KR102322163B1 - Induction heating high temperature pyrolysis device - Google Patents

Abstract

The present invention relates to an induction heating high-temperature pyrolysis device, and more specifically, to an induction heating high-temperature pyrolysis device, comprising: a frame (10); a tunnel-type insulation kiln body (20); a carbonization furnace assembly (30); a door assembly (40); a working coil assembly (50); a plurality of carbonization furnace cover lifting double acting air cylinders (60); a carbonization furnace cover assembly (70); a tunnel cover loop (80); an exhaust pipe assembly (90); a working coil cooler (100); an operation unit (110); an operation status display unit (120); a temperature display unit (130); a temperature detection sensor (140); and a control unit (150). Thus, the present invention is easily installed in various medical wastes, apartments, residential complexes, industrial complexes, agriculture and fisheries, livestock areas, etc., and performs induction heating of various wastes generated therefrom and garbage generated in restaurants and households so that their fire is in state of volume-reduced and sterilized carbonized ash at about 700 to 1,150℃. Thus, ultra-high temperature heat treatment (pyrolysis) through induction heating can be performed.

Description

Induction heating high temperature pyrolysis device

The present invention relates to an induction heating high-temperature pyrolysis device, and more particularly, to various medical wastes and residential complexes such as apartments, various industrial complexes, agricultural and fishery, livestock industry, household wastes, industrial wastes, and various wastes; 'Volume reduction' and 'sterilized carbonized ash (Ash)' to ultra-high temperature (about 700 ~ 1,150℃) through induction heating without flame (flame) of various wastes discharged from various places, such as garbage from catering establishments and households. It relates to an induction heating high-temperature pyrolysis device invented to rapidly pyrolyze so that it becomes 'state', to increase the thermal conversion efficiency, to suppress the generation of exhaust gas as much as possible without flame combustion, and to reduce the volume of waste as much as possible.

In general, medical waste from various health, medical institutions, veterinary hospitals, testing and inspection institutions, etc., residential complexes such as apartments, various industrial complexes, agriculture, fishery, and livestock industries, living and industrial waste, manure and various wastes Wastes of various properties (hereinafter collectively referred to as “waste”) are being discharged in large quantities in various places, such as food waste from restaurants, restaurants, and households.

The general treatment method so far has been to collect these wastes by a collection vehicle and dump them into landfills, incineration, or the sea.

However, in the process of incineration, substances harmful to the human body, such as dioxins, are emitted, which threatens the life of humans and animals and plants on the planet. Disposal of waste is a major social problem.

In particular, in recent years, as the incineration of waste has become increasingly difficult due to the strengthening of international regulations, regulations on the ban on dumping at sea, and opposition from local residents, the regeneration of wastes or encouragement of emission reduction is emerging as a social task.

In addition, in the case of incineration of wastes using primary fossil fuels such as gas or oil, it is practically impossible to install and operate indoors due to the problem of exhaust gas from the incineration combustion process, and flames are always present. In the pyrolysis process, a separate qualified safety manager resides and manages all processing time, so there is a problem in securing professional manpower and an increase in labor costs.

In addition, there are various problems such as the size of the incinerator using primary fuel increases, a separate fuel storage facility must be provided, personnel with professional licenses for handling explosives must be equipped, and the size of the exhaust purification facility is greatly increased, Since it is not suitable for self-disposal at the place where the waste is generated and it violates various safety regulations, the reality is that most of them rely on waste disposal using government-grade bags.

On the other hand, carbon dioxide (CO₂), the main culprit of global warming, which is emerging as a global environmental problem in recent years, has several sources, but it is also generated in large quantities when carbon compounds are burned like incinerators, and the carbon dioxide (CO₂) is a greenhouse gas. As a result, some of the energy that goes out to outer space through Earth's radiation is returned back to the Earth. This property of carbon dioxide breaks the energy balance of the earth, and there is a problem that acts as a cause of global warming.

In recent years, since the start of regulations on the ban on marine disposal of garbage, the problem of securing a landfill site and complaints against the installation of incineration facilities for incineration are rising due to the problem of landfilling. As the number of single-use items has increased as living in houses has become commonplace, the amount of various wastes such as garbage has increased, which is also increasing the concerns of the central government and local governments.

In order to reduce the national cost, it is necessary to reduce the volume of garbage to be collected, solve the odor problem that occurs when transported by a garbage collection vehicle, and the water pollution and odor problem of leaked water, and reduce environmental pollution caused by landfilling. The challenge of environmental protection is emerging.

In particular, in order to block the leakage of infectious and pathogenic bacteria (leakage of fine powder or water of medical waste) during the treatment of medical waste (collection, transportation, incineration, etc.) There is a need for means or devices that can be dealt with in the country, such as legal regulations.

On the other hand, in Korea, about 5 million tons of food waste is generated every year, and an average of 900 billion won is used to dispose of it. will be

The main component of food waste is water, which accounts for about 80%, and the rest is divided into combustible and ash. Due to its high degradability, a lot of odor and leachate are generated. It also provides the cause of the inhabitation of pathogens such as mice, cats, flies and insects.

In food waste treatment for catering establishments and households, an electric heater (mainly for home use) or a burner heating method using primary fossil fuels such as gas or oil (hereinafter collectively referred to as primary fuel) is adopted. In particular, primary fuel usage method As the size of silver equipment is large, there are restrictions on the installation site, there is a high risk of safety accidents due to the presence of flames, and the odor is a big problem during the incineration process. There is a problem with

In addition, there is a collection vehicle dedicated to food waste, but this is also not a pleasant situation due to leakage of odor and residual water during transportation.

In addition, there is a natural decomposition of food waste using microorganisms and annihilation using a mechanical mechanism, but the product price is high, there is a problem of increasing the operating cost of consumable materials, and the biggest problem is that the device is bulky and processing until extinction There is a problem that takes a long time.

Domestic Registered Patent Publication No. 10-1463229 (November 12, 2014) Domestic Registered Patent Publication No. 10-1416679 (July 02, 2014) Domestic Registered Patent Publication No. 10-1270721 (May 28, 2013) Domestic Patent Publication No. 10-0873924 (December 08, 2008)

The present invention has been devised to solve the problems of the related art, and includes various medical wastes, residential complexes such as apartments, various industrial complexes, agricultural and fishery, and living waste and industrial waste and manure and various kinds of Waste, food waste generated from restaurants and households, etc., can be 'volume-reduced' and 'sterilized carbonized ash' through induction heating without flame (flame) to ultra-high temperature (about 700 ~ 1,150℃). Provide an induction heating high-temperature pyrolysis device that can reduce the volume of waste as much as possible, as it is fast, has high thermal conversion efficiency, and has no flame combustion by thermally decomposing it to become 'Ash' but it has a purpose.

Other detailed objects of the present invention will be clearly grasped and understood by experts or researchers in the art through the detailed contents described below.

The device of the present invention for achieving the above object, having a rectangular frame shape, and a frame provided with a plurality of legs capable of height adjustment in the lower surface corners and the middle portion; a tunnel type insulation kiln body having a rectangular rectangular enclosure shape with an open front, having a pair of rails in the longitudinal direction on both upper surfaces of the bottom surface, and being fixedly installed on the upper surface of the frame; The front of the drawer-type body with an open top is provided with a plurality of lever rotation locks and handles, and a door assembly that blocks the front opening of the tunnel-type insulation kiln body when the waste is pyrolyzed at high temperature through induction heating is provided, the drawer-type body A plurality of rollers performing rolling motion on the upper surface of the rail in the longitudinal direction from both sides of the bottom of It has a form in which wheel brackets equipped with ball caster wheels are installed, and the internal temperature is determined by electromagnetic instrumentation generated when induction heating current flows in the working coil tube in a state in which it is installed in the form of a drawer into the main body of the tunnel-type insulation kiln. a carbonization furnace assembly which maintains induction heating in a temperature range and thermally decomposes various wastes mounted therein to an ultra-high temperature; Power (voltage, current, By generating an electromagnetic field in the working coil tube arranged to have the specified characteristics (coil reactance, coil resistance, etc.) and shape in response to the resonance frequency characteristic, a working coil assembly for heating the inside of the carbonization furnace to a high temperature by induction heating; a plurality of carbonization furnace lid elevating and lowering air cylinders installed in the vertical direction at a predetermined distance from the upper surface of the tunnel-type thermal insulation kiln body, and having rods inserted into the tunnel-type thermal insulation kiln main body through the upper plate of the kiln main body; Doedoe arranged in the upper part in the upper part of the tunnel type heat insulation kiln body, the upper surface has a form coupled to the rod end of the double-acting air cylinders for the carbonization furnace lid elevating and lowering at a predetermined interval, , A carbonization furnace lid assembly for opening and closing the upper surface opening of the carbonization furnace assembly in response to the lowering operation; It has a glass window and an exhaust hole for checking the internal condition in the center of the front and back, respectively, and is installed in a form that wraps the upper surface of the tunnel type insulated kiln body including the double-acting air cylinder for elevating and lowering the carbonization furnace lid. a tunnel lid loop for collecting gas and smoke generated during the pyrolysis process; It has an exhaust fan and is installed to be interconnected with the exhaust holes respectively formed on the back surface of the tunnel lid roof and the tunnel-type insulation kiln body, and gas and smoke generated in the process of thermally decomposing various wastes at very high temperatures in the carbonization furnace assembly an exhaust pipe assembly forcibly discharging to the outside; a working coil cooler that circulates and supplies cooling water in a working coil tube having a pipe shape to prevent high heat of the working coil assembly; an operation unit installed on one side of the tunnel type insulation kiln body to allow an operator to input operation signals (power on/off and temperature setting, etc.) necessary for driving the induction heating high-temperature pyrolysis device; an operation state display unit and a temperature display unit for displaying in real time the operating state of the induction heating high temperature pyrolysis unit and the internal temperature of the carbonization furnace assembly in response to the output signal of the control unit in a state installed on one side of the induction heating high temperature pyrolysis unit; A plurality of temperature detection sensors for detecting the internal temperature of the carbonization furnace assembly in real time in a state installed inside the carbonization furnace assembly; It has a working coil driving unit, receives the output signals of the manipulation unit and the temperature detection sensor, performs a pre-input control program in itself, and controls the working coil tube provided in the working coil assembly, the operating state display unit, and the temperature display unit to drive the control signal. A control unit that generates

At this time, the tunnel type heat insulation kiln body is formed with a carbonization furnace assembly entrance hole in the center using a plate material such as corrosion-resistant stainless steel (hereinafter referred to as "stainless steel"), and a lever rotation type outside of the carbonization furnace assembly entrance hole It is molded in the shape of a square plate with an integral locking piece, but with wheel bracket fixing pieces integrally protruding from both sides of the bottom. a kiln body front plate that performs a function; The density of the space between the inner and outer plates formed of stainless steel plate is around 150-600 [kg/㎥], the fire-resistance insulation and heat-resistance temperature is about 1,260°C or higher, and the thermal conductivity is 0.2[ W/(mk)] of ZrO ₂ (zirconia) or Al ₂ O ₃ (alumina) or silica-based composite material-based ceramic insulation plate (hereinafter referred to as “fire-resisting heat-resistant insulation plate”) The kiln body seat plate, the right plate, and the back plate, which have a form bonded using the kiln body and are mutually coupled to have a rectangular frame shape together with the front plate of the kiln body; The bottom plate of the kiln body which has a shape molded from a stainless steel plate and is integrally fixed and installed on the bottom; A kiln body top plate having a form in which a fire-resisting heat-resisting insulation plate is integrally attached using a heat-resistant double-sided tape between the ceiling plate and the insulation plate cover plate molded from a stainless steel plate; It is characterized in that it is equipped with an exhaust pipe installation hole and a pair of working coil insulation passage holes, respectively.

In addition, a plurality of cylinder fixing brackets capable of fixing and installing a plurality of carbonizing furnace lid elevating and lowering double-acting air cylinders in the vertical direction are installed along the center line for the longitudinal direction among the upper plate of the kiln main body of the tunnel type heat insulation kiln body, A friction preventing bushing is installed in the rod passing hole formed directly below the steel double acting air cylinder and the elevating guide sleeve shaft passing hole formed in pairs at a certain distance from the front and rear of the cylinder fixing brackets, A plurality of exhaust gas passing holes are provided on the upper plate of the kiln body so that the exhaust gas leaked into the tunnel-type insulated kiln body in the carbonization furnace assembly can be exhausted to the exhaust gas collection space formed at the upper part of the kiln body upper plate by the tunnel lid loop. It is characterized in that it is formed further.

In addition, the drawer-type body of the carbonization furnace assembly is formed of pure cobalt or cobalt alloy plate material and the carbonization furnace heating target plate installed on the bottom; Formed with high-temperature corrosion-resistant plate material, the front, rear, left, and right upper surfaces of the carbonization furnace heating target end face each other are integrally combined in the state in which they stand in the vertical direction, and the carbonization furnace front, rear and left sides have a rectangular frame shape as a whole. , the right side plate; A pair of high-temperature corrosion-resistant plates are used to form a trapezoidal shape with only the inner surfaces facing each other inclined, and spaced apart from the inner surface of the drawer-type body in the front, rear, left and right directions to form a hot air flow path in the center. However, the vertical and bottom surfaces are fixed to the front and rear plates of the carbonization furnace and the plate to be heated, respectively, to reinforce the strength of the carbonization furnace assembly itself, and at the same time transfer the heat generated from the plate to the heating target. A plurality of carbonization furnace diaphragms and; In a state where it is formed in a cone shape having a predetermined height using a high-temperature corrosion-resistant bar, the carbonization furnace heating plate is in the state that it is fixedly installed through bolts at a predetermined interval in the vertical direction from the upper surface of the carbonization furnace heating plate. It is characterized in that it is composed of a plurality of carbonized furnace cone needles that transfer the heat generated from the heat to the inside of the heating target.

At this time, as the high-temperature corrosion-resistant plate and bar, nickel alloy-based "Haynes 188 or 214" or "Haynes-based alloy" or "cobalt chromium tungsten alloy, Haynes 25 or 625" or 'cobalt alloy', pure cobalt It includes plates and rods, and among them, it is characterized in that it is selected in consideration of workability and economic feasibility.

In addition, on the bottom surface of the carbonization furnace heating plate of the carbonization furnace assembly, a first carbonization furnace lower refractory heat-resistant insulating material plate that primarily blocks the heat generated from the carbonization furnace heating plate from being transferred to the working coil assembly; A second carbonization furnace lower refractory heat-resisting insulating material plate that secondaryly blocks heat generated from the carbonization furnace heating target plate and then transferred to the working coil assembly side through the first carbonization furnace lower fire-resistance heat insulation material plate; characterized in that it is further installed do.

In addition, in the carbonization furnace assembly, between the outer surfaces of the front, rear and left and right plates of the carbonization furnace body of the drawer-type body and the upper surface of the first carbonization furnace lower fire-resistance heat-resisting insulation plate exposed to the outside of the plate to be heated by the carbonization furnace, a stainless steel plate is used. The molded front, rear, left and right outer plates are further installed at a predetermined interval, and the space formed between the front, rear and left and right outer surfaces and the front, rear, left, and right outer plates is fire-resistant. , It is filled with a lightweight castable having a heat resistance temperature of 1,600 [℃] and a thermal conductivity of 0.7 or less [kcal/mh℃] under the conditions of 800 ~ 1,000℃, and the front part of the front outer plate is a fireproof heat-resistant insulating material for front insulation. A front insulating outer plate having a shape surrounding the outer surface of the plate is further fixed and installed sequentially, and a carbonization furnace assembly is installed between the bottom of the front, rear, left and right outer plates and the bottom of the second carbonization furnace lower fire-resisting heat-resistant insulation plate. It is characterized in that an angle frame assembly formed in a rectangular frame shape using a plurality of long and short angles is further installed so as to support the roller assembly and fix the roller assembly at the same time.

In addition, the door assembly installed outside the front portion of the front insulating outer plate of the carbonization furnace assembly, the door body molded from a stainless steel plate or a duralumin plate; It has a rectangular ring shape and is installed on the rear surface of the door body to maintain airtightness between the rear surface of the door body and the front surface of the carbonization furnace assembly when the carbonization furnace assembly is inserted into the tunnel-type insulation kiln body and the locking function is achieved. heat-resistant packing; The door body has a density of 400 to 600 [kg/m3], a heat resistance temperature of 500° C./Min, and a thermal conductivity of 0.1 [W/(m·k)] or less in an atmosphere of 500° C. a door inner insulation plate installed inside the heat-resistant packing on the rear surface of the door to block heat transmitted to the outside of the door body; a handle installed in a horizontal direction from the center of the door body; It is characterized in that it is composed of a; a plurality of lever rotation locks respectively installed on the outer four sides of the door body to lock the carbonization furnace assembly not to be separated from the inside of the tunnel type insulation kiln body.

In addition, the carbonization furnace lid assembly is formed in a rectangular box shape with an open top by using a non-magnetic stainless steel plate, and a carbonization furnace outer lid having a sealing packing installed in the packing insertion groove formed along the bottom periphery; a carbonization furnace lid insulating packing plate molded with a ceramic or glass fiber-based fire-resisting and heat-resistant material and adhesively installed on the upper surface of the carbonization furnace outer lid; a carbonization furnace inner lid of a stainless steel plate that is fixedly installed on the carbonization furnace outer lid on the upper surface of the carbonization furnace lid insulating packing plate; A plurality of angles for preventing bending of the lid are welded at a predetermined interval on the upper surface of the inner lid of the carbonization furnace; a stainless steel plate lid elevating shaft fixing bracket installed to block the upper opening of the outer lid of the carbonization furnace; The ends of the rods of the double-acting air cylinder for elevating and lowering the carbonization furnace lid introduced into the inside of the tunnel-type insulation kiln body through the upper plate of the kiln body are fixed at regular intervals along the longitudinal center line. A plurality of elevating guide sleeves to prevent elevating and lowering flow of the lid assembly in the carbonization furnace by elevating and lowering the upper part in the anti-friction bushing provided in the shaft through hole of the elevating guide sleeve in a state where they are fixedly installed in pairs at a certain distance from each other axis; a carbonization furnace lid insulation plate molded from a ceramic-based fire-resistance insulation plate and fixedly installed on the bottom surface of the carbonization furnace outer lid through a plurality of Zr-based ceramic bolts; A plurality of stainless steel angles are assembled in a grid shape, and a plurality of carbide pressing angle assemblies are fixedly installed at a predetermined interval from the bottom of the carbonization furnace lid insulation plate.

In addition, an embodiment of the working coil assembly uses a non-magnetic stainless steel plate to have a rectangular box shape with an open upper part, and a working coil assembly case having a cooling water inlet pipe through hole and a cooling water outlet pipe through hole on both sides of the back side; ; a working coil lower insulating plate fixedly installed on the bottom surface of the working coil assembly case so that heat generated from the working coil pipe is not transferred to the lower part by forming a fire-resistant heat-resistant insulating material plate; a plurality of supporting bakelites installed in the longitudinal direction at predetermined intervals on the upper surface of the working coil lower insulating plate; It is installed at a predetermined interval to intersect the working coil tubes in a right-angled direction on the upper surface of the working coil lower insulation plate to increase the density of the electromagnetic field formed by the working coil tube, as well as to increase the density of the electromagnetic field formed by the working coil tube. a plurality of first ferrite magnets to be radiated (transmitted) toward the sieve; In a state in which they are installed at a predetermined interval along the longitudinal centerline on the upper surface of the lower insulating plate of the working coil, the electromagnetic instruments formed in the working coil pipes in which the cooling water flows in and the working coil pipes in which the cooling water is discharged, respectively, interfere with each other. a plurality of second ferrite magnets for blocking; A cooling water distribution pipe that distributes the cooling water flowing in through the cooling water inlet pipe to a plurality of working coil pipes while connected to the energized line, and the cooling water after collecting the cooling water passing through the working coil pipes on the cooling water inlet side while connected to the energized line The cooling water tuning pipe that distributes to the working coil pipes on the discharge side, and the cooling water recovery pipe that collects the cooling water that has passed through the working coil pipes on the cooling water discharge side while connected to the energized line and discharges it to the cooling water discharge pipe. It has a form installed in parallel and is installed on the upper surface of the first ferrite magnet in a state where the second ferrite magnets are positioned between the working coil pipes on the cooling water inlet side and the working coil pipes on the cooling water discharge side, which is necessary for heating the carbonization furnace assembly. a working coil tube in the shape of a square tube or a round tube for generating an electromagnetic field; a plurality of fixing brackets fixedly installed at predetermined intervals on the outside of the front and rear surfaces of the working coil assembly case; It has a fire resistance and heat resistance temperature of 1,600 [℃] and a thermal conductivity of 0.7 or less [kcal/mh℃] under the conditions of 800~1,000℃. It is characterized in that it is composed of a lightweight castable that is hardened after being put in.

" 형상을 갖게 절곡 형성한 양단부에 통전선로를 연결한 상태에서 상기 페라이트 자석의 상면에 설치하여 탄화로 조립체 가열에 필요한 전자계장을 발생시켜 주는 워킹코일관과; 상기 워킹코일 조립체 케이스의 전후면 외측에 정해진 간격을 두고 고정 설치되는 복수의 고정 브라켓과; 내화성, 내열 온도가 1,600[℃]이고 열전도율이 800~1,000℃ 조건에서 0.7 이하[kcal/mh℃]의 특성을 갖고 상기 워킹코일 조립체 케이스 내에 설치된 구성품이 노출되지 않도록 상면 개구부를 통해 내부 공간 틈새로 투입된 후 경화되는 경량 캐스터블;로 구성한 것을 특징으로 한다.In addition, another embodiment of the working coil assembly uses a non-magnetic stainless steel plate to have a rectangular box shape with an open upper part, and a working coil assembly case having a cooling water inlet pipe passing hole and a cooling water outlet pipe passing hole formed on both sides of the rear surface; ; a working coil lower insulating plate fixedly installed on the bottom surface of the working coil assembly case so that heat generated from the working coil pipe is not transferred to the lower part by forming a fire-resistant heat-resistant insulating material plate; a plurality of supporting bakelites installed in the longitudinal direction at predetermined intervals on the upper surface of the working coil lower insulating plate; It has a shape corresponding to the bent shape of the working coil tube on the upper surface of the lower insulation plate of the working coil and is installed at a predetermined interval to increase the density of the electromagnetic field formed by the working coil tube, as well as the electromagnetic field is not radiated to the lower part. a plurality of ferrite magnets to be radiated (transmitted) toward the heating target; When viewing a square tube or a round tube through which coolant can flow, "

" A working coil tube which is installed on the upper surface of the ferrite magnet in a state in which current-carrying lines are connected to both ends bent to have a shape and generates an electromagnetic field necessary for heating the carbonization furnace assembly; Outside the front and rear surfaces of the working coil assembly case A plurality of fixing brackets that are fixedly installed at a predetermined interval in the It is characterized in that it is composed of a lightweight castable that is hardened after being put into the inner space gap through the upper opening so that the installed components are not exposed.

In addition, the exhaust pipe assembly is formed by mutually combining a plurality of "T"-shaped flues, "I"-shaped flues, corrugated flues and flue closing caps. It is characterized in that a drain valve and a discharge pipe that can discharge the condensed water generated in the process of forcibly discharging the smoke and the smoke to the outside as needed are further installed.

As described above, according to the present invention, the induction heating high-temperature pyrolysis device itself consists of a frame, a tunnel-type insulation kiln body, a carbonization furnace assembly, a working coil assembly, a plurality of carbonization furnace lids, a double-acting air cylinder, a carbonization furnace lid assembly, and a tunnel lid loop. , exhaust pipe assembly, working coil cooler, operation unit, operation status display unit and temperature display unit, temperature detection sensor and control unit, so that it can be easily installed in residential complexes such as medical waste and apartments, various industrial complexes, agriculture and fisheries, and livestock industries. Various wastes discharged from various places, such as garbage, waste, and garbage from food service establishments and households, etc., are 'volume-reduced' and 'sterilized carbonized ash (Ash) state' about 700~ Ultra-high temperature heat treatment (pyrolysis) is possible through induction heating at 1,150℃, so various wastes can be treated more quickly and heat conversion efficiency can be increased. By adopting an induction heating method that uses very low electricity consumption, various wastes can be pyrolyzed and treated at a low cost, and the product itself, reliability and environmental pollution prevention effect due to the product itself and waste treatment It is a very useful invention that can significantly improve etc.

Other effects of the present invention will be clearly understood and understood by an expert or researcher in the art through the specific details described below, or during the process of carrying out the present invention.

1 is a partial cross-sectional view of the right side of the device of the present invention.
Figure 2 is a front cross-sectional view of the device of the present invention.
3 (a) to (c) are a top view and a right sectional view and a front sectional view of a drawer-type body installed in a carbonization furnace assembly of the apparatus of the present invention;
4 is a plan view of the device of the present invention;
Figure 5 (a) (b) is a top cross-sectional view and a right cross-sectional view of the main body of the tunnel type insulation kiln of the present invention.
Figure 6 is a front view of the main body of the tunnel type insulation kiln in the device of the present invention.
7 (a) (b) is a front view and a side view of the back plate of the kiln body of the tunnel type insulation kiln body to which the present invention is applied.
Figure 8 (a) (b) is a right side view and a plan view of the coupling state of the tunnel lid loop and the exhaust pipe assembly installed on the top plate of the kiln body of the tunnel type insulation kiln body of the present invention.
9 to 11 are a top view and a right cross-sectional view and a front view of the carbonization furnace assembly in and out of the drawer type of the tunnel type insulation kiln body of the present invention.
12 (a) to (c) are a front view, a side view, and a plan view of the door assembly installed on the front side of the carbonization furnace assembly of the apparatus of the present invention.
13 is a plan view and a front view of a carbonization furnace assembly to which an embodiment of the working coil assembly of the present invention is applied.
14 is a plan view, a front view, and a side view for explaining an embodiment of the working coil assembly of the device of the present invention.
15 is a plan view and a front view for explaining another embodiment of the working coil assembly of the device of the present invention.
Figure 16 (a) (b) is a side view, a plan height and a front view of the carbonization furnace lid assembly of the apparatus of the present invention.

Since the present invention can have various changes and can have various forms, specific embodiments are illustrated in the drawings and described in detail in the text. However, this is not intended to limit the present invention to the specific disclosed form, it should be understood to include all modifications, equivalents and substitutes included in the spirit and scope of the present invention.

Terms such as first, second, etc. may be used to describe various elements, but the elements should not be limited by the terms. The above terms are used only for the purpose of distinguishing one component from another. For example, without departing from the scope of the present invention, a first component may be referred to as a second component, and similarly, a second component may also be referred to as a first component.

The terminology used in the present application is only used to describe specific embodiments, and is not intended to limit the present invention. The singular expression includes the plural expression unless the context clearly dictates otherwise. In the present application, terms such as “comprise” or “have” are intended to designate that a feature, number, step, operation, component, part, or combination thereof described in the specification is present, and includes one or more other features or It should be understood that the existence or addition of numbers, steps, operations, components, parts, or combinations thereof does not preclude the possibility of addition.

Unless defined otherwise, all terms used herein, including technical or scientific terms, have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs.

Terms such as those defined in a commonly used dictionary should be interpreted as having a meaning consistent with the meaning in the context of the related art, and should not be interpreted in an ideal or excessively formal meaning unless explicitly defined in the present application. does not

With reference to the drawings below, preferred embodiments of the present invention will be described in more detail.

1 is a partial cross-sectional view of the right side of the device of the present invention, Figure 2 is a front sectional view of the device of the present invention, Figure 3 (a) ~ (c) is a drawer type installed in the carbonization furnace assembly of the device of the present invention A plan view and a right sectional view and a front sectional view of the main body are shown, and FIG. 4 is a plan view of the device of the present invention.

In addition, Fig. 5 (a) (b) shows a top cross-sectional view and a right sectional view of the main body of the tunnel-type insulation kiln among the apparatus of the present invention, and Figure 6 shows a front view of the main body of the tunnel-type insulation kiln of the apparatus of the present invention au, Fig. 7 (a) (b) shows a front view and a side view of the kiln body heavy plate among the tunnel type insulation kiln body to which the present invention is applied

In addition, (a) (b) of FIG. 8 shows a right side view and a plan view of the coupling state of the tunnel lid loop and the exhaust pipe assembly installed on the top plate of the kiln body of the tunnel type insulation kiln body of the device of the present invention, and FIGS. 9 to 11 are It shows a top view, a right sectional view and a front view of the carbonization furnace assembly that enters and exits in a drawer type of the tunnel type insulation kiln body of the device of the present invention, and FIGS. It shows a front view, a side view, and a top view of the door assembly.

13 is a plan view and a front view of a carbonization furnace assembly to which an embodiment of the working coil assembly of the apparatus of the present invention is applied, and FIG. 14 is a plan view and a front view for explaining an embodiment of the working coil assembly in the apparatus of the present invention and a side view, and FIG. 15 is a plan view and a front view for explaining another embodiment of the working coil assembly of the apparatus of the present invention, and FIG. 16 (a) (b) is a carbonization furnace lid assembly of the apparatus of the present invention. It shows a side view, a plan height, and a front view.

According to the present invention, as shown in FIGS. 1 to 16 (a) (b), the frame 10 and the tunnel type insulation kiln body 20, the carbonization furnace assembly 30, the door assembly 40, Working coil assembly 50, a plurality of carbonization furnace lid elevating double-acting air cylinder 60, carbonization furnace lid assembly 70, tunnel lid loop 80, exhaust pipe assembly 90, working coil cooler 100, operation unit (110), operation state display unit 120, temperature display unit 130, temperature detection sensor 140 and control unit 150 by providing a variety of medical waste and apartments or residential complexes, industrial complexes, agriculture and fishery, livestock breeding area The flame (flame) is 'volume-reduced' and 'sterilized carbonized ash (Ash) state' to reduce various wastes emitted from various places, such as waste and waste from food service establishments and households, etc. The main technical component is to enable ultra-high temperature heat treatment (pyrolysis) through induction heating at about 700 to 1,150°C.

Hereinafter, the effect of the induction heating high temperature pyrolysis device of the present invention will be described in detail with reference to the accompanying drawings.

First, as shown in FIG. 1 , the frame 10 corresponds to the lower frame of the device of the present invention, and is molded to have a rectangular frame shape using an aluminum profile, etc., but the bottom side corners and the middle portion are height-adjusted It has a form provided with a plurality of possible legs 11, and the height and overall size of the frame 10 is preferably assembled on-site.

In addition, the tunnel type heat insulation kiln body 20 has a rectangular rectangular box shape with an open front side, and a pair of rails 27 are provided in the longitudinal direction on both upper surfaces of the bottom surface, and the frame ( 10) is fixedly installed on the upper surface.

At this time, the tunnel type insulation kiln body 20 is largely as shown in FIGS. 1 and 2 and FIGS. 4 to 7 (a) (b), the kiln body front plate 21 and the kiln body seat plate 22. , the kiln body right plate 23, the kiln body back plate 24, the kiln body bottom plate 25, the kiln body top plate 26 and a pair of rails 27 have a form.

Among the components of the tunnel type heat insulation kiln body 20, the kiln body front plate 21 is, as shown in FIGS. 5 (a) (b) and 6, using a stainless steel plate having a predetermined thickness. A carbonization furnace assembly entry hole 211 is formed in the center, and outside of the carbonization furnace assembly entry hole 211, a lever rotation lock locking piece 212 is integrally formed in a square plate shape, but on both sides of the bottom It has a shape in which the wheel bracket fixing piece 213 is integrally protruded.

Such a kiln body front plate 21 is fixedly installed on the front surface of the tunnel-type heat insulation kiln body 20, and performs a function of reinforcing the strength of the tunnel-type heat insulation kiln body 20 itself, a door lock locking function, and a wheel bracket installation function. .

In addition, the kiln body seat plate 22, kiln body right plate 23 and kiln body back plate 24 are inner and outer plates 22a, 22b) (23a, 23b) molded using a stainless steel plate having a predetermined thickness. It has a predetermined thickness in the space between (24a, 24b), as well as a density of around 150-600 [kg/m3], a fire-resistance insulation and heat-resistant temperature of about 1,260 ° C or higher, and a thermal conductivity of 0.2 [ W/(mk)] or less ZrO ₂ (zirconia) or Al ₂ O ₃ (alumina) or silica-based composite material-based fire-resisting heat-resisting insulation plates 22c, 23c, and 24c with a heat resistance temperature of 300 ° C. It has a form in which it is adhered using a heat-resistant adhesive having /Min.

The kiln body seat plate 22, the kiln body right plate 23, and the kiln body rear plate 24 are coupled to each other to have a rectangular frame shape together with the kiln body front plate 21 as described above.

At this time, on both sides of the center and the bottom of the kiln main body heavy plate 24, an exhaust pipe installation hole 241 and a pair of working coil pipe insulation passage holes 242 are provided, respectively, as shown in (a) (b) of FIG. 7 . has

In addition, the kiln body bottom plate 25 performs the function of a base plate of the tunnel-type heat insulation kiln body 20 itself, and is formed as a long square plate body using a stainless steel plate having a predetermined thickness, and then integrated into the bottom surface. It has a fixed installation form.

In addition, in the longitudinal direction on both sides of the upper surface of the kiln body bottom plate 25, a pair of rails 27 are further provided to smoothly slide the carbonization furnace assembly 30 to be described later.

In addition, as shown in (a) (b) of FIG. 8, the kiln body upper plate 26 is a ceiling plate 26a and an insulation plate cover plate 26b formed in a long square plate shape using a stainless steel plate having a predetermined thickness. It has a form in which the fire-resistant and heat-resistant insulating material plate 26c is integrally attached to the space between them using a heat-resistant double-sided tape, and is installed in a form to block the upper surface opening.

In addition, a plurality of double-acting air cylinders 60 for elevating and lowering the carbonization furnace lid to be described later along the center line for the longitudinal direction among the kiln body top plate 26 of the tunnel type heat insulation kiln body 20 can be fixedly installed in the vertical direction. The upper plate 26 of the kiln body is further installed with a bracket for fixing the cylinder of A rod through hole 262 is formed on the longitudinal centerline of the cylinder fixing brackets 261, and a pair of elevating guide sleeves pass through the upper plate 26 at a predetermined distance away from the front and rear portions of the cylinder fixing brackets. At the same time as forming the ball 263, the rod passing hole 262 and the elevating guide sleeve shaft passing hole 263 have a form in which a friction preventing bushing 264 is installed, respectively.

In addition, the kiln body top plate 26 has the exhaust gas leaked into the tunnel type insulation kiln body 20 in the carbonization furnace assembly 30 to the upper part of the kiln body top plate 26 by the tunnel lid loop 80 . It has a form in which a plurality of exhaust gas passage holes 265 are further formed to allow exhaust to the formed exhaust gas collecting space.

At this time, the plurality of carbonization furnace lid elevating double-acting air cylinder 60 is installed in the vertical direction at a predetermined interval on the upper surface of the tunnel-type insulation kiln body 20 as described above, and each rod 61 is the kiln It has a form inserted into the inside of the tunnel type insulation kiln body 20 through the main body upper plate 26, operates in response to an output signal of the control unit 150 to be described later, and is necessary for elevating or lowering the carbonization furnace lid assembly 70 generates power.

On the other hand, the carbonization furnace assembly 30 is a plurality of lever rotation lock on the front of the drawer-type body 31 with an open upper surface as shown in FIGS. 3A to 3C and FIGS. 4 and 9 to 11 . It has a sphere 45 and a handle 44, and has a door assembly 40 that blocks the front opening of the tunnel-type insulation kiln body 20 when the waste is pyrolyzed at high temperature through induction heating, as well as a drawer-type body A roller assembly in which a plurality of rollers 461 performing rolling motion on the upper surface of the rail 27 in the longitudinal direction from both sides of the bottom surface of the 31 are axially supported at a predetermined interval in a "∩"-shaped holder 462 46 , and a wheel bracket 471 provided with a pair of ball caster wheels 47 is installed at the bottom of the door assembly 40 .

When the induction heating current flows in the working coil tube 56 provided in the working coil assembly 50 in a state in which the carbonization furnace assembly 30 is installed in a drawer-like manner to enter and exit the tunnel type insulation kiln body 20, It maintains the state of induction heating with the internal temperature within a predetermined temperature range by the generated electromagnetic instrumentation, and performs the function of thermally decomposing various wastes mounted inside to an ultra-high temperature.

At this time, the drawer-type body 31 of the carbonization furnace assembly 30 is, as shown in FIGS. 313) and carbonization furnace left and right plates 314 and 315, a plurality of carbonization furnace diaphragms 316, and a plurality of carbonization furnace cone needles 317.

Among the components of the drawer-type body 31 of the carbonization furnace assembly 30, the carbonization furnace heating target plate 311 has a predetermined thickness and a Curie temperature (self-transformation point temperature) of 1,150° C. Pure cobalt or cobalt alloy plate is used. hysteresis loss due to electromagnetic field generated when an induction heating current flows in the working coil tube 56 provided in the working coil assembly 50 in the state installed on the bottom of the drawer-type body 31 and In addition, it generates direct heat to about 700 ~ 1,150° C. by the Joule heat generation action of the eddy current, and performs a function of pyrolyzing various wastes flowing into the carbonization furnace assembly 30 at a very high temperature.

In addition, the carbonization furnace front and rear plates 312 and 313 and the carbonization furnace left and right plates 314 and 315 are molded using a high-temperature corrosion-resistant plate having a predetermined thickness, and the carbonization furnace heating target plate 311 In a state in which the front, rear, left, and right upper surfaces of the front, rear, left, and right surfaces are erected in the vertical direction, the ends in contact with each other are integrally combined using a plurality of bolts or screws to have a rectangular frame shape as a whole.

In addition, the plurality of carbonization furnace diaphragms 316 are made of high-temperature corrosion-resistant plates having a predetermined thickness like the carbonization furnace front and rear plates 312 and 313 and the carbonization furnace left and right plates 314 and 315 . It has a shape molded to have an inclined trapezoidal shape with only the inner surfaces facing each other.

The carbonization furnace partition plates 316 having the above shape are arranged in pairs at predetermined intervals in the front, rear, left and right directions on the inner surface of the drawer-type body 31 so that a hot air flow path is formed in the center along the longitudinal centerline. And, by using a plurality of bolts or screws, the vertical surface and the bottom surface are fixed to the carbonization furnace front and rear plates 312 and 313 and the carbonization furnace heating target plate 311, respectively.

Such carbonization furnace diaphragms 316 perform a function of reinforcing the strength of the carbonization furnace assembly 30 itself, and at the same time perform a function of transferring heat generated from the carbonization furnace heating target plate 311 to a heating target.

In addition, the plurality of carbonization furnace conical needles 317 are the same as the carbonization furnace front and rear plates 312 and 313, the carbonization furnace left and right plates 314 and 315, and the plurality of carbonization furnace diaphragms 316, as described above. It has a shape molded into a cone having a predetermined height using a high-temperature corrosion-resistant bar having a predetermined diameter.

The carbonization furnace cone needles 317 are fixedly installed through bolts and screws at predetermined intervals in the vertical direction from the upper surface of the carbonization furnace heating target plate 311, and the upper opening of the carbonization furnace assembly 30 is When blocked by the carbonization furnace lid assembly 70 to be described later, the carbonization furnace heating target plate ( 311) performs a function of transferring the heat generated to the inside of the heating target.

That is, medical waste is put in a dedicated corrugated cardboard box, moved to a closed yard at a predetermined place, and then incinerated. When a mixer device using a rotary blade is installed, the volume of the device increases infinitely, so instead of mixing, it receives heat from the heating target and transfers it to the waste material. After arranging a plurality of carbonization furnace cone needles 317 at predetermined intervals in the vertical direction, they are fixedly installed through bolts or screws.

At this time, it is used to form the carbonization furnace front and rear plates 312 and 313, the carbonization furnace left and right plates 314 and 315, the plurality of carbonization furnace diaphragms 316 and the plurality of carbonization furnace cone needles 317. High-temperature corrosion-resistant plates and rods are nickel alloy-based “Haynes 188 or 214” or “Haynes-based alloy” or “cobalt chromium tungsten alloy, Haynes 25 or 625” or “cobalt alloy”, pure cobalt plate and bar materials, and may be used after comprehensively considering/selecting processability and economic feasibility among them.

In addition, in the present invention, as shown in FIG. 10, on the bottom surface of the carbonization furnace heating target plate 311 of the carbonization furnace assembly 30, the first carbonization furnace lower refractory heat-resistant insulation plate 32 and the second carbonization furnace lower refractory heat-resistant insulation plate (33) was further installed sequentially.

At this time, the first carbonization furnace lower refractory heat insulating material plate 32 has a density of 400 to 700 [kg/m3], a heat resistance temperature of refractory characteristics of 1,600 ° C./Min, and a thermal conductivity of 0.2 [W / in an atmosphere of 1,000 ° C.] (mk)] ZrO ₂ (zirconia) or Al ₂ O ₃ (alumina) or silica-based composite material-based ceramic insulation plate (ie, fire-resisting heat-resistant insulation plate) having the following properties, and forming the plate to be heated by the carbonization furnace (311) It has a form installed on the bottom.

The first carbonization furnace lower refractory heat-resistant insulating material plate 32 is the carbonization furnace heating target plate by the Joule heat of the eddy current together with the heat of hysteresis loss due to the electromagnetic field generated when the induction heating current flows in the working coil tube 56 . It performs a function of primarily blocking the heat generated in 311 from being transferred to the working coil assembly 50 side.

In addition, the second carbonization furnace lower refractory heat insulating material plate 33 has a density of 500 to 700 [kg/m3], a heat resistance temperature of fire resistance characteristics of 1,400 ° C / Min, and a thermal conductivity of 0.2 [W / (mk)] ZrO ₂ (zirconia) or Al ₂ O ₃ (alumina) or silica-based composite material having the following characteristics, such as ceramic insulation plate (that is, fire-resisting heat-resistant insulation plate) formed into the first carbonization furnace It has a form in which a plurality of layers are fixedly installed on the bottom surface of the lower fire-resistant and heat-resistant insulating material plate 32 .

The second carbonization furnace lower refractory heat-resistant insulation plate 33 is. After being generated by the carbonization furnace heating target plate 311, the first carbonization furnace lower refractory heat-resistant insulating material plate 32 to perform a function of blocking the heat transferred to the working coil assembly 50 side secondary.

In addition, the carbonization furnace front and rear plates 312 and 313 of the drawer-type body 31 of the carbonization furnace assembly 30 and the outer surfaces of the carbonization furnace left and right plates 314 and 315 and the carbonization furnace heating target plate 311 ) between the upper surface of the first carbonization furnace lower fire-resisting heat-resisting insulation plate 32 exposed to the outside, as shown in FIGS. 312a), 313a, 314a, and 315a are further provided at predetermined intervals.

In addition, the outer surfaces of the carbonization furnace front and rear plates 312 and 313 and the carbonization furnace left and right plates 314 and 315 and the front, rear, left and right outer plates 312a, 313a, 314a ( In the space formed between 315a), each of the lightweight castables 34 having a fire resistance and heat resistance temperature of 1,600 [℃] and a thermal conductivity of 0.7 or less [kcal/mh℃] under the conditions of 800 to 1,000 ° C. have

In addition, the front portion of the front outer plate 312a has a ceramic-based fire-resisting heat-resisting insulating material plate 35 and a front heat-insulating outer plate 36 having a shape surrounding the outer surface of the fire-resisting heat-resistant insulating material plate 35 for full insulation. has a form in which sequentially more fixed installations.

In addition, between the bottom of the front, rear, left and right side outer plates 312a, 313a, 314a, 315a and the bottom of the second carbonization furnace lower fire-resisting heat-resisting insulation plate 33, a plurality of long, short It has a form in which an angle frame assembly 37 molded into a rectangular frame shape using an angle is further installed.

Such an angle frame assembly 37 performs a function of strongly supporting the bottom of the carbonization furnace assembly 30, and at the same time, as described above, a plurality of rollers 461 are attached to a holder 462 having a "∩" type in front section. A roller assembly 46 axially supported at a predetermined interval may be detachably installed at the bottom of the carbonization furnace assembly 30 through the angle frame assembly 37 .

In addition, as shown in FIGS. 1, 2 and 4, the door assembly 40 installed in the front part of the front heat insulating outer plate 36 of the carbonization furnace assembly 30 is shown in FIGS. 12 (a) to (c) As shown in, the door body 41, the heat-resistant packing 42, the door inner heat insulating plate 43, the handle 44, and has a form composed of a plurality of lever rotation locking mechanism (45).

In this case, the door body 41 among the components of the door assembly 40 has a shape formed in a rectangular plate shape using a stainless steel plate or a duralumin plate having a predetermined thickness.

In addition, the heat-resistant packing 42 is molded to have a square ring shape using a foamed silicone round rubber sponge bar having a heat resistance of 200 [° C.]/Min or more, and having a heat resistance of 0.4 to 1.4 [g/cm 3 ]. Installed on the back side, such a heat-resistant packing 42 has a locking function through the lever rotation locks 45 to be described later after the carbonization furnace assembly 30 is inserted into the tunnel-type insulation kiln body 20. It functions to maintain airtightness between the rear surface of the door body 41 and the front surface of the carbonization furnace assembly 30 when it is lost.

In addition, the door inner insulation plate 43 has a density of 400 to 600 [kg/m3], a heat resistance temperature of 500° C./Min, and a thermal conductivity of 0.1 [W/(m·k)] or less in an atmosphere of 500° C. Molded from ceramic fiber, such a door inner insulation plate 43 is installed inside the heat-resistant packing 42 on the rear surface of the door body 41 to reduce the heat transferred to the outside of the door body 41. blocking function.

In addition, the handle 44 is fixedly installed along the horizontal center line at the center of the door body 41 so that the operator pushes the carbonization furnace assembly 30 itself into the inside of the tunnel type insulation kiln body 20 or easily from the inside. It performs the function of being able to pull.

In addition, the plurality of lever rotation locking members 45 are integrally provided with a handle and a locking member, and are rotatably installed at predetermined intervals on the four outer sides of the door body 41 , and such a lever The rotary locks 45 have a function of fixing the door itself of the carbonization furnace assembly 30 to the front part of the tunnel-type insulation kiln body 20, that is, the carbonization furnace assembly pushed into the inside of the tunnel-type insulation kiln body 20. (30) performs a function of locking so as not to be freely separated from the inside of the tunnel type insulation kiln body (20).

On the other hand, the carbonization furnace lid assembly 70 is disposed in the horizontal direction from the upper part in the tunnel type heat insulation kiln body 20 as shown in FIGS. 1, 2 and 16 (a) (b), the upper surface is spaced and has a form coupled to the rod 61 end of the double-acting air cylinders 60 for the carbonization furnace lid elevating and lowering.

Such a carbonization furnace lid assembly 70 includes a carbonization furnace outer lid 71 and a carbonization furnace lid insulating packing plate 72, a carbonization furnace inner lid 73, a plurality of angles for preventing bending of the lid 74, the lid elevating shaft A double-acting air cylinder (60) having a fixing bracket (75), a plurality of elevating guide sleeve shafts (76), a carbonization furnace lid insulation plate (77), and a plurality of carbonized material pressing angle assemblies (78), ) performs a function of opening and closing the upper surface opening of the carbonization furnace assembly 30 in response to the ascending and descending operation.

At this time, the carbonization furnace outer lid 71 among the components of the carbonization furnace lid assembly 70 is formed into a rectangular box shape with an open top using a non-magnetic stainless steel plate having a predetermined thickness, but the bottom peripheral portion is In the packing insertion groove 711 in the shape of a square ring molded according to the shape, it is in direct contact with the top surface of the carbonization furnace assembly 30 and is in direct contact with the bottom surface of the carbonization furnace lid assembly 70 and the top surface of the carbonization furnace assembly 30. The sealing packing 712 for maintaining airtightness has a form in which it is installed and performs the function of the main plate of the carbonization furnace lid assembly 70 .

In addition, the carbonization furnace lid insulation packing plate 72 is formed of a fire-resistant and heat-resistant material of a ceramic or glass fiber system, and has a form attached to the upper surface of the carbonization furnace outer lid 71, and the carbonization furnace outer lid 71 and It performs a heat-blocking function and an airtight maintenance function between the inner lid 73 of the carbonization furnace, which will be described later.

In addition, the carbonization furnace inner lid 73 has a form that is fixed to the carbonization furnace outer lid 71 on the upper surface of the carbonization furnace lid insulation packing plate 72 in a form molded from a stainless steel plate having a predetermined thickness, The carbonization furnace serves as a sub-plate of the lid assembly 70

In addition, the plurality of angles for preventing bending of the lid 74 are angles molded from stainless steel, and the carbonization furnace lid assembly 70 is fixedly installed through welding at a predetermined interval on the upper surface of the carbonization furnace inner lid 73 . ) to strengthen the flexural strength.

In addition, the lid elevating shaft fixing bracket 75 is molded using a stainless steel plate having a predetermined thickness, and is installed in a state that blocks the upper opening of the outer lid 71 in the carbonization furnace. It performs a function of fixing the rod 61 of the elevating guide sleeve shaft 76 of the carbonization furnace lid and the rod 61 of the double-acting air cylinders 60 for elevating and lowering the carbonization furnace lid on the upper part of the carbonization furnace lid assembly 70 .

In addition, the plurality of elevating guide sleeve shafts 76 are molded with stainless steel rods, and double-acting air for elevating and lowering the carbonization furnace lid introduced into the inside of the tunnel-type insulated kiln body 20 through the kiln body upper plate 26 . The ends of the rods 61 of the cylinder 60 are fixed in pairs at a predetermined distance to the front and rear portions of the rods 61 on the lid elevating shaft fixing bracket 75 which is fixedly installed at predetermined intervals along the longitudinal centerline. installed form.

Such elevating guide sleeve shafts 76 are raised and lowered in the anti-friction bushing 264 provided in the upper portion of the elevating guide sleeve shaft passing hole 263, and flow left and right during the elevating and lowering of the carbonization furnace lid assembly 70 function to prevent it from happening.

In addition, the carbonization furnace lid insulation plate 77 is formed of a ceramic-based fire-resistance heat-resistant insulation plate material, and is fixed to the bottom surface of the carbonization furnace outer lid 71 through a plurality of Zr-based ceramic bolts omitting reference numerals. In the installed state, it functions to prevent heat generated in the carbonization furnace assembly 30 from being transmitted to the outside through the carbonization furnace lid assembly 70 .

In addition, the plurality of carbide pressing angle assemblies 78 have a form in which a plurality of stainless steel angles are assembled in a lattice shape, and the carbonization furnace is installed at a predetermined distance from the bottom surface of the carbonization furnace lid insulation plate 77. When the lid assembly 70 is closed, it performs a function of pressing and compressing various wastes put into the carbonization furnace assembly 30 .

On the other hand, as shown in FIGS. 1, 2 and 8 (a) (b), the tunnel lid roof 80 is curved in a hemispherical shape using a stainless steel plate having a predetermined thickness, and has a front and a rear surface. It is molded in a closed tunnel shape, and has an exhaust hole 82 connected to a glass window 81 for internal condition check and an exhaust pipe assembly 90 at the center of the front and back, respectively, and a double-acting air cylinder for elevating and lowering the carbonization furnace lid ( 60) is installed in a form that surrounds the upper surface of the tunnel type insulation kiln body 20, including.

Such a tunnel lid loop 80 is generated in the process of pyrolysis of various wastes at very high temperature in the carbonization furnace assembly 30 , and then a plurality of exhausts formed on the kiln body upper plate 26 of the tunnel type heat insulation kiln body 20 . It collects various exhaust gases, smoke, etc. that have risen to the exhaust gas collection space through the gas passage hole 265 and delivers them to the exhaust pipe assembly 90 to be described later.

At this time, although reference numerals are omitted on the inner surface of the tunnel lid loop 80, it is preferable to apply a heat-resistant silicone adhesive to a predetermined thickness to prevent thermal deformation and heat transfer to the outside, and also the tunnel-type insulation kiln When placed on the upper surface of the kiln body top plate 26 of the main body 20 and fixed using a plurality of screws, the bottom surface of the tunnel lid roof 80 and the kiln body top plate 26 of the tunnel type insulation kiln body 20 It is preferable to further install a heat-resistant double-sided tape omitting reference numerals in order to maintain airtightness in the contact portion between the upper surfaces and to prevent leakage of exhaust gas and smoke through these fluffs.

On the other hand, the exhaust pipe assembly 90, as shown in FIGS. 1, 2 and 8 (a) (b), a plurality of "T" type flue 91, "I" type flue 92, corrugated type The flue 93 and the flue closing cap 94 are combined with each other, and an exhaust fan (not shown) is provided on the outside, and the exhaust hole 82 formed in the tunnel lid roof 80 and the tunnel type insulation kiln body (20) has a form installed so as to be interconnected between the exhaust pipe installation port 241 formed in the center of the kiln body back plate 24.

The exhaust pipe assembly 90 is generated in the process of thermally decomposing various wastes at a very high temperature in the carbonization furnace assembly 30, and then the tunnel lid roof 80 and the tunnel type insulation kiln are formed by the tunnel lid roof 80. It rises to the exhaust gas collection space formed between the upper plate 26 of the kiln body of the main body 20 and performs a function of forcibly discharging the collected various exhaust gases and smoke to the outside.

At this time, by further installing a drain valve and a discharge pipe 95 on the flue closing cap 94 provided at the lowermost end of the vertical flue of the exhaust pipe assembly 90, gas and smoke are forcibly discharged through the exhaust pipe assembly 90. Condensed water, etc. generated during the cooling process may be discharged to the outside through the drain valve and the discharge pipe 95 .

On the other hand, as shown in FIGS. 2 and 13, the working coil assembly 50 has a rail ( 27) is installed in between.

Such a working coil assembly 50 is an induction heating power source (voltage, current, resonance frequency) having a mid-low frequency band (X kHz) of, for example, about 10 kHz or less output from a working coil driving unit in the control unit 150 to be described later. In the working coil tube 56 arranged to have a predetermined characteristic (coil reactance, coil resistance, etc.) and shape corresponding to the characteristics of In addition to hysteresis loss heat, it performs the function of induction heating within the temperature range (900~1,150℃) set by Joule heat of eddy current.

At this time, the reason for generating an electromagnetic field in the middle and low frequency band (X kHz) of about 10 kHz or less in the working coil assembly 50 operated by the working coil driving unit in the control unit 150 to be described later is, the carbonization furnace assembly 30 ) is high at about 700 to 1,150 ° C., so the first carbonization furnace lower refractory heat-resistant insulating material plate 32 and the second carbonization furnace lower refractory heat-resistance installed on the bottom surface of the carbonization furnace heating target plate 311 of the carbonization furnace assembly 30 Since the thickness of the insulating plate 33 is 20 to 25 mm or more and the distance from the working coil pipe 56 is 10 mm or more, the induction-sensitive heating distance must be about 50 mm or more. This is because low-frequency heating is required.

That is, since the induction-sensitive distance (penetration depth) is non-linearly inversely proportional to the frequency, the interval becomes narrower as the frequency goes up and gets wider as the frequency goes down. It is designed to generate an electromagnetic field of about 10 kHz or less in the mid- and low-frequency band (X kHz).

On the other hand, in the present invention, two configurations of the working coil assembly 50 are presented. As an example, as shown in FIG. 14 , a working coil assembly case 51 and a working coil lower insulation plate 52, a plurality of of Bakelite 53, a plurality of first ferrite magnets 54a, a plurality of second ferrite magnets 54b, a cooling water distribution pipe 55a, a cooling water tuning pipe 55b, a cooling water return pipe 55c, a plurality of of a working coil pipe 56 , a plurality of fixing brackets 57 , and a lightweight castable 58 .

At this time, the working coil assembly case 51 is formed in the form of a rectangular box with an open top by using a non-magnetic stainless steel plate having a predetermined thickness, and a cooling water inlet pipe passing hole 511 and a cooling water outlet pipe passing hole on both sides of the rear surface. (512) is formed.

In addition, the working coil lower insulating plate 52 has a shape molded using a fire-resistant and heat-resistant insulating material plate, and is fixedly installed on the bottom surface of the working coil assembly case 51 .

Such a working coil lower insulation plate 52 serves to prevent the heat generated from the working coil pipe 56 from being transferred to the bottom surface of the tunnel type insulation kiln body 20 through the working coil assembly case 51. .

In addition, the plurality of supporting bakelites 53 perform a function of supporting and supporting the bottoms of the working coil pipes 56 in a state in which they are installed in the longitudinal direction at a predetermined interval on the upper surface of the working coil lower insulating plate 52 . .

In addition, the plurality of first ferrite magnets 54a are installed at a predetermined interval to intersect the working coil pipes 56 in a right angle direction on the upper surface of the working coil lower insulating plate 52, and the working coil pipe 56 is installed. It not only allows the electromagnetic field formed by the kilns to be radiated in one direction, but also the electromagnetic fields are not radiated to the lower part (ie, the bottom side of the tunnel-type insulation kiln body 20), and all the objects to be heated (ie, the carbonization furnace) The carbonization of the assembly 30 performs a function of radiating (transferring) only to the heating target plate 311) side.

In addition, the plurality of second ferrite magnets 54b are installed at predetermined intervals along the longitudinal centerline on the upper surface of the working coil lower insulating plate 52, and the working coil tubes 56 and the cooling water on one side into which the cooling water flows. It performs a function of blocking the electromagnetic fields formed in each of the working coil tubes 56 on the other side from which it is discharged from causing mutual interference.

In addition, the cooling water distribution pipe 55a distributes the cooling water flowing in through the cooling water inlet pipe 56a connected to the working coil cooler 100 to the working coil pipe 56 on one side while it is connected to the energized line. carry out

In addition, the cooling water tuning pipe 55b collects cooling water that has passed through the cooling water inlet-side working coil pipes 56 in a state in which it is connected to the energized line, and distributes it to the cooling water discharge-side working coil pipes 56 to supply it. carry out

In addition, the cooling water recovery pipe 55c collects the cooling water that has passed through the working coil pipes 56 on the cooling water discharge side while it is connected to the energized line, and returns it back to the working coil cooler 100 through the cooling water discharge pipe 56b. perform the function

In addition, the cooling water inlet side working coil pipes 56 and the cooling water discharge side working coil pipes 56 are disposed between the cooling water distribution pipe 55a and the cooling water tuning pipe 55b and between the cooling water tuning pipe 55b and the cooling water recovery. The second ferrite magnets 54b are installed in parallel with a predetermined distance between the pipes 55c, as well as between the cooling water inlet side working coil pipes 56 and the cooling water discharge side working coil pipes 56. It has a form installed on the upper surface of the first ferrite magnet 54a in a state in which it is positioned and generates an electromagnetic field necessary for heating the carbonization furnace assembly 30 in response to the output signal of the working coil driving unit in the control unit 150. carry out

At this time, the cooling water distribution pipe 55a, the cooling water tuning pipe 55b, the cooling water recovery pipe 55c, and the plurality of working coil pipes 56 are molded into a copper tube of a square tube or round tube shape so that electricity can be achieved well. it is preferable

In addition, the plurality of fixing brackets 57 are fixedly installed at a predetermined interval on the outside of the front and rear surfaces of the working coil assembly case 51 to secure the working coil assembly 50 itself to the bottom of the tunnel type insulation kiln body 20. It performs a function that enables it to be fixedly installed in a detachable manner.

In addition, the lightweight castable 58 has a fire resistance, a heat resistance temperature of 1,600 [℃], and a thermal conductivity of 0.7 or less [kcal / mh ℃] under the conditions of 800 ~ 1,000 ℃, the working coil assembly case 51 Each component installed in the working coil assembly case 51 by filling the gap in the inner space is not exposed to the outside and functions to maintain a fixed shape therein.

On the other hand, another embodiment of the working coil assembly 50, as shown in Fig. 15, the working coil assembly case 51, the working coil lower insulation plate 52, a plurality of support Bakelite 53, a plurality of ferrites It has a form composed of a magnet 54c, a working coil tube 56, a plurality of fixing brackets 57, and a lightweight castable 58.

At this time, among the components presented as another embodiment of the working coil assembly 50 , the working coil assembly case 51 , the working coil lower insulation plate 52 , the plurality of support bakelites 53 , and the plurality of fixing brackets 57 . ) and the lightweight castable 58 have the same shape and function as the above-described embodiment, and thus detailed description will be omitted, and only the configuration and function of the plurality of ferrite magnets 54c and the working coil tube 56 below will be omitted. to explain

" 형상)에 대응하는 형태를 갖고 정해진 간격을 두고 배치된다.First, the plurality of ferrite magnets 54c among the components presented in another embodiment of the working coil assembly 50 have the bending shape of the working coil tube 56 on the upper surface of the working coil lower insulation plate 52 (that is, "

It has a shape corresponding to the “shape” and is arranged at a predetermined interval.

Such a plurality of ferrite magnets 54c increase the density of the electromagnetic field formed by the working coil tubes 56 as well as some downward-facing electromagnetic fields in the lower part (that is, the bottom of the tunnel type insulation kiln body 20). It performs a function of radiating (transferring) only to the heating target (ie, the carbonizing furnace heating target plate 311 of the carbonizing furnace assembly 30) without radiating to the surface side).

" 형상을 갖게 절곡 형성한 형태를 가짐은 물론 양단부에 통전선로를 연결한 상태에서 상기 페라이트 자석(54c)들의 상면에 설치된 형태를 갖고, 제어부(150) 내 워킹코일 구동부의 출력신호에 대응하여 탄화로 조립체(30) 가열에 필요한 전자계장을 발생시켜 주는 기능을 수행한다.In addition, the working coil pipe 56 is different from the above embodiment when viewed from a plan view of a pipe (pipe) made of copper, aluminum, etc., through which cooling water can flow and conduct electricity well.

"It has a form that is bent to have a shape, and has a form installed on the upper surfaces of the ferrite magnets 54c in a state in which current-carrying lines are connected at both ends, and is carbonized in response to the output signal of the working coil driving unit in the control unit 150 It performs a function of generating an electromagnetic field required for heating the furnace assembly 30 .

On the other hand, the working coil cooler 100 has a form provided outside the device of the present invention as shown in FIG. 1 , and the cooling water supply pipe and the recovery pipe are the cooling water inlet pipe 56a and the cooling water discharge pipe 56b of the working coil assembly 50 . ) by cooling the heat generated when the working coil assembly 50 is driven through a method of circulating and supplying cooling water in the working coil pipe 56 having a square tube or circular tube shape in a form connected to the working coil. The assembly 50 itself performs a function of preventing overheating in advance.

In addition, the operation unit 110 has a form installed on one side of the tunnel-type insulation kiln body 20, as shown in FIG. 4, and an operation signal (power on/off and temperature setting for the operator to drive the induction heating high temperature pyrolysis device) etc.) to make it easier to input.

In addition, the operating state display unit 120 and the temperature display unit 130 in response to the output signal of the control unit 150 in a state installed on one side of the induction heating high temperature pyrolysis device to which the present invention is applied, as shown in FIG. 4 , induction heating high temperature It performs a function of displaying the operating state of the pyrolysis device and the internal temperature of the carbonization furnace assembly 30 in real time.

In addition, the plurality of temperature detection sensors 140 detect the internal temperature of the carbonization furnace assembly 30 in real time in a state installed inside the carbonization furnace assembly 30, as shown in FIGS. 1, 2 and 4, It performs a function of transmitting to the control unit 150 .

In addition, the control unit 150 is provided with a microcomputer and a working coil driving unit (not shown), and in a state installed in the tunnel type insulation kiln body 20, the output signals of the operation unit 110 and the temperature detection sensor 140 in real time. It receives the input, executes the previously input control program in itself, and generates a control signal necessary for driving the working coil tube 56 and the operating state display unit 120 and the temperature display unit 130 provided in the working coil assembly 50 . etc., perform the overall control function of the device of the present invention.

On the other hand, after high-temperature pyrolysis of specific wastes using the apparatus of the present invention, the door assembly 40 which is fixed in the carbonization furnace assembly 30 itself in the tunnel type insulation kiln body 20 is opened, and the carbonization furnace assembly 30 is opened. ) is pulled out from the inside of the tunnel-type insulation kiln body 20 in a drawer type and taken out, and then the sterilized carbonized ash (Ash) remaining in the carbonization furnace assembly 30 is sucked using a powerful vacuum inhaler, etc. After collecting it, put it in a specific waste disposal bag and send it to a designated place for disposal.

In the foregoing detailed description of the present invention, although it has been described with reference to preferred embodiments of the present invention, those skilled in the art or those having ordinary knowledge in the art will have the spirit of the present invention described in the claims to be described later. And it will be understood that various modifications and variations of the present invention can be made without departing from the technical scope.

10: frame 11: legs
20: tunnel type insulation kiln body
21: kiln body front plate 211; Carbonization furnace assembly entrance hole
212: lever rotation locking piece engaging piece 213: wheel bracket fixing piece
22: kiln body seat plate 22a: inner plate
22b: outer plate 22c: fire-resistant heat-resistant insulation plate
23: kiln body right plate 23a: inner plate
23b: outer plate 23c: fire-resistant heat-resistant insulation plate
24: kiln body back plate 24a: inner plate
24b: outer plate 24c: fire-resistant heat-resistant insulation plate
25: kiln body bottom plate
26: kiln body top plate 26a: ceiling plate
26b: insulation plate cover plate 26c: fire-resistance heat-resistant insulation plate
261: cylinder fixing bracket 262: rod through hole
263: elevating guide sleeve shaft through hole
264: anti-friction bushing 265: exhaust gas passing hole
27 : rail
30: carbonization furnace assembly
31: drawer-type body 311: carbonization furnace heating target plate
312: carbonization furnace front plate 312a: front outer plate
313: carbonization furnace thick plate 313a: rear outer plate
314: carbonization furnace left plate 314a: left side outer plate
315: carbonization furnace right side plate 315a: right side outer plate
316: carbonization furnace diaphragm 317: carbonization furnace cone needle
32: first carbonization furnace lower refractory heat-resistant insulation plate
33: second carbonization furnace lower refractory heat-resistant insulation plate
34: lightweight castable 35: fire-resistant heat-resistant insulation plate
36: front insulating outer plate 37: angle frame assembly
40: door assembly 41: door body
42: heat-resistant packing 43: door inner insulation plate
44: handle 45: lever rotation lock
46: roller assembly 461: roller
47: ball caster wheel 471: wheel bracket
50: working coil assembly 51: working coil assembly case
511: cooling water inlet pipe passing hole 512: cooling water outlet pipe passing hole
52: working coil lower insulation plate 53: support Bakelite
54a: first ferrite magnet 54b: second ferrite magnet
54c: ferrite magnet 55a: cooling water distribution pipe
55b: coolant tuning pipe 55c: coolant return pipe
56: working coil tube
56a: cooling water inlet pipe 56b: cooling water outlet pipe
57: fixed bracket 58: lightweight castable
60: double-acting air cylinder for elevating the lid of the carbonization furnace
61: load
70: carbonization furnace lid assembly 71: carbonization furnace outer lid
711: packing insertion groove 712: sealing packing
72: carbonization furnace lid insulation packing plate 73: carbonization furnace inner lid
74: angle for preventing the lid from bending 75: bracket for fixing the lid elevating shaft
76: elevating guide sleeve shaft 77: carbonization furnace lid insulation plate
78: carbide pressing angle assembly
80: tunnel lid loop
81: glass window for checking internal condition 82: exhaust hole
90: exhaust pipe assembly 91: "T" type flue
92: “I” year 93: pleated year
94: flue closing cap 95: drain valve and discharge pipe
100: working coil cooler 110: control unit
120: operation status display unit 130: temperature display unit
140: temperature detection sensor 150: control unit

Claims (12)

a frame having a quadrangular frame shape provided with a plurality of legs on the bottom;
It has a rectangular rectangular box shape with an open front, and has a pair of rails in the longitudinal direction on both upper surfaces of the bottom surface, and a tunnel-type insulation kiln body installed on the upper surface of the frame;
A door assembly is provided on the front of the drawer-type body, a pair of roller assemblies are provided on both sides of the bottom surface of the drawer-type body in the longitudinal direction, and wheel brackets provided with a pair of ball caster wheels are installed on the bottom of the door assembly In a state in which the induction heating current flows in the working coil tube in a state in which it is installed so as to be accessible in the form of a drawer into the tunnel-type insulation kiln body, the internal temperature is maintained in a predetermined temperature range by electromagnetic instrumentation, and the internal temperature is maintained. a carbonization furnace assembly for thermally decomposing various wastes mounted on the furnace at an ultra-high temperature;
Induction heating power source having a form installed between rails on the bottom surface of the tunnel type insulation kiln body so that the upper surface is separated from the bottom surface of the carbonization furnace assembly by a certain distance, and having a low and medium frequency band (X kHz) output from the working coil driving unit of the control unit A working coil that generates an electromagnetic field in a working coil tube arranged to have a predetermined characteristic and shape in response to the induction heating of the object to be heated in the carbonization furnace assembly to a temperature range set by the electromagnetic instrumentation, thereby heating the inside of the carbonization furnace to a high temperature. an assembly;
a plurality of carbonization furnace lid elevating and lowering air cylinders installed in the vertical direction at a predetermined distance from the upper surface of the tunnel-type thermal insulation kiln body, and having rods inserted into the tunnel-type thermal insulation kiln main body through the upper plate of the kiln main body;
Doedoe arranged in the horizontal direction in the upper part of the tunnel-type heat insulation kiln body, the upper surface has a form coupled to the rod end of the double-acting air cylinders for elevating and lowering the carbonization furnace lid, elevating and lowering operation of the double-acting air cylinders for the carbonization furnace lid elevating and lowering a carbonization furnace lid assembly for opening and closing the upper surface opening of the carbonization furnace assembly in response;
Tunnel lid having a shape that surrounds the double-acting air cylinder for elevating and lowering the carbonization furnace lid and is fixedly installed on the upper surface of the tunnel-type insulation kiln body to collect gases and smoke generated in the process of thermally decomposing various wastes at very high temperatures in the carbonization furnace assembly with loops;
It has an exhaust fan and is installed to be interconnected with the exhaust holes respectively formed on the back surface of the tunnel lid roof and the tunnel-type insulation kiln body, and gas and smoke generated in the process of thermally decomposing various wastes at very high temperatures in the carbonization furnace assembly an exhaust pipe assembly forcibly discharging to the outside;
a working coil cooler for circulating and supplying cooling water in the working coil tube to prevent the working coil assembly from being overheated;
a manipulation unit installed on one side of the tunnel type heat insulation kiln body to allow an operator to input an operation signal according to power on/off and temperature setting required for driving the induction heating high-temperature pyrolysis device;
an operation state display unit and a temperature display unit for displaying in real time the operating state of the induction heating high temperature pyrolysis unit and the internal temperature of the carbonization furnace assembly in response to the output signal of the control unit in a state installed on one side of the induction heating high temperature pyrolysis unit;
A plurality of temperature detection sensors for detecting the internal temperature of the carbonization furnace assembly in real time in a state installed inside the carbonization furnace assembly;
It has a working coil driving unit, receives the output signals of the manipulation unit and the temperature detection sensor, performs a pre-input control program in itself, and controls the working coil tube provided in the working coil assembly, the operating state display unit, and the temperature display unit to drive the control signal. A control unit that generates
The tunnel type insulation kiln body,
A carbonization furnace assembly entrance hole is formed in the center, and a lever rotation locking piece is integrally formed on the outside of the carbonization furnace assembly entrance hole in a square plate shape, and the wheel bracket fixing pieces are integrally formed on both sides of the bottom. a kiln body front plate which has a function of reinforcing the strength of the tunnel-type insulation kiln body, a door lock locking function, and a wheel bracket installation function;
In the space between the inner and outer plates, the density is around 150-600 [kg/㎥], the fire-resistance insulation and heat-resistance temperature is 1,260 ° C or higher, and the thermal conductivity is 0.2 [W/(mk)] or less in an atmosphere of 800 to 1,000 ° C. _{ZrO 2} (zirconia) or Al ₂ O ₃ (alumina) or silica-based composite material-based fire-resistance heat-resisting insulation plate having properties is bonded using a heat-resistant adhesive, and a square frame shape together with the kiln body front plate a seat plate, a right plate, and a back plate of the kiln body coupled to each other so as to have;
a kiln body bottom plate integrally fixed to the bottom of the kiln body front plate, the kiln body left and right plates, and the kiln body rear plate;
A kiln that has a form in which a fire-resistant and heat-resistant insulating material plate is integrally attached between the ceiling plate and the insulation plate cover plate through a heat-resistant double-sided tape, and is integrally fixed and installed on the top of the kiln body front plate, the kiln body left and right plates, and the kiln body back plate Consists of a body top plate;
Induction heating high temperature pyrolysis device, characterized in that each of the exhaust pipe installation port and a pair of working coil insulation passage holes are provided on both sides of the center and bottom of the kiln main body heavy plate.
delete The method according to claim 1,
Install a plurality of cylinder fixing brackets that can fix and install a plurality of carbonization furnace lid elevating and lowering double-acting air cylinders in the vertical direction along the center line for the longitudinal direction among the top plate of the kiln body of the tunnel type heat insulation kiln body,
An anti-friction bushing is installed in the rod passing hole formed in the directly lower part of the elevating double acting air cylinder and the elevating guide sleeve shaft passing hole formed in pairs at a predetermined distance away from the front and rear parts of the cylinder fixing brackets. but,
A plurality of exhaust gas passing holes are provided on the upper plate of the kiln body so that the exhaust gas leaked into the tunnel-type insulated kiln body in the carbonization furnace assembly can be exhausted to the exhaust gas collection space formed at the upper part of the kiln body upper plate by the tunnel lid loop. Induction heating high temperature pyrolysis device, characterized in that further formed.
The method according to claim 1,
The drawer-type body of the carbonization furnace assembly,
a carbonization furnace heating target plate which is molded from pure cobalt or cobalt alloy plate and installed on the floor;
Formed with high-temperature corrosion-resistant plate material, the front, rear, left, and right upper surfaces of the carbonization furnace heating target end face each other are integrally combined in the state in which they stand in the vertical direction, and the carbonization furnace front, rear and left sides have a rectangular frame shape as a whole. , the right side plate;
A pair of high-temperature corrosion-resistant plates are used to form a trapezoidal shape with only the inner surfaces facing each other inclined, and spaced apart from the inner surface of the drawer-type body in the front, rear, left and right directions to form a hot air flow path in the center. However, the vertical and bottom surfaces are fixed to the front and rear plates of the carbonization furnace and the plate to be heated, respectively, to reinforce the strength of the carbonization furnace assembly itself, and at the same time transfer the heat generated from the plate to the heating target. A plurality of carbonization furnace diaphragms and;
In a state where it is molded in a cone shape having a predetermined height using a high-temperature corrosion-resistant bar, it is installed at a fixed distance in the vertical direction at a predetermined distance from the top surface of the carbonization furnace heating plate. Induction heating high-temperature pyrolysis device comprising a plurality of carbonization furnace cone needles that transfer heat to the inside of the heating target.
5. The method according to claim 4,
As the high-temperature corrosion-resistant plate and bar,
Nickel alloy "Haynes 188 or 214" or "Hastelloy alloy" or "Cobalt chromium tungsten alloy, Haynes 25 or 625" or "Cobalt alloy", pure cobalt plates and bars, among which workability and Induction heating high temperature pyrolysis device, characterized in that it was selected in consideration of economic feasibility.
5. The method according to claim 4,
On the bottom surface of the carbonization furnace heating target of the carbonization furnace assembly,
_{ZrO 2} (zirconia) with a density of 400 to 700 [kg/m3], a heat resistance temperature of 1,600 ° C/Min, and a thermal conductivity of 0.2 [W/(m k)] or less in an atmosphere of 1,000 ° C. Or Al ₂ O ₃ (alumina) or silica-based composite material-based refractory heat-resisting insulation plate is molded into the first carbonization furnace lower refractory heat resistance that primarily blocks the transfer of heat generated from the carbonization furnace heating target plate to the working coil assembly side. insulation board;
_{ZrO 2} (zirconia) with a density of 500 to 700 [kg/m3], a heat resistance temperature of 1,400 ° C/Min, and a thermal conductivity of 0.2 [W/(m k)] or less in an atmosphere of 1,000 ° C. Or Al ₂ O ₃ (alumina) or silica-based composite material-based refractory heat-resisting insulation plate is molded to generate heat from the heating target plate of the carbonization furnace, and then the heat transferred to the working coil assembly side through the first carbonization furnace lower fire-resistance heat-resisting insulation plate. Induction heating high-temperature pyrolysis device, characterized in that it further installs;
7. The method of claim 6,
Between the outer surfaces of the carbonization furnace front and rear plates and left and right plates of the drawer-type body of the carbonization furnace assembly and the upper surface of the first carbonization furnace lower refractory heat-resistant insulating material plate exposed to the outside of the carbonization furnace heating target plate,
Install the front, rear, left, and right outer plates at a predetermined interval,
The space formed between the outer surfaces of the front and rear plates and the left and right plates and the front, rear, left and right outer plates is fire resistant, the heat resistance temperature is 1,600 [℃], and the thermal conductivity is 0.7 or less [ kcal/mh℃] filling a lightweight castable,
In the front part of the front outer plate, _{a fire-resisting heat-resisting insulation plate of ZrO 2} (zirconia) or Al ₂ O ₃ (alumina) or silica-based composite material for front insulation, and a front surface having a shape surrounding the outer surface of the fire-resistant heat-resistant insulation plate Insulation outer plate is further fixed and installed sequentially,
Between the bottom of the front, rear, left and right outer plates and the bottom of the second carbonization furnace lower fire-resisting heat-resisting insulating material plate, the angle frame assembly is further installed so as to support the carbonization furnace assembly and fix the roller assembly at the same time. Induction heating high-temperature pyrolysis device characterized by the.
The method according to claim 1,
The door assembly installed on the outside of the front portion of the front insulating outer plate of the carbonization furnace assembly,
a door body molded from a stainless steel plate or a duralumin plate;
a heat-resistant packing installed on the rear surface of the door body to maintain airtightness between the rear surface of the door body and the front surface of the carbonization furnace assembly when a locking function is achieved after the carbonization furnace assembly is inserted into the tunnel-type insulation kiln body;
The door body has a density of 400 to 600 [kg/m3], a heat resistance temperature of 500° C./Min, and a thermal conductivity of 0.1 [W/(m·k)] or less in an atmosphere of 500° C. a door inner insulation plate installed inside the heat-resistant packing on the rear surface of the door to block heat transmitted to the outside of the door body;
a handle installed in a horizontal direction from the center of the door body;
Induction heating high-temperature pyrolysis device comprising a; a plurality of lever rotation locks respectively installed on the outer four sides of the door body to lock the carbonization furnace assembly so as not to be separated from the inside of the tunnel-type insulation kiln body.
The method according to claim 1,
The carbonization furnace lid assembly,
It is molded in the shape of a rectangular box with an open top, and a carbonization furnace outer lid having a sealing packing installed in the packing insertion groove molded along the periphery of the bottom surface;
a carbonization furnace lid insulating packing plate molded with a ceramic or glass fiber-based fire-resisting and heat-resistant material and adhesively installed on the upper surface of the carbonization furnace outer lid;
a carbonization furnace inner lid which is fixedly installed on the carbonization furnace outer lid on the upper surface of the carbonization furnace lid insulation packing plate;
A plurality of angles for preventing bending of the lid are welded at a predetermined interval on the upper surface of the inner lid of the carbonization furnace;
a lid elevating shaft fixing bracket installed in a form to block the upper opening of the outer lid by the carbonization furnace;
The ends of the rods of the double-acting air cylinder for elevating and lowering the carbonization furnace lid introduced into the inside of the tunnel-type insulation kiln body through the upper plate of the kiln body are fixed at regular intervals along the longitudinal center line. A plurality of elevating guide sleeves to prevent elevating and lowering flow of the lid assembly in the carbonization furnace by elevating and lowering the upper part in the anti-friction bushing provided in the shaft through hole of the elevating guide sleeve in a state where they are fixedly installed in pairs at a certain distance from each other axis;
a carbonization furnace lid insulation plate molded into a ceramic-based fireproof heat-resistant insulation plate and fixedly installed on a bottom surface of the carbonization furnace outer lid;
Induction heating high temperature pyrolysis device comprising a plurality of carbide pressing angle assemblies fixedly installed at a predetermined interval from the bottom surface of the carbonization furnace lid insulation plate.
The method according to claim 1,
The working coil assembly,
a working coil assembly case having a rectangular box shape with an open top, and having a cooling water inlet pipe passing hole and a cooling water outlet pipe passing hole formed on both sides of the rear surface;
a working coil lower insulating plate formed by a ceramic-based fireproof heat-resistant insulating material plate and fixedly installed on the bottom surface of the working coil assembly case to prevent heat generated from the working coil pipe from being transferred to the lower part;
a plurality of supporting Bakelites installed in the longitudinal direction at a predetermined distance from the upper surface of the working coil lower insulating plate to support the working coil pipes;
It is installed at a predetermined interval to intersect the working coil tubes in a right-angled direction on the upper surface of the lower insulation plate of the working coil, so that the electromagnetic field formed by the working coil tube is radiated in one direction as well as the electromagnetic instrumentation of the tunnel-type insulation kiln body. a plurality of first ferrite magnets to be radiated (transmitted) only to the carbonizing furnace heating target side of the carbonizing furnace assembly, which is a heating target, without radiating toward the bottom;
In a state in which they are installed at a predetermined interval along the longitudinal centerline on the upper surface of the lower insulating plate of the working coil, the electromagnetic instruments formed in the working coil pipes in which the cooling water flows in and the working coil pipes in which the cooling water is discharged, respectively, interfere with each other. a plurality of second ferrite magnets for blocking;
A cooling water distribution pipe that distributes the cooling water flowing in through the cooling water inlet pipe to a plurality of working coil pipes while connected to the energized line, and the cooling water after collecting the cooling water passing through the working coil pipes on the cooling water inlet side while connected to the energized line The cooling water tuning pipe that distributes to the working coil pipes on the discharge side, and the cooling water recovery pipe that collects the cooling water that has passed through the working coil pipes on the cooling water discharge side while connected to the energized line and discharges it to the cooling water discharge pipe. It has a form installed in parallel, and is installed on the upper surface of the first ferrite magnet in a state where the second ferrite magnets are positioned between the working coil pipes on the coolant inlet side and the working coil pipes on the coolant outlet side to heat the carbonization furnace assembly a plurality of working coil tubes for generating necessary electromagnetic instrumentation;
a plurality of fixing brackets fixedly installed at predetermined intervals on the outside of the front and rear surfaces of the working coil assembly case;
It has a fire resistance and heat resistance temperature of 1,600 [℃] and a thermal conductivity of 0.7 or less [kcal/mh℃] under the conditions of 800~1,000℃. Induction heating high temperature pyrolysis device, characterized in that;
The method according to claim 1,
The working coil assembly,
a working coil assembly case having a rectangular box shape with an open upper part, and having a cooling water inlet pipe passing hole and a cooling water outlet pipe passing hole formed on both sides of the rear surface;
a working coil lower insulation plate molded into a ceramic-based fire-resisting heat-resistant insulating material plate and fixedly installed on the bottom surface of the working coil assembly case so that heat generated from the working coil tube is not transferred to the lower part;
a plurality of supporting bakelites installed in the longitudinal direction at a predetermined distance from the upper surface of the working coil lower insulating plate to support the working coil pipe;
It has a shape corresponding to the bent shape of the working coil tube on the upper surface of the insulating plate below the working coil and is installed at a predetermined interval to allow the electromagnetic field formed by the working coil tube to be radiated in one direction as well as the electromagnetic instrumentation in a tunnel-type insulation kiln a plurality of ferrite magnets for radiating (transferring) only to the carbonization furnace heating plate of the carbonization furnace assembly, which is a heating target, without radiating toward the bottom surface of the main body;
when viewed from the plane "

a working coil tube that is bent to have a shape and is installed on the upper surface of the ferrite magnet in a state in which current-carrying lines are connected at both ends to generate an electromagnetic field required for heating the carbonization furnace assembly;
a plurality of fixing brackets fixedly installed at predetermined intervals on the outside of the front and rear surfaces of the working coil assembly case;
It has fire resistance and heat resistance temperature of 1,600 [℃] and thermal conductivity of 0.7 or less [kcal/mh℃] under 800~1,000℃ conditions. Induction heating high temperature pyrolysis device, characterized in that it is composed of; lightweight castable that is hardened after being put into
The method according to claim 1,
The exhaust pipe assembly,
A plurality of "T"-shaped flues, "I"-shaped flues, corrugated flues and flue closing caps are formed by mutually combining, but on the flue closing cap installed at the lower part of the vertical flue, gas and smoke are forcibly discharged through an exhaust pipe assembly Induction heating high temperature pyrolysis device, characterized in that the drain valve and discharge pipe that can discharge the condensed water generated in the process of heating to the outside as needed are further installed.

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