KR200338628Y1 - For building panel of yellow soil main material - Google Patents

For building panel of yellow soil main material Download PDF

Info

Publication number
KR200338628Y1
KR200338628Y1 KR20-2003-0033463U KR20030033463U KR200338628Y1 KR 200338628 Y1 KR200338628 Y1 KR 200338628Y1 KR 20030033463 U KR20030033463 U KR 20030033463U KR 200338628 Y1 KR200338628 Y1 KR 200338628Y1
Authority
KR
South Korea
Prior art keywords
ocher
building panel
mixture
main material
panel
Prior art date
Application number
KR20-2003-0033463U
Other languages
Korean (ko)
Inventor
김도홍
Original Assignee
김도홍
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 김도홍 filed Critical 김도홍
Priority to KR20-2003-0033463U priority Critical patent/KR200338628Y1/en
Application granted granted Critical
Publication of KR200338628Y1 publication Critical patent/KR200338628Y1/en

Links

Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B14/02—Granular materials, e.g. microballoons
    • C04B14/04—Silica-rich materials; Silicates
    • C04B14/10—Clay
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00—Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04—Waste materials; Refuse
    • C04B18/18—Waste materials; Refuse organic
    • C04B18/24—Vegetable refuse, e.g. rice husks, maize-ear refuse; Cellulosic materials, e.g. paper, cork
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00—Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04—Waste materials; Refuse
    • C04B18/18—Waste materials; Refuse organic
    • C04B18/24—Vegetable refuse, e.g. rice husks, maize-ear refuse; Cellulosic materials, e.g. paper, cork
    • C04B18/26—Wood, e.g. sawdust, wood shavings

Abstract

본 고안은 황토를 주재료로 하는 건축용 판넬에 관한 것으로 중량비로 황토 분말 70~80%, 톱밥 18~25%, 왕겨 2~3%를 혼합한 혼합물의 중량에 대하여 해초성분의 접착성물질 3~10%와 물 30~70%를 첨가하여 교반한 후 성형틀에 이형지를 깔고 황토혼합물을 압축성형한 후 자연건조 및 열풍건조를 거쳐 황토내장재의 이면 및 측면에는 방습지를, 전면에는 직물을 부착한 것에 관한 것이다.The present invention relates to a building panel composed mainly of ocher, and has an adhesive material of seaweed components 3-10 with respect to the weight of the mixture of 70-80% of ocher powder, 18-25% of sawdust, and 2 ~ 3% of chaff. After adding% and water 30 ~ 70% and stirring, spread the release paper on the mold and compression molding the ocher mixture, followed by natural drying and hot air drying. It is about.

Description

황토를 주재료로 하는 건축용 판넬{For building panel of yellow soil main material}Building panel with yellow soil as a main material

본 고안은 황토를 주재료로 하는 건축용 판넬에 관한 것으로 보다 상세하게는 황토 미분말과 톱밥, 왕겨등을 일정비율로 혼합한 후 해초성분의 접착성 물질을 첨가하여 판상으로 성형하고 건조한 후 그 전후면에 보호피인 직물과 방습지를 부착한 것에 관한 것이다.The present invention relates to a building panel composed mainly of ocher. More specifically, the mixture of ocher powder, sawdust, rice husk, etc. is mixed in a certain ratio. The present invention relates to a protective fabric and a damp paper.

잘알려진 바와 같이 황토는 원적외선 방사효과와 내항균성이 우수하여 건축물의 내장재로 사용할 경우 신진대사의 촉진, 피로회복과 함께 단열, 보온, 방음등의 효과로 여름에는 시원하고, 겨울에는 따뜻하며 실내에 곰팡이가 발생하는 것을방지할 수 있는 등 다른 건축 내장재가 구비하지 못한 뛰어난 효과가 있다.As is well known, ocher has excellent far-infrared radiation effect and antibacterial resistance. When used as interior materials of buildings, it is cool in summer, warm in winter, warm in winter by promoting metabolism, fatigue recovery, insulation, insulation and sound insulation. There is an excellent effect that other building interior materials do not have, such as to prevent the occurrence of mold.

위와 같은 황토 특유의 장점을 활용하여 전통 건축물에서는 황토를 벽체나 지붕등에 널리 이용하고 있었으나 황토는 자체의 결합력이 약하여 통상 짚등 식물성 섬유를 보강한 반죽으로 벽체등을 형성하고 습기에 취약하고 표면 강도가 낮아 쉽게 풍화되는 단점을 보완하기 위하여 회반죽으로 덧씌우는 작업이 필요하였으므로 건축물의 내장재로 사용하는 데에는 제약이 많았다.In traditional buildings, ocher was widely used for walls and roofs in traditional buildings, but ocher has a weak bonding strength. Therefore, it is usually made of dough reinforced with vegetable fibers such as straw. As it was necessary to overcoat with plaster to make up for the disadvantages of low weathering, there were many limitations in using it as interior materials of buildings.

위와 같은 문제점을 해결하기 위하여 종래 황토를 주재료로 하는 건축재로 황토분말에 폐지분말섬유, 분말소석고 및 물과 발포제 및 코팅용 바인더를 첨가 혼합하고 표면 및 이면에 보호용 종이를 부착하는 건축물 내장 바닥재 흙판 보드에 대하여 한국특허등록 162618호에 공지된바 있었고, 또한 황토, 삼 및 백시멘트를 사용하여 보드를 성형하고 앞면에는 초지를, 뒷면에는 직포를 접착한 황토보드는 실용신안등록 20-0189540호로 공지된 것이 있었으나, 황토를 주재료로하는 종래의 내장보드는 황토가 가지는 문제점인 낮은 결합강도를 보완하기 위하여 두께를 두껍게 성형하는 것이 불가피하여 무게가 무거워지는 단점이 있었을 뿐 아니라 건조시 수축에 따른 균열현상을 막을 수 없었고, 무게를 줄이고 균열을 방지하기 위하여는 인체에 유해한 별도의 화학적인 첨가제가 필요로 하는 등 황토가 가지는 고유의 장점을 살리는데 어려움이 있어 황토를 주재료로 하는 판넬이 널리 보급되게 하는데 문제점이 있었다.In order to solve the above problems, as a building material mainly based on loess, it is mixed with waste paper powder, powdered gypsum, water, foaming agent and coating binder, and attaches protective paper to the surface and the backing. It was known in Korean Patent Registration No. 162618, and the ocher board, which was formed by using ocher, hemp and back cement, and made paper on the front and woven fabric on the back, was known as Utility Model Registration 20-0189540. However, conventional interior boards based on loess are inevitably formed to be thick in order to compensate for the low bonding strength, which is a problem of loess. In order to reduce the weight and prevent cracking, There is a problem in that it is difficult to make use of the inherent advantages of ocher, such as the need for chemical additives.

본 고안은 상기와 같은 문제점을 해결하기 위하여 안출된 것으로 보다 얇고가벼우면서도 단열, 보온 및 방음효과가 우수한 황토를 주재료로한 판넬을 제공하는 것을 목적으로 한다.The present invention has been made in order to solve the above problems, it is an object of the present invention to provide a thinner and lighter panel with an ocher as the main material excellent in heat insulation, heat insulation and sound insulation.

본 고안의 또다른 목적은 황토를 주재료로 하는 판넬이 건조할 시 수축에 의한 균열을 최소화하는 것이다.Another object of the present invention is to minimize cracks caused by shrinkage when the ocher-based panel is dried.

본 고안의 또다른 목적은 황토를 주재료하는 판넬의 결합강도를 높이는데 인체에 무해한 해초추출물을 사용하는 것이다.Another object of the present invention is to use seaweed extract, which is harmless to the human body, to increase the bonding strength of the ocher-based panels.

본 고안의 또다른 목적은 시공후 황토를 주래료로 하는 판넬에 외부로부터 습기 침투를 방지하여 보다 긴 내구년한을 갖게 하는데 있다.Another object of the present invention is to prevent moisture from penetrating from the outside to a panel made of ocher after construction to have a longer shelf life.

도 1은 본 고안은 황토를 주재료로 하는 건축용 판넬 제조 공정도이며1 is a process of manufacturing a building panel with ocher as the main material

도 2는 본 고안은 황토를 주재료로 하는 건축용 판넬의 단면도이다.2 is a cross-sectional view of the building panel of the present invention the main material ocher.

※ 도면의 주요부분에 대한 부호의 설명※ Explanation of code for main part of drawing

1. 황토혼합물 2. 방습지1. Ocher mixture 2. Moisture-proof paper

3. 직물3. Fabric

이하 본 고안의 구성을 도면을 참조하여 보다 상세히 설명하기로 한다.Hereinafter, the configuration of the present invention will be described in detail with reference to the drawings.

도 1은 본 고안은 황토를 주재료로 하는 판넬의 제조 공정에 관한 것으로 본 발명은 순도 높은 황토를 채취하여 이물질을 제거한 다음 분쇄하여 미분말화하고 톱밥과 왕겨도 스크린등을 이용하여 이물질이나 미분말을 제거하여 일정한 입도를 가진 것만 선별한다.1 is the present invention relates to a process for manufacturing a panel based on ocher as the main material The present invention is to remove the foreign material by removing the high-purity ocher and then pulverized fine powder and remove foreign matter or fine powder using a sawdust and chaff screen Select only those with a certain particle size.

선별된 원재료는 중량비로 황토 70~80%, 톱밥 18~25%, 왕겨 2~3% 비율로 균일하게 혼합한다.Selected raw materials are mixed evenly in the ratio of 70 to 80% of ocher, 18 to 25% of sawdust, and 2 to 3% of chaff.

황토와 톱밥 및 왕겨의 응집력을 높이기 위한 해초 추출물은 홍조류에 속하는 우뭇가사리와 같은 해초를 끓여 추출물을 만들고 용해되지 않는 찌꺼기는 제거한다.Seaweed extract to increase cohesiveness of ocher, sawdust and rice husk boils seaweeds such as wood starfish belonging to red algae to make extract and remove undissolved debris.

황토혼합물에 중량비로 해초 추출물 3~10%와 물 30~70%를 첨가하여 교반한다.Add 3-10% seaweed extract and 30-70% water to the ocher mixture by weight and stir.

이때 수분함량이 증가하면 교반 및 성형은 용이하나 건조시 균열의 원인이 되고 수분이 부족하면 교반 및 성형에 어려움이 있으므로 교반 및 성형수단에 따라 물의 첨가비율은 조정하여야 한다.At this time, if the moisture content is increased, stirring and molding is easy, but it causes cracks during drying, and if the moisture is insufficient, the stirring and molding is difficult. Therefore, the addition ratio of water should be adjusted according to the stirring and molding means.

교반된 황토반죽을 성형틀에 투입하기 전에 성형틀의 바닥과 측면에는 이형지를 깔아두는 것이 바람직하다.Before putting the stirred ocher dough into the mold, it is preferable to lay the release paper on the bottom and side of the mold.

이는 건조된 황토판과 성형틀의 분리를 용이하게 하기 위함이다.This is to facilitate the separation of the dried ocher plate and the mold.

성형틀에 투입된 황토혼합물은 압축성형하며 황토혼합물내에 기포가 충분히 제거되지 않으면 건조시 균열의 원인이 되므로 일정한 압력을 가하여 기포를 제거하는 것이 바람직하다.The ocher mixture injected into the mold is compression molded and if the bubbles are not sufficiently removed in the ocher mixture, it is preferable to remove the bubbles by applying a constant pressure since it causes cracks during drying.

성형의 방법은 판상의 형틀에 의한 성형방법이나 롤러를 이용한 연속식 성형방법도 무방하다.The molding method may be a molding method using a plate-like mold or a continuous molding method using a roller.

성형된 황토판은 자연건조방식으로 2~3일 건조한 후 황토판과 성형틀을 분리하고 황토판에 부착된 이형지를 제거한 후 열풍건조한다.The molded ocher plate is dried by natural drying method for 2 to 3 days, then the ocher plate and the mold are separated, and the release paper attached to the ocher plate is removed, followed by hot air drying.

열풍건조시에는 판넬의 양면을 동시에 건조하여야만 건조에 따른 변형을 방지할 수 있으며 건조는 열풍의 온도 150~200℃에서 1~2시간 정도가 적당하다.When hot air drying, both sides of the panel should be dried at the same time to prevent deformation due to drying, and drying is appropriate for 1 to 2 hours at a temperature of 150 ~ 200 ℃ of hot air.

열풍의 온도가 지나치게 높아 건조가 급속하게 진행되면 판넬의 균열이나 변형의 원인이 될 수 있다.If the temperature of the hot air is too high and drying proceeds rapidly, it may cause cracking or deformation of the panel.

판넬에 혼합된 톱밥과 왕겨는 황토의 건조에 따른 수축시 수분과 수축력을 흡수하여 균열을 최소화하는 효과가 있으며, 황토에 비하여 비중이 가벼운 톱밥과왕겨는 해초 추출물과 작용하여 황토의 응집력을 증대시킴과 동시에 중량을 경감시킬 수 있으며 미세한 기공을 형성하여 단열, 보온 및 흡음능력을 증진시키는 작용을 한다.Sawdust and chaff mixed in the panel absorb moisture and shrinkage when shrinking due to drying of ocher to minimize cracks. Sawdust and chaff, which have a lighter specific gravity than ocher, act with seaweed extract to increase cohesiveness of ocher. At the same time it can reduce the weight and form a fine pore to act to enhance the insulation, insulation and sound absorption.

열풍건조가 끝난 판넬은 상온에서 충분히 냉각한 후 표면을 연마등의 방법으로 마무리 작업후 보호지 및 직물을 표면에 부착한다.After hot air drying, the panel is cooled sufficiently at room temperature, and then the surface is finished by grinding, etc., and then the protective paper and fabric are attached to the surface.

판넬의 이면과 측면에는 습기의 침투를 방지할 수 있는 방습지를 부착하고 전면에는 황토특유의 유효성분 발산을 위하여 직물지를 부착하면 본 발명황토를 주재료로 하는 건축용 판넬은 완성된다.Attaching a moisture-proof paper to prevent the penetration of moisture on the back and side of the panel, and attaching a textile paper on the front to dissipate the active ingredient peculiar to ocher, the building panel with the loess of the present invention is completed.

황토판의 성형규격은 가로 91Cm , 세로 182Cm, 두께 1.2Cm로 통상의 내장재 규격에 맞추어 성형도 가능하나 황토판의 파단강도를 고려하고 취급상의 편의를 위하여는 상기의 규격에 제한을 받지 아니한다.The molding standard of ocher plate is 91Cm wide, 182Cm long and 1.2Cm thick, so it can be molded according to the standard of interior materials, but it is not limited to the above standard for considering the breaking strength of ocher plate and for convenience of handling.

상기에서 본바와 같이 본 발명은 원적외선 방사효과 및 항균효과와 함께 단열, 보온, 방습효과를 갖는 황토를 주재료로하는 건축용 판넬을 보다 얇고 가벼우면서도 인체에 무해한 천연 접착성 물질을 사용하여 보다 견고하게 제작하는 방법을 제공하는 효과가 있다.As described above, the present invention is more firmly manufactured using a natural adhesive material that is thinner, lighter and harmless to the human body, which is mainly made of ocher with a far-infrared radiation effect and antibacterial effect, and has a heat insulating, thermal insulation, and moisture-proof construction panel. It has the effect of providing a way.

Claims (1)

황토를 주재료로하는 건축용 판넬에 있어서, 중량비로 황토분말 70~80%, 톱밥 18~25%, 왕겨 2~3%를 혼합하는 단계; 황토혼합물에 그 중량비로 해초 추출물 3~10%와 물 30~70%를 첨가하여 교반하는 단계; 황토혼합물을 성형하는 단계; 성형된 황토혼합물을 건조하는 단계; 건조가 끝난 황토혼합물의 이면과 측면에는 방습지를 부착하고 전면에는 직물을 부착하는 단계; 를 특징으로 하는 황토를 주재료로 하는 건축용 판넬.In the building panel mainly composed of ocher, Mixing the ocher powder by weight ratio of 70 to 80%, sawdust 18 to 25%, chaff 2 to 3%; Stirring by adding 3-10% of seaweed extract and 30-70% of water to the loess mixture at a weight ratio thereof; Shaping the ocher mixture; Drying the molded ocher mixture; Attaching a moisture proof paper to the back and side of the dried ocher mixture and attaching a fabric to the front; A building panel comprising ocher as a main material.
KR20-2003-0033463U 2003-10-24 2003-10-24 For building panel of yellow soil main material KR200338628Y1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
KR20-2003-0033463U KR200338628Y1 (en) 2003-10-24 2003-10-24 For building panel of yellow soil main material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
KR20-2003-0033463U KR200338628Y1 (en) 2003-10-24 2003-10-24 For building panel of yellow soil main material

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
KR1020030023592A Division KR20030060084A (en) 2003-04-15 2003-04-15 For building panel of yellow soil main material

Publications (1)

Publication Number Publication Date
KR200338628Y1 true KR200338628Y1 (en) 2004-01-16

Family

ID=49422651

Family Applications (1)

Application Number Title Priority Date Filing Date
KR20-2003-0033463U KR200338628Y1 (en) 2003-10-24 2003-10-24 For building panel of yellow soil main material

Country Status (1)

Country Link
KR (1) KR200338628Y1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100991571B1 (en) 2008-07-31 2010-11-04 이택용 A rice hulls panel

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100991571B1 (en) 2008-07-31 2010-11-04 이택용 A rice hulls panel

Similar Documents

Publication Publication Date Title
CN102888900B (en) Light heat preservation silicon and calcium compound plate
US4947611A (en) A wall material, and method of preparing a wall material of soils and vegetable materials
CN108358589A (en) A kind of water-proof high-intensity weather-resistance flame-retardant environmental protection heat-insulating board and preparation method thereof
CN104496361B (en) A kind of bamboo ribs-stalk composite wall body material composition and preparation method thereof
CN102864893B (en) A kind of Double-layer composite wood floor and preparation method thereof
WO2014015818A1 (en) Environmentally friendly building material and manufacturing method thereof
KR100302884B1 (en) Manufacturing method of yellow earth products
CN106431450B (en) A kind of Ceramic Tiles of wastewaters with modified calcium sulfate whiskers enhancing
CN1218818C (en) Multi-kinds of boards and board compositions using broken grass and wood and clay and its manufacturing method
CN108203284A (en) A kind of energy saving heat insulating sound environment protection architecture mortar and preparation method thereof
KR100780608B1 (en) Method of producing loess board for a interior decoration structure
CN106365562A (en) Efficient energy-saving environment-friendly inorganic building heat preservation material and preparation method thereof
KR200338628Y1 (en) For building panel of yellow soil main material
CN102127946A (en) Energy-saving and environmentally friendly novel building block with low volume weight
CN2748538Y (en) Wall structure made of wood composite material
KR20030060084A (en) For building panel of yellow soil main material
KR101768513B1 (en) Manufacturing method for carbonized insulating board using rice husks
KR101083743B1 (en) The making of plastering material which is both eco-friendly and functional, using natural loess, and the plastering procedures thereof
KR20090107469A (en) Loess composit and loess brick
KR100795307B1 (en) In-material panel manufacturing method for building non-bearing wall and partitioning
KR101568960B1 (en) The manufacturing method of construction materials using fallen leaves of street tree and red clay
KR100674196B1 (en) Yellow earth tile and method for manufacturing the same
KR200435418Y1 (en) Construction grassFiber cement board
KR19990070417A (en) Loess ondol floor and its manufacturing method
KR100300092B1 (en) Interior plate boards for construction and its manufacturing method

Legal Events

Date Code Title Description
U107 Dual application of utility model
REGI Registration of establishment
T201 Request for technology evaluation of utility model
EXTG Ip right invalidated
T601 Decision to invalidate utility model after technical evaluation