KR102497365B1 - 정렬 및 배향된 섬유 강화 중합체 복합물 생성 - Google Patents

정렬 및 배향된 섬유 강화 중합체 복합물 생성 Download PDF

Info

Publication number
KR102497365B1
KR102497365B1 KR1020160076646A KR20160076646A KR102497365B1 KR 102497365 B1 KR102497365 B1 KR 102497365B1 KR 1020160076646 A KR1020160076646 A KR 1020160076646A KR 20160076646 A KR20160076646 A KR 20160076646A KR 102497365 B1 KR102497365 B1 KR 102497365B1
Authority
KR
South Korea
Prior art keywords
fiber
solution
fibers
alignment
outlet
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
KR1020160076646A
Other languages
English (en)
Korean (ko)
Other versions
KR20170006256A (ko
Inventor
빅터 알프레드 벡
란지트 라오
Original Assignee
팔로 알토 리서치 센터 인코포레이티드
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 팔로 알토 리서치 센터 인코포레이티드 filed Critical 팔로 알토 리서치 센터 인코포레이티드
Publication of KR20170006256A publication Critical patent/KR20170006256A/ko
Application granted granted Critical
Publication of KR102497365B1 publication Critical patent/KR102497365B1/ko
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B11/00—Making preforms
    • B29B11/14—Making preforms characterised by structure or composition
    • B29B11/16—Making preforms characterised by structure or composition comprising fillers or reinforcement
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C19/00—Apparatus specially adapted for applying particulate materials to surfaces
    • B05C19/06—Storage, supply or control of the application of particulate material; Recovery of excess particulate material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
    • B05D3/0493—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases using vacuum
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C41/00—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
    • B29C41/02—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor for making articles of definite length, i.e. discrete articles
    • B29C41/16—Slip casting, i.e. applying a slip or slurry on a perforated or porous or absorbent surface with the liquid being drained away
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25—Component parts, details or accessories; Auxiliary operations
    • B29C48/30—Extrusion nozzles or dies
    • B29C48/35—Extrusion nozzles or dies with rollers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/06—Fibrous reinforcements only
    • B29C70/10—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres
    • B29C70/12—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of short length, e.g. in the form of a mat
    • B29C70/14—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of short length, e.g. in the form of a mat oriented
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
    • B29C70/38—Automated lay-up, e.g. using robots, laying filaments according to predetermined patterns
    • B29C70/382—Automated fiber placement [AFP]
    • B29C70/384—Fiber placement heads, e.g. component parts, details or accessories
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/40—Shaping or impregnating by compression not applied
    • B29C70/42—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
    • B29C70/46—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using matched moulds, e.g. for deforming sheet moulding compounds [SMC] or prepregs
    • B29C70/48—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using matched moulds, e.g. for deforming sheet moulding compounds [SMC] or prepregs and impregnating the reinforcements in the closed mould, e.g. resin transfer moulding [RTM], e.g. by vacuum
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
    • D04H1/74—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being orientated, e.g. in parallel (anisotropic fleeces)
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25—Component parts, details or accessories; Auxiliary operations
    • B29C48/285—Feeding the extrusion material to the extruder
    • B29C48/288—Feeding the extrusion material to the extruder in solid form, e.g. powder or granules
    • B29C48/2886—Feeding the extrusion material to the extruder in solid form, e.g. powder or granules of fillers or of fibrous materials, e.g. short-fibre reinforcements
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Textile Engineering (AREA)
  • Robotics (AREA)
  • Manufacturing & Machinery (AREA)
  • Reinforced Plastic Materials (AREA)
  • Moulding By Coating Moulds (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Treatment Of Fiber Materials (AREA)
KR1020160076646A 2015-07-07 2016-06-20 정렬 및 배향된 섬유 강화 중합체 복합물 생성 Active KR102497365B1 (ko)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US14/793,193 US10160004B2 (en) 2015-07-07 2015-07-07 Creating aligned and oriented fiber reinforced polymer composites
US14/793,193 2015-07-07

Publications (2)

Publication Number Publication Date
KR20170006256A KR20170006256A (ko) 2017-01-17
KR102497365B1 true KR102497365B1 (ko) 2023-02-10

Family

ID=56368810

Family Applications (1)

Application Number Title Priority Date Filing Date
KR1020160076646A Active KR102497365B1 (ko) 2015-07-07 2016-06-20 정렬 및 배향된 섬유 강화 중합체 복합물 생성

Country Status (4)

Country Link
US (2) US10160004B2 (enExample)
EP (1) EP3115177B1 (enExample)
JP (2) JP6688691B2 (enExample)
KR (1) KR102497365B1 (enExample)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10160004B2 (en) 2015-07-07 2018-12-25 Palo Alto Research Center Incorporated Creating aligned and oriented fiber reinforced polymer composites
WO2021195701A1 (en) 2020-03-31 2021-10-07 The University Of Sydney Aligned fibres and a method of making the same
CN115961499B (zh) * 2022-11-25 2024-04-26 中国科学院宁波材料技术与工程研究所 一种短切碳纤维取向制备装置

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3617437A (en) 1967-03-29 1971-11-02 Nat Res Dev Process for the manufacture of a composite material having aligned reinforcing fibers
US3947535A (en) 1972-12-21 1976-03-30 National Research Development Corporation Aligning fibres
US4505777A (en) 1980-10-29 1985-03-19 Messerschmitt-Boelkow-Blohm Gmbh Method for producing oriented fleeces or mats of short length fibers

Family Cites Families (21)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CA933321A (en) * 1964-10-01 1973-09-11 J. Parratt Noel Processes for orienting fibres
GB1128321A (en) * 1964-10-01 1968-09-25 Mini Of Technology Improvements in or relating to methods of aligning fibres
US3939532A (en) * 1972-05-15 1976-02-24 Conwed Corporation Manufacture of fibrous web structures
NL171732C (nl) * 1971-11-08 Kendall & Co Werkwijze voor het vervaardigen van een niet-geweven vezelbaan, alsmede inrichting voor het uitvoeren van de werkwijze.
DE2827829A1 (de) 1978-06-24 1980-01-03 Motoren Turbinen Union Verfahren zur herstellung von rotationssymmetrischen bauteilen aus kurzfasermasse
JPS5879836A (ja) * 1981-11-04 1983-05-13 Paramaunto Glass Kogyo Kk ガラスウ−ルの捕集方法および装置
JPS60199996A (ja) * 1984-03-21 1985-10-09 三菱レイヨン株式会社 連続シ−トの製造方法
AU631217B2 (en) * 1989-06-29 1992-11-19 Isover Saint-Gobain Mineral fibres collection process and device.
US5580512A (en) 1995-04-07 1996-12-03 Northrop Grumman Corporation Method for making low cost oriented composite molding compound
US5846356A (en) 1996-03-07 1998-12-08 Board Of Trustees Operating Michigan State University Method and apparatus for aligning discontinuous fibers
US6123882A (en) 1996-08-19 2000-09-26 Kawasaki Steel Corporation Fiber reinforced thermoplastic resin sheet and method of wet manufacturing
AU7369396A (en) 1996-09-24 1998-04-17 Goodyear Tire And Rubber Company, The Use of injection molding to orient short fibers in desired directions
US6029897A (en) * 1998-03-19 2000-02-29 N.V. Owens-Corning S.A. Method of dispensing chopped reinforcement strand using a vortex nozzle
US6066235A (en) * 1998-04-03 2000-05-23 E. I. Du Pont De Nemours And Company Wetlay process for manufacture of highly-oriented fibrous mats
US6182332B1 (en) * 1999-07-30 2001-02-06 Owens Corning Composites Sprl Method of forming discrete length fibers
DE10053622A1 (de) * 1999-10-29 2001-07-12 Ake Innotech Gmbh Automatisier Faserspender zur Herstellung von Faservliesen und seine Anwendung
ATE294688T1 (de) 2000-08-09 2005-05-15 Univ Ohio Verbundmaterial mit polymermatrix
US8028736B2 (en) 2006-08-25 2011-10-04 Ocv Intellectual Capital, Llc System for forming reinforcement layers having cross-directionally oriented fibers
US7951464B2 (en) 2009-09-02 2011-05-31 General Electric Company Composite material with fiber alignment
US20140255646A1 (en) 2013-03-08 2014-09-11 The Boeing Company Forming Composite Features Using Steered Discontinuous Fiber Pre-Preg
US10160004B2 (en) 2015-07-07 2018-12-25 Palo Alto Research Center Incorporated Creating aligned and oriented fiber reinforced polymer composites

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3617437A (en) 1967-03-29 1971-11-02 Nat Res Dev Process for the manufacture of a composite material having aligned reinforcing fibers
US3947535A (en) 1972-12-21 1976-03-30 National Research Development Corporation Aligning fibres
US4505777A (en) 1980-10-29 1985-03-19 Messerschmitt-Boelkow-Blohm Gmbh Method for producing oriented fleeces or mats of short length fibers

Also Published As

Publication number Publication date
JP6928133B2 (ja) 2021-09-01
JP6688691B2 (ja) 2020-04-28
US10160004B2 (en) 2018-12-25
US20190084000A1 (en) 2019-03-21
US11267164B2 (en) 2022-03-08
KR20170006256A (ko) 2017-01-17
JP2020090686A (ja) 2020-06-11
JP2017019268A (ja) 2017-01-26
US20170008026A1 (en) 2017-01-12
EP3115177B1 (en) 2019-04-10
EP3115177A1 (en) 2017-01-11

Similar Documents

Publication Publication Date Title
CN111163921B (zh) 通过3d打印制造由复合材料制成的制品的方法
EP2440390B1 (en) Method of delivering a thermoplastic and/or crosslinking resin to a composite laminate structure
US20190283277A1 (en) Tow Stabilization Method and Apparatus
RU2535694C2 (ru) Новый промежуточный упрочняющий материал, состоящий из множества разделительных нитей, покрытых тонким нетканым материалом
CN103128981B (zh) 稳定的干预型件和方法
US10669659B2 (en) Aligned discontinuous fiber preforms, composites and systems and processes of manufacture
US10099432B2 (en) Manufacturing method for fiber-reinforced resin sheet and manufacturing device therefor
RU2640553C2 (ru) Композитная армирующая нить, препрег, лента для 3D печати и установки для их изготовления
CN103524769A (zh) 预浸料坯、预成型体、成型品及预浸料坯的制造方法
JP6928133B2 (ja) 整列した配向繊維強化ポリマー複合体の創出
JP2012529385A (ja) 高度複合構成要素の製造方法
US20120077402A1 (en) Semi-finished textile product, particularly prepreg, manufactured from non-woven fiber fabric
US20170136694A1 (en) Additive manufacture of composite materials
KR102285655B1 (ko) 섬유 강화 수지 중간재, 섬유 강화 수지 성형체, 및 섬유 강화 수지 중간재의 제조 방법
RU2688551C2 (ru) Трехмерная высокопрочная волокнистая композитная деталь и способ ее изготовления
JP6938987B2 (ja) 強化繊維基材の製造方法、強化繊維プリフォームの製造方法および繊維強化複合材料成形体の製造方法
JP6773397B2 (ja) 複合物における透過性及び繊維体積率を制御するためのポリマーナノ粒子
HK1251520A1 (en) Composite sheet material
EP3345734B1 (en) Methods for manufacturing a reinforced fiber substrate, a shaping fabric and a fiber-reinforced plastic structure
KR101715341B1 (ko) 탄소 섬유 웹 형성방법, 장치 및 이를 이용한 탄소 섬유 강화 플라스틱의 제조방법
WO2021102099A1 (en) Devices and methods for making uncured, near-net shape plies

Legal Events

Date Code Title Description
PA0109 Patent application

St.27 status event code: A-0-1-A10-A12-nap-PA0109

R17-X000 Change to representative recorded

St.27 status event code: A-3-3-R10-R17-oth-X000

PG1501 Laying open of application

St.27 status event code: A-1-1-Q10-Q12-nap-PG1501

A201 Request for examination
PA0201 Request for examination

St.27 status event code: A-1-2-D10-D11-exm-PA0201

D13-X000 Search requested

St.27 status event code: A-1-2-D10-D13-srh-X000

D14-X000 Search report completed

St.27 status event code: A-1-2-D10-D14-srh-X000

E902 Notification of reason for refusal
PE0902 Notice of grounds for rejection

St.27 status event code: A-1-2-D10-D21-exm-PE0902

E13-X000 Pre-grant limitation requested

St.27 status event code: A-2-3-E10-E13-lim-X000

P11-X000 Amendment of application requested

St.27 status event code: A-2-2-P10-P11-nap-X000

P13-X000 Application amended

St.27 status event code: A-2-2-P10-P13-nap-X000

E701 Decision to grant or registration of patent right
PE0701 Decision of registration

St.27 status event code: A-1-2-D10-D22-exm-PE0701

PR0701 Registration of establishment

St.27 status event code: A-2-4-F10-F11-exm-PR0701

PR1002 Payment of registration fee

St.27 status event code: A-2-2-U10-U11-oth-PR1002

Fee payment year number: 1

PG1601 Publication of registration

St.27 status event code: A-4-4-Q10-Q13-nap-PG1601

PN2301 Change of applicant

St.27 status event code: A-5-5-R10-R13-asn-PN2301

St.27 status event code: A-5-5-R10-R11-asn-PN2301