KR20040089839A - A plasma display panel print screen mask - Google Patents

A plasma display panel print screen mask Download PDF

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Publication number
KR20040089839A
KR20040089839A KR1020030023653A KR20030023653A KR20040089839A KR 20040089839 A KR20040089839 A KR 20040089839A KR 1020030023653 A KR1020030023653 A KR 1020030023653A KR 20030023653 A KR20030023653 A KR 20030023653A KR 20040089839 A KR20040089839 A KR 20040089839A
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South Korea
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mesh
polyester
stainless
screen mask
printing
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KR1020030023653A
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Korean (ko)
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KR100498844B1 (en
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강성배
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강성배
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41CPROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
    • B41C1/00Forme preparation
    • B41C1/14Forme preparation for stencil-printing or silk-screen printing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41NPRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
    • B41N1/00Printing plates or foils; Materials therefor
    • B41N1/24Stencils; Stencil materials; Carriers therefor
    • B41N1/241Stencils; Stencil materials; Carriers therefor characterised by the adhesive means

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacture Or Reproduction Of Printing Formes (AREA)
  • Printing Plates And Materials Therefor (AREA)
  • Screen Printers (AREA)

Abstract

PURPOSE: A double screen mask for printing a PDP is provided to obtain a suitable thickness of a sidewall by controlling flowing of a printing solution in results of classifying a high density or a low density with a double stainless mesh. CONSTITUTION: A double screen mask for printing a PDP comprises a square frame(1) formed with a square timber, a polyester mesh(3) fixed at an upper surface of the frame, a stainless mesh(4) mounted on the upper side of the polyester mesh, and a low stainless mesh(6) mounted on the upper surface of the stainless mesh. The stainless mesh is adhered by an adhesive spread at the adhesion line of the polyester mesh.

Description

플라즈마 디스플레이 패널 인쇄용 더블 스크린 마스크{A plasma display panel print screen mask}Double screen mask for plasma display panel printing {A plasma display panel print screen mask}

본 발명은 PDP제조 공정 중에서 PDP(Plasma display panel)인쇄용 스크린 마스크에 적용되는 전면인쇄와 부분인쇄에 사용되는 스크린 마스크에 관한 것으로, 특히 베타용의 적용에 관한 스크린마스크에 관한 것이다.BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] The present invention relates to screen masks used for front and partial printing applied to screen masks for plasma display panel (PDP) printing, and more particularly to screen masks for beta applications.

일반적으로 PDP제조는 형광체 형성을 위한 격벽의 형성이 가장 중요한 것이고, 이러한 격벽의 정밀한 형성은 제품의 품질 안정성에 가장 중요한 부분인 것이다.In general, in PDP manufacturing, the formation of barrier ribs for forming phosphors is the most important, and the precise formation of such barrier ribs is the most important part of product quality stability.

그러나 이러한 격벽의 형성이 통상 패턴용으로 사용되었기 때문에 도3에 도시된 바와 같이 격벽의 구현을 위한 상측에 중첩되어지게 인쇄층을 형성한다는 것은 스크린마스크의 치수안정성의 확보가 없다면 불가능한 것이고, 이러한 치수의 안정성은 PDP제작에 가장 어려운 문제점으로 대두되었던 것이다.However, since the formation of such a partition wall is usually used for a pattern, it is impossible to form a printed layer to overlap the upper side for the implementation of the partition wall as shown in FIG. 3 without securing the dimensional stability of the screen mask. Stability has become the most difficult problem in PDP production.

이러한 이유는 스크린 마스크의 제작이 통상 사방으로 균일한 압력으로 견장되어진 폴리에스터(POLYESTER)망체(3)를 일정한 두께를 갖는 틀로 된 후레임(1)의 상측에 위치시킨 후 접착제를 이용하여 후레임의 상측에 견장되어진 폴리에스터 망체를 밀착시켜 접착토록 하는 것이고, 이와 같이 밀착 접착시킨 후에는 그 상부로 다시 사방으로 견장되어진 스텐레스 망체를 위치시킨 후 폴리에스터 망체에는 접착라인을 형성한 후 그 상측으로 스텐레스 망체를 위치시키고 접착라인에 도포되어진 접착제에 의하여 스텐레스 망체는 폴리에스터망체와 밀착되면서 접착되는 것이다.The reason for this is that the screen mask is usually fabricated with a uniform pressure on all four sides of the polyester frame 3 on top of the frame 1 having a constant thickness, and then the top of the frame using an adhesive. This is to adhere the polyester mesh attached to the adhesive to adhere to it. After the adhesion, the stainless mesh attached to the upper part is placed on the upper side again. After forming the adhesive line on the polyester mesh, the stainless mesh is applied to the upper side. The stainless steel mesh is bonded to the polyester mesh by the adhesive applied to the bonding line.

그후 폴리에스터 망체의 접착라인의 내측으로 절개하여 스텐레스망체가 노출되어지도록 함으로서 콤비마스크가 제작되어지는 것이다.After that, the comb mask is manufactured by cutting the inside of the adhesive line of the polyester net so that the stainless net is exposed.

이때 폴리에스터 망체와 스텐레스 망체의 견장시에 텐션은 서로 다르게 형성되어지는 것이고, 메쉬의 밀도에 따라 다양한 각도로 견장되어지면서 접착되어지는 것이다.In this case, the tension of the polyester mesh and the stainless mesh is different from each other, and tension is formed by being attached at various angles according to the density of the mesh.

이와 같이 접착이 완료된 상태에서 견장되어진 폴리에스터 망체와 스텐레스망체에 견장되어진 것을 해제함으로서 후레임에 폴리에스터망체와 스텐레스망체가 접착고정되는 것이다.As such, the polyester meshes and the stainless meshes are fixed to the frame by releasing the straps of the polyester meshes and the stainless meshes.

그러나 이러한 망체의 변형은 견장압력과 반복적인 사용에 의하여 텐션의 변화가 발생되어짐으로 패턴용으로의 인쇄는 상당히 곤란한 문제점으로 대두되었던 것이다.However, the deformation of the mesh was caused by a change in tension due to the strapping pressure and repeated use, so printing for the pattern was a very difficult problem.

따라서 최근에는 도4에 도시된 바와 같이 베타용으로 전체를 도포토록 한 후 에칭의 방법으로 격벽을 형성토록 함으로서 정밀한 격벽의 구현이 가능토록 한 것이다.Therefore, in recent years, as shown in FIG. 4, the barrier ribs are formed by the etching method and then the barrier ribs are formed by the etching method, thereby enabling accurate barrier ribs.

그러나 이러한 전체의 도포를 위하여도 스크린마스크를 이용하게 됨으로 격벽의 높이가 통상 160-180μ정도인 점을 감안하면 6-7회 정도의 반복적인 작업공정이 필요하게 되는 것이다.However, since the screen mask is also used for the whole application, the height of the bulkhead is usually about 160-180 μ, which means that 6-7 repetitive work processes are required.

따라서 스크린 마스크의 손상은 물론 작업공정의 추가에 따른 원가상승의 요인이 되었던 것이다.Therefore, damage to the screen mask, as well as the cost increase due to the addition of the work process.

따라서 본 발명은 상기한 종래의 문제점을 해결하기 위하여 안출한 것으로서, 폴리에스터(POLYESTER)망체에 고메쉬 스텐레스 망체가 접착라인에 접착된 상태에서 접착라인의 내측으로 폴리에스터 망체를 제거토록 한 후 노출되는 고 메쉬 스텐레스망체의 하단에 저 메쉬 스텐레스망체를 견장토록 된 상태에서 접착고정토록 함으로서 고 메쉬 스텐레스 망체로 통과되어진 인쇄액이 저 메쉬 스텐레스 망체에 의하여 용이하게 통과되면서 적정한 인쇄액의 배출이 이루어짐으로서 2번의 인쇄로격벽의 형성을 위한 160-180μ정도의 두께를 갖는 격벽을 갖게 된 것이다.Therefore, the present invention has been made in order to solve the above-mentioned conventional problems, and exposed to the polyester mesh to the inside of the adhesive line in the state in which the high mesh stainless mesh is bonded to the adhesive line and then exposed to the inside of the adhesive line. By attaching and fixing the low mesh stainless steel mesh at the bottom of the high mesh stainless steel mesh, the printing liquid passed through the high mesh stainless steel mesh is easily passed by the low mesh stainless steel mesh, and the proper printing liquid is discharged. In order to form two printing furnace bulkheads, the bulkhead has a thickness of about 160-180μ.

도 1은 본 발명의 망체의 층간구조를 나타낸 제조공정도.1 is a manufacturing process diagram showing the interlayer structure of the network of the present invention.

도 2는 견장되는 구조를 나타낸 사시도.2 is a perspective view showing the structure to be strapped.

도 3은 패턴용의 제작과정을 나타낸 공정도.Figure 3 is a process chart showing the manufacturing process for the pattern.

도 4는 베타용의 제작과정을 나타낸 공정도.Figure 4 is a process chart showing the manufacturing process for the beta.

도 5는 더블스크린이 장착된 상태의 평면도.Figure 5 is a plan view of a state equipped with a double screen.

<도면의주요부분에대한부호의설명>Explanation of symbols on the main parts of the drawing

1: 후레임 2: 격벽1: frame 2: bulkhead

3: 폴리에스터 망체 4: 고 메쉬 스텐레스 망체3: polyester mesh 4: high mesh stainless mesh

5,5a: 접착라인 6: 저 메쉬 스텐레스망체5,5a: Bonding line 6: Low mesh stainless steel mesh

이하에서는 첨부 도면을 참조하여 본 발명의 가장 바람직한 일 실시 예를 상세히 설명하기로 한다. 우선, 각 도면을 설명함에 있어, 동일한 구성 요소들에 한해서는 비록 다른 도면상에 도시되더라도 가능한 한 동일한 참조부호를 갖는다.Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings. First, in describing each of the drawings, the same components have the same reference numerals as much as possible even though they are shown in different drawings.

도1에 도시된 바와 같이 각재로 구성되어진 사각틀의 후레임(1)의 상측에 견장되어진 폴리에스터 망체(3)가 후레임(1)의 상측면 또는 감싸면서 고정되고, 그 상측으로 견장되어진 스텐레스 망체(4)가 위치된 상태에서 폴리에스터망체의 접착라인(5)을 따라 도포되어진 접착제와 밀착되면서 스텐레스망체가 접착되어지고, 그 상측으로 또 다른 스텐레스 망체(6)가 접착라인(5a)에 접착되어지는 구성이다.As shown in Fig. 1, the polyester meshes 3, which are strapped to the upper side of the frame 1 of the rectangular frame made of a square material, are fixed to the upper side or the wrap of the frame 1, and the stainless meshes that are strapped to the upper side thereof. 4) is placed in contact with the adhesive applied along the adhesive line 5 of the polyester mesh stainless steel mesh is bonded, and another stainless steel mesh 6 is bonded to the adhesive line (5a) above Losing composition.

이때 폴리에스터 망체의 접착라인(5)에 도포되어있는 접착제로 인하여 접착되어지는 스텐레스 망체(4)는 ST200,250,325,400 메쉬를 선택하여 1차로 콤비마스크를 만든 후 그 위에 또 다른 스텐레스 망체(6)인 ST10,20,30,40,60,80에서 200까지 선택하여 2중으로 스텐레스 망체(6)를 중첩되게 접착라인(5a)을 따라 접착하는 것이다.At this time, the stainless mesh 4 to be adhered by the adhesive applied to the adhesive line 5 of the polyester mesh 4 is made of ST200, 250, 325, 400 mesh, and a combi mask is first made, and then another stainless mesh 6 is formed thereon. Select from ST10, 20, 30, 40, 60, 80 to 200 to bond the stainless steel mesh 6 in duplicate to the adhesive line 5a.

이때에도 저 밀도 스텐레스 망체(6)도 일정한 텐션을 갖도록 견장되어짐은 물론이다.At this time, the low density stainless steel net 6 is also of course strapped to have a constant tension.

따라서 스텐레스 망체가 고 메쉬와 저 메쉬로 2중으로 중첩되어지게 형성되어짐으로 인쇄액이 고 메쉬 망체를 통과한 후에는 저 메쉬망체에 의하여 많은 얄이 동시에 배출되어짐으로 2회의 인쇄로 격벽(2)의 두께를 160-180μ정도의 두께를 얻을 수 있는 것이다.Therefore, the stainless mesh is overlapped with the high mesh and the low mesh so that after the printing liquid passes through the high mesh, many yarns are discharged at the same time by the low mesh network. A thickness of about 160-180μ can be obtained.

다음은 콤비마스크의 제조공정을 일실시 예로 도시한 것이다.The following shows an example of the manufacturing process of the combination mask.

제1공정1st process

폴리에스터 망체의 견장 공정으로 폴리에스터 180과 폴리에스테르 200을 제판기인 견장기(100)에 고정한 후 90도로 1차 견장 후 5시간 방치시키고, 90도로 2차 견장하여 5시간 방치한 폴리에스터 망체를 2겹 접착하여 5시간 방치한다.After fixing polyester 180 and polyester 200 to the strapping machine 100 which is a plate making machine by the strapping process of polyester mesh, it is left for 5 hours after the first strap at 90 degrees, and the polyester mesh is left for 5 hours by secondary strap at 90 degrees. Bond 2 layers and leave for 5 hours.

이때 견장방법은 1회 당김 후 30분 방치(탠션 0.95), 2회 당김(탠션 0.85), 3회 당김(탠션 0.75) 견장하여 5시간 방치하여 폴리에스터 망체를 2겹 본딩하여 폴리에스터 망체를 얻는다.At this time, the method of strapping is left for 30 minutes (tension 0.95), 2 times (tension 0.85), 3 times (tension 0.75) and then left for 5 hours to bond the polyester meshes to obtain polyester meshes. .

제 2공정2nd process

스텐레스 망체의 제단공정으로 패턴(PATTERN) 크기 즉 내공간이 확보되는 크기보다 전후좌우에서 10cm이상 크게 스텐레스 망체를 22.5도로 비틀어지게 제단하여 1차 당김(탠션 0.90)후 20분 방치, 2차 당김(탠션 0.80)후 20분 방치, 3차 당김(탠션 0.60)후 20분 방치하여 종료후 탠션 0.85를 얻는다.In the process of cutting the stainless steel mesh, the stainless steel mesh is twisted 22.5 degrees more than 10cm from front, back, left, and right of the pattern size, that is, the inner space is secured. 20 minutes left after the tension (0.80), 20 minutes after the third pull (tension 0.60) to give a tension of 0.85 after completion.

제 3공정3rd process

폴리에스테르 망체에 패턴의 크기 즉 내공간을 표시한 후 스텐레스 망체를 견장하여 폴리에스터 망체 위에 테이프로 밀착하여 고정하고, 스텐레스 망체 양끝 30cm정도를 접착제로 발라 접착하여 접착라인을 형성한 후 1일간 방치한다.After marking the size of the pattern on the polyester mesh, that is, the inner space, strap the stainless steel mesh and fix it with tape on the polyester mesh, apply 30cm of both ends of the stainless steel mesh with adhesive to form an adhesive line, and leave it for 1 day. do.

이때 탠션은 0.85를 유지시켜 콤비마스크(COMB MASK)제작공정을 수행한다.At this time, the tension is maintained at 0.85 to perform a COMB MASK manufacturing process.

그후 대략 24시간 방치한 후 스텐레스 망체 부분 즉 접착라인이 형성되어진내측을 따라 절개하여 폴리에스터 망체를 제거한다.After leaving for about 24 hours, the stainless steel network portion, that is, the incision along the inner side where the adhesive line is formed, removes the polyester network.

제 4공정4th process

접착라인이 형성되어진 스텐레스 망체의 상측으로 견장되어진 저 메쉬 스텐레스망체를 일정한 압으로 견장하여 접착한다.The low mesh stainless steel network, which is attached to the upper side of the stainless steel network on which the bonding line is formed, is strapped and bonded with a constant pressure.

이와 같이 제조된 본 발명은 폴리에스터 망체와 스텐레스 망체가 스퀴지 할 경우에 반복적인 인쇄시에 고 메쉬의 스텐레스망체와 저 메쉬의 스텐레스망체에 의하여 스퀴지에 의한 인쇄시 인쇄액의 흐름이 원활하게 됨으로서 두께가 두꺼운 격벽을 간단한 공정으로 얻을 수 있는 것이다.The present invention prepared as described above has a smooth and smooth flow of the printing liquid during printing by squeegee due to the high mesh stainless steel mesh and the low mesh stainless steel mesh during repeated printing when the polyester mesh and the stainless mesh are squeeged. The thick bulkhead can be obtained by a simple process.

상술한 바와 같이 본 발명에 의한 스크린은 폴리에스터 망체의 하측에 형성된 2중의 스텐레스 망체가 고밀도와 저밀도로 구분되어짐으로 인쇄액의 흐름이 제어되어 한두번의 공정으로 얻고자 하는 격벽의 두께를 얻을 수 있는 것이다.As described above, the screen according to the present invention is a double stainless steel mesh formed on the lower side of the polyester mesh is divided into high density and low density, the flow of printing liquid is controlled to obtain the thickness of the partition wall to be obtained in one or two processes. will be.

Claims (1)

사각틀의 후레임에 각각으로 견장되어진 폴리에스터 망체와 스텐레스 망체가 중첩되어져 고정된 상태에서 스텐레스망체의 상측으로 저 메쉬의 스텐레스 망체가 또 다시 중복되어짐을 특징으로 하는 PDP 인쇄용 더블 스크린 마스크.A double-screen mask for PDP printing, characterized by overlapping of the low-mesh stainless mesh again on the upper side of the stainless-steel mesh in a state where the polyester mesh and the stainless mesh, which are each attached to the frame of the rectangular frame, are overlapped and fixed.
KR10-2003-0023653A 2003-04-15 2003-04-15 A plasma display panel print screen mask KR100498844B1 (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100955194B1 (en) * 2008-05-08 2010-04-29 강성배 a screen mask
CN104626735A (en) * 2015-03-11 2015-05-20 京东方科技集团股份有限公司 Screen assembly, screen printing system and screen printing method
CN110884245A (en) * 2019-11-12 2020-03-17 国家电投集团黄河上游水电开发有限责任公司 Solar cell screen printing half tone device
KR20200103396A (en) * 2019-02-25 2020-09-02 강성배 Combi screen mask having improved dimensional stability of printed surface and method of manufacturing the same
CN114393912A (en) * 2021-11-03 2022-04-26 浙江硕克科技有限公司 Novel composite construction half tone

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101056520B1 (en) 2011-02-09 2011-08-12 한국조폐공사 Metal screen printing plate having double layers and method for manufacturing the screen printing plate

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100955194B1 (en) * 2008-05-08 2010-04-29 강성배 a screen mask
CN104626735A (en) * 2015-03-11 2015-05-20 京东方科技集团股份有限公司 Screen assembly, screen printing system and screen printing method
US9914294B2 (en) 2015-03-11 2018-03-13 Boe Technology Group Co., Ltd. Screen assembly, screen printing system and screen printing method
KR20200103396A (en) * 2019-02-25 2020-09-02 강성배 Combi screen mask having improved dimensional stability of printed surface and method of manufacturing the same
CN110884245A (en) * 2019-11-12 2020-03-17 国家电投集团黄河上游水电开发有限责任公司 Solar cell screen printing half tone device
CN114393912A (en) * 2021-11-03 2022-04-26 浙江硕克科技有限公司 Novel composite construction half tone
CN114393912B (en) * 2021-11-03 2023-04-07 浙江硕克科技有限公司 Composite construction half tone

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