web. The sieve is prepared on a substrate.
If it is judged that the thermocompression of the elongated web is stopped for a predetermined time, the rear end of the laminate closest to the heating roller is moved from the heating roller by moving the heating roller from the attachment stop angle position to a predetermined angle. Spaced apart.
The attachment stop angular position refers to the angular position at which the rotation of the heating roller is stopped before the portion of the extended web is thermocompressed to each substrate when the laminate is sequentially manufactured by thermally compressing a portion of the extended web to the substrate.
Preferably, the extending web comprises a laminated multilayer web having at least a first layer and a second layer, wherein the method partially cuts the extending web leaving part of the transverse web of the laminated multilayer web, thereby reducing the length of the substrate. And forming partial cutting sites in the extending web at respective spaced intervals accordingly. In addition, if it is determined that the thermocompression of the extension web is stopped for a predetermined time, the rotation of the heating roller is angularly moved until at least a part of the extension web between adjacent regions of the partial cutting portion is disposed on the outer circumferential surface of the heating roller. And then stopping the rotation of the heating roller.
Preferably, the extending web comprises a laminated multi-layer web having at least a first layer and a second layer, wherein the method partially cuts the extending web leaving part of the transverse web of the laminated multi-layer web, thereby reducing the length of the substrate. And forming partial cutting sites in the elongate web at spaced intervals, respectively. In addition, if it is determined that the thermocompression of the elongated web is stopped for a predetermined time, a stationary partial cut portion in the extended web is formed at a position spaced a predetermined distance from one of the partial cut portions. The heating roller then includes a step of stopping the rotation of the heating roller after each movement until at least a portion between one of the partial cutting portions and the stationary partial cutting portion is disposed on an outer circumferential surface of the heating roller.
Preferably, the predetermined distance between one of the partial cutting portions and the stationary partial cutting portion is smaller than the distance between adjacent portions of the partial cutting portions and longer than the length of the elongated web thermally affected by the heating roller.
More preferably, if it is determined that the thermocompression of the elongating web is stopped for a predetermined time, the method then spaces a portion of the elongated web which is in contact with or in proximity to the heat roller and is thermally affected by the heat roller. To maintain the portion of the elongated web.
Once the extension web is thermocompressed once again, the method further includes transferring a heat affected portion of the extension web from the attachment position that is determined to be thermally affected by the heating roller in contact with or in proximity to the heating roller. . In addition, after the heat-affected portion of the elongated web is transferred from the attachment position, the heating roller is rotated to thermocompress other portions of the elongated web to the substrate other than the heat-affected portion of the elongated web.
According to the present invention, if it is determined that the thermocompression of the extension web is stopped for a predetermined time, the heating roller is further rotated to a predetermined angle, so that the rear end of the laminate closest to the heating roller is the desired distance from the heating roller. Space apart.
Therefore, the rear end of the laminate is not exposed to radiant heat from the heating roller for a long time. Therefore, for example, the quality of the photosensitive resin layer functioning as an extended web is maintained well. The laminate is well prevented from the heat effect by the stop of the heating roller in a simple process, and the laminate is produced with high quality and efficiently and economically.
These and other objects, features, and advantages of the present invention will become more apparent from the following description when taken in conjunction with the accompanying drawings, in which preferred embodiments of the present invention are shown as illustrative examples.
BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic measurement side view of a manufacturing apparatus for performing an extension web attachment method according to a first embodiment of the present invention.
FIG. 2 is an enlarged partial cross-sectional view of the extended photosensitive web used in the manufacturing apparatus shown in FIG. 1.
3 is a partial plan view of an extended photosensitive web with an adhesive label attached thereto.
It is a figure explaining the operation procedure of the extended web attachment method.
5 is a schematic view of a portion of a manufacturing apparatus showing how a glass substrate is disposed between rubber rollers.
6 is a schematic view of a part of the manufacturing apparatus showing the rear end of the glass substrate before being spaced between the rubber rollers.
7 is a schematic diagram showing a process of forming a partial cutting site when a laminate processing stop command is applied.
8 is a schematic view of a part of the manufacturing apparatus showing how the lamination treatment is stopped for a certain time.
9 is a schematic diagram of a portion of a manufacturing apparatus showing a method in which the apparatus is operated to perform the extended web attaching method according to the second embodiment of the present invention.
10 is a schematic diagram showing a method of attaching an extended web according to a third embodiment of the present invention.
1 shows a schematic measurement side view of an
2 shows, in cross section, a
The
As shown in FIG. 1, the
Downstream of the label
The
In the downstream vicinity of the
The
As shown in FIG. 2, the
The
The label
As shown in FIGS. 2 and 3, the short portion of the
As shown in FIG. 3, each
As shown in FIG. 1, the
The
The
Downstream of the
The
The positional data of the
The
The
The
Upstream of the
The
In the vicinity of the
A
The
Downstream of the
The photosensitive
In the
The
The
The
The
The
The operation of the
As shown in FIG. 1, the
In the
As shown in FIG. 1, the partially cut
At that time, the
For example, the
In the
Thus, the
The
In the first embodiment, the lamination treatment is performed by the continuous operation shown in FIG.
The
The heating temperature in the
In the
At that time, the
The
As shown in FIG. 6, when the lamination of one unit length of the
The
The lamination of one unit length of the
Specifically, as shown in Fig. 4, when a predetermined time T2 has elapsed from the end time T1 of the preceding lamination process, the
From time T4 the next laminate cycle begins. When the time T5 elapses, the next attaching
By the way, after a predetermined number of
According to the first embodiment, if the remaining number of
The
Then, the photosensitive with the
When the
Then, the substantially center portion of the
Therefore, the rear end of the
According to the first embodiment, when the laminating process is stopped for a predetermined time or more, the partial cutting is performed by the constant distance L3 shorter than the distance L2 between the
Therefore, the range in which the
When the
For example, the roughly
As shown in FIG. 1, the
At this time, the damping clean air is injected from the air blowers disposed upstream, downstream and on both sides of the
An extension web attachment method according to a second embodiment of the present invention will be described below with reference to FIG. 9. In addition, the extension web attachment method according to the second embodiment can be performed using the
According to this second embodiment, when it is judged that the laminating process is stopped continuously for a predetermined time or more, the rear end of the attached
Specifically, the
Since the
An extension web attachment method according to a third embodiment of the present invention will be described below with reference to FIG. In addition, the extension web attachment method according to the third embodiment can be performed using the
According to the third embodiment, when the laminating stop command is input, the conveyance of the
The range in which the
In the first to third embodiments, the method of attaching the extended web has been described as being performed by the
While certain preferred embodiments of the invention have been shown and described in detail, it is understood that various changes and modifications may be made without departing from the scope of the invention as defined in the appended claims.
Claims (9)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JPJP-P-2006-00088144 | 2006-03-28 | ||
JP2006088144A JP4698462B2 (en) | 2006-03-28 | 2006-03-28 | How to paste a long web |
Publications (1)
Publication Number | Publication Date |
---|---|
KR20080106518A true KR20080106518A (en) | 2008-12-08 |
Family
ID=38169431
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
KR1020087019920A KR20080106518A (en) | 2006-03-28 | 2007-02-08 | Method of applying elongate web |
Country Status (5)
Country | Link |
---|---|
JP (1) | JP4698462B2 (en) |
KR (1) | KR20080106518A (en) |
CN (1) | CN101405140A (en) |
TW (1) | TW200744826A (en) |
WO (1) | WO2007122843A1 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20150026908A (en) * | 2013-08-30 | 2015-03-11 | 닛토덴코 가부시키가이샤 | Method for manufacturing film laminate and manufacturing facility for film laminate |
KR101668439B1 (en) * | 2015-11-10 | 2016-10-21 | 임재균 | Laminating system having induction heater |
KR102124281B1 (en) * | 2019-11-11 | 2020-06-17 | 김선학 | Composite fabric manufacturing apparatus and composite fabric manufactured method by the same |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105197659A (en) * | 2015-08-26 | 2015-12-30 | 蚌埠市高德机械自动化科技有限公司 | Automatic cloth ironing machine of filter element plate of filter |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH085132B2 (en) * | 1992-01-10 | 1996-01-24 | ソマール株式会社 | Film sticking device |
US5728252A (en) * | 1995-09-19 | 1998-03-17 | Polaroid Corporation | Method and apparatus for laminating image-bearing media |
US5807461A (en) * | 1996-05-09 | 1998-09-15 | Fargo Electronics, Inc. | Lamination technique |
US6264296B1 (en) * | 1997-05-06 | 2001-07-24 | Fargo Electronics, Inc. | Ink jet identification card printer with lamination station |
JP2001520952A (en) * | 1997-10-24 | 2001-11-06 | ファーゴ・エレクトロニクス・インコーポレーテッド | Inkjet printer for identification card with laminating location |
JP3701221B2 (en) * | 2001-08-27 | 2005-09-28 | 株式会社 日立インダストリイズ | Film laminating method and apparatus |
JP4006534B2 (en) * | 2003-02-19 | 2007-11-14 | 株式会社日立プラントテクノロジー | Film sticking method and apparatus |
KR200376560Y1 (en) * | 2004-11-24 | 2005-03-11 | 주식회사지엠피 | Device for actuation of rollers using feed tray in laminator |
-
2006
- 2006-03-28 JP JP2006088144A patent/JP4698462B2/en not_active Expired - Fee Related
-
2007
- 2007-02-08 CN CNA200780009444XA patent/CN101405140A/en active Pending
- 2007-02-08 WO PCT/JP2007/052664 patent/WO2007122843A1/en active Application Filing
- 2007-02-08 KR KR1020087019920A patent/KR20080106518A/en not_active Application Discontinuation
- 2007-03-27 TW TW096110519A patent/TW200744826A/en unknown
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20150026908A (en) * | 2013-08-30 | 2015-03-11 | 닛토덴코 가부시키가이샤 | Method for manufacturing film laminate and manufacturing facility for film laminate |
KR101668439B1 (en) * | 2015-11-10 | 2016-10-21 | 임재균 | Laminating system having induction heater |
KR102124281B1 (en) * | 2019-11-11 | 2020-06-17 | 김선학 | Composite fabric manufacturing apparatus and composite fabric manufactured method by the same |
Also Published As
Publication number | Publication date |
---|---|
JP4698462B2 (en) | 2011-06-08 |
JP2007261046A (en) | 2007-10-11 |
CN101405140A (en) | 2009-04-08 |
WO2007122843A1 (en) | 2007-11-01 |
WO2007122843A8 (en) | 2007-12-27 |
TW200744826A (en) | 2007-12-16 |
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Legal Events
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A201 | Request for examination | ||
E601 | Decision to refuse application |