KR20010003982A - Manufacturing method of polyester interlaced yarn - Google Patents
Manufacturing method of polyester interlaced yarn Download PDFInfo
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- KR20010003982A KR20010003982A KR1019990024557A KR19990024557A KR20010003982A KR 20010003982 A KR20010003982 A KR 20010003982A KR 1019990024557 A KR1019990024557 A KR 1019990024557A KR 19990024557 A KR19990024557 A KR 19990024557A KR 20010003982 A KR20010003982 A KR 20010003982A
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- yarn
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- polyester yarn
- dyeing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
- B08B7/04—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by a combination of operations
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L7/00—Suction cleaners adapted for additional purposes; Tables with suction openings for cleaning purposes; Containers for cleaning articles by suction; Suction cleaners adapted to cleaning of brushes; Suction cleaners adapted to taking-up liquids
- A47L7/008—Suction cleaners adapted for additional purposes; Tables with suction openings for cleaning purposes; Containers for cleaning articles by suction; Suction cleaners adapted to cleaning of brushes; Suction cleaners adapted to taking-up liquids adapted for mattresses or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/04—Cleaning by suction, with or without auxiliary action
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
- B08B7/0035—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by radiant energy, e.g. UV, laser, light beam or the like
- B08B7/0057—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by radiant energy, e.g. UV, laser, light beam or the like by ultraviolet radiation
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Abstract
Description
본 발명은 심사로 저배향도, 고결정성의 저수축 폴리에스터사를 사용하고 초사로 통상의 폴리에스터 부분연신사를 사용하며, 심사 대 초사의 중량비율을 30 : 70 ∼ 50 : 50으로 하여 공기교락을 부여한뒤 공지의 가연장치에서 복합가연함을 특징으로 하는 폴리에스터 복합가공사의 제조방법에 관한 것이다.The present invention uses a low orientation, high crystalline low shrinkage polyester yarn as the screening, and a conventional polyester partially drawn yarn as the superfine yarn, and has a weight ratio of the screening yarn to the superfine yarn of 30: 70 to 50: 50. It relates to a composite composite fabrication method characterized in that the composite combustible in a known combustion apparatus after giving.
일반적으로 합성섬유는 외관이나 촉감이 비교적 단조롭고 차가운 감촉을 주기 때문에 면이나 양모와 같이 천연섬유의 외관이나 촉감을 갖도록 하는 연구 개발이 활발하게 진행되고 있으며 특히 가연가공에 대한 여러 가지 방법들이 제시되고 있다.In general, since synthetic fibers have a relatively monotonous and cold feel, the research and development of natural fibers such as cotton and wool have been actively conducted. In particular, various methods for combustible processing have been proposed. .
종래의 숭고성이 우수한 심초방식의 다층구조 복합가연사는 두 종류 이상의 원사의 신도차이를 이용하여 동일한 가연영역에서 가연정도의 차이를 유발하여 신도가 낮은 원사는 복합가연사의 심(core)구조로 들어가고 신도가 높은 원사는 복합가연사의 초(sheath)구조로 들어가서 심사를 외곽에서 감싸는 구조를 가진 복합가공사를 얻는 방법이 일본 특허 공고 평 7-126944, 특개 평 7-11529 및 일본 특허 공고 평 8 - 1015 등에 개시된바 있으나, 이들의 방법들은 벌키성과 소프트 터치면에서는 어느정도 만족할만한 것이지만 심초사의 염색성 차이로 인하여 특히 심색의 흑색미를 요하는 제품에 대하여는 소비자의 만족을 얻을 수 없었다.Conventional multi-layered composite twisted yarns with excellent sublime characteristics induce the difference of flammability in the same flammable area by using the difference in elongation of two or more kinds of yarns, and the low-elasticity yarns enter the core structure of the composite twisted yarn High-yield yarns enter the sheath structure of the composite twisted yarn and obtain a composite workpiece having a structure that encloses the screening on the periphery of Japanese Patent Publication Nos. 7-126944, Japanese Patent Laid-Open Nos. 7-11529 and 8-1015. Although disclosed, these methods are somewhat satisfactory in terms of bulkiness and soft touch, but due to the difference in the dyeability of the myocardial yarn, the consumer's satisfaction cannot be obtained particularly for a product requiring deep black taste.
그 이유는 신도차가 있는 두 종류의 원사를 동시에 가연하는 경우에 초사가 심사를 균일하게 감싸며 교락이 이루어졌다고 하더라도 심사와 초사간의 신도차이로 인한 염색성 차로 말미암아 흑색으로 염색할 때 전체적으로 희끗희끗하게 되어 심색성을 저해하기 때문이다.The reason is that even when the yarn is twisted at the same time with two kinds of yarns, even if the yarn is uniformly wrapped and entangled, it becomes totally grayish when dyed black due to the dyeability difference caused by the difference between the yarn and yarn. This is because the color is impaired.
본 발명의 목적은 염착효율이 높은 특정한 저수축성 폴리에스터사를 선택하여 심사로 사용함으로서 고수축성 초사와의 염착율 차이가 최소화 되도록 하여서 폴리에스터 복합가공사의 심색성을 향상시킬 수 있게 한점에 있다.An object of the present invention is to select a specific low-shrinkage polyester yarn with high dyeing efficiency and use it as a screening to minimize the difference in dyeing ratio with high shrinkable superfiber yarn to improve the color depth of the polyester composite processing.
도 1 은 본 발명의 공정개략도.1 is a process schematic diagram of the present invention.
* 도면의 주요부분에 대한 부호의 설명 *Explanation of symbols on the main parts of the drawings
1 : 튜브가이드, 2, 3, 7, 9 : 공급로울러, 4 : 제 1 히터,1: tube guide, 2, 3, 7, 9: supply roller, 4: first heater,
5 : 냉각판, 6 : 트위스트벨트, 8 : 제 2 히터,5: cooling plate, 6: twist belt, 8: second heater,
10 : 오일링 로울러, 11 : 와인더10: oil ring roller, 11: winder
이하 본 발명을 구체적으로 상술하면 다음과 같다.Hereinafter, the present invention will be described in detail.
본 발명은 심사에 아래의 특성을 만족하는 저배향도, 고결정성의 저수축 폴리에스터사를 사용함을 특징으로 한다.The present invention is characterized by using a low orientation and high crystallinity low shrinkage polyester yarn satisfying the following characteristics.
여기에서 Δn는 복굴절율, χ 는 배향결정화도(%), B.W.S는 비수수축율(%)을 표시한다.Where Δn represents birefringence, χ represents orientation crystallinity (%), and B.W.S represents non-shrinkage (%).
도 1 은 본 발명의 방법을 실시하는 공정개략도로서, 심사로서 상기 조건을 만족시키는 저배향도, 고결정성의 저수축 폴리에스테르사(A)와 초사로서 통상의 폴리에스터 부분연신사(B)를 각각 분리한 상태에서 각각의 튜브가이드(1)를 통해 공급로울러(2)에 공급한다.1 is a process schematic diagram for carrying out the method of the present invention, each of which a low orientation degree, high crystalline low shrinkage polyester yarn (A) satisfying the above conditions as a screening, and a conventional polyester partially drawn yarn (B) as super yarn In a detached state, the feed rollers 2 are supplied through the respective tube guides 1.
공급로울러(2)를 통과한 사조는 공기교락장치(12)에서 공기혼섬되어 공급로울러(3)를 통해서 제 1 히터(4)와 냉각판(5) 및 트위스트벨트(6)를 거쳐 공급로울러(7) 사이에서 동일 연신비율로 연신, 가연을 한다. 이때 가연장치로는 트위스트벨트 또는 스핀들식, 마찰식등 임의의 가연장치를 사용할 수 있다.The thread passed through the supply roller 2 is mixed with the air in the air entanglement device 12 and passes through the supply roller 3 through the first heater 4, the cooling plate 5, and the twist belt 6. 7) Draw and burn at the same draw ratio between them. At this time, any combustor such as twist belt or spindle type or friction type may be used as the combustor.
연신, 가연된 사조는 제 2 히터(8)에서 열고정되고 오일링로울러(10)에 의해 급유된 후 와인더(11)에 권취된다.The stretched and twisted thread is heat-set in the second heater 8 and oiled by the oil ring roller 10 and then wound on the winder 11.
본 발명에서 심사 대 초사의 중량비율은 30 : 70 ∼ 50 : 50으로 하는 것이 좋다.In the present invention, the weight ratio of screening to superfine yarn is preferably 30:70 to 50:50.
본 발명에서는 상기 조건을 만족시키는 저수축성 심사(A)를 사용하였으므로 초사(B)와의 염색성 차이가 최소화되고, 그 결과 심색성에 향상된다. 또 본 발명은 상기한 바와 같은 심사(A)의 심색성 향상인자가 크림프 및 교락구조를 가진 복합가연사의 구조와 상승작용을 일으켜서 심색성이 우수한 복합가공사를 얻을 수 있다.In the present invention, since a low shrinkage screening (A) that satisfies the above conditions is used, the difference in dyeability from the superficial yarn (B) is minimized, and as a result, the color depth is improved. In addition, the present invention synergistically with the structure of the composite twisted yarn having a crimp and entanglement structure of the crimp improvement factor of the screening (A) as described above can obtain a composite processing work excellent in deep colorability.
샘색성의 평가는 직물로 제직후 흑색색상의 분산염료로 염색후 스위스 멕베스사의 칼러-아이 7000(COLOR-EYE 7000)색차계의 L치로 판단을 하였다.The sample color was evaluated by the L-value of the color-eye 7000 (COLOR-EYE 7000) color system of Swiss Mébecs after weaving it into a fabric and dyeing it with a black disperse dye.
실시예 1Example 1
심사로서 복굴절율이 100, 배향결정화도가 40%, 비수수축율이 4%인 저배향도, 고결정성의 저수축 폴리에스터사 80데니어/16필라멘트를 사용하여 도 1과 같은 공정에서 다음 조건으로 제조하였다.As the screening, a birefringence ratio of 100, an orientation crystallinity of 40%, and a non-shrinkage ratio of 4% were used in the same process as in FIG. 1 using low-density and highly crystalline low shrinkage polyester yarn 80 denier / 16 filaments.
· 사속 : 400m/분Fire speed: 400m / min
· 심사 대 초사 비율 : 50 : 50(중량비)Judging to Death Ratio: 50: 50 (weight ratio)
· 연신비 : 1.050Elongation Ratio: 1.050
· 벨트속도비 : 1.7Belt speed ratio: 1.7
· 트위스트각 : 110도Twist angle: 110 degrees
· 제 1 히터온도 : 180℃1st heater temperature: 180 ℃
· 공기교락전의 오버피드 및 에어압력 : 2%, 3kg/㎠Overfeed and air pressure before air jam: 2%, 3kg / ㎠
· 제 2 오버피드 : 1.94%Second overfeed: 1.94%
· 제 3 오버피드 : 2.45%3rd overfeed: 2.45%
이렇게 제조한 사를 연수 800T/M으로 연사후 경사밀도 80본/인치, 위사밀도 60본/인치로 제직하고, 기타 가공조건은 소모조 직물의 가공방법(단, 블랙의 분산염료로 염색)데로 직물을 제조하였다.After weaving the yarns with 800T / M of soft water, weaving them into warp density 80 units / inch and weft density 60 units / inch, and other processing conditions are as follows. The fabric was prepared.
비교예 1Comparative Example 1
통상의 폴리에스터 연신사 80데니어/16필라멘트와 실시예 1의 부분연신사 120데니어/72필라멘트를 사용하여 실시예 1과 동일한 조건으로 복합가공사를 제조한 후, 고차가공을 실시하였다.Using a conventional polyester stretched yarn 80 denier / 16 filament and a partially stretched yarn 120 denier / 72 filament of Example 1 to produce a composite workpiece under the same conditions as in Example 1, and then subjected to high-order processing.
비교예 2Comparative Example 2
통상의 폴리에스터 연신사 80데니어/16필라멘트와 통상의 부분 연신사 120데니어/36필라멘트를 사용하여 실시예 1 과 동일한 조건으로 복합가공사를 제조한 후, 고차가공을 실시하였다.The composite work was manufactured under the same conditions as in Example 1 using ordinary polyester stretched yarn 80 denier / 16 filaments and normal partially stretched yarn 120 denier / 36 filaments, followed by high-order processing.
실시예 1 과 비교예 1, 2 로 제조한 흑색 직물의 심색성과 소프트감을 측정한 결과는 표 1 과 같다.The results of measuring the deep color and softness of the black fabrics prepared in Example 1 and Comparative Examples 1 and 2 are shown in Table 1.
< 표 1 ><Table 1>
본 발명은 심사로 저배향도, 고결정성의 저수축 폴리에스터를 사용하여 염착효율이 증가되도록 하였으므로 심사와 초사와의 염색성차가 감소되어서 심색성을 향상시킬 수 있는 것이다.In the present invention, the dyeing efficiency is increased by using a low-orientation, high-crystalline low-shrink polyester by screening, so that the difference in dyeing properties between screening and superfine yarn is reduced, thereby improving color depth.
아울러 본 발명은 이와 같은 심사의 심색성 향상인자와 본 발명으로 제조된 복합가공사의 구조, 즉 표면에 크림프가 형성된 복잡한 심초사의 교락구조가 상승작용을 일으키므로 심색성을 더욱 향상 시킬 수 있다.In addition, the present invention can further improve the deep colorability because the synergistic effect of the deep colorability improvement factor of the screening and the structure of the composite processing manufactured by the present invention, that is, the entanglement structure of the complex deep weeds formed with the crimp on the surface.
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KR20220069317A (en) * | 2020-11-20 | 2022-05-27 | 주식회사 여주티앤씨 | Process Of Producing Composite Yarn Having Excellent Color Depth And Drapability Property |
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KR20220069317A (en) * | 2020-11-20 | 2022-05-27 | 주식회사 여주티앤씨 | Process Of Producing Composite Yarn Having Excellent Color Depth And Drapability Property |
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