CN117232255B - Energy-saving tunnel kiln device and application method thereof - Google Patents
Energy-saving tunnel kiln device and application method thereof Download PDFInfo
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- CN117232255B CN117232255B CN202311509511.1A CN202311509511A CN117232255B CN 117232255 B CN117232255 B CN 117232255B CN 202311509511 A CN202311509511 A CN 202311509511A CN 117232255 B CN117232255 B CN 117232255B
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- 238000000034 method Methods 0.000 title claims abstract description 16
- 239000000779 smoke Substances 0.000 claims abstract description 31
- 238000000746 purification Methods 0.000 claims abstract description 12
- 239000012535 impurity Substances 0.000 claims description 95
- 238000003825 pressing Methods 0.000 claims description 56
- 238000007599 discharging Methods 0.000 claims description 52
- 238000004140 cleaning Methods 0.000 claims description 45
- 230000007246 mechanism Effects 0.000 claims description 32
- 238000010438 heat treatment Methods 0.000 claims description 22
- 230000006835 compression Effects 0.000 claims description 15
- 238000007906 compression Methods 0.000 claims description 15
- 230000007306 turnover Effects 0.000 claims description 10
- 239000002245 particle Substances 0.000 claims description 8
- 238000005516 engineering process Methods 0.000 claims description 4
- 238000001914 filtration Methods 0.000 claims description 4
- 238000004321 preservation Methods 0.000 claims description 4
- 239000007787 solid Substances 0.000 claims description 4
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 abstract description 9
- 239000003546 flue gas Substances 0.000 abstract description 9
- 230000008569 process Effects 0.000 abstract description 5
- 239000002699 waste material Substances 0.000 abstract description 4
- 238000007789 sealing Methods 0.000 description 9
- 239000010813 municipal solid waste Substances 0.000 description 7
- 238000007790 scraping Methods 0.000 description 5
- 241000208125 Nicotiana Species 0.000 description 4
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 4
- 230000013011 mating Effects 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 238000010304 firing Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 239000011819 refractory material Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Landscapes
- Filtering Of Dispersed Particles In Gases (AREA)
Abstract
The invention relates to the technical field of tunnel kilns and discloses an energy-saving tunnel kiln device and a use method thereof, which solve the problem that the tunnel kiln is inconvenient to purify smoke in the use process, and comprise a tunnel kiln body, wherein the top of the tunnel kiln body is fixedly connected with a purification collecting shell and an air pump; can avoid the waste of heat in the flue gas, and can carry out purification treatment to the flue gas, reduce the pollution to the environment.
Description
Technical Field
The invention belongs to the technical field of tunnel kilns, and particularly relates to an energy-saving tunnel kiln device and a use method thereof.
Background
The tunnel kiln is a tunnel-like kiln built by refractory materials, heat-insulating materials and building materials and internally provided with vehicles such as kiln cars, is a modern continuous firing thermal equipment, is widely applied to the firing production of ceramic products, and also has application in the metallurgical industries such as grinding materials. The existing tunnel kiln is inconvenient to purify the smoke in the using process, so that the smoke is directly discharged outdoors, and the environment is polluted, so that certain limitations exist.
Disclosure of Invention
Aiming at the situation, in order to overcome the defects of the prior art, the invention provides an energy-saving tunnel kiln device and a use method thereof, which effectively solve the problem that the tunnel kiln in the background art is inconvenient to purify the flue gas in the use process.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides an energy-conserving tunnel cave device, including the tunnel cave body, the top fixedly connected with of tunnel cave body purifies and collects shell and air pump, run through on the tunnel cave body and have fixed connection's the tobacco pipe of discharging, the bottom of the tobacco pipe of discharging is located the tunnel cave body, the top cover of the tobacco pipe of discharging is equipped with the roating seat that is located in the purification and collects shell fixed connection, and the top fixedly connected with fixed cover of roating seat, fixed cover and the junction of the tobacco pipe of discharging are equipped with the bearing, fixedly connected with is located the connecting pipe below the roating seat on the purification and collects the shell, run through on the tunnel cave body and have fixed connection's heating pipe, the input of air pump and the one end fixed connection of connecting pipe, the output of air pump and the one end fixed connection of heating pipe, the one end that the heating pipe kept away from the air pump extends to the top of tunnel cave body, a plurality of rectangular holes have been seted up on the roating seat, be equipped with the rectangle cover in the rectangular hole, be equipped with the filter screen in the rectangle cover, the both sides inner wall in the rectangular hole is seted up flutedly respectively, the both ends of filter screen are fixedly connected with first connecting axle respectively, first connecting axle runs through the rectangle cover, be equipped with the bearing with in the junction of first connecting axle and rectangle cover, be equipped with the mating with the seal with the rectangular hole on the rotatory frame with the mating with the seal pot holder, the mating with the seal pot-shaped air pump, the mating with the seal pot, the seal is equipped with the seal and the seal, the seal and the seal is equipped with the seal and the seal.
Preferably, the intermittent drive assembly alternately comprises a control box fixedly mounted on the inner wall of the top of the purifying and collecting shell, a motor is fixedly connected in the control box, the output end of the motor is fixedly connected with a worm, a first rotating shaft and a second connecting shaft are arranged in the control box, the bottom ends of the first rotating shaft and the second connecting shaft penetrate through the control box respectively, the first rotating shaft and the second connecting shaft are connected with the control box through bearings respectively, the bottom ends of the first rotating shaft and a fixed sleeve are connected through a plurality of connecting frames, a worm wheel meshed with the worm is arranged on the outer fixed sleeve of the second connecting shaft, a first friction wheel is arranged on the outer fixed sleeve of the second connecting shaft, a second friction wheel is in contact with the first friction wheel, a plurality of supporting plates are fixedly connected in the first rotating shaft, the number of the supporting plates is consistent with the number of the rectangular sleeves, the second connecting shaft and the supporting plates are connected through intermittent stop structures, and the worm and the movable frames are connected through friction lifting mechanisms.
Preferably, the intermittent stop structure comprises a connecting block fixedly mounted at the top end of the second connecting shaft, a fixing column is fixedly connected to the top of the connecting block, a rectangular ring is sleeved outside the fixing column, a supporting plate matched with the supporting plate is fixedly connected to the rectangular ring, a first fixing plate is sleeved outside the supporting plate, and the top of the first fixing plate is fixedly connected with the inner wall of the top of the control box.
Preferably, the friction elevating system is including setting up in the third connecting axle and the second pivot in the control box, the outside cover of third connecting axle is equipped with first supporting part, the junction of third connecting axle and first supporting part is equipped with the bearing, the first friction disc of one end fixedly connected with of third connecting axle, the first bevel gear of the other end fixedly connected with of third connecting axle, fixedly connected with second friction disc on the worm, and second friction disc contacts with first friction disc, the outside cover of worm is equipped with second supporting part, the junction of worm and second supporting part is equipped with the bearing, the bottom of first supporting part and second supporting part all is equipped with the inner wall fixed connection of control box, the outside fixed cover of second pivot is equipped with the second bevel gear with first bevel gear engaged, the both ends of second pivot are equipped with the bearing with the outside cam fixed connection of control box respectively, the junction of second pivot and control box, the top of cam and movable frame contacts, movable frame and control box pass through following the unit connection.
Preferably, the following unit comprises at least two guide posts arranged above the movable frame, the top ends of the guide posts are fixedly connected with the outer wall of the control box, guide sleeves are sleeved outside the guide posts, the bottom ends of the guide sleeves are fixedly connected with the movable frame, first extension springs are sleeved outside the guide sleeves, and two ends of each first extension spring are fixedly connected with the outer wall of the movable frame and the outer wall of the control box respectively.
Preferably, the pushing-down overturning structure comprises a toothed plate fixedly installed in the groove, one end of the first connecting shaft is fixedly connected with a gear located in the groove, the gear is meshed with the toothed plate, a second fixing plate located below the first connecting shaft is arranged in the groove, the second fixing plate is fixedly connected with the rectangular sleeve, and the top of the second fixing plate is connected with the top inner wall of the groove through a second extension spring.
Preferably, the sliding sealer comprises a sliding ring arranged at the bottom of the rotating seat, an annular groove is formed in the bottom of the sliding ring, the top end of the impurity discharging pipe is located in the annular groove, two sides of the impurity discharging pipe are fixedly connected with first connecting plates respectively, second connecting plates are arranged above the first connecting plates and are fixedly connected with the sliding ring, the second connecting plates are connected with the first connecting plates through first compression springs, and the tops of the second connecting plates are contacted with the bottom of the rotating seat.
Preferably, the elastic pressing mechanism comprises two third fixing plates fixedly arranged at the bottom of the movable frame, a sliding groove is formed in the bottom of each third fixing plate, a pressing plate is arranged in each sliding groove, the top of each pressing plate is connected with the inner wall of the top of each sliding groove through a plurality of second compression springs, and the bottoms of the pressing plates are in contact with the tops of the corresponding rectangular sleeves.
Preferably, the closing unit is including setting up in the closing plate in trash hole one side, and closing plate and purification are collected the shell and are passed through a plurality of bolted connection, are equipped with the scraper blade in the purification is collected the shell, and the cross section of scraper blade is V-arrangement structure, and the bottom of scraper blade contacts with the top of roating seat, and the inner wall fixed connection of shell is collected with purifying to the one end of scraper blade, and the other end and the fixed cover of scraper blade contact.
The invention also provides a use method of the energy-saving tunnel kiln device, which comprises the following steps:
step one: starting an air pump, enabling smoke generated in the tunnel kiln body to enter the purifying and collecting shell through the smoke exhaust pipe, filtering solid particle impurities in the smoke through a filter screen in the rectangular sleeve, enabling the particle impurities to stay at the top of the filter screen, enabling the filtered smoke to enter a heating pipe through a connecting pipe and the air pump, performing heat preservation treatment on the tunnel kiln body through the heating pipe, and finally exhausting the smoke through one end of the heating pipe far away from the air pump;
step two: when the preset time is reached, the alternating intermittent driving assembly is controlled through the internet of things technology, and the alternating intermittent driving assembly drives the rotating seat to rotate, so that one rectangular sleeve moves to the cleaning station, the rectangular sleeve moving to the cleaning station is positioned at the top of the sliding sealer, and the rectangular sleeve moving to the cleaning station is positioned at the bottom of the elastic pressing mechanism;
Step three: the alternating intermittent driving assembly stops driving the rotating seat to rotate, the alternating intermittent driving assembly drives the movable frame to move downwards, the movable frame drives the rectangular sleeve to move downwards through the elastic pressing mechanism, the first connecting shaft moves downwards synchronously along with the rectangular sleeve, and the first connecting shaft moves downwards and simultaneously, the pressing turnover structure drives the first connecting shaft and the filter screen to turn over;
step four: when the filter screen is turned over for one hundred eighty degrees, the position of the rectangular sleeve at the moment is limited by the impurity discharging pipe and the sliding sealer, so that the rectangular sleeve and the filter screen stop moving downwards, impurities positioned at the top of the filter screen are turned over to the bottom of the filter screen, the impurities on the filter screen are separated from the filter screen due to inertia and fall into the impurity discharging pipe, the movable frame is driven to move upwards to the initial position again by the alternate intermittent driving assembly, and the impurities positioned on the filter screen fall into the impurity discharging pipe by continuously driving the movable frame to reciprocate in the vertical direction;
step five: when the number of times of the vertical reciprocating movement of the movable frame reaches a preset value, the alternating intermittent driving assembly stops driving the movable frame to reciprocate in the vertical direction, and the alternating intermittent driving assembly drives the fixed sleeve and the rotary seat to rotate again so as to enable the next rectangular sleeve and the filter screen to move to the cleaning station;
Step six: when the next filter screen moves to the cleaning station, the third step is executed again until all the filter screens are cleaned, the work is stopped by controlling the alternate intermittent driving assembly through the Internet of things, the cleaning of all the filter screens can be completed, and when impurities in the impurity removing pipe need to be collected, the impurity removing holes are opened through the closing unit, the impurities in the impurity removing pipe are discharged through the impurity removing holes, and the cleaning of the impurities in the impurity removing pipe can be completed.
Compared with the prior art, the invention has the beneficial effects that:
starting an air pump, enabling smoke generated in a tunnel kiln body to enter a purifying and collecting shell through a smoke exhaust pipe, filtering solid particle impurities in the smoke through a filter screen in a rectangular sleeve, enabling the particle impurities to stay at the top of the filter screen, enabling the filtered smoke to enter a heating pipe through a connecting pipe and an air pump, performing heat preservation treatment on the tunnel kiln body through the heating pipe, avoiding waste of heat, enabling the smoke to be finally discharged through one end of the heating pipe far away from the air pump, controlling an alternate intermittent driving assembly through the Internet of things technology, driving a rotating seat to rotate through the alternate intermittent driving assembly, enabling one rectangular sleeve to move to a cleaning station, enabling the rectangular sleeve moving to the cleaning station to be located at the top of a sliding sealer, enabling the rectangular sleeve moving to the cleaning station to be located at the bottom of an elastic pressing mechanism, enabling the alternate intermittent driving assembly to stop driving the rotating seat to rotate, enabling the alternate intermittent driving assembly to drive a movable frame to move downwards, the movable frame drives the rectangular sleeve to move downwards through the elastic pressing mechanism, the first connecting shaft moves downwards along with the rectangular sleeve synchronously, the first connecting shaft and the filter screen are driven to overturn through the pressing turnover structure, when the filter screen overturns for one hundred eighty degrees, the positions of the rectangular sleeve at the moment are limited through the impurity discharging pipe and the sliding sealer, so that the rectangular sleeve and the filter screen stop moving downwards, impurities positioned at the top of the filter screen overturn to the bottom of the filter screen, the impurities on the filter screen are separated from the filter screen due to inertia, the impurities fall into the impurity discharging pipe, the movable frame is driven to move upwards to the initial position again through the alternating intermittent driving assembly, the impurities positioned on the filter screen fall into the impurity discharging pipe through continuously driving the movable frame to reciprocate in the vertical direction, and when the number of times of the reciprocating movement of the movable frame in the vertical direction reaches a preset value, the alternating intermittent driving assembly stops driving the movable frame to reciprocate in the vertical direction, the alternating intermittent driving assembly drives the fixed sleeve and the rotating seat to rotate again, so that the next rectangular sleeve and the filter screen move to the cleaning station, when the next filter screen moves to the cleaning station, the alternating intermittent driving assembly stops driving the rotating seat to rotate, the alternating intermittent driving assembly drives the movable frame to reciprocate in the vertical direction, impurities on the filter screen can be cleaned, the steps are repeated until all the filter screens are cleaned, the alternating intermittent driving assembly is controlled to stop working through the Internet of things, the cleaning of all the filter screens can be completed, when the impurities in the impurity removing pipes need to be collected, the impurity removing holes are opened through the closing unit, the impurities in the impurity removing pipes can be cleaned through the impurity removing holes, the waste of heat in smoke can be avoided, the smoke can be purified, and the pollution to the environment is reduced;
The worm is driven by a motor to rotate, the worm drives a second connecting shaft to rotate through a worm wheel, the second connecting shaft drives a first friction wheel to rotate, the first friction wheel drives a second friction wheel and a first rotating shaft to rotate through friction force, the first rotating shaft drives a fixed sleeve and a rotating seat to rotate through a connecting frame, the rectangular sleeve and a filter screen can rotate, and a supporting plate follows the first rotating shaft to rotate, the second connecting shaft drives a fixed column to rotate through a connecting block while the second connecting shaft rotates, the fixed column drives a rectangular ring and a supporting plate to move towards the first rotating shaft, and the supporting plate moves horizontally relative to a first fixed plate, when one rectangular sleeve and the filter screen move to a cleaning station, the supporting plate contacts with one supporting plate, the supporting plate limit supporting plate and the first rotating shaft are positioned to stop rotating the first rotating shaft, the fixed sleeve and the rotating seat stop rotating, the first friction wheel cannot drive the second friction wheel and the first rotating shaft through friction force, and the second friction wheel continuously rotates along with the first rotating shaft, and the first rotating shaft moves away from the first rotating shaft, and the second friction disc is driven to be in a stretching state along with the continuous rotation of the worm, the second friction disc drives the rectangular ring and the supporting plate continuously rotates towards the first rotating shaft, the first rotating shaft is stretched to be in a stretching state along with the first stretching state, the first stretching state is continuously stretched along with the first stretching state, and the first stretching state is continuously stretched along with the first stretching state, the movable frame drives the rectangular sleeve to reciprocate in the vertical direction through the elastic pressing mechanism, when the number of times of the reciprocating movement of the movable frame in the vertical direction reaches a preset value, the supporting plate is not contacted with the supporting plate at the moment, the limit on the positions of the supporting plate and the first rotating shaft is removed, the second friction wheel and the first rotating shaft are driven to rotate again along with the continuous rotation of the worm, the rotating seat and the fixed sleeve can rotate through friction force, the rectangular sleeve moves out of a cleaning station due to the rotation of the rotating seat and the fixed sleeve, the elastic pressing mechanism is not positioned at the top of the rectangular sleeve any more, the elastic pressing mechanism is contacted with the top of the rotating seat, the position of the rotating seat limits the elastic pressing mechanism, the elastic pressing mechanism and the movable frame cannot move downwards again, when the worm continuously rotates, the second friction plate cannot drive the first friction plate to rotate through friction force, the movable frame and the elastic pressing mechanism cannot move in the vertical direction any more, and the corresponding rectangular sleeve stops rotating along with the rotation of the rotating seat and the fixed sleeve when the next rectangular sleeve moves to the cleaning station, and the corresponding rectangular sleeve moves to the bottom of the filter screen continuously rotates along with the first friction plate, namely the first friction plate can continuously moves along with the rotation of the first friction plate;
Along with the rotation of the rotating seat and the fixed sleeve, when one rectangular sleeve moves to a cleaning station, the bottom of the pressing plate is not contacted with the top of the rotating seat any more, the bottom of the pressing plate is connected with the top of the corresponding rectangular sleeve, the alternate intermittent driving component drives the movable frame to move downwards, the movable frame drives the third fixed plate, the second compression spring and the pressing plate to move downwards, the pressing plate drives the rectangular sleeve to move downwards, the filter screen and the first connecting shaft synchronously move downwards, the first connecting shaft drives the gear to roll on the toothed plate, the gear drives the first connecting shaft and the filter screen to overturn relative to the rectangular sleeve, the rectangular sleeve drives the second fixed plate to move downwards, the second tension spring is in a stretching state, when the position of the rectangular sleeve at the moment is limited by the impurity discharging pipe and the sliding sealer, so that the rectangular sleeve and the filter screen stop moving downwards, the impact caused by the fact that the rectangular sleeve stops moving downwards to the movable frame is reduced, when the alternate driving component drives the movable frame to move upwards, the third fixed plate and the pressing plate synchronously move upwards, and the second tension spring drives the second fixed plate and the rectangular sleeve to move upwards to enable the rectangular sleeve to move upwards, so that the initial position of the rectangular sleeve is reset synchronously, and the initial position is reset when the rectangular sleeve moves upwards;
When one of the rectangular sleeves moves to the cleaning station, the bottom of the rectangular sleeve is contacted with the top of the sliding ring, the movable frame and the rectangular sleeve are driven to move downwards through the alternate intermittent driving assembly, the rectangular sleeve drives the sliding ring and the second connecting plate to move downwards, the distance between the second connecting plate and the first connecting plate is reduced, the first compression spring is in a compressed state, the length of the impurity discharging pipe in the annular groove is increased, when the top of the impurity discharging pipe is contacted with the top inner wall of the annular groove, the rectangular sleeve and the sliding ring are lowered to the lowest position, the rectangular sleeve stops to move downwards, when the movable frame and the rectangular sleeve are driven to move upwards to the initial position through the alternate intermittent driving assembly, the rectangular sleeve is completely moved to the rectangular hole again, the first compression spring drives the second connecting plate and the sliding ring to move upwards to the initial position, the top of the second connecting plate is contacted with the bottom of the rotating seat, and when impurities in the impurity discharging pipe need to be collected, the working personnel are separated from the sealing plate and the cleaning collecting shell through the tool driving bolts, the fixed relation between the sealing plate and the cleaning collecting shell is relieved, the impurities in the impurity discharging pipe can be removed through the impurity discharging hole, and the impurities in the rotating seat can be completely removed to the top of the rotating seat when the rotating seat is rotated to the rotating seat to clean impurities.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention.
In the drawings:
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of a heating pipe according to the present invention;
FIG. 3 is a schematic view of the structure of the inside of the purge and collection housing of the present invention;
FIG. 4 is a schematic view of the impurity removing tube in the present invention;
FIG. 5 is a schematic view of a rectangular sleeve according to the present invention;
FIG. 6 is a schematic view of the structure of the control box in the present invention;
FIG. 7 is an enlarged partial schematic view of FIG. 6 at A;
FIG. 8 is a schematic view of a movable frame according to the present invention;
fig. 9 is a schematic structural view of the intermittent stop structure in the present invention.
In the figure: 1. a tunnel kiln body; 2. purifying and collecting the shell; 3. a smoke exhaust pipe; 4. a rotating seat; 5. a fixed sleeve; 6. a rectangular hole; 7. a rectangular sleeve; 8. a filter screen; 9. a first connecting shaft; 10. a trash discharging pipe; 11. a impurity removing hole; 12. a movable frame; 13. a control box; 14. an air pump; 15. heating pipes; 16. a connecting pipe; 17. a motor; 18. a worm; 19. a first rotating shaft; 20. a second connecting shaft; 21. a worm wheel; 22. a first friction wheel; 23. a second friction wheel; 24. a support plate; 25. a supporting plate; 26. a first fixing plate; 27. fixing the column; 28. a rectangular ring; 29. a connecting block; 30. a third connecting shaft; 31. a first support portion; 32. a first friction plate; 33. a second friction plate; 34. a second rotating shaft; 35. a cam; 36. a first bevel gear; 37. a second bevel gear; 38. a second supporting part; 39. a connecting frame; 40. a groove; 41. a guide post; 42. a guide sleeve; 43. a first extension spring; 44. a toothed plate; 45. a gear; 46. a second fixing plate; 47. a second tension spring; 48. a slip ring; 49. an annular groove; 50. a first connection plate; 51. a second connecting plate; 52. a first compression spring; 53. a third fixing plate; 54. a chute; 55. pressing the plate; 56. a second compression spring; 57. a sealing plate; 58. a bolt; 59. a scraper.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the invention; all other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the first embodiment, as shown in fig. 1 to 9, an energy-saving tunnel kiln device of the invention comprises a tunnel kiln body 1, a purifying collecting shell 2 and an air pump 14 are fixedly connected to the top of the tunnel kiln body 1, a smoke discharging pipe 3 fixedly connected to the tunnel kiln body 1 is penetrated, the bottom end of the smoke discharging pipe 3 is positioned in the tunnel kiln body 1, a rotating seat 4 positioned in the purifying collecting shell 2 is sleeved at the top end of the smoke discharging pipe 3, the smoke discharging pipe 3 is fixedly connected with the purifying collecting shell 2, a fixing sleeve 5 is fixedly connected to the top of the rotating seat 4, a bearing is arranged at the joint of the fixing sleeve 5 and the smoke discharging pipe 3, a connecting pipe 16 positioned below the rotating seat 4 is fixedly connected to the purifying collecting shell 2, a heating pipe 15 fixedly connected to the tunnel kiln body 1 is penetrated, the input end of the air pump 14 is fixedly connected with one end of the connecting pipe 16, and the output end of the air pump 14 is fixedly connected with one end of the heating pipe 15, one end of a heating pipe 15 far away from an air pump 14 extends to the upper part of the tunnel kiln body 1, a plurality of rectangular holes 6 are formed in the rotating seat 4, a rectangular sleeve 7 is arranged in the rectangular holes 6, a filter screen 8 is arranged in the rectangular sleeve 7, grooves 40 are respectively formed in the inner walls of two sides of the rectangular holes 6, two ends of the filter screen 8 are fixedly connected with a first connecting shaft 9 respectively, the first connecting shaft 9 penetrates through the rectangular sleeve 7, a bearing is arranged at the joint of the first connecting shaft 9 and the rectangular sleeve 7, a pressing turnover structure matched with the first connecting shaft 9 is arranged in the grooves 40, a trash discharging hole 11 positioned below the rotating seat 4 is formed in the purifying collecting shell 2, a trash discharging pipe 10 matched with the trash discharging hole 11 is fixedly connected in the purifying collecting shell 2, a closing unit matched with the trash discharging hole 11 is arranged on the purifying collecting shell 2, a sliding sealer matched with the rectangular sleeve 7 is arranged on the trash discharging pipe 10, the top of roating seat 4 is equipped with movable frame 12, is equipped with on the movable frame 12 with rectangle cover 7 matched with elasticity pressing mechanism, be equipped with respectively with fixed cover 5 and movable frame 12 matched with intermittent type drive assembly in turn on the purification collection shell 2, can avoid the waste of heat in the flue gas to and can carry out purification treatment to the flue gas, reduce the pollution to the environment causes.
In the second embodiment, based on the first embodiment, as shown in fig. 3, fig. 6, fig. 7, fig. 8 and fig. 9, the alternate intermittent driving assembly comprises a control box 13 fixedly installed on the inner wall of the top of the purification and collection shell 2, a motor 17 is fixedly connected in the control box 13, the output end of the motor 17 is fixedly connected with a worm 18, a first rotating shaft 19 and a second connecting shaft 20 are arranged in the control box 13, the bottom ends of the first rotating shaft 19 and the second connecting shaft 20 respectively penetrate through the control box 13, the first rotating shaft 19 and the second connecting shaft 20 are respectively connected with the control box 13 through bearings, the bottom end of the first rotating shaft 19 and a fixed sleeve 5 are connected through a plurality of connecting frames 39, a worm wheel 21 meshed with the worm 18 is fixedly sleeved outside the second connecting shaft 20, a first friction wheel 22 is fixedly sleeved outside the second rotating shaft 19, a second friction wheel 23 is fixedly sleeved outside the first rotating shaft 19, the second friction wheel 23 contacts with the first friction wheel 22, a plurality of support plates 24 are fixedly connected on the first rotating shaft 19, the number of the support plates 24 is consistent with the number of the rectangular sleeves 7, the second connecting shaft 20 and the support plates 24 are connected through an intermittent stop structure, the worm 18 and the movable frame 12 are connected through a friction lifting mechanism, the intermittent stop structure comprises a connecting block 29 fixedly arranged at the top end of the second connecting shaft 20, the top of the connecting block 29 is fixedly connected with a fixed column 27, a rectangular ring 28 is sleeved outside the fixed column 27, a supporting plate 25 matched with the support plates 24 is fixedly connected on the rectangular ring 28, a first fixed plate 26 is sleeved outside the supporting plate 25, the top of the first fixed plate 26 is fixedly connected with the inner wall of the top of the control box 13, the friction lifting mechanism comprises a third connecting shaft 30 and a second rotating shaft 34 which are arranged in the control box 13, a first supporting part 31 is sleeved outside the third connecting shaft 30, the connection part of the third connecting shaft 30 and the first supporting part 31 is provided with a bearing, one end of the third connecting shaft 30 is fixedly connected with the first friction disk 32, the other end of the third connecting shaft 30 is fixedly connected with the first bevel gear 36, the connection part of the worm 18 is fixedly connected with the second friction disk 33, the second friction disk 33 is contacted with the first friction disk 32, the outside of the worm 18 is sleeved with the second supporting part 38, the connection part of the worm 18 and the second supporting part 38 is provided with a bearing, the bottoms of the first supporting part 31 and the second supporting part 38 are fixedly connected with the inner wall of the control box 13, the outer fixed sleeve of the second rotating shaft 34 is provided with the second bevel gear 37 meshed with the first bevel gear 36, the two ends of the second rotating shaft 34 are respectively fixedly connected with the cam 35 positioned outside the control box 13, the connection part of the second rotating shaft 34 and the control box 13 is provided with a bearing, the top of the cam 35 is contacted with the movable frame 12, the movable frame 12 and the control box 13 are connected through a following unit, the following unit comprises at least two guide posts 41 arranged above the movable frame 12, the top end of the guide post 41 and the outer wall of the control box 13 are fixedly connected with the guide post 42, the outer end of the guide post 12 is fixedly connected with the guide post 42, the outer end of the guide post is fixedly connected with the guide post 42 of the guide post 12, and the outer fixed sleeve 43 is fixedly connected with the outer end of the guide post 13 is fixedly connected with the guide post 43;
The worm 18 is driven to rotate by the motor 17, the worm 18 drives the second connecting shaft 20 to rotate by the worm wheel 21, the second connecting shaft 20 drives the first friction wheel 22 to rotate, the first friction wheel 22 drives the second friction wheel 23 and the first rotating shaft 19 to rotate by friction force, the first rotating shaft 19 drives the fixed sleeve 5 and the rotating seat 4 to rotate by the connecting frame 39, the rectangular sleeve 7 and the filter screen 8 can rotate, the supporting plate 24 rotates along with the first rotating shaft 19, the second connecting shaft 20 drives the fixed column 27 to rotate by the connecting block 29 while the second connecting shaft 20 rotates, the fixed column 27 drives the rectangular ring 28 and the supporting plate 25 to move towards the first rotating shaft 19, the supporting plate 25 moves horizontally relative to the first fixed plate 26, when one of the rectangular sleeve 7 and the filter screen 8 move to the cleaning station, the supporting plate 25 contacts with one of the supporting plates 24, the supporting plate 25 limits the positions of the supporting plate 24 and the first rotating shaft 19, so that the first rotating shaft 19 stops rotating, the fixed sleeve 5 and the rotating seat 4 stop rotating, the first friction wheel 22 can not drive the second friction wheel 23 and the first rotating shaft 19 to rotate through friction force, the supporting plate 25 moves away from the first rotating shaft 19 along with the continuous rotation of the worm 18, the worm 18 drives the second friction disc 33 to rotate along with the continuous rotation of the worm 18 because the rectangular sleeve 7 moving to the cleaning station is positioned at the bottom of the elastic pressing mechanism, the second friction disc 33 drives the first friction disc 32 and the third connecting shaft 30 to rotate through friction force, the third connecting shaft 30 drives the first bevel gear 36 to rotate, the first bevel gear 36 drives the second rotating shaft 34 and the cam 35 to rotate through the second bevel gear 37, the first stretching spring 43 is in an initial state of stretching state through the design of the guide post 41, the guide sleeve 42 and the first stretching spring 43, the first tension spring 43 applies upward tension to the movable frame 12 to enable the movable frame 12 to be always clung to the cam 35, the cam 35 can drive the movable frame 12 to reciprocate in the vertical direction along with continuous rotation of the cam 35, the movable frame 12 drives the rectangular sleeve 7 to reciprocate in the vertical direction through the elastic pressing mechanism, when the number of times of the reciprocating movement of the movable frame 12 in the vertical direction reaches a preset value, the supporting plate 25 is not contacted with the supporting plate 24 at the moment, the limitation on the positions of the supporting plate 24 and the first rotating shaft 19 is released, the first friction wheel 22 drives the second friction wheel 23 and the first rotating shaft 19 to rotate again through friction force along with continuous rotation of the worm 18, the rotating seat 4 and the fixed sleeve 5 can rotate, the rectangular sleeve 7 is moved out from the cleaning station due to rotation of the rotating seat 4 and the fixed sleeve 5, the elastic pressing mechanism is not positioned at the top of the rectangular sleeve 7 any more, the elastic pressing mechanism contacts with the top of the rotating seat 4, the rotating seat 4 limits the position of the elastic pressing mechanism, the elastic pressing mechanism and the movable frame 12 cannot move downwards again, when the worm 18 continuously rotates, the second friction disk 33 cannot drive the first friction disk 32 to rotate through friction force, the movable frame 12 and the elastic pressing mechanism cannot move vertically any more, similarly, along with the rotation of the rotating seat 4 and the fixed sleeve 5, when the next rectangular sleeve 7 and the filter screen 8 move to a cleaning station, the supporting plate 25 contacts with the next supporting plate 24 again, the rotating seat 4 and the fixed sleeve 5 stop rotating, the corresponding rectangular sleeve 7 moves to the bottom of the elastic pressing mechanism, along with the continuous rotation of the worm 18, the second friction disk 33 drives the first friction disk 32 to rotate again through friction force, so that the movable frame 12 moves reciprocally in the vertical direction, the next filter screen 8 can be cleaned.
In the third embodiment, as shown in fig. 3, 5 and 8, the pressing and turning structure includes a toothed plate 44 fixedly installed in the groove 40, one end of the first connecting shaft 9 is fixedly connected with a gear 45 located in the groove 40, the gear 45 is meshed with the toothed plate 44, a second fixing plate 46 located below the first connecting shaft 9 is arranged in the groove 40, the second fixing plate 46 is fixedly connected with the rectangular sleeve 7, and the top of the second fixing plate 46 is connected with the top inner wall of the groove 40 through a second tension spring 47; the elastic pressing mechanism comprises two third fixed plates 53 fixedly arranged at the bottom of the movable frame 12, a sliding groove 54 is formed in the bottom of the third fixed plates 53, a pressing plate 55 is arranged in the sliding groove 54, the top of the pressing plate 55 is connected with the top inner wall of the sliding groove 54 through a plurality of second compression springs 56, and the bottom of the pressing plate 55 is contacted with the top of the corresponding rectangular sleeve 7;
with the rotation of the rotating base 4 and the fixed sleeve 5, when one of the rectangular sleeves 7 moves to the cleaning station, the bottom of the pressing plate 55 is not contacted with the top of the rotating base 4 any more, the bottom of the pressing plate 55 is contacted with the top of the corresponding rectangular sleeve 7, the alternate intermittent driving assembly drives the movable frame 12 to move downwards, the movable frame 12 drives the third fixed plate 53, the second compression spring 56 and the pressing plate 55 to move downwards, the pressing plate 55 drives the rectangular sleeve 7 to move downwards, the filter screen 8 and the first connecting shaft 9 move downwards synchronously, the first connecting shaft 9 drives the gear 45 to roll on the toothed plate 44, the gear 45 drives the first connecting shaft 9 and the filter screen 8 to turn over relative to the rectangular sleeve 7, the rectangular sleeve 7 drives the second fixed plate 46 to move downwards, the second tension spring 47 is in a tension state, when the position of the rectangular cover 7 at this time is restricted by the impurity discharging pipe 10 and the sliding sealer so that the rectangular cover 7 and the filter screen 8 stop moving down, since the pressing plate 55 is elastically connected to the movable frame 12 by the second compression spring 56, the impact caused by the stop of the rectangular cover 7 moving down to the movable frame 12 is reduced, when the movable frame 12 is driven to move up by the alternate intermittent driving assembly, the third fixing plate 53 and the pressing plate 55 move up synchronously, and the second tension spring 47 drives the second fixing plate 46 and the rectangular cover 7 to move up synchronously so that the rectangular cover 7 moves up synchronously following the pressing plate 55, and when the movable frame 12 returns to the initial position, the rectangular cover 7 returns to the initial position synchronously.
In the fourth embodiment, as shown in fig. 3 and 4, the sliding sealer includes a sliding ring 48 disposed at the bottom of the rotating seat 4, an annular groove 49 is provided at the bottom of the sliding ring 48, the top end of the impurity removing pipe 10 is located in the annular groove 49, two sides of the impurity removing pipe 10 are respectively and fixedly connected with a first connecting plate 50, a second connecting plate 51 is disposed above the first connecting plate 50, the second connecting plate 51 is fixedly connected with the sliding ring 48, the second connecting plate 51 is connected with the first connecting plate 50 through a first compression spring 52, and the top of the second connecting plate 51 contacts with the bottom of the rotating seat 4; the closing unit comprises a sealing plate 57 arranged at one side of the impurity discharging hole 11, the sealing plate 57 is connected with the purifying and collecting shell 2 through a plurality of bolts 58, a scraping plate 59 is arranged in the purifying and collecting shell 2, the cross section of the scraping plate 59 is of a V-shaped structure, the bottom of the scraping plate 59 is contacted with the top of the rotating seat 4, one end of the scraping plate 59 is fixedly connected with the inner wall of the purifying and collecting shell 2, and the other end of the scraping plate 59 is contacted with the fixed sleeve 5;
when one of the rectangular sleeves 7 moves to the cleaning station, the bottom of the rectangular sleeve 7 is in contact with the top of the sliding ring 48, when the movable frame 12 and the rectangular sleeve 7 are driven to move downwards by the alternate intermittent driving assembly, the rectangular sleeve 7 drives the sliding ring 48 and the second connecting plate 51 to move downwards, the distance between the second connecting plate 51 and the first connecting plate 50 is reduced, the first compression spring 52 is in a compressed state, the length of the impurity discharging pipe 10 in the annular groove 49 is increased, when the top of the impurity discharging pipe 10 is in contact with the top inner wall of the annular groove 49, the rectangular sleeve 7 and the sliding ring 48 are lowered to the lowest position, the rectangular sleeve 7 stops moving downwards, when the movable frame 12 and the rectangular sleeve 7 are driven to move upwards to the initial position by the alternate intermittent driving assembly, the rectangular sleeve 7 is completely moved into the rectangular hole 6 again, and the first compression spring 52 drives the second connecting plate 51 and the sliding ring 48 to move upwards to the initial position, the top of the second connecting plate 51 is in contact with the bottom of the rotating seat 4, when the impurities in the impurity discharging pipe 10 need to be collected, the staff removes the sealing plate 57 and the cleaning collecting case 2 through the tool driving bolts 58, when the sealing plate 57 and the cleaning collecting case 2 are separated from the top of the sealing plate 57 and the cleaning case 2, the impurities in the rotating seat 4 is removed from the top of the rotating seat 4, the sealing plate 5 is removed from the rotating seat 4 by the rotating seat 5, and the cleaning case 4 is kept at the top of the rotating seat 4, and the cleaning case is kept in a fixed, and the top of the impurity is kept in a position.
The application method of the energy-saving tunnel kiln device comprises the following steps:
step one: starting an air pump 14, enabling the flue gas generated in the tunnel kiln body 1 to enter the purifying and collecting shell 2 through the smoke exhaust pipe 3, filtering solid particle impurities in the flue gas through a filter screen 8 in a rectangular sleeve 7, enabling the particle impurities to stay at the top of the filter screen 8, enabling the filtered flue gas to enter a heating pipe 15 through a connecting pipe 16 and the air pump 14, performing heat preservation treatment on the tunnel kiln body 1 through the heating pipe 15, and finally exhausting the flue gas through one end of the heating pipe 15 far away from the air pump 14;
step two: when the preset time is reached, the alternating intermittent driving assembly is controlled through the internet of things technology, the alternating intermittent driving assembly drives the rotating seat 4 to rotate, so that one rectangular sleeve 7 moves to the cleaning station, the rectangular sleeve 7 moving to the cleaning station is positioned at the top of the sliding sealer, and the rectangular sleeve 7 moving to the cleaning station is positioned at the bottom of the elastic pressing mechanism;
step three: the alternate intermittent driving assembly stops driving the rotating seat 4 to rotate, the alternate intermittent driving assembly drives the movable frame 12 to move downwards, the movable frame 12 drives the rectangular sleeve 7 to move downwards through the elastic pressing mechanism, the first connecting shaft 9 moves downwards synchronously along with the rectangular sleeve 7, and the first connecting shaft 9 moves downwards and simultaneously, the pressing turnover structure drives the first connecting shaft 9 and the filter screen 8 to turn over;
Step four: when the filter screen 8 is turned over by one hundred eighty degrees, the position of the rectangular sleeve 7 at the moment is limited by the impurity discharging pipe 10 and the sliding sealer, so that the rectangular sleeve 7 and the filter screen 8 stop moving downwards, impurities positioned at the top of the filter screen 8 are turned over to the bottom of the filter screen 8, the impurities on the filter screen 8 are separated from the filter screen 8 due to inertia and fall into the impurity discharging pipe 10, the movable frame 12 is driven to move upwards to the initial position again by the alternate intermittent driving assembly, and the impurities positioned on the filter screen 8 fall into the impurity discharging pipe 10 by continuously driving the movable frame 12 to reciprocate in the vertical direction;
step five: when the number of times of the vertical reciprocating movement of the movable frame 12 reaches a preset value, the alternating intermittent driving assembly stops driving the movable frame 12 to reciprocate in the vertical direction, and the alternating intermittent driving assembly drives the fixed sleeve 5 and the rotary seat 4 to rotate again so as to enable the next rectangular sleeve 7 and the filter screen 8 to move to a cleaning station;
step six: when the next filter screen 8 moves to the cleaning station, the third step is executed again until all filter screens 8 are cleaned, the work is stopped by controlling the alternate intermittent driving assembly through the Internet of things, the cleaning of all filter screens 8 can be completed, and when impurities in the impurity discharging pipe 10 need to be collected, the impurity discharging hole 11 is opened through the closing unit, the impurities in the impurity discharging pipe 10 are discharged through the impurity discharging hole 11, and the cleaning of the impurities in the impurity discharging pipe 10 can be completed.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. Energy-conserving tunnel cave device, including tunnel cave body (1), its characterized in that: the utility model discloses a tunnel kiln, a tunnel kiln body (1) is characterized in that a purifying collecting shell (2) and an air pump (14) are fixedly connected to the top of the tunnel kiln body (1), a fixedly connected smoke exhaust pipe (3) is penetrated on the tunnel kiln body (1), the bottom of the smoke exhaust pipe (3) is positioned in the tunnel kiln body (1), a rotating seat (4) positioned in the purifying collecting shell (2) is sleeved on the top of the smoke exhaust pipe (3) and fixedly connected with the purifying collecting shell (2), a fixing sleeve (5) is fixedly connected to the top of the rotating seat (4), a bearing is arranged at the connecting position of the fixing sleeve (5) and the smoke exhaust pipe (3), a connecting pipe (16) positioned below the rotating seat (4) is fixedly connected to the purifying collecting shell (2), a fixedly connected heating pipe (15) is penetrated on the tunnel kiln body (1), the input end of the air pump (14) and one end of the connecting pipe (16) are fixedly connected, one end of the heating pipe (15) is extended to the upper side of the tunnel kiln body (1) and is fixedly connected with one end of the air pump (14), a rectangular hole (6) is formed in the rotating seat (4), a rectangular hole (6) is formed in the rectangular hole (6) and a plurality of inner walls (40) are respectively formed in the rectangular hole (6), the utility model provides a filter screen (8) both ends fixedly connected with first connecting axle (9) respectively, first connecting axle (9) run through rectangle cover (7), the junction of first connecting axle (9) and rectangle cover (7) is equipped with the bearing, be equipped with in recess (40) with first connecting axle (9) matched with roll-down structure, impurity removal hole (11) that lie in roating seat (4) below are offered on purifying collection shell (2), purifying collection shell (2) internal fixedly connected with and impurity removal hole (11) matched with impurity removal pipe (10), be equipped with on purifying collection shell (2) with impurity removal hole (11) matched with closed cell, be equipped with on impurity removal pipe (10) with rectangle cover (7) matched with sliding seal ware, be equipped with on roating seat (4) movable frame (12), be equipped with on movable frame (12) with rectangle cover (7) matched with elasticity pressing mechanism, be equipped with respectively with fixed cover (5) and movable frame (12) matched with intermittent type drive subassembly on purifying collection shell (2).
2. An energy efficient tunnel kiln apparatus according to claim 1, wherein: the alternating intermittent driving assembly comprises a control box (13) fixedly arranged on the inner wall of the top of the purifying and collecting shell (2), a motor (17) is fixedly connected in the control box (13), the output end of the motor (17) is fixedly connected with a worm (18), a first rotating shaft (19) and a second connecting shaft (20) are arranged in the control box (13), the bottom ends of the first rotating shaft (19) and the second connecting shaft (20) respectively penetrate through the control box (13), the first rotating shaft (19) and the second connecting shaft (20) are respectively connected with the control box (13) through bearings, the bottom ends of the first rotating shaft (19) and a fixed sleeve (5) are connected through a plurality of connecting frames (39), a worm wheel (21) meshed with the worm (18) is fixedly sleeved on the outer fixing sleeve of the second connecting shaft (20), a first friction wheel (22) is arranged on the outer fixing sleeve of the second connecting shaft (20), a second friction wheel (23) is arranged on the outer fixing sleeve of the first rotating shaft (19), the second friction wheel (23) is contacted with the first friction wheel (22), the first rotating shaft (19) is fixedly connected with a plurality of supporting plates (24) and the number of supporting plates (24) is consistent, the number of the supporting plates (24) is set up through a plurality of connecting structures, the worm (18) and the movable frame (12) are connected through a friction lifting mechanism.
3. An energy efficient tunnel kiln apparatus according to claim 2, wherein: the intermittent stop structure comprises a connecting block (29) fixedly mounted at the top end of a second connecting shaft (20), a fixing column (27) is fixedly connected to the top of the connecting block (29), a rectangular ring (28) is sleeved outside the fixing column (27), a supporting plate (25) matched with the supporting plate (24) is fixedly connected to the rectangular ring (28), a first fixing plate (26) is sleeved outside the supporting plate (25), and the top of the first fixing plate (26) is fixedly connected with the top inner wall of the control box (13).
4. An energy efficient tunnel kiln apparatus according to claim 2, wherein: the friction lifting mechanism comprises a third connecting shaft (30) and a second rotating shaft (34) which are arranged in a control box (13), a first supporting part (31) is sleeved outside the third connecting shaft (30), a bearing is arranged at the joint of the third connecting shaft (30) and the first supporting part (31), a first friction disc (32) is fixedly connected with one end of the third connecting shaft (30), a first bevel gear (36) is fixedly connected with the other end of the third connecting shaft (30), a second friction disc (33) is fixedly connected with a worm (18), the second friction disc (33) is in contact with the first friction disc (32), a second supporting part (38) is sleeved outside the worm (18), the joint of the worm (18) and the second supporting part (38) is provided with a bearing, the bottoms of the first supporting part (31) and the second supporting part (38) are fixedly connected with the inner wall of the control box (13), a second bevel gear (37) meshed with the first bevel gear (36) is fixedly sleeved outside the second rotating shaft (34), two ends of the second rotating shaft (34) are respectively fixedly connected with the cam (35) of the control box (13) and the cam (35) at the top of the control box (13), the movable frame (12) is connected with the control box (13) through the following unit.
5. An energy efficient tunnel kiln apparatus according to claim 4, wherein: the following unit comprises at least two guide posts (41) arranged above the movable frame (12), the top ends of the guide posts (41) are fixedly connected with the outer wall of the control box (13), guide sleeves (42) are sleeved outside the guide posts (41), the bottom ends of the guide sleeves (42) are fixedly connected with the movable frame (12), first extension springs (43) are sleeved outside the guide sleeves (42), and two ends of each first extension spring (43) are respectively fixedly connected with the outer wall of the movable frame (12) and the outer wall of the control box (13).
6. An energy efficient tunnel kiln apparatus according to claim 1, wherein: the pressing turnover structure comprises a toothed plate (44) fixedly installed in a groove (40), one end of a first connecting shaft (9) is fixedly connected with a gear (45) located in the groove (40), the gear (45) is meshed with the toothed plate (44), a second fixing plate (46) located below the first connecting shaft (9) is arranged in the groove (40), the second fixing plate (46) is fixedly connected with a rectangular sleeve (7), and the top of the second fixing plate (46) is connected with the top inner wall of the groove (40) through a second extension spring (47).
7. An energy efficient tunnel kiln apparatus according to claim 1, wherein: the sliding sealer comprises a sliding ring (48) arranged at the bottom of a rotating seat (4), an annular groove (49) is formed in the bottom of the sliding ring (48), the top end of a impurity discharging pipe (10) is located in the annular groove (49), two sides of the impurity discharging pipe (10) are fixedly connected with a first connecting plate (50) respectively, a second connecting plate (51) is arranged above the first connecting plate (50), the second connecting plate (51) is fixedly connected with the sliding ring (48), the second connecting plate (51) is connected with the first connecting plate (50) through a first compression spring (52), and the top of the second connecting plate (51) is contacted with the bottom of the rotating seat (4).
8. An energy efficient tunnel kiln apparatus according to claim 1, wherein: the elastic pressing mechanism comprises two third fixed plates (53) fixedly arranged at the bottom of the movable frame (12), a sliding groove (54) is formed in the bottom of the third fixed plates (53), a pressing plate (55) is arranged in the sliding groove (54), the top of the pressing plate (55) is connected with the top inner wall of the sliding groove (54) through a plurality of second compression springs (56), and the bottom of the pressing plate (55) is contacted with the top of the corresponding rectangular sleeve (7).
9. An energy efficient tunnel kiln apparatus according to claim 1, wherein: the closing unit is including setting up in closing plate (57) of arranging miscellaneous hole (11) one side, closing plate (57) and purification collection shell (2) are connected through a plurality of bolts (58), are equipped with scraper blade (59) in the purification collection shell (2), and the cross section of scraper blade (59) is V-arrangement structure, and the bottom of scraper blade (59) contacts with the top of roating seat (4), and the inner wall fixed connection of shell (2) is collected in the one end of scraper blade (59) and purification, and the other end of scraper blade (59) contacts with fixed cover (5).
10. A method of using an energy-saving tunnel kiln device, the energy-saving tunnel kiln device being as claimed in claim 1, characterized in that: the using method comprises the following steps:
step one: starting an air pump (14), enabling smoke generated in the tunnel kiln body (1) to enter the purifying and collecting shell (2) through the smoke exhaust pipe (3), filtering solid particle impurities in the smoke through a filter screen (8) in a rectangular sleeve (7), enabling the particle impurities to stay at the top of the filter screen (8), enabling the filtered smoke to enter a heating pipe (15) through a connecting pipe (16) and an air pump (14), performing heat preservation on the tunnel kiln body (1) through the heating pipe (15), and finally exhausting the smoke through one end, far away from the air pump (14), of the heating pipe (15);
Step two: when the preset time is reached, the alternating intermittent driving assembly is controlled through the internet of things technology, the alternating intermittent driving assembly drives the rotating seat (4) to rotate, so that one rectangular sleeve (7) moves to the cleaning station, the rectangular sleeve (7) moving to the cleaning station is positioned at the top of the sliding sealer, and the rectangular sleeve (7) moving to the cleaning station is positioned at the bottom of the elastic pressing mechanism;
step three: the alternating intermittent driving assembly stops driving the rotating seat (4) to rotate, the alternating intermittent driving assembly drives the movable frame (12) to move downwards, the movable frame (12) drives the rectangular sleeve (7) to move downwards through the elastic pressing mechanism, the first connecting shaft (9) moves downwards synchronously along with the rectangular sleeve (7), and the first connecting shaft (9) moves downwards and simultaneously, the pressing turnover structure drives the first connecting shaft (9) and the filter screen (8) to turn over;
step four: when the filter screen (8) is turned over for one hundred eighty degrees, the position of the rectangular sleeve (7) at the moment is limited by the impurity discharging pipe (10) and the sliding sealer, so that the rectangular sleeve (7) and the filter screen (8) stop moving downwards, impurities positioned at the top of the filter screen (8) are turned over to the bottom of the filter screen (8), the impurities on the filter screen (8) are separated from the filter screen (8) due to inertia, and fall into the impurity discharging pipe (10), the movable frame (12) is driven to move upwards to an initial position again through the alternate intermittent driving assembly, and the movable frame (12) is driven to move back and forth in the vertical direction continuously, so that the impurities positioned on the filter screen (8) fall into the impurity discharging pipe (10);
Step five: when the number of times of the vertical reciprocating movement of the movable frame (12) reaches a preset value, the alternating intermittent driving assembly stops driving the movable frame (12) to reciprocate in the vertical direction, and the alternating intermittent driving assembly drives the fixed sleeve (5) and the rotary seat (4) to rotate again so as to enable the next rectangular sleeve (7) and the filter screen (8) to move to the cleaning station;
step six: when the next filter screen (8) moves to a cleaning station, the third step is executed again until all the filter screens (8) are cleaned, the cleaning of all the filter screens (8) can be completed by controlling the alternate intermittent driving assembly to stop working through the Internet of things, when impurities in the impurity discharging pipe (10) need to be collected, the impurity discharging hole (11) is opened through the closing unit, the impurities in the impurity discharging pipe (10) are discharged through the impurity discharging hole (11), and the cleaning of the impurities in the impurity discharging pipe (10) can be completed.
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| CN202311509511.1A CN117232255B (en) | 2023-11-14 | 2023-11-14 | Energy-saving tunnel kiln device and application method thereof |
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| CN117840752B (en) * | 2024-03-04 | 2024-05-07 | 成都国盛科技有限公司 | Full-automatic potentiometer assembling equipment and method |
| CN118189644B (en) * | 2024-03-14 | 2024-09-10 | 广西新高盛薄型建陶有限公司 | Ceramic firing kiln device and method thereof |
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| CN101666579A (en) * | 2009-09-23 | 2010-03-10 | 袁奕明 | Tunnel kiln with economical-combustion and automatic fuel control |
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| US20160045841A1 (en) * | 2013-03-15 | 2016-02-18 | Transtar Group, Ltd. | New and improved system for processing various chemicals and materials |
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| CN101666579A (en) * | 2009-09-23 | 2010-03-10 | 袁奕明 | Tunnel kiln with economical-combustion and automatic fuel control |
| CN102410728A (en) * | 2010-09-20 | 2012-04-11 | 李秋辐 | Novel smoke-reversing type tunnel kiln |
| KR102322163B1 (en) * | 2021-04-07 | 2021-11-04 | 서재의 | Induction heating high temperature pyrolysis device |
| CN113418388A (en) * | 2021-07-01 | 2021-09-21 | 深圳东忠窑炉有限公司 | High-temperature glaze firing process sintering gas tunnel kiln |
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| CN117232255A (en) | 2023-12-15 |
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