KR200176558Y1 - The apparatus and automatic method of garbage dispsal for food - Google Patents
The apparatus and automatic method of garbage dispsal for food Download PDFInfo
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- KR200176558Y1 KR200176558Y1 KR2019990024113U KR19990024113U KR200176558Y1 KR 200176558 Y1 KR200176558 Y1 KR 200176558Y1 KR 2019990024113 U KR2019990024113 U KR 2019990024113U KR 19990024113 U KR19990024113 U KR 19990024113U KR 200176558 Y1 KR200176558 Y1 KR 200176558Y1
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- Prior art keywords
- food waste
- pipe
- crushing
- water
- jacket
- Prior art date
Links
- 238000000034 method Methods 0.000 title claims abstract description 22
- 235000013305 food Nutrition 0.000 title description 6
- 239000010813 municipal solid waste Substances 0.000 title description 2
- 239000010794 food waste Substances 0.000 claims abstract description 60
- 238000004806 packaging method and process Methods 0.000 claims abstract description 37
- 238000000855 fermentation Methods 0.000 claims abstract description 27
- 230000004151 fermentation Effects 0.000 claims abstract description 27
- 230000018044 dehydration Effects 0.000 claims abstract description 20
- 238000006297 dehydration reaction Methods 0.000 claims abstract description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 19
- 238000012545 processing Methods 0.000 claims abstract description 15
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 12
- 230000006835 compression Effects 0.000 claims abstract description 12
- 238000007906 compression Methods 0.000 claims abstract description 12
- 238000005406 washing Methods 0.000 claims abstract description 12
- 238000012546 transfer Methods 0.000 claims abstract description 10
- 235000021478 household food Nutrition 0.000 claims abstract description 9
- 239000007787 solid Substances 0.000 claims abstract description 9
- 238000012856 packing Methods 0.000 claims abstract description 8
- 238000005507 spraying Methods 0.000 claims abstract description 8
- 239000000835 fiber Substances 0.000 claims abstract description 6
- 240000004808 Saccharomyces cerevisiae Species 0.000 claims description 11
- 238000002347 injection Methods 0.000 claims description 8
- 239000007924 injection Substances 0.000 claims description 8
- 238000004332 deodorization Methods 0.000 claims description 7
- 238000013021 overheating Methods 0.000 claims description 5
- 238000004049 embossing Methods 0.000 claims description 4
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims description 4
- 229920002554 vinyl polymer Polymers 0.000 claims description 4
- 239000010865 sewage Substances 0.000 claims description 3
- 238000010276 construction Methods 0.000 claims description 2
- 238000004512 die casting Methods 0.000 claims description 2
- 230000006837 decompression Effects 0.000 claims 1
- 229920003023 plastic Polymers 0.000 abstract description 5
- 239000000126 substance Substances 0.000 abstract description 5
- 239000002699 waste material Substances 0.000 abstract description 5
- 239000003337 fertilizer Substances 0.000 abstract description 4
- 230000001877 deodorizing effect Effects 0.000 abstract description 3
- 238000003825 pressing Methods 0.000 abstract description 2
- 239000011343 solid material Substances 0.000 abstract description 2
- 230000000881 depressing effect Effects 0.000 abstract 1
- 238000007599 discharging Methods 0.000 abstract 1
- 241000894006 Bacteria Species 0.000 description 7
- 238000001035 drying Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 244000005700 microbiome Species 0.000 description 5
- 238000004064 recycling Methods 0.000 description 4
- 239000002689 soil Substances 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- 241000255925 Diptera Species 0.000 description 2
- 239000002361 compost Substances 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 description 2
- 235000021190 leftovers Nutrition 0.000 description 2
- 238000012958 reprocessing Methods 0.000 description 2
- 230000001954 sterilising effect Effects 0.000 description 2
- 241000607479 Yersinia pestis Species 0.000 description 1
- 230000005856 abnormality Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000009264 composting Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229960000448 lactic acid Drugs 0.000 description 1
- 235000014655 lactic acid Nutrition 0.000 description 1
- 239000004310 lactic acid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 244000144977 poultry Species 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L9/00—Disinfection, sterilisation or deodorisation of air
- A61L9/16—Disinfection, sterilisation or deodorisation of air using physical phenomena
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/0084—Disintegrating by knives or other cutting or tearing members which chop material into fragments specially adapted for disintegrating garbage, waste or sewage
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C2201/00—Codes relating to disintegrating devices adapted for specific materials
- B02C2201/06—Codes relating to disintegrating devices adapted for specific materials for garbage, waste or sewage
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M1/00—Apparatus for enzymology or microbiology
- C12M1/34—Measuring or testing with condition measuring or sensing means, e.g. colony counters
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B2200/00—Drying processes and machines for solid materials characterised by the specific requirements of the drying good
- F26B2200/04—Garbage
Landscapes
- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Health & Medical Sciences (AREA)
- Food Science & Technology (AREA)
- Epidemiology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Animal Behavior & Ethology (AREA)
- General Health & Medical Sciences (AREA)
- Public Health (AREA)
- Veterinary Medicine (AREA)
- Processing Of Solid Wastes (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
본 고안은 가정음식물 찌꺼기 자동처리장치에 관한 것이다The present invention relates to a household food waste automatic processing device
싱크대(1)하부에 설치할 수 있도록 소형화되어 있으며, 파쇄부(D-1)와, 탈수부(Im-1)와, 발효 및 포장부(P-1)와, 전 과정을 전자동화하여 자동으로 조절할 수 있는 디스플레이 및 리모트 콘트롤부를 포함하여 구성됨을 특징으로 하는 가정음식물 찌꺼기 자동처리장치로서 싱크대에 음식물 쓰레기를 물과 함께 흘려보내면서 리모트컨트롤 On 스위치(34) 또는 Fut스위치(3)를 누름과 동시에 파쇄부의 원심회전 커터(5,6)에 의해 고형물의 딱딱한 물질은 고형물 커터(6)에 의해 파쇄되고 섬유질은 섬유질 파쇄커터(5)로 파쇄시킨 후 파쇄된 찌꺼기는 원심회전판(7) 하측에 설치된 압력발생 기능성 날개(8)의 압력에 의해 배관을 통하여 탈수부로 짧은 시간에 이송시킨 후, 스크류(12)와 자켓(15)을 이용하여 수분은 제거되고, 탈수된 물은 하부의 배수관을 통하여 배출되고 탈수된 찌꺼기는 이송배관(22)을 통하여 포장, 발효제 분사 및 탈취부로 이송시켜, 썩는 비닐 포장용기(24)에 투입시켜, 포장용기에 투입된 찌꺼기의 중량은 감지센서(26)에 의해 감지하여 디스플레이부의 포장중량표시(36)에 표시하고 발효제분사시스템에 의해 카트리지(23)에 있는 발효제를 골고루 포장지(24)내에 분사시킨 다음, 상기와 같은 사이클이 반복되어 포장용기에 일정량의 중량이 채워지면 포장용기를 비료로 사용하도록 제거하여 처리하고, 상기 탈수부의 세척은 압착 및 탈수에 따른 자켓(15)의 배수에 이물질이 다량 끼어 압축 및 배수 능력이 저하 될 경우 사용자의 판단에 따라 또는 반자동으로 이물질을 제거 세척하는 동작으로서, 세척밸브(14)를 닫은 후 싱크대(1)에 물을 투입하면 파쇄부의 플랙시블배관(9)을 통과하여 탈수부의 바이패스관(13) 레벨 이하까지 물이 담수되며, 이때 세척스위치(37)를 누르면 탈수부 스크류(12)가 회전하면서 스크류(12)와 자켓(15)사이의 이물질 및 배수 홀(20,21)에 끼어 있는 이물질이 세척되고, 바이패스배관(13) 이상으로 물이 차면 바이패스배관(13)을 통과하여 직접 방출하여 수분이 포장부로 이송되는 것을 막는다 세척의 OFF는 자동타임에 의해 정지하여 세척함을 특징으로 하는 가정음식물 찌꺼기 자동처리장치에 관한 것이다.It is miniaturized so that it can be installed under the sink 1, and automatically crushes the crushing part D-1, the dehydrating part Im-1, the fermentation and packing part P-1, and the whole process automatically. A household food waste automatic processing device characterized by including an adjustable display and a remote control unit, while simultaneously discharging food waste to the sink with water, pressing the remote control On switch 34 or the Fut switch 3 simultaneously. By the centrifugal rotary cutters 5 and 6 of the crushing unit, the solid material of the solids is crushed by the solids cutter 6, and the fibers are crushed by the fibrous crushing cutter 5, and the crushed residues are installed under the centrifugal rotating plate 7. After a short time transfer to the dehydration part through the pipe by the pressure of the pressure-generating functional blade (8), the water is removed using the screw 12 and the jacket 15, the dewatered water is discharged through the lower drain pipe Being The dehydrated waste is transported to the packaging, spraying fermentation agent and deodorizing part through the transfer pipe 22, and then put into the rotting plastic packaging container 24, and the weight of the residue put into the packaging container is detected and displayed by the sensing sensor 26. Displayed on the negative packing weight indication 36 and spraying the fermenting agent in the cartridge 23 evenly in the wrapping paper 24 by the fermentation agent spraying system, and then the cycle as described above is repeated to fill the packaging container with a certain amount of weight Remove and process the container to be used as fertilizer, and the washing of the dehydration part is carried out by a large amount of foreign matters in the drainage of the jacket 15 due to compression and dehydration, thereby depressing the compression and drainage capacity. As an operation of removing and washing, when water is introduced into the sink 1 after the washing valve 14 is closed, the dehydrating part is passed through the flexible pipe 9 of the crushing part. Water is supplied to the pipe 13 level or less. At this time, when the washing switch 37 is pressed, the dewatering part screw 12 rotates to remove foreign substances and drain holes 20 and 21 between the screw 12 and the jacket 15. If foreign matters are caught and the water fills the bypass pipe 13 or more, it passes directly through the bypass pipe 13 and prevents water from being transferred to the packing unit. It relates to a household food waste automatic processing device characterized in that.
Description
본 고안은 가정음식물 찌꺼기 자동처리장치에 관한 것이다. 현재 싱크대 하부에 설치할 수 있는 소형으로서 가정에서 배출되고 있는 음식물을 발효균을 이용하여 처리된 음식물쓰레기를 비료로 재활용할 수 있는 가정음식물 찌꺼기 자동처리장치에 관한 것이다.The present invention relates to a household food waste automatic processing device. The present invention relates to a household food waste automatic processing device that can be installed at the bottom of the sink and can recycle the food waste discharged from the home as fertilizer.
일반적으로 일반 가정에서 먹고 남은 음식물 찌꺼기는 다른 쓰레기와 함께 버리고 있는 실정이며, 이는 쓰레기의 양적 팽창을 초래하여 음식물 쓰레기 처리에 많은 인력과 경비가 소비되며, 파리나 모기 등 해충의 서식처를 제공하고,In general, leftover food leftovers from ordinary households are thrown away along with other wastes, which causes quantitative expansion of the wastes, which consumes a lot of manpower and expense to handle food wastes, and provides habitats for pests such as flies and mosquitoes.
상기 음식물찌꺼기는 수분을 많이 함유하고 있기 때문에 장시간 동안 방치해 놓게 되면 악취가 발생하게 될 뿐 아니라, 쓰레기 집하장의 경우 다량의 오염물질이 나오게 되어 그 주변의 토양과 하천을 오염시켜 환경을 파괴하는 원인이 되어 최근에는 음식물쓰레기를 효율적으로 처리하는 방법들이 다각도로 연구되고 있으며, 음식폐기물을 분쇄하여 발효시키거나, 건조시켜서 비료 또는 퇴비로 만드는 방법 등은 널리 알려져 있다.Since the food waste contains a lot of moisture, if left unattended for a long time, not only odor is generated, but also a large amount of pollutants come out in the case of garbage dumps, which pollutes the surrounding soil and rivers and destroys the environment. Recently, methods for efficiently treating food waste have been studied in various angles, and methods for crushing food waste to ferment it, or drying it to fertilizer or compost are widely known.
음식찌꺼기를 원료로 하여 이물질을 선별하는 과정에서 살균처리 및 건조, 냉각 분쇄하여 제조된 미립자 상태의 부재료를 일반 양계용 사료에 첨가하는 방법이 국내공개특허공보 공개번호 제97-5083호에 기재되어 있으며, 음식물쓰레기를 회전시켜 수분을 분리하는 수분분리수단, 음식물쓰레기를 압착하여 사상으로 압출시키는 압출수단, 상기 사상으로 압출된 음식물 쓰레기를 건조하는 건조수단, 건조된 사상의 음식물쓰레기를 절단하는 절단수단, 상기 절단된 사료를 포장하는 음식물 쓰레기처리용 사료제조장치가 국내실용신안공보 공개번호 제96-28937호에 공개되어 있고, 음식물을 미분쇄하여 마이크로웨이브 유전가열장치가 설비된 처리실에 투입하여 전자파를 이용하여 가열 건조시키고 살균처리 함으로서 가축사료로 사용하는 방법이 국내특허공보 공고번호 제96-7871호 기술되어 있으며, 음식물찌꺼기를 교반기에 넣고 교반하면서 교반기 외각에 가열공기를 불어넣어 폐음식물을 이용한 사료의 제조장치가 국내특허공보 공고번호 제 96-14859호에 기재되어 있으나,In the process of sorting foreign substances using food waste as raw materials, a method of adding a subsidiary material in the form of fine particles prepared by sterilization, drying and cooling and grinding to a general poultry feed is disclosed in Korean Patent Publication No. 97-5083. And water separation means for separating water by rotating food waste, extrusion means for compressing food waste and extruding it into filament, drying means for drying the food waste extruded into the filament, and cutting for cutting food waste of dried filament. Means, a food waste processing feed manufacturing apparatus for packaging the cut feed is disclosed in Korean Utility Model Publication No. 96-28937, and finely crushed food is put into a processing chamber equipped with a microwave dielectric heating device Korean patent for heating and drying and sterilizing by using electromagnetic waves Korean Patent Publication No. 96-7871 discloses an apparatus for preparing feed using waste food by injecting food waste into an agitator and blowing heated air to the outside of the agitator while stirring is described in Korean Patent Publication No. 96-14859. However,
상기 기술들은 막대한 설비가 필요하고 부대장치가 많이 소요되는 반면에 완전 살균처리가 되지 않아 처리물이 쉽게 부패하는 이유 등으로 활용가치가 매우 떨어지는 문제점이 있었다.The above technologies require enormous equipment and require a lot of auxiliary devices, but have a problem in that their utilization value is very low due to the fact that the processed materials are easily decayed because they are not completely sterilized.
상기 종래의 기술에 대한 문제점을 해결하고자 본 출원의 고안은 가정음식물을 압축한 후에 발효균을 투입하고 포장하여 간편하게 처리하여 퇴비로 활용할 수 있도록 싱크대하부에 설치할 수 있도록 소형화하여 가정음식물 찌꺼기를 처리하여 재활용할 수 있는 경제적인 이익과 환경을 보존 할 수 있는 가정음식물 찌꺼기 자동처리장치를 제공하는데 그 목적이 있다.The present invention is designed to solve the problems of the prior art by compacting the food to be installed under the sink so that the fermentation bacteria can be put into the packaging and then conveniently processed by composting the food to be processed by recycling the home food waste The purpose is to provide automatic food waste disposal system that can preserve the economic benefits and environment.
도1 본 고안의 가정음식물 찌꺼기 자동처리장치의 상세도1 is a detailed view of the automatic food waste treatment apparatus of the present invention
A: 외형, B: 내부도, C: 측면도A: appearance, B: inside view, C: side view
도2 본 고안의 가정음식물 찌꺼기 자동처리장치의 파쇄부 상세도2 is a detailed view of the crushing portion of the home food waste automatic processing apparatus of the present invention
D: 회전원판측면도, E:회전원판평면도, F:파쇄부측면도D: Rotating Disc Side View, E: Rotating Disc Top View, F: Crushing Part Side View
도3 본 고안의 가정음식물 찌꺼기 자동처리장치의 탈수부 상세도3 is a detailed view of the dewatering portion of the automatic food waste treatment apparatus of the present invention
G: 측면도, H:자켓G: side view, H: jacket
도4 본 고안의 가정음식물 찌꺼기 자동처리장치의 포장, 발효제분사 및 탈취 상세도4 is a detailed view of the packaging, fermentation agent spraying and deodorization of home food waste automatic treatment device of the present invention
도5 본 고안의 가정음식물 찌꺼기 자동처리장치의 콘트롤 또는 디스플레이5 control or display of the automatic food waste treatment apparatus of the present invention
상세도Detail
도6 본 고안의 가정음식물 찌꺼기 자동처리장치의 탈수부의 스크류상세도6 is a screw detail of the dewatering portion of the automatic food waste treatment apparatus of the present invention
I: 측면상세도, H:측면내부도I: Side view, H: Side view
도7 본 고안의 가정음식물 찌꺼기 자동처리장치의 탈수부의 자켓 상세도7 is a detailed view of the jacket of the dewatering portion of the automatic food waste treatment apparatus of the present invention
도면의 부호 설명Explanation of symbols in the drawings
(1)싱크대 (2)플랙시블관 (3)Fut스위치 (4)고정스크류 (5)섬유질파쇄커터(1) sinks (2) flexible pipes (3) put switches (4) screws, fixed (5) crushing cutters
(6)고형물파쇄커터 (7)회전판 (8)압력발생기능성날개(6) crushers for solids (7) swivel plates (8) functional wings, pressure generating
(9)플랙시블배관(PP관) (10)배관클램프 (11)파쇄모터과열,과부하보호장치(9) flexible piping (PP) (10) clamping piping (11) cracking motor overheating, overload protection
(12)스크류 (13)바이패스관 (14)세척용밸브 (15)자켓 (16)자켓고정키홈(12) Screws (13) Bypass pipes (14) Washing valves (15) Jackets (16) Jacket locks
(17)탈수모터과열, 과부하 보호장치 (18)외부케이스 (19)엠보싱(17) dehydration motor overheat, overload protection (18) outer case (19) embossing
(20,21)배수홀(통공) (22)이송배관 (23)전용발효제카트리지(20,21) Drainage holes (via) (22) Transfer piping (23) Dedicated fermentation cartridges
(24)썩는비닐 포장용기 (25)스프링 (26)중량감지센서 (27)효모분사시스템(24) packaging containers, plastic (25) springs (26) sensors, weight (27) yast injection systems
(28)리필방지기 (29)효모분사스크류 (30)효모분사기(Rotate)(28) prefillers (29) screws, yeast injection (30) rotators, yeast
(31)발효제유무센서카트리지 (32)탈취제거필터 (33)각부동작표시(31) fermenter-free sensor cartridges (32) deodorization filters (33) operational display
(34)리모트콘트롤 On스위치 (35)리모토콘트롤 Off스위치 (36)중량표시(34) Remote Control On Switch (35) Remote Control Off Switch (36) Weight Display
(37)이물질제거스위치 (38)세척밸브닫힘상태표시(39)포장용기유무표시(37) Foreign material removal switch (38) Wash valve closed status indication (39) Packaging container presence indication
(40)파쇄모터과부하표시 (41)탈수모터과부하표시 (42)효모유무표시(40) Shredded motor overload indication (41) Dehydration motor overload indication (42) Yeast presence indication
상기한 바와 같은 목적을 달성하기 위하여 본 고안은 가정음식물 찌꺼기가 많이 배출되는 가정에 사용되며 이를 대형화할 경우에는 식당 및 집단급식소에 설치하여 음식물 폐기물을 압축 탈수한 다음 발효균 혼합기에서 발효균을 투입하여 미생물로 발효시키도록 발효균과 상기 압축 탈수된 음식물 찌꺼기를 포장하여 퇴비를 제조하여 재활용하는 가정음식물 찌꺼기 자동처리장치에 관한 것이다.In order to achieve the above object, the present invention is used in homes where many food wastes are discharged, and when it is enlarged, it is installed in restaurants and group feeding centers to compress and dehydrate food wastes, and then fermented bacteria are added in a fermentor bacteria mixer. The present invention relates to a household food waste automatic processing apparatus for producing and recycling compost by packing fermentation bacteria and the compressed dehydrated food waste to ferment it.
음식물찌꺼기를 발효시키는 미생물은 미생물마다 특성이 달라 수많은 미생물이 소개되었으나, 본 고안에서 사용되는 미생물은 통상의 미생물 즉 발효균을 사용하는 것이다.Microorganisms fermenting food waste are different microorganisms, and many microorganisms have been introduced, but the microorganism used in the present invention is to use a conventional microorganism, that is, fermentation bacteria.
본 고안에서 사용되는 균주는 Aspersisillus Oryaei. Sacharomycessake Lacticacid Scererisiae 등을 포함 한다The strain used in the present invention is Aspersisillus Oryaei. Sacharomycessake Includes Lacticacid Scererisiae And More
본 고안에서 사용되는 가정음식물 찌꺼기 자동처리장치는 파쇄, 탈수, 발효 및 재활용의 4단계로 이루어 지는데 종래의 방식들과는 달리 전 과정을 전자동화하여 가정에서 주부들이 손쉽게 작동할 수 있게 개량하였으며, 음식물 쓰레기를 발생하는 즉시 강력한 2종류의 커터가 자동 파쇄하고, 압축방식의 자동탈수시스템을 이용하였고, 썩는 비닐을 포장 용기화하여 밀폐된 공간내에서 발생하는 즉시 투입되도록 하였으며,The automatic food waste disposal device used in the present invention is composed of four stages of crushing, dehydration, fermentation and recycling. Unlike the conventional methods, the whole process is fully automated to make it easier for housewives to operate at home. Two types of cutters are automatically crushed as soon as they occur, and a compression type automatic dehydration system is used. The rotting vinyl is packaged in a container so that it can be injected as soon as it occurs in an enclosed space.
음식물 쓰레기 투입량에 대한 발효제의 투입을 일정비율로 하여 발효제 분사기를 이용하여 투입하여 비닐포장내에 발효균이 골고루 섞이게 하여 포장한 후에 유통 포장중에 발효시키게 자연발효방식을 채택하였고, 또한 발효시 발생되는 가스에 대한 악취를 제거하기 위하여 고 필터를 내장하였고,The fermentation agent is added to the amount of food waste by using a fermenter injector at a certain ratio, so that the fermentation bacteria are evenly mixed in the plastic packaging, and the natural fermentation method is adopted to ferment during distribution packaging. Built-in high filter to remove bad smell
포장지만 제거하면 모든 가정음식물 찌꺼기 자동처리장치의 목적을 달성하게 구성하였다.Removing only the packaging, it was configured to achieve the purpose of all household food waste automatic treatment device.
본 고안의 가정음식물 찌꺼기 자동처리장치는 포장용량별 육안식별이 가능한 디스플레이장치와 포장용기 중량의 전체 시스템의 작동기능과 함께 포장용기를 교환하고, 퇴비화된 포장팩은 가정에서 소규모 식물재배에 직접사용할 수 있고, 단체 수거후 대단위 농장에 사용 토양에 매립시 일정기간 경화 후 완전 분해 방식을 기본 공정으로 한 것으로서, 각 부분별 상세한 설명은 다음과 같다,The home food waste automatic treatment device of the present invention exchanges the packaging containers with the display system that can be visually identified by the packaging capacity and the operating function of the whole system of the packaging weight, and the composted packaging packs can be directly used for small-scale plant cultivation at home. Can be used on a large farm after collective collection. When it is buried in soil, it is based on the complete decomposition method after curing for a certain period of time. The detailed description of each part is as follows.
〈공정도><Process diagram>
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싱크내부에 설치하기 용이하도록 설계하였으며, 모터소음 및 진동흡수 및 완화할 수 있는 소재로 하였으며, 본 고안의 장치와 싱크대를 연결은 탈착이 편리하도록 스크류타입으로 하였으며 싱크대에 전달되는 진동을 최소화하기 위해 배관을 플랙시블한 재질로 구성하였다.It is designed to be easy to install inside the sink, and it is made of material that can absorb and alleviate the noise and vibration of the motor. The connection between the device and the sink of the present invention is made of screw type for easy detachment and to minimize the vibration transmitted to the sink. The pipe was made of a flexible material.
파쇄부는 종래에는 원심회전으로 고형물 파쇄를 주목적으로 하였으나 섬유질 성분의 음식물 찌꺼기는 완전분해하가기 어려웠으나 이러한 결점을 보완하기 위하여 벌도의 섬유질 파쇄커터를 추가 하였으며, 파쇄된 음식물 찌꺼기의 빠른 배출을 위한 컴프레셔 기능을 포함하는 단층구조에서의 하수 막힘등 배수 기능을 개선보완 하였고, 모터의 과열 및 과부하에 대한 안전장치를 포함하고 있다.Although the crushing unit was conventionally intended for crushing solids by centrifugal rotation, it was difficult to completely dissolve the food residues of the fiber component, but to compensate for these defects, a fibrous crushing cutter was added to compensate for these defects, and for the rapid discharge of the crushed food residues. The drainage function, such as sewage blockage, in the single-layer structure including the compressor function has been improved, and the safety device against overheating and overload of the motor is included.
탈수부는 고출력 High-Torque방법을 이용한 스크류 압축방식으로 배수 및 압축력을 향상시킨 자켓과 고 압축시 발생되는 이물질로 인한 배수 및 압축력 저하를 개선한 세척기능을 포함하고 있으며, 모터의 과열 및 과부하에 대한 안전장치를 내장시켰다.The dehydration part is a screw compression method using a high-power high-torque method, and includes a jacket that improves drainage and compression power, and a washing function that improves the drainage and compression force degradation due to foreign substances generated during high compression. A safety device is built in.
포장, 발효제분사 및 탈취부는 전체적인 포장구조로 탈수된 음식물 찌꺼기를 내부에 설치시켜 홀더에 ??는 비닐 포장용기를 장착시킬 후 발생 즉시 포장하는 방식으로 음식물찌꺼기 발생량에 대한 발효제가 일정량 자동으로 투입되는 비율로 자동 발효제 분사시켜 자연 발효시키는 방법으로 중량감지는 코일스프링텐션(Coil Spring Tension)에 의한 감지 신호처리와 전용발효제 카트리지(Cartringe)를 사용유무, 카트리지에 발효제의 유무 및 탈취기능 유무를 처리하는 기능등을 포함하고 있다.The packaging, fermenting agent injection and deodorizing part is installed with dehydrated food waste inside as a whole packaging structure, and the plastic packaging container is placed in the holder. Automatically fermented in proportion to the natural fermentation method to detect the weight by the coil spring tension (sensing signal processing and the use of a dedicated fermenter cartridge (Cartringe), the presence of the fermentation agent to the cartridge and deodorizing function And the like.
콘트롤, 디스플레이부에는 마이크로 프로세서(Micro-proessor)를 기본으로 한 콘트롤 방식으로 각부분 동작시 동작상태를 육안으로 식별할 수 있는 디스플레이 장치와 각부 모터의 과부하에 대한 안전보호기능으로 이상 발생시 즉시 식별하여 조치할 수 있는 램프, 알람기능과 발효제유무, 전용발효제카트리지사용유무, 포장중량상태, 포장용기유무 및 이물질 제거 세척상태등 편리성을 고려한 훗스위치(Fut Switch)를 옵션으로 하고 있다.The control and display unit is based on a micro-proessor, and the display unit can visually identify the operating state of each part and the safety protection function for overload of each motor. The optional Fut Switch is designed considering the convenience of lamp, alarm function, fermentation agent, use of special fermentation cartridge, packing weight, packing container and cleaning of foreign substances.
이하 도면을 참고하여 상세히 설명하기로 한다.Hereinafter, with reference to the drawings will be described in detail.
도1은 본 고안의 가정음식물 찌꺼기 자동처리장치의 상세도, A: 외형, B: 내부도, C: 측면도, 도2는 파쇄부 상세도, D: 회전원판측면도, E:회전원판평면도, F:파쇄부측면도, 도3은 탈수부 상세도, G: 측면도, H:자켓, 도4는 포장, 발효제분사 및 탈취 상세도, 도5는 콘트롤 또는 디스플레이 상세도, 도6은 탈수부의 스크류상세도, I: 측면상세도, H:측면내부도 및 도7은 탈수부의 자켓 상세도를 도시하였고, 싱크대(1), 플랙시블관(2), Fut스위치(3), 고정스크류( 4), 섬유질파쇄커터1 is a detailed view of the automatic food waste treatment apparatus of the present invention, A: the appearance, B: inside view, C: side view, Figure 2 is a detailed view of the crushing portion, D: side view of the rotating disc, E: plan view of the rotating disc, F Fig. 3 is a detailed view of the crushed portion, Fig. 3 is a detailed view of the dehydrating portion, G: a side view, H: a jacket, and Fig. 4 is a detailed view of the packaging, fermentation and spraying, and Fig. 5 is a detailed view of the control or display, and Fig. 6 is a screw detail of the dehydrating portion. , I: side view, H: side view, and Fig. 7 shows the jacket detail of the dewatering part, and sink (1), flexible pipe (2), Fut switch (3), fixing screw (4), and fiber fracture cutter
(5), 고형물파쇄커터(6), 회전판(7), 압력발생 기능성 날개(8), 플랙시블배관(PP관)(9), 배관클램프(10),파쇄모터 과열,과부하 보호장치(11), 스크류(12), 바이패스관(13), 세척용밸브(14), 자켓(15), 자켓고정키홈(16), 탈수모터과열, 과부하 보호장치(17), 외부케이스(18), 엠보싱(19), 배수홀(통공)(20,21), 이송배관(22), 전용발효제카트리지(23), 썩는비닐 포장용기(24), 스프링(25), 중량감지센서(26). 효모분사시스템(27), 리필방지기(28), 효모분사스크류(29), 효모분사기(Rotate)(30), 발효제유무센서카트리지(31), 탈취제거필터(32), 각부동작표시(33), 리모트콘트롤 On스위치(34), 리모트콘트롤 Off스위치(35), 중량표시(36), 이물질제거스위치(37), 세척밸브닫힘상태표시(38), 포장용기유무표시(39), 파쇄모터과부하표시(40), 탈수모터과부하표시(41) 및 효모유무표시(42)를 나타냄을 알 수 있다.(5), solid crushing cutter (6), rotary plate (7), pressure generating blade (8), flexible piping (PP pipe) (9), piping clamp (10), crushing motor overheat, overload protection device (11) ), Screw (12), bypass tube (13), cleaning valve (14), jacket (15), jacket fixing keyway (16), dehydration motor overheating, overload protection device (17), outer case (18), Embossing (19), drain holes (holes) (20, 21), conveying piping (22), dedicated fermenter cartridge (23), rotting vinyl packaging container (24), spring (25), weight sensor (26). Yeast spray system (27), refill preventer (28), yeast spray screw (29), yeast sprayer (Rotate) (30), fermentation agent-free sensor cartridge (31), deodorization filter (32), parts display (33) , Remote control on switch (34), remote control off switch (35), weight display (36), debris removal switch (37), washing valve closed status display (38), packing container presence display (39), crushing motor overload It can be seen that the display 40, the dehydration motor overload display 41, and the yeast presence display 42 are shown.
결합상태를 상세히 설명하면, 도1과 같이 종래의 방식인 '파쇄 + 발효'시스템에서 발생되는 불편함을 개선하여 '파쇄+탈수+발효+포장' 의 Packge(일체화) 하였으며, 싱크대(1)에 설치 및 수리를 용이할 수 있게 하기 위하여 이음새에 고정스크류방식을 채택하였고, 모터자체 진동으로 싱크대에 전달되는 진동을 플랙시블한 배관(2)을 사용하여 진동을 흡수시켰으며,When the binding state is described in detail, as shown in FIG. 1, the inconvenience caused in the conventional 'crushing + fermentation' system was improved, and the packge of 'crushing + dehydration + fermentation + packaging' was integrated into the sink 1. In order to facilitate installation and repair, a fixed screw method was adopted at the joint, and vibration was absorbed by using a flexible pipe (2), which was transmitted to the sink by the vibration of the motor itself.
도2의 파쇄부(D-1)는 강력한 원심회전의 2종류의 커터 파쇄방식으로 고형물파쇄 커터(6)와 섬유질 파쇄에 유리한 커터(5)를 혼용 채택하였으며, 파쇄된 음식물 찌꺼기의 빠른 탈수부로 이송 및 하수 막힘을 대폭 개선한 압력발생 기능성 날개(8)로 배출압력을 높여으며, 이송관은 플랙스블한 배관(9)을 사용하여 진동, 이음부의 누수 및 파열에 대한 문제점을 해결하였으며, 배관 이음부는 시공 및 수리시 작업성을 향상시키기 위해 배관 클램프(Clamp)(10)를 사용하였다The shredding part (D-1) of Figure 2 adopts a solid centrifugal cutter (6) and a cutter (5) advantageous for fiber shredding by mixing two types of cutters of powerful centrifugal rotation, and as a quick dewatering part of the shredded food waste. The pressure generating functional wing (8) improves the discharge pressure by significantly improving the conveyance and sewage blockage, and the transfer pipe uses the flexible pipe (9) to solve the problems of vibration, leakage and rupture of the joint. Joints used pipe clamps 10 to improve workability during construction and repair.
도3은 탈수부(Im-1)는 스크류(12)와 자켓(15)을 이용한 압축방식으로 파쇄와 동시에 탈수시키는 효과로 탈수시간을 개선하였으며 별도의 장치없이 음식물찌꺼기를 이송배관을 통하여 포장부로 자동이송 시키고 세척용밸브(14)를 설치하여 상기 밸브(14)를 닫고 싱크대(1)에서 물을 투입하면 바이패스관(13)밑의 레벨까지 물이 담수되어 이때 세척스위치(37)를 누름과 동시에 스크류(12)가 작동되어, 자켓(15)과 스크류(12)사이와 자켓(15)의 배수 홀(20,21)에 끼어 있는 이물질을 제거한다3 is a dehydration portion (Im-1) is a compression method using a screw 12 and the jacket 15 to improve the dehydration time by the effect of dehydration and crushing at the same time, without a separate device food waste to the packaging through the transport pipe Automatically transfer and install the washing valve (14) to close the valve (14) and put water in the sink (1) when the water is fresh to the level below the bypass pipe (13) at this time press the washing switch (37) At the same time, the screw 12 is operated to remove foreign substances caught between the jacket 15 and the screw 12 and in the drainage holes 20 and 21 of the jacket 15.
상기 바이패스관(13)은 음식물찌꺼기를 포장부로 이송되게하고 물의 통과를 억제시킨다.The bypass pipe 13 allows food waste to be transported to the packaging and suppresses the passage of water.
모터의 다이케스팅부에 자켓키홈(16) 설치로 자켓(15) 고정시 작업성 및 원가를 개선 하였다 자켓부의 압축 및 배수력 향상을 위한 엠보싱(19), 배수홀(20,21)을 고안하였으며,Improved workability and cost when fixing the jacket 15 by installing the jacket key groove 16 on the die casting part of the motor. The embossing 19 and the drain holes 20 and 21 were designed to improve the compression and drainage of the jacket.
스크류(12)는 스크류의 회전과 동시에 음식물 찌꺼기를 상부로 이송시켜 포장부로 이송시키는 구조로 고안하였다.The screw 12 is designed to transfer the food waste to the upper portion at the same time as the rotation of the screw to the packaging.
도4의 포장, 발효제 분사 및 탈취는 썩는 비닐을 이용한 팩형 포장용기(24)를 사용하였으며, 스프링텐션(25) 및 중량감지센서(26)를 이용한 중량감지와, 전용발효제 카트리지(23)를 사용하여 리필(Refill)방지(28) 보호기능과 분사스크류(28) 및 효모분사기(Rotate)(30)방식의 효모분사 시스템과, 전용발효제 유무 및 발효제 유무판별기능의 센서(31) 및 보호기능과 발효중 발생되는 가스 및 악취를 제거하기 위한 탈취제거필터(33)를 설치하였다.4, the packaging, fermentation agent spraying and deodorization was used for the pack-type packaging container 24 using the decay vinyl, the weight sensing using a spring tension 25 and the weight sensor 26, and a dedicated fermenter cartridge 23 is used. Refill prevention (28) protection function and the injection screw (28) and yeast injection system (30) of the yeast injection system, and the sensor (31) and protection function of the discrimination function of the presence or absence of a dedicated fermenter and Deodorization filter 33 for removing gas and odor generated during fermentation was installed.
도5는 디스플레이 및 콘트롤부는 각 부위 동작시 각부의 동작표시부에 표시되어 사용자의 정보를 전달하고 동작중 파쇄 및 탈수모터의 과열 및 과부하에 대한 보호장치(11,17)가동으로 파쇄 및 탈수 모터 과부하표시(40,41)에 LED점등으로 정보를 전달하고,5, the display and the control unit are displayed on the operation display unit of each part during operation of each part to convey the user's information and to operate the protection device (11, 17) for overheating and overload of the crushing and dehydration motor during operation, the crushing and dehydration motor overload LED lights on the display (40, 41),
포장용기가 없을 경우, 시스템의 이상 발생시 등의 경우에 디스플레이부 LED점등으로 정보를 전달하여 사용자로 하여금 주의를 갖도록하는 기능을 하는 것이다If there is no packaging container, it is a function to convey the information to the LED light of the display unit in case of an abnormality of the system, so that the user pays attention.
본 고안의 가정음식물 찌꺼기 자동처리장치의 작동상태는 다음과 같다The operation status of the home food waste automatic treatment device of the present invention is as follows.
싱크대에 음식물 쓰레기를 물과 함께 흘려보내면서 리모트컨트롤 On 스위치(34) 또는 Fut스위치(3)를 누름과 동시에 원심회전 커터(5,6)에 의해 음식물 찌꺼기가 파쇄된다.The food waste is crushed by the centrifugal cutters 5 and 6 while pressing the remote control On switch 34 or the Fut switch 3 while sending food waste to the sink together with water.
이때 고형물의 딱딱한 물질은 고형물 커터(6)에 의해 파쇄되고 섬유질은 섬유질파쇄커터(5)로 파쇄시킨다.At this time, the solid material of the solid is crushed by the solid cutter 6 and the fiber is crushed by the fibrous crushing cutter (5).
싱크대(1) 및 파쇄부에서 음식물찌꺼기가 완전히 파쇄되면 Off스위치(35)를 누른다 파쇄된 찌꺼기는 원심회전판(7) 하측에 설치된 압력발생 기능성 날개(8)에 의해 배관을 통하여 탈수부로 짧은 시간에 이송시킨다. 이송된 찌꺼기는 스크류(12)와 자켓(15)을 이용하여 수분은 제거되고 탈수된 물은 하부의 배수관을 통하여 배출되고 탈수된 찌꺼기는 이송배관(22)을 통하여 썩는 비닐 포장용기에 투입된다.When the food waste is completely broken in the sink 1 and the crushing part, press the Off switch 35. The crushed waste is dehydrated in a short time through the pipe by a pressure generating blade 8 installed under the centrifugal rotating plate 7. Transfer. The transferred debris is removed from the water by using the screw 12 and the jacket 15, and the dehydrated water is discharged through the lower drain pipe, and the dehydrated debris is put into the rotting plastic packaging container through the transfer pipe 22.
포장용기(24)에 투입된 찌꺼기의 중량은 감지센서(26)에 의해 감지하여 디스플레이부의 포장중량표시(36)에 표시하고 발효제분사시스템에 의해 카트리지(23)에 있는 발효제를 골고루 포장지(24)내에 분사한다. 상기와 같은 사이클이 반본복되어 포장용기에 일정량의 중량이 채워지면 디스플레이부에 Full 표시되고 포장용기를 교체하기 전 까지 시스템의 동작은 중단된다. 그후 포장용기를 교환한 후에 상기 장치들이 정상으로 동작을 한다.The weight of the residue put into the packaging container 24 is sensed by the sensor 26 and displayed on the display weight display 36 of the display unit, and the fermentation agent in the cartridge 23 by the fermentation agent spraying system evenly in the wrapping paper 24. Spray. When the above cycle is repeated and the packaging container is filled with a certain amount of weight, the display is displayed full and the operation of the system is stopped until the packaging container is replaced. The devices then operate normally after the packaging is replaced.
도3의 탈수부의 세척은 압착 및 탈수에 따른 자켓(15)의 배수에 이물질이 다량 끼어 압축 및 배수 능력을 저하시켜 사용자의 판단에 따라 또는 자동으로 이물질 제거 세척하는 동작으로서 동작순서는 다음과 같다In the dehydration unit of Figure 3, the debris is compressed and drained due to a large amount of foreign matter in the drainage of the jacket 15 due to compression and dehydration.
세척밸브(14)를 닫은 후 싱크대(1)에 물을 투입하면 파쇄부의 플랙시블배관 (9)을 통과하여 탈수부의 바이패스관(13) 레벨 이하까지 물이 담수된다. 이때 세척스위치(37)를 누르면 탈수부 스크류(12)가 회전하면서 스크류(12)와 자켓(15)사이의 이물질 및 배수 홀(20,21)에 끼어 있는 이물질이 세척된다 바이패스배관(13) 이상으로 물이 차면 바이패스배관(13)을 통과하여 직접 방출하여 수분이 포장부로 이송되는 것을 막는다. 세척의 OFF는 자동타임에 의해 정지한다After the washing valve 14 is closed, water is introduced into the sink 1 to allow the water to pass through the flexible pipe 9 of the crushing part to be flushed to the level of the bypass pipe 13 of the dehydrating part. At this time, when the washing switch 37 is pressed, the dehydration part screw 12 rotates to clean the foreign matter between the screw 12 and the jacket 15 and the foreign matter stuck in the drainage holes 20 and 21. When the water is filled as above, it passes directly through the bypass pipe 13 to prevent moisture from being transferred to the packaging part. Cleaning off is stopped by automatic time
상기와 같이 본 고안에서 제조된 가정음식물 찌꺼기 자동처리장치는 날로 심각해져가는 환경의 주범인 가정에서 발생되는 음식물쓰레기 재처리로 다가올 그린라운드를 대비한 환경친화적이며 가장 쾌적하고 저렴한 비용으로 재처리하여 고품질의 비료화로 재활용하여 토양의 토질개선을 하는 등의 효과가 있는 것이다As mentioned above, the automatic food waste treatment device manufactured in the present invention is an environmentally friendly, most comfortable and low-cost reprocessing for the coming green round with food waste reprocessing occurring at home, which is a major culprit of an increasingly serious environment. It is effective to improve soil soil by recycling it as fertilizer.
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