KR200143854Y1 - A front flange inspector for a car dash board inspection gauge - Google Patents

Abstract

The present invention relates to the front flange inspection hole of the gauge for automobile dashboard inspection, the dashboard in a gauge that allows inspection of the subassembly of the dashboard under the same conditions as when the vehicle is mounted Dash on top of the center bracket 100, the first bracket 200 and the third bracket 400 so that the shape and dimensions of the flange portion F formed on the front surface of (D) can be inspected. Check plate (140, 240, 440) is attached to the same shape as the flange portion (F) shape of the side of the board (D) and to maintain a constant distance with the flange (F).

Description

Front flange inspection hole of gauge for automobile 3 dashboard inspection

The present invention relates to a front flange inspection hole of the gauge for automobile dashboard inspection, and in detail, whether or not the shape of the flange portion formed on the front surface of the dash board is normally formed three having a shape matching the flange portion shape The front flange inspection opening of the dashboard inspection gauge allows simple inspection using a check plate.

As shown in FIG. 1, the front body of a vehicle is generally frame 1, 1 'forming a skeleton, a front panel 2 attached to the front of the frame 1, 1', and the frame 1 1 ') and a dash board (3) attached to the rear of the, and the wheel houses (4, 4') attached to both sides, etc., each component is composed of a number of parts assembly.

On the other hand, the dashboard 3 related to the present invention in the front vehicle body is composed of a dashboard upper 30, side members 40 and 40 ', a dashboard lower 50, and the like, each component In the design process, it should be manufactured to be combined with each other precisely, and it can be mounted on the vehicle to produce problems that may occur when peripheral parts such as wiper device, air conditioner's vacuum tank, instrument panel and engine hood are attached to this dashboard. You can improve the quality of the product by checking in advance and reflecting it back into the design.

Conventionally, when the dimensions and shape of the dashboard is mounted on the vehicle, there is no device for checking whether it is exactly matched with the peripheral parts, so it was directly mounted on the vehicle or inspected only by an indirect measuring method. In addition, the test was not only spent a lot of time and effort, but also the accuracy of the inspection is not good enough that the assembly accuracy of the finished dashboard, that is, when the dashboard is mounted on the vehicle, the matching state with the peripheral parts is not good This caused many difficulties in the assembly of the bodywork, and was a major obstacle to improving the quality of the vehicle.

The present invention has been devised in view of the above-mentioned conventional problems, and it is possible to simply and accurately inspect under the same conditions as those mounted on the actual vehicle without mounting on the actual vehicle whether the dashboard of the front body is exactly matched with the peripheral parts. In order to provide a means to make it possible, in particular, it is possible to easily check whether the flange portion formed on the front side of the dashboard is in a normal shape, thereby improving the work efficiency of the dashboard and the dimension inspection, thereby assembling the dashboard. It is to increase the precision.

To this end, the present invention is provided with a dashboard positioning device and a clamping device for seating the dashboard in a sub-assembled state in the same condition as when the vehicle is mounted, and the upper, lower, front, rear and left of the dashboard. It is provided with a means for measuring the shape and dimensions of the right surface, and provides a dashboard inspection gauge provided with a means for inspecting the position of a plurality of parts mounting portion formed on the dashboard, and is also formed on the front of the dashboard Front flange part by attaching a check plate having the same shape as the front flange part of the dashboard to the front of the center bracket and the first bracket and the third bracket installed on the gauge to check whether the flange part shape is normal. An inspection tool was provided to simplify the inspection of the front flange shape and dimensions of the dashboard.

1 is an exploded perspective view showing various panels forming the front of a vehicle body;

Figure 2 is a full perspective view of the gauge for dashboard inspection according to the present invention,

3 is a schematic front view of a dashboard inspection gauge according to the present invention,

4 is a schematic plan view of a dashboard inspection gauge according to the present invention,

Figure 5 a, b, c is a side view of the front flange inspection section according to the present invention.

* Explanation of symbols for the main parts of the drawings

100: center bracket 140: check plate

200: first bracket 240: check plate

300: second bracket 310: location pin

400: third bracket 440: check plate

500: fourth bracket 600: fifth bracket

620: upper bracket 640: check plate

700: 6th bracket 710: location pin

740: check plate 800: seventh bracket

B: Base D: Dashboard

F: Flange

2 to 4 are attached to the gauge of the present invention, Figure 5 (a), (b), (c) is a side view showing the side flange inspection hole of the gauge of the present invention, the present invention is a base In the center of the upper surface of (B), a central bracket 100 having a template 110 attached to the lower surface of the dash board D is fixedly installed at the upper portion thereof, and the left and right sides of the central bracket 100 are symmetrical, respectively. The first, second and third brackets (200, 300, 400) are fixedly installed at regular intervals, and on both sides, the fourth bracket 500, the fifth bracket 600 and the sixth bracket 700 are before and after the respective ones. It is fixedly installed.

The inspection tool of the present invention, as shown in Figure 5 a, b, c of the attached, the upper portion of the center bracket (100: the first bracket, the third bracket is also the same), the flange portion in front of the dash board (D) (F) The flange brackets 140, 240, 440, which match the shape of the front flange portion F of the dash board D, are rotatably hinged to check the shape, and the flange brackets 140, 240, 340 and the dashboard D This gap can be measured by using a separate gap gauge by making a constant distance from the flange (F) of the).

The upper bracket 320 of the second bracket 300 is hingedly coupled to the upper bracket 320 attached to one end of the location pin 310 to allow the dash board D to be seated in the correct position. It is to be able to seat the dash board (D) in the correct position by being fitted to the mounting hole, the location pin 310 is moved up and down in the slide portion 330 formed on one end of the upper bracket (320) It is possible.

A template 410 is attached to the upper portion of the third bracket 400 to inspect a matching state between the dashboard upper and the dashboard lower, so that the template 410 matches the lower shape of the dashboard upper. It was formed to have a predetermined interval with the dashboard upper by measuring the interval for each section to measure the shape of the dashboard upper to which the dashboard lower is attached.

Clamps 260 and 460 are attached to the upper front and the rear of the first bracket 200 and the third bracket 400, respectively, to temporarily fix the dash D from the top so as not to shake during the inspection. A location pin 310 is rotatably installed at the upper rear of the bracket 300 to allow the dash board D to be seated in the correct position, and the location pin 310 and the clamps 26 and 460 fix the dash board D. It is fixed so that it does not shake while seated in position.

The upper bracket 620 is hinge-coupled to the fifth bracket 600 at an upper end thereof, and the upper bracket 620 is rotatable. The tip of the upper bracket 620 checks the position of the hood hinge mounting holes formed at both upper sides of the dash board D. There is attached a check plate 620.

The middle bracket of the sixth bracket 700 is hinged coupled to the upper bracket 720 is attached to the cowl side location pin 710 to check the mounting state of the cowl side is attached to the side of the dash board (D) It is to check whether the side is attached correctly, it is to be installed symmetrically to the sixth bracket 700 of both sides to be able to check the mounting state of the cowl side.

In addition, templates 160 and 360 for checking the shape of the dash board upper are attached to the upper rear of the central bracket 100 and the second bracket 300.

The process of inspecting the dashboard using the dashboard inspection gauge of the present invention configured as described above will be described.

First, the sub-assembled dash board (D) is seated on the gauge of the present invention, first, the dash board (D) is raised on the gauge in a state in which all the upper brackets (220, 320, 520, 720 ...) are folded outward.

Next, the upper bracket 320 installed on the upper portion of the second bracket 300 is rotated toward the dash board D side, and the location pin 310 attached to one side of the upper bracket 320 is lowered to lower the dash board ( When inserted into the location hole formed in D), the dashboard (D) is seated in the correct position.

When the dashboard D is correctly seated on the gauge, the clamps 260 and 460 attached to the upper front and the rear of the first bracket 200 and the third bracket 400 are rotated to press the dashboard D from the top. The dashboard (D) is temporarily fixed, and thus will not shake during the inspection.

After fastening and clamping the clamps 260 and 460 in the state where the dashboard D is seated at the correct position, each item is inspected in order, where the inspection item is the shape of the dashboard itself, that is, the dash. Check the items to check the shape of the upper and lower boards, the items to check the left and right side shape of the dashboard, and the items to check the front shape of the dashboard. If you enumerate the items here, the wiper mounting hole check, cowl locating hole check, engine hood mounting hole check, vacuum tank mounting hole check of the air conditioner, and instrument There is a panel mounting bolt check.

Among the above inspection items, a method for confirming the shape of the front flange portion of the dash board is that the flange portion F of the dash board (D) is the center bracket as shown in (a) (b) (c) of FIG. 5. (100) and visually check whether the first bracket 200 and the third bracket 400 match the check plate (140,240,440) attached to the front, and the flange (F) of the dashboard (D) and What is necessary is just to measure the space | interval between the check plates 740, and to confirm whether the shape and dimension of the flange part F are correct.

As such, the present invention temporarily fixes the dash board (D) with the location pin 310 in one gauge and clamps it to the clamps (260,460), and measures the shape and dimensions of the dash board (D) itself. It is possible to collectively inspect whether the mounting holes of the parts attached to the dash board D are formed under the same conditions as when the vehicle is mounted. In particular, the shape of the front flange portion F of the dash board D is examined. The check plate 140, 240, 440 can be easily inspected, and accordingly, the shape and dimensions of the dash board D and the inspection of each component mounting part can be accurately and quickly performed.

The present invention installs a plurality of brackets on the upper part of the base, and each bracket is provided with location pins and clamps for seating the dashboard in place, and in front of the middle and upper brackets and the first and third brackets. By attaching a check plate to check the flange part, it is possible to check whether the shape and dimensions of the side flange part of the dashboard are normal. According to the present invention, the gauge of the dashboard under the same conditions as when the vehicle is mounted with one gauge It is possible to collectively measure the shape and dimensions, as well as the mounting hole position of each part formed on the dashboard. Especially, the check board can be used to check the shape and dimensions of the front flange of the dashboard. It has a useful effect of improving the assembly precision of.

Claims (1)

A gauge in which a dashboard in a sub-assembled state can be inspected in shape, dimensions, and component mounting parts under the same conditions as a vehicle is mounted, wherein the gauge has a shape and dimensions of the front flange part F of the dashboard D; In order to inspect the center bracket 100, the first bracket 200, the third bracket 400, the upper front of the dash board (D) has the same shape as the flange portion (F) shape, respectively, the flange portion (F) and the front flange inspection hole of the gauge for inspection of the vehicle dashboard, characterized in that the hinge plate coupled to each of the check plate (140,240,440) to maintain a constant interval.