KR20000035355A - Fiber manufacturing method - Google Patents

Fiber manufacturing method Download PDF

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Publication number
KR20000035355A
KR20000035355A KR1019990049536A KR19990049536A KR20000035355A KR 20000035355 A KR20000035355 A KR 20000035355A KR 1019990049536 A KR1019990049536 A KR 1019990049536A KR 19990049536 A KR19990049536 A KR 19990049536A KR 20000035355 A KR20000035355 A KR 20000035355A
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South Korea
Prior art keywords
powder
yarn
mixing
silver
mixture
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KR1019990049536A
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Korean (ko)
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KR100361928B1 (en
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석미수
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석미수
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00General methods for the manufacture of artificial filaments or the like
    • D01F1/02Addition of substances to the spinning solution or to the melt
    • D01F1/10Other agents for modifying properties
    • D01F1/103Agents inhibiting growth of microorganisms
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/08Melt spinning methods
    • D01D5/098Melt spinning methods with simultaneous stretching
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/02Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D01F6/04Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolymers obtained by reactions only involving carbon-to-carbon unsaturated bonds from polyolefins
    • D01F6/06Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolymers obtained by reactions only involving carbon-to-carbon unsaturated bonds from polyolefins from polypropylene
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/02Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D01F6/16Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolymers obtained by reactions only involving carbon-to-carbon unsaturated bonds from polymers of unsaturated carboxylic acids or unsaturated organic esters, e.g. polyacrylic esters, polyvinyl acetate
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/58Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products
    • D01F6/62Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products from polyesters

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Textile Engineering (AREA)
  • Artificial Filaments (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)

Abstract

PURPOSE: A method for preparing grey yarn using natural materials is provided, which yarn radiates the far infrared light to improve the metabolism and the circulation of the blood and to sterilize the body. CONSTITUTION: The grey yarn is prepared by: separating the shell of shellfish and pulverizing it; mixing 80 wt% of the shell powder and 20 wt% of a silver ion inorganic antibacterial agent; mixing 0.1-10 wt% of the mixture with 90-99.9 wt% of petroleum resins, melting the obtained mixture, extruding it and spinning it. Also the grey yarn is prepared by pulverizing charcoal; mixing 80 wt% of the charcoal powder and 20 wt% of a silver ion inorganic antibacterial agent; mixing 0.1-10 wt% of the mixture with 90-99.9 wt% of petroleum resins, melting the obtained mixture, extruding it and spinning it. The petroleum resins are polyester, nylon, acryl, polypropylene, acetate or rayon.

Description

천연물을 사용한 원사의 제조방법{FIBER MANUFACTURING METHOD}Yarn manufacturing method using natural products {FIBER MANUFACTURING METHOD}

본 발명은 원사의 제조방법에 관한 것으로 특히, 패류껍질가루 또는 숯가루에 은(Ag)이온 무기항균제를 혼합한 혼합물을 석유화학 수지와 혼합하여 원사를 제조할 수 있도록 이루어진 것으로, 패류껍질가루 또는 숯가루의 원적외선 방사효과에 의해 인체의 신진대사 및 혈액 순환을 촉진시킬 수 있고, 패류껍질가루 또는 숯가루에서 발생되는 세균의 발육을 저지하는 높은 항균력과 세균을 죽이는 높은 살균력에 의해 위생적인 실 및 의류를 제공할 수 있게 되며, 특히 상기 패류껍질가루 또는 숯가루는 경도가 낮기 때문에 우수한 사질(絲質)을 얻을 수 있고 원사의 생산성을 우수하게 향상시 수 있게된 천연물을 사용한 원사의 제조 방법에 관한 것이다.The present invention relates to a yarn manufacturing method, in particular, shell shell powder or charcoal powder is made to mix the mixture of silver (Ag) ion inorganic antimicrobial agent with petrochemical resin to produce a yarn, shell shell powder or It can promote metabolism and blood circulation of the human body by the far-infrared radiation effect of charcoal powder, and it is hygienic due to the high antibacterial ability to prevent the development of bacteria generated from shellfish powder or charcoal powder and the high sterilizing power to kill bacteria. It is possible to provide a garment, in particular the shell shell powder or charcoal powder has a low hardness can be obtained excellent sand (에) and to improve the productivity of the yarn in the manufacturing method of the yarn using natural products It is about.

패류(貝類)껍질은 원적외선을 방사하여 인체의 혈액순환작용에 도움을 주며 항균 및 살균력을 구비하고 있어 각종의 유해독소를 몸 밖으로 배출시키기 때문에 질병치료에 좋고 체내의 기능을 원할하게 하여준다.Shellfish (貝類) shells are far infrared rays to help the human body blood circulation and antibacterial and bactericidal power to discharge various harmful toxins out of the body to treat diseases and makes the function of the body smooth.

특히, 상기의 패류껍질은 한방에서는 피부병 등의 치료제로 널리 사용되고 있으므로 인체에 좋은 영향을 끼치고 있다.In particular, the shellfish has a good effect on the human body because it is widely used as a therapeutic agent for skin diseases in oriental medicine.

또한, 상기 숯가루는 무미,무취하고, 미세분으로 하여도 커다란 미세공이 있어 뛰어난 흡착성을 보유하므로 의학적으로도 그 효능을 인정받고 있으며, 세균이나 불순물 또는 악취를 신속하게 흡수 하므로 전통적인 방법으로 간장을 담그거나 냉장고의 탈취 등을 위해 일반 가정 에서도 널리 사용되고 있다.In addition, the charcoal powder is tasteless, odorless, even fine powder has a large fine pores have excellent adsorption, so it is medically recognized for its efficacy, so it absorbs bacteria, impurities or odor quickly so that the soy sauce in the traditional way It is widely used in homes for soaking or deodorizing refrigerators.

상기 숯의 원료목은 소나무, 참나무, 유칼립투스나무 등이 사용되는데, 상기 원료목이 오랫동안 땅에서 흡수한 미네랄을 가지고 있어 섭씨 1,200℃ ~ 1,300℃에서 태워도 없어지지 않으며, 숯가루의 주성분은 칼슘(칼슘 인산염 78%, 칼슘 탄산염 9%, 탄소 11%, 기타 2%)으로, 특히 고온에서 구운 백탄은 친수성이 높고 산화방지 및 전자파 차단효과가 우수한 것으로 알려져 있다.The raw material of the charcoal is pine, oak, eucalyptus, etc., the raw material has a mineral absorbed from the ground for a long time does not disappear even when burned at 1,200 ℃ ~ 1,300 ℃, the main component of the charcoal powder is calcium (calcium phosphate 78%, calcium carbonate 9%, carbon 11%, and other 2%), especially at a high temperature baked charcoal is known to have high hydrophilicity, antioxidant and electromagnetic shielding effect.

상기와 같은 패류껍질가루 또는 숯가루를 화학섬유와 혼합하여 제조한 합성섬유를 면,모,실크 등의 모든 섬유와 혼방하여 섬유를 만들어, 상기와 같이 만들어진 섬유로 각종 섬유, 직물, 의류, 솜, 실, 침구류, 건강보조기구들을 제조하여 사용함으로서, 숯가루에서 방사되는 원적외선에 의해 보온성을 향상 시킬수 있고 살균성, 항균성 및 탈취성에 의해 땀냄새를 제거하며 체내의 기능을 원활하게 할 수 있는 천연물을 사용한 원사의 제조방법을 제공함에 그 목적이 있다.Synthetic fiber prepared by mixing shellfish shell powder or charcoal powder as above with chemical fiber is mixed with all fibers such as cotton, wool, and silk to make fiber, and the fiber made as described above. By using and manufacturing yarns, beddings, and health supplements, it is possible to improve the warmth by far infrared rays emitted from charcoal powder, and to remove sweat odor by disinfectant, antibacterial and deodorant, and make the function of the body smooth. The purpose is to provide a method of manufacturing yarn using the.

상기의 목적을 달성하기 위하여 본발명은,In order to achieve the above object, the present invention,

분쇄된 패류껍질가루 또는 숯가루에 은(Ag)이온 무기항균제를 혼합한 혼합물을 석유화학 수지와 혼합한 뒤 용융 방사하여 원사를 제조함으로써, 본 발명의 목적을 효과적으로 달성할 수 있도록 하였다.By mixing the pulverized shell shell powder or charcoal powder with silver (Ag) ion inorganic antimicrobial mixture with petrochemical resin and melt spinning to prepare a yarn, it was possible to effectively achieve the object of the present invention.

도1은 본 발명의 원사 제조방법을 나타낸 플로우챠트.1 is a flow chart showing a yarn manufacturing method of the present invention.

이하, 본 발명의 일실시예를 상세히 설명한다.Hereinafter, an embodiment of the present invention will be described in detail.

원적외선 방사효과가 크고 항균력과 살균력이 높은 동시에 경도가 낮아 원사의 생산성이 우수한 패류(貝類)껍질가루와 은(Ag)이온 무기항균제를 혼합한 혼합물을 석유화학수지와 혼합하여 원사를 제조할 수 있도록 하였다.High far-infrared radiation effect, high antibacterial and bactericidal power, and low hardness, so that the product is made by mixing shellfish powder and silver (Ag) inorganic antimicrobial agent with high productivity. It was.

그리고, 상기의 혼합물은 80 중량%의 패류껍질가루와,And, the mixture is 80% by weight of shellfish shell powder,

20 중량%의 은(Ag)이온 무기항균제로 이루어진 것이다.It consists of 20% by weight of silver (Ag) ion inorganic antibacterial agent.

또한, 상기 석유화학수지는 폴리에스테르, 나이론, 아크릴, 폴리프로필렌 및 아세테이트, 레이온으로 이루어진 것이다.In addition, the petrochemical resin is made of polyester, nylon, acrylic, polypropylene and acetate, rayon.

그리고, 상기 석유화학수지와 패류껍질가루 및 은(Ag)이온 무기항균제의 혼합물의 혼합 비율은 90 ~ 99.9 중량% : 0.1 ~ 10 중량%로 이루어진 것이다.In addition, the mixing ratio of the mixture of the petrochemical resin and shellfish shell powder and silver (Ag) ion inorganic antibacterial agent is 90 to 99.9% by weight: 0.1 to 10% by weight.

또한, 본 발명에서는 원적외선 방사효과가 크고 항균력과 살균력이 높은 동시에 경도가 낮아 원사의 생산성이 우수한 숯가루와 은(Ag)이온 무기항균제를 혼합한 혼합물을 석유화학 수지와 혼합하여 원사를 제조할 수 있도록 하였다.In addition, in the present invention, the yarn can be prepared by mixing a mixture of charcoal powder and silver (Ag) ion inorganic antimicrobial agent having excellent yarn productivity with high far-infrared radiation effect, high antibacterial and bactericidal power, and low hardness. It was made.

그리고, 상기의 혼합물은 80중량%의 숯가루와,And, the mixture is 80% by weight of charcoal powder,

20중량%의 은(Ag)이온 무기항균제로 이루어진 것이다.It consists of 20% by weight of silver (Ag) ion inorganic antibacterial agent.

또한, 상기 석유화학수지는 폴리에스테르, 나이론, 아크릴, 폴리프로필렌 및 아세테이트, 레이온으로 이루어진 것이다.In addition, the petrochemical resin is made of polyester, nylon, acrylic, polypropylene and acetate, rayon.

그리고, 상기 석유화학수지와 숯가루 및 은(Ag)이온 무기 항균제의 혼합물 의 혼합 비율은 90 ~ 99.9 중량% : 0.1 ~ 10 중량%로 이루어진 것이다.In addition, the mixing ratio of the mixture of the petrochemical resin and charcoal powder and silver (Ag) ion inorganic antimicrobial agent is 90 to 99.9% by weight: 0.1 to 10% by weight.

또한, 상기의 원사는 각종 섬유직물, 의류, 솜, 실, 침구류, 건강보조기구 제작에 사용되도록 된것이다.In addition, the yarn is intended to be used in the production of various textile fabrics, clothing, cotton, thread, bedding, health care equipment.

본 발명의 일 실시예에 따른 패류껍질가루 또는 숯가루를 사용한 원사의 제조 방법은 도1에 의해 설명한다.The production method of the yarn using shellfish powder or charcoal powder according to an embodiment of the present invention will be described with reference to FIG.

우선, 패류껍질가루를 사용할 경우, 바닷속이나 강 속의 패류를 채취하여 껍질을 분리한 뒤 분리된 패류껍질을 분쇄기에서 가루로 분쇄하는 분쇄단계(S1)와, 상기 분쇄단계(S1)에서 분쇄된 패류껍질가루를 혼합기에서 은(Ag)이온 무기항균제와 서로 혼합하는 제 1 혼합단계(S2)와,First, in the case of using shellfish powder, the shellfish is taken in the sea or in the river to separate the shell, and then the separated shell shell is pulverized into a powder in a crusher (S1), and the pulverized in the crushing step (S1) A first mixing step (S2) of mixing shellfish powder with silver (Ag) ion inorganic antibacterial agent in a mixer,

상기 제 1 혼합단계(S2)에서 혼합된 패류껍질가루 및 은(Ag)이온 무기항균제를 석유화학수지와 혼합기에서 서로 혼합하는 제 2 혼합단계(S3)와,A second mixing step (S3) of mixing shellfish shell powder and silver (Ag) ion inorganic antibacterial agent mixed in the first mixing step (S2) with a petrochemical resin and a mixer;

상기 제 2 혼합단계(S3)에서 혼합된 패류껍질가루 및 은(Ag)이온 무기항균제와 석유화학수지 혼합물을 용융시켜 압출·방사기에 의해 방사(紡絲)하는 방사단계(S4)로 이루어진 것이다.Shell shell powder and silver (Ag) ions inorganic antibacterial agent and petrochemical resin mixture is mixed in the second mixing step (S3) is made of a spinning step (S4) to be spun by an extrusion, spinning machine.

또한, 숯가루를 사용할 경우에는 소나무, 참나무, 유칼립투스나무 등을 절단하여 1,200℃ ~ 1,300℃로 가마에서 가열하여 얻은 숯을 분쇄기에서 가루로 분쇄하는 분쇄단계(S1)와,In addition, in the case of using charcoal powder, cutting the pine, oak, eucalyptus wood, etc. by grinding the charcoal obtained by heating in the kiln to 1,200 ℃ ~ 1,300 ℃ in a grinder into a powder (S1) and,

상기 분쇄단계(S1)에서 분쇄된 숯가루를 혼합기에서 은(Ag)이온 무기항균제와 서로 혼합하는 제1 혼합단계(S2)와,A first mixing step (S2) of mixing the charcoal powder pulverized in the crushing step (S1) with the silver (Ag) ion inorganic antibacterial agent in a mixer;

상기 제1 혼합단계(S2)에서 혼합된 숯가루 및 은(Ag)이온 무기항균제를 석유화학수지와 혼합기에서 서로 혼합하는 제2 혼합단계(S3)와,A second mixing step (S3) of mixing the charcoal powder and silver (Ag) ion inorganic antibacterial agent mixed in the first mixing step (S2) with a petrochemical resin and a mixer;

상기 제2 혼합단계(S3)에서 혼합된 숯가루 및 은(Ag)이온 무기항균제와 석유화학수지 혼합물을 용융시켜 압출·방사기에 의해 방사(紡絲)하는 방사단계(S4)로 이루어진 것이다.Charcoal powder and silver (Ag) ions mixed in the second mixing step (S3) and the inorganic antibacterial agent and petrochemical resin mixture by melting and spinning (紡絲) by spinning and extruding by a spinning machine (S4).

여기에서, 상기 제 2 혼합단계(S3)와 방사단계(S4)는 용융/방사 방법과 습식/방사 방법 중 선택하여 실행할 수 있도록된 것이다.Here, the second mixing step (S3) and spinning step (S4) is to be carried out by selecting from the melting / spinning method and the wet / spinning method.

이와같이된 본 발명의 실시예에 따른 작용을 설명하면 다음과 같다.Referring to the operation according to the embodiment of the present invention as described above are as follows.

먼저, 패류껍질을 사용할 경우, 분쇄단계(S1)에서는 바다속이나 강물속에서 패류들을 채취한 뒤 껍질을 분리하고 상기 분리된 패류껍질을 분쇄기에 넣고 분쇄한다.First, in the case of using shellfish shells, in the crushing step (S1), after collecting the shellfish in the sea or river water to separate the shell and put the separated shellfish shell in the grinder and pulverize.

상기 1차 분쇄되는 패류껍질가루의 크기는 300 ~ 400 메쉬이다.The size of the shell powder is primarily crushed is 300 ~ 400 mesh.

그리고, 제품 제조자가 2데니어(DENIER) 이하의 원사를 생산하려고 의도할 경우에는, 상기 분쇄시에 상기 패류껍질들을 1미크론 이하의 입경을 갖도록 분쇄한다.And, if the product manufacturer intends to produce yarn of 2 denier or less, the shells are crushed to have a particle size of 1 micron or less during the crushing.

한편, 제품 제조자가 3데니어 이상의 원사를 생산하려고 의도할 경우에는, 상기 분쇄시에 상기 패류껍질들을 3미크론 이하의 입경을 갖도록 분쇄한다.On the other hand, if the product manufacturer intends to produce more than 3 denier yarns, the shells are crushed to have a particle size of 3 microns or less during the crushing.

다음에 분쇄된 패류껍질들을 소성로에서 적정의 온도로 소성한다.Next, the shelled shells are calcined at an appropriate temperature in a kiln.

한편, 숯가루를 사용할 경우에 분쇄 단계(S1)에서는 소나무, 참나무, 유칼립투스나무 등을 절단하고 1,200℃ ~1,300℃로 가열하여 탄화시킨 숯을 분쇄기에 넣고 분쇄한다.On the other hand, when using charcoal powder in the grinding step (S1) is cut pine, oak, eucalyptus trees and the like, and the carbonized charcoal by heating to 1,200 ℃ ~ 1,300 ℃ put into a grinder and crushed.

상기 1차 분쇄되는 숯가루의 크기는 300 ~ 400 메시이다.The size of the first crushed charcoal powder is 300 ~ 400 mesh.

그리고, 제품 제조자가 2데니어(DENIER) 이하의 원사를 생산하려고 의도할 경우에는, 상기 분쇄시에 숯가루들이 1미크론 이하의 입경을 갖도록 분쇄한다.And, if the product manufacturer intends to produce yarn of 2 denier or less, the powder is pulverized so that the charcoal powders have a particle size of 1 micron or less.

한편, 제품 제조자가 3데니어 이상의 원사를 생산하려고 의도할 경우에는, 상기 분쇄시에 숯가루들이 3미크론 이하의 입경을 갖도록 분쇄한다.On the other hand, when the product manufacturer intends to produce more than 3 denier yarns, the powder is pulverized so that the charcoal powders have a particle size of 3 microns or less.

이후, 분쇄된 패류껍질가루 또는 숯가루들을 분쇄기에서 밀링함으로써 상기 패류껍질가루 또는 숯가루들을 더욱 균일하게 미립자로 분쇄한다.Thereafter, the crushed shellfish powder or charcoal powders are milled in a grinder to more uniformly crush the shellfish powder or charcoal powder into fine particles.

그리고, 상기 분쇄된 패류껍질가루 또는 숯가루의 분말의 입경을 측정한다.Then, the particle diameter of the pulverized shellfish powder or charcoal powder is measured.

상기 패류껍질가루 또는 숯가루의 입경이 제품 제조자가 원하는 입경의 범위 내에 있을 경우에는 다음의 제1혼합단계(S2)단계로 진행한다.When the particle size of the shellfish shell powder or charcoal powder is within the range of the particle diameter desired by the product manufacturer, the first mixing step (S2) is performed.

한편, 분쇄된 패류껍질분말 또는 숯 분말의 입경이 제품 제조자가 원하는 입경의 범위 내에 있지 않을 경우에는 상기 패류껍질분말 또는 숯 분말을 분쇄기에서 더욱 정밀하게 밀링함으로써 상기 패류껍질가루 또는 숯가루를 균일하게 분쇄할 수 있게된다.On the other hand, if the particle diameter of the crushed shellfish powder or charcoal powder is not within the range of the particle diameter desired by the product manufacturer, the shellfish powder or charcoal powder is uniformly milled by milling the shellfish powder or charcoal powder more precisely in a grinder. It can be crushed.

그리고 제1혼합 단계(S2)에서는 분쇄된 패류껍질가루 또는 숯가루를 은(Ag)이온 무기항균제와 혼합기에서 서로 혼합한다.In the first mixing step S2, the crushed shellfish shell powder or charcoal powder are mixed with each other in a silver (Ag) ion inorganic antibacterial agent and a mixer.

이 경우 혼합비율은 80중량%의 패류껍질가루 또는 숯가루와 20중량%의 은(Ag)이온 무기항균제를 균일하게 혼합한 혼합물을 만들게 된다.In this case, the mixing ratio is made of 80% by weight of shellfish shell powder or charcoal powder and 20% by weight of silver (Ag) ion inorganic antibacterial mixture.

이어서, 제2혼합단계(S3)에서는 은(Ag)이온 항균제와 혼합된 패류껍질가루 또는 숯가루를 석유화학수지와 혼합기에서 혼합한다.Subsequently, in the second mixing step S3, shellfish shell powder or charcoal powder mixed with silver (Ag) ion antimicrobial agent is mixed in a petrochemical resin and a mixer.

상기 석유화학수지와 상기 패류껍질가루 또는 숯가루 및 은(Ag)이온 항균제 혼합물의 혼합비율은 90 ~ 99.9 중량% : 0.1 ~ 10 중량%이다.The mixing ratio of the petrochemical resin and the shellfish shell powder or charcoal powder and silver (Ag) ion antimicrobial mixture is 90 to 99.9% by weight: 0.1 to 10% by weight.

그리고, 상기 석유화학수지는 폴리에스테르, 나이론, 아크릴, 폴리프로필렌 및 아세테이트, 레이온 중에서 선택적으로 사용한다.In addition, the petrochemical resin is selectively used among polyester, nylon, acrylic, polypropylene and acetate, rayon.

또한, 제품 제조자가 2데니어 이하의 원사를 생산하려고 할 경우에는, 상기 혼합 시에 상기 석유 화학 수지와 상기 패류껍질가루 또는 숯가루 및 은(Ag)이온 항균제 혼합물의 혼합 비율은 97 중량% : 3 중량%이다.In addition, when a product manufacturer intends to produce 2 denier yarns or less, the mixing ratio of the petrochemical resin and the shell shell powder or charcoal powder and silver (Ag) ion antimicrobial mixture at the time of the mixing is 97% by weight: 3 Weight percent.

한편, 제품 제조자가 3데니어 이상의 원사를 생산하려고 할 경우에는, 상기 혼합 시에 상기 석유화학수지와 상기 패류껍질가루 또는 숯가루 및 은(Ag)이온 항균제 혼합물의 혼합 비율은 94 중량% : 6 중량%이다.On the other hand, if the product manufacturer intends to produce more than 3 denier yarn, the mixing ratio of the petrochemical resin and the shell shell powder or charcoal powder and silver (Ag) ion antimicrobial mixture at the time of mixing is 94% by weight: 6% by weight %to be.

상기 원사를 생산하는 방법은 중압 방법과 마스터 벳치(M.B) 방법이 있으며, M.B 방법에서는 M.B 칩을 만들 때 비율은 화학 수지 70중량% 분말 수지 30중량%의 비율이 이상적이다.The method of producing the yarn is a medium pressure method and a master batch (M.B) method, the M.B method when making the M.B chips, the ratio of the chemical resin 70% by weight powder resin 30% by weight is ideal.

그리고, 상기 M.B 칩을 만든 후 예를 들면 2 데이어의 경우 화학 수지 9: M.B 칩 1의 중량 비율로 혼합해서 방사한다.After the M.B chip is made, for example, in the case of two-day, the mixture is spun at a weight ratio of chemical resin 9: M.B chip 1.

또한, 조성 분말과 석유 화학 수지를 혼합할 때 용융방사시의 입자의 응집을 방지하기 위하여 분산 조제를 적정량을 넣는다.In addition, when mixing the composition powder and the petrochemical resin, an appropriate amount of a dispersing aid is added to prevent aggregation of particles during melt spinning.

상기 분산 조제는 예를 들면, 스테아닌산염 등의 유기물이다.The dispersing aid is, for example, an organic substance such as steanate.

다음에 건조 단계에서는 상기 석유 화학 수지와 상기 패류껍질가루 또는 숯가루 및 은(Ag)이온 항균제 혼합물을 건조기에서 건조한다.Next, in the drying step, the mixture of the petrochemical resin and the shellfish powder or charcoal powder and silver (Ag) ion antimicrobial agent is dried in a dryer.

상기 건조기 내에서의 건조 온도는 종래 원사의 제조 방법에 따른 건조 온도보다 10℃ 정도 높다.The drying temperature in the dryer is about 10 ° C. higher than the drying temperature according to the conventional method for producing yarn.

상기 건조 단계는 제품 제조자가 건식 방법(용융 방사)에 의해 원사를 제조할 경우에만 실행한다.The drying step is carried out only when the product manufacturer manufactures the yarn by a dry method (melt spinning).

다음은 방사단계(S4)로서 상기 석유화학수지와 패류껍질가루 또는 숯가루 및 은(Ag)이온 항균제 혼합물을 용융시켜 압출·방사기에 의해 방사한다.Next, as a spinning step (S4), the petrochemical resin and shellfish powder or charcoal powder and silver (Ag) ion antimicrobial mixture is melted and spun by an extrusion and spinning machine.

상기 방사 온도는 종래 원사의 제조 방법에 따른 방사 온도보다 10℃ 정도 높다. 상기 방사시에 원사의 길이를 길게 형성시키는 장원사와 원사의 길이를 짧게 형성시키는 단원사 중에서 제품 제조자가 원하는 형태로 방사한다.The spinning temperature is about 10 ° C. higher than the spinning temperature according to the conventional yarn manufacturing method. During the spinning, the product manufacturer of the long yarn to form a long yarn and a single yarn to form a short yarn is spun into the desired shape.

폴리머의 특성에 따라 건식 방사 방법과 습식 방사 방법 중 선택적으로 방사 방법을 실행한다.Depending on the nature of the polymer, the spinning method may be optionally performed between a dry spinning method and a wet spinning method.

즉, 상기 석유화학수지가 폴리에스테르, 폴리프로필렌, 나이론일 경우에는 건식 방사 방법에 의해 상기 석유화학수지와 패류껍질가루 또는 숯가루 및 은(Ag)이온 항균제 혼합물을 압출기에서 용융 압출·방사한다.That is, when the petrochemical resin is polyester, polypropylene, or nylon, the petrochemical resin and shellfish shell powder or charcoal powder and silver (Ag) ion antimicrobial mixture are melt-extruded and spun by an extruder by a dry spinning method.

한편, 상기 석유화학수지가 아크릴이나 아세테이트, 레이온일 경우에는 습식 방사 방법에 의해 상기 석유화학수지와 패류껍질가루 또는 숯가루 및 은(Ag)이온 항균제 혼합물을 습식 방사한다.On the other hand, when the petrochemical resin is acrylic, acetate, rayon, by wet spinning method, the petrochemical resin and shell shell powder or charcoal powder and silver (Ag) ion antimicrobial mixture wet spinning.

상기 석유화학수지가 폴리에스테르 혹은 폴리 프로필렌일 경우에는 스판 본딩(SPUN BONDING)의 방사 방법에 의해 용융·방사하여 부직포로 성형할 수도 있다.When the petrochemical resin is polyester or polypropylene, the petrochemical resin may be melted and spun by a spinning method of spun bonding to be molded into a nonwoven fabric.

다음에 후처리 단계(S5)에서는 상기 용융압출·방사된 원사를 연신(延伸, ELONGATION)을 하면, 합성 원사가 제조되며, 또한 필요한 길이로 절단한 단원사를 이용하여 이불 솜 및 방적용으로 사용한다.Next, in the post-treatment step (S5), when the melt-extruded and spun yarn is stretched, ELONGATION is used, a synthetic yarn is manufactured and used for quilting cotton and spinning using a single yarn cut to a required length. do.

이와같이된 본발명은, 패류껍질가루 또는 숯가루에 선택적으로 은(Ag)이온 무기항균제를 혼합한 혼합물을 석유화학수지와 혼합하여 원사를 제조할 수 있도록 함으로서, 패류껍질가루 또는 숯가루의 원적외선 방사효과에 의해 인체의 신진대사 및 혈액순환을 촉진시킬 수 있고, 패류껍질가루 또는 숯가루에서 발생되는 세균의 발육을 저지하는 높은 항균력과 세균을 죽이는 높은 살균력 및 우수한 탈취력 의해 위생적인 실 및 의류를 제공할 수 있게 되며, 특히 상기의 패류껍질가루 또는 숯가루는 석회질과 칼슘이므로 경도가 낮아 우수한 사질(絲質)을 얻을 수 있고 원사의 생산성을 우수하게 향상시킬 수 있는 유용한 효과를 가진다.In this way, the present invention is to produce a yarn by mixing a shell shell powder or charcoal powder, optionally mixed with silver (Ag) ion antimicrobial agent with a petrochemical resin, to produce far-infrared radiation of shell shell powder or charcoal powder It can promote the metabolism and blood circulation of the human body by the effect, and provide hygienic thread and clothing by the high antibacterial ability to prevent the growth of bacteria generated from shell shell powder or charcoal powder, the high sterilizing power to kill bacteria and the excellent deodorizing power. In particular, the shell shell powder or charcoal powder is calcareous and calcium, so the hardness is low, so that excellent sand can be obtained and the productivity of the yarn can be excellently improved.

특히, 본 발명 패류껍질가루와 숯가루를 사용한 원사의 제조방법에 의하면, 무기물을 사용하는 원사제조공정 에서의 문제점인 금속구성부품의 마모를 최소화할 수 있으므로 생산시설의 수명연장에 의해 생산원가절감과 가동율의 극대화 및 유지보수의 용이함을 구현할 수 있다.In particular, according to the method of yarn production using shellfish shell powder and charcoal powder of the present invention, it is possible to minimize the wear of metal components, which is a problem in the yarn manufacturing process using inorganic materials, thereby reducing the production cost by extending the life of the production facility It can realize the maximum operation rate and the ease of maintenance.

Claims (9)

원적외선 방사효과가 크고 항균력과 살균력이 높은 동시에 경도가 낮아 원사의 생산성이 우수한 패류(貝類)껍질가루에 은(Ag)이온 무기항균제를 혼합한 혼합물을 석유화학수지와 혼합하여 원사를 제조할 수 있도록 이루어진 것을 특징으로 하는 천연물을 사용한 원사의 제조방법.It has a high far-infrared radiation effect, high antibacterial and bactericidal power, and low hardness, so that it can produce yarn by mixing a mixture of silver (Ag) inorganic antimicrobial agent with shellfish powder with excellent productivity. Method for producing a yarn using a natural product, characterized in that made. 제 1 항에 있어서,The method of claim 1, 상기의 혼합물은 80 중량%의 패류껍질가루와,The mixture is 80% by weight of shellfish powder, 20 중량%의 은(Ag)이온 무기항균제로 이루어진 것을 특징으로 하는 천연물을 사용한 원사의 제조방법.20% by weight of silver (Ag) ion manufacturing method of the yarn using a natural product, characterized in that the inorganic antibacterial agent. 제 1 항에 있어서,The method of claim 1, 상기 석유화학수지와 패류껍질가루 및 은(Ag)이혼 항균제 혼합물의 혼합 비율은 90 ~ 99.9 중량% : 0.1 ~ 10 중량%로 이루어진 것을 특징으로 하는 천연물을 사용한 원사의 제조방법.The mixing ratio of the petrochemical resin and shellfish shell powder and silver (Ag) divorce antimicrobial mixture is 90 to 99.9% by weight: 0.1 to 10% by weight of the method of producing a yarn using natural products. 원적외선 방사효과가 크고 항균력과 살균력이 높은 동시에 경도가 낮아 원사의 생산성이 우수한 숯가루와 은(Ag)이온 무기항균제를 혼합한 혼합물을 석유화학 수지와 혼합하여 원사를 제조할 수 있도록 이루어진 것을 특징으로 하는 천연물을 사용한 원사의 제조방법.It has a high far-infrared radiation effect, high antibacterial and bactericidal power, and low hardness, so that the yarn can be manufactured by mixing a mixture of charcoal powder and silver (Ag) ion inorganic antimicrobial agent with excellent productivity. Method of manufacturing yarn using natural products. 제 4 항에 있어서,The method of claim 4, wherein 상기의 혼합물은 80중량%의 숯가루와,The mixture is 80% by weight of charcoal powder, 20중량%의 은(Ag)이온 무기항균제로 이루어진 것을 특징으로 하는 천연물을 사용한 원사의 제조방법.20% by weight of silver (Ag) ion manufacturing method of the yarn using a natural product, characterized in that the inorganic antibacterial agent. 제 4 항에 있어서,The method of claim 4, wherein 상기 석유화학수지와 숯가루 및 은(Ag)이온 항균제 혼합물의 혼합 비율은 90 ~ 99.9 중량% : 0.1 ~ 10 중량%로 이루어진 것을 특징으로 하는 천연물을 사용한 원사의 제조방법.The mixing ratio of the petrochemical resin and the charcoal powder and silver (Ag) ion antimicrobial mixture is 90 to 99.9% by weight: 0.1 to 10% by weight of the method of producing a yarn using natural products. 제 1 항 또는 제 4 항에 있어서,The method according to claim 1 or 4, 상기 석유화학수지는 폴리에스테르, 나이론, 아크릴, 폴리프로필렌 및 아세테이트, 레이온인 것을 특징으로 하는 천연물을 사용한 원사의 제조방법.The petrochemical resin is polyester, nylon, acrylic, polypropylene and acetate, rayon production method using a natural product, characterized in that the rayon. 바닷속이나 강 속의 패류를 채취하여 껍질을 분리한 뒤 분리된 패류껍질을 분쇄기에서 가루로 분쇄하는 분쇄단계와,A shelling step of collecting shellfish in the sea or in the river, separating the shells, and then crushing the separated shells into powder in a grinder; 상기 분쇄단계에서 분쇄된 패류껍질가루를 혼합기에서 은(Ag)이온 무기항균제와 서로 혼합하는 제 1 혼합단계와,A first mixing step of mixing the shellfish shell powder pulverized in the grinding step with the silver (Ag) ion inorganic antibacterial agent in a mixer, 상기 제 1 혼합단계에서 혼합된 패류껍질가루 및 은(Ag)이온 무기항균제와 석유화학수지 혼합물을 중압방법 또는 마스터벳치(M.B)방법을 선택하여 용융시켜 압출·방사기에 의해 방사(紡絲)하는 방사단계로 이루어진 것을 특징으로 하는 천연물을 사용한 원사의 제조방법.Shell shell powder, silver (Ag) ion inorganic antimicrobial agent and petrochemical resin mixture mixed in the first mixing step is selected by the medium pressure method or the master betchi (MB) method to melt and spun by extrusion and spinning machine Yarn manufacturing method using a natural product, characterized in that the spinning step. 숯을 분쇄기에서 가루로 분쇄하는 분쇄단계와,A pulverizing step of pulverizing charcoal into powder in a grinder, 상기 분쇄단계에서 분쇄된 된 숯가루를 혼합기에서 은(Ag)이온 무기항균제와 서론 혼합하는 제 1 혼합단계와,A first mixing step of mixing the charcoal powder pulverized in the crushing step with an inorganic antimicrobial agent with silver (Ag) ion in a mixer, 상기 제 1 혼합단계에서 혼합된 숯가루 및 은(Ag)이온 무기 항균제를 석유화학수지와 혼합기에서 서로 혼합하는 제 2 혼합단계와,A second mixing step of mixing the charcoal powder and silver (Ag) ion inorganic antimicrobial agent mixed in the first mixing step with a petrochemical resin and a mixer; 상기 혼합단계에서 혼합된 숯가루와 석유화학수지 혼합물을 중압방법 또는 마스터벳치(M.B)방법을 선택하여 용융시켜 압출·방사기에 의해 방사(紡絲)하는 방사단계로 이루어진 것을 특징으로 하는 천연물을 사용한 원사의 제조방법.Charcoal powder and petrochemical resin mixture mixed in the mixing step by using a natural pressure, characterized in that consisting of a spinning step of spinning by extrusion or spinning machine by selecting the medium pressure method or the master-batching (MB) method Method of making yarn.
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WO2002072928A1 (en) * 2001-03-12 2002-09-19 Jtl Co., Ltd Method of manufacturing an activated synthetic cottonwool
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KR20010103109A (en) * 2001-10-09 2001-11-23 이정석 the Method for Fabricating the Functional Complexed Resin
KR20030062600A (en) * 2002-01-17 2003-07-28 최명부 Production of Cotton Preventing Ticks and Viruses
KR100485505B1 (en) * 2002-02-25 2005-04-28 윤장호 composition fiber and its manufacturing method
KR20020060654A (en) * 2002-06-14 2002-07-18 김제하 Health functional artificial fiber in which silver powder is synthesized, and a manufacturing method thereof.
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KR20050090225A (en) * 2004-03-08 2005-09-13 김영두 Spun thread included shell powder and manufacturing method the same

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