KR102199755B1 - Insulation panel for building and manufacturing method of the same that - Google Patents

Insulation panel for building and manufacturing method of the same that Download PDF

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KR102199755B1
KR102199755B1 KR1020200053337A KR20200053337A KR102199755B1 KR 102199755 B1 KR102199755 B1 KR 102199755B1 KR 1020200053337 A KR1020200053337 A KR 1020200053337A KR 20200053337 A KR20200053337 A KR 20200053337A KR 102199755 B1 KR102199755 B1 KR 102199755B1
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mortar
finishing
construction
mesh
plates
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유재광
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유재광
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    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/10—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products
    • E04C2/20—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products of plastics
    • E04C2/22—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products of plastics reinforced
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62—Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only

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  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Acoustics & Sound (AREA)
  • Electromagnetism (AREA)
  • Laminated Bodies (AREA)
  • Building Environments (AREA)

Abstract

The present invention relates to a construction insulation panel of a new constitution having advantages of excellent strength and durability while demonstrating an insulation ability, facilitating construction and reducing construction periods by eliminating the need for extra mortar work after construction, and enabling even a nonskilled user to easily perform construction, and a manufacturing method thereof. According to the present invention, the construction insulation panel includes: a square plate-shaped core material (10) made of a foamed body to have an insulation ability; first and second mortar layers (20, 22) stacked on upper and lower sides of the core material (10) respectively; first and second meshes (30, 32) embedded in the first and second mortar layers (20, 22), respectively; and first and second finishing plates (40, 42) stacked by being attached to upper and lower sides of the first and second mortar layers (20, 22). The first and second finishing plates (40, 42) include cement, hard calcium carbonate, and glass fibers.

Description

건축용 단열패널 및 그 제조방법{Insulation panel for building and manufacturing method of the same that}Insulation panel for building and manufacturing method of the same that

본 발명은 건축용 단열패널 및 그 제조방법에 관한 것으로, 더욱 상세하게는 단열성을 가지면서도 강도 및 내구성이 우수하며, 시공도 용이한 새로운 구성의 건축용 단열패널 및 그 제조방법에 관한 것이다.The present invention relates to a building insulation panel and a method of manufacturing the same, and more particularly, to a new construction insulation panel and a method of manufacturing the same, which is excellent in strength and durability while having insulation properties, and is easy to construct.

건축용 단열재로 스티로폼, 우레탄폼, 우레아폼 등과 같은 유기화합물 발포체가 주로 사용되고 있다. 그러나 이러한 유기화합물 발포체는 단열성이 우수한 장점을 가지나, 강도가 약하여 충격에 쉽게 손상되는 단점을 가진다. 특히, 스티로폼은 단열성이 우수하고 경량인 특성을 가져서 가장 흔히 사용되는 단열소재이나 강도가 상당히 취약하기 때문에 벽면 등에 시공한 다음 그 위에 바로 몰탈을 시공하거나 타일을 부착시키는 것이 곤란하므로 단열재 위에 그물망을 깔고 그 위에 몰탈을 시공한 다음, 마감시공을 하여야 한다. 따라서 시공과정이 복잡하여 시간이 많이 소요되며, 또한, 이러한 작업들은 숙련된 시공자에 의해 이루어져야 하므로 인건비도 많이 소요된다. Organic compound foams such as styrofoam, urethane foam, and urea foam are mainly used as construction insulation materials. However, such an organic compound foam has an advantage of excellent thermal insulation, but has a disadvantage of being easily damaged by impact due to its weak strength. In particular, Styrofoam has excellent thermal insulation and light weight characteristics, so it is difficult to install mortar or attach tiles directly on the wall after installing it on the wall or the like because it is the most commonly used insulation material or its strength. After mortar is installed on it, it must be finished. Therefore, the construction process is complicated and takes a lot of time. In addition, since these operations must be performed by skilled contractors, labor costs are also high.

대한민국 등록특허 제10-1656026호(2016. 09. 02)Korean Patent Registration No. 10-1656026 (2016. 09. 02) 대한민국 특허 등록번호 제10-1634865호(2016. 06. 23)Korean Patent Registration No. 10-1634865 (2016. 06. 23)

본 발명의 목적은 상기한 바와 같은 문제점을 해결하기 위한 것으로, 단열성을 가지면서도 강도 및 내구성이 우수하며, 시공 후에 별도의 몰탈작업을 하지 않아도 되므로 시공이 용이하고 공기도 단축되며, 숙련자가 아니어도 용이하게 시공이 가능한 장점을 가지는 새로운 구성의 건축용 단열패널 및 이러한 패널을 용이하게 제조하는 방법을 제공하는 것이다. An object of the present invention is to solve the above-described problems, and has excellent strength and durability while having thermal insulation properties, and it is easy to construct and shorten the time period since there is no need to perform a separate mortar work after construction. It is to provide a new construction insulation panel having the advantage of being able to be easily constructed and a method of easily manufacturing such a panel.

본 발명의 일 특징에 따르면, 발포성형체로 이루어져서 단열성을 가지는 사각판상의 심재(10); 상기 심재(10)의 상하면에 각각 적층되는 제1, 2몰탈층(20,22); 상기 제1, 2몰탈층(20,22)에 각각 매입되는 제1, 2메쉬망(30,32); 및 상기 제1, 2몰탈층(20,22)의 상하면에 각각 부착되어 적층되는 제1, 2마감판(40,42);을 포함하며, 상기 제1, 2마감판(40,42)은 시멘트와, 경질 탄산칼슘과, 유리섬유를 포함하는 것을 특징으로 하는 건축용 단열패널이 제공된다.According to one feature of the present invention, a square plate-shaped core 10 made of a foamed mold having heat insulation; First and second mortar layers 20 and 22 respectively stacked on the upper and lower surfaces of the core material 10; First and second mesh nets 30 and 32 buried in the first and second mortar layers 20 and 22, respectively; And first and second finish plates 40 and 42 that are attached to and stacked on the upper and lower surfaces of the first and second mortar layers 20 and 22, respectively, wherein the first and second finish plates 40 and 42 are There is provided a building insulation panel comprising cement, hard calcium carbonate, and fiberglass.

본 발명의 다른 특징에 따르면, 상기 제1, 2마감판(40,42)은 시멘트 100중량부에 대해 경질 탄산칼슘 25~45중량부, 유리섬유 3~8중량부로 이루어진다.According to another feature of the present invention, the first and second finishing plates 40 and 42 are made of 25 to 45 parts by weight of hard calcium carbonate and 3 to 8 parts by weight of glass fiber based on 100 parts by weight of cement.

본 발명의 또 다른 특징에 따르면, 상기 제1, 2메쉬망(30,32)은 유리섬유로 이루어져서, 상하로 절곡된 엠보싱부(31,33)가 형성되어, 상기 엠보싱부(31,33)가 상기 제1, 2마감판(40,42)에 매입되어, 상기 제1, 2메쉬망(30,32)이 제1, 2마감판(40,42)과 일체를 이룬다. According to another feature of the present invention, the first and second mesh nets 30 and 32 are made of glass fibers, so that the embossing portions 31 and 33 bent up and down are formed, and the embossing portions 31 and 33 Is embedded in the first and second finish plates 40 and 42, so that the first and second mesh nets 30 and 32 are integral with the first and second finish plates 40 and 42.

본 발명의 또 다른 특징에 따르면, 시멘트, 경질 탄산칼슘, 유리섬유를 포함하는 혼합물로 성형된 사각판상의 제1마감판(40) 위에 제1메쉬망(30)을 적층시키는 과정; 상기 제1메쉬망(30) 위에 몰탈을 도포하여, 제1메쉬망(30)이 매입된 제1몰탈층(20)을 형성하는 과정; 상기 제1몰탈층(20) 위에 발포성형체로 이루어진 사각판상의 단열성 심재(10)를 적층시키는 과정; 상기 심재(10) 위에 제2메쉬망(32)을 적층시키는 과정; 상기 제2메쉬망(32) 위에 몰탈을 도포하여, 제2메쉬망(32)이 매입된 제2몰탈층(22)을 형성하는 과정; 상기 제2몰탈층(22) 위에 상기 제1마감판(40)과 동일하게 형성된 제2마감판(42)을 적층시키는 과정; 및 상기 제1, 2몰탈층(20,22)을 경화시키는 과정;을 포함하는 것을 특징으로 하는 건축용 단열패널 제조방법이 제공된다. According to another feature of the present invention, the process of laminating the first mesh net 30 on the first finishing plate 40 in the shape of a square plate formed of a mixture containing cement, hard calcium carbonate, and glass fiber; Forming a first mortar layer 20 in which the first mesh net 30 is embedded by applying mortar on the first mesh net 30; Laminating a square plate-shaped insulating core 10 made of a foam molded body on the first mortar layer 20; Laminating a second mesh net 32 on the core material 10; Forming a second mortar layer 22 in which the second mesh net 32 is embedded by applying mortar on the second mesh net 32; Laminating a second finish plate 42 formed in the same manner as the first finish plate 40 on the second mortar layer 22; And a process of curing the first and second mortar layers 20 and 22.

본 발명의 또 다른 특징에 따르면, 시멘트, 경질 탄산칼슘, 유리섬유를 포함하는 혼합물을 이용하여 판상으로 성형되며, 상면에는 제1메쉬망(30)이 상향으로 돌출되도록 부착된 제1마감판(40)을 상기 제1메쉬망(30)이 부착된 면이 상향되도록 배치하는 과정; 상기 제1마감판(40) 위에 몰탈을 도포하여 상기 제1메쉬망(30)이 매입된 제1몰탈층(20)을 형성하는 과정; 상기 제1몰탈층(20) 위에 발포성형체로 이루어져서 단열성을 가지는 사각판상의 심재(10)를 적층시키는 과정; 상기 심재(10) 위에 몰탈을 도포하여 제2몰탈층(22)을 형성하는 과정; 시멘트, 경질 탄산칼슘, 유리섬유를 포함하는 혼합물을 이용하여 판상으로 성형되며 저면에는 제2메쉬망(32)이 하향으로 돌출되도록 부착된 제2마감판(42)을 상기 제2메쉬망(32)이 부착된 면이 하향되도록 상기 제2몰탈층(22) 위에 적층시키는 과정; 상기 제2메쉬망(32)이 상기 제2몰탈층(22)에 매입되도록 상기 제2마감판(40)을 가압하는 과정; 및 상기 제1, 2몰탈층(22)을 경화시키는 과정;을 포함하는 것을 특징으로 하는 건축용 단열패널제조방법이 제공된다.According to another feature of the present invention, it is molded in a plate shape using a mixture containing cement, hard calcium carbonate, and glass fiber, and a first finishing plate attached to the upper surface so that the first mesh net 30 protrudes upward ( Arranging 40) so that the surface to which the first mesh net 30 is attached is upward; Forming a first mortar layer 20 in which the first mesh net 30 is embedded by applying mortar on the first finishing plate 40; A process of laminating a square plate-shaped core 10 made of a foamed molded body and having heat insulating properties on the first mortar layer 20; Forming a second mortar layer 22 by applying mortar on the core material 10; The second finishing plate 42 is formed in a plate shape using a mixture containing cement, hard calcium carbonate, and glass fiber, and attached to the bottom so that the second mesh net 32 protrudes downward. Laminating on the second mortar layer 22 so that the surface to which) is attached is downward; Pressing the second finishing plate 40 so that the second mesh net 32 is embedded in the second mortar layer 22; And a process of curing the first and second mortar layers 22; there is provided a method for manufacturing an insulating panel for construction, comprising: a.

이상과 같은 구성을 가지는 본 발명은 심재(10)에 의해 우수한 단열성을 가지면서도, 시멘트, 경질 탄산칼슘, 유리섬유를 포함하는 제1, 2마감판(40,42) 의해 외장면이 형성되므로 강도가 높아서 외부충격에 의해서도 쉽게 부서지지 않으며, 제1, 2마감판을 부착시키는 제1, 2몰탈층(20,22) 내부에 각각 제1, 2메쉬망(30,32)이 매입되어 제1, 2몰탈층(20,22)의 강도도 보강되므로 제1, 2마감층(40,42)이 부착된 상태도 견고하게 유지되므로 내구성도 우수한 장점을 가진다. The present invention having the above configuration has excellent thermal insulation properties by the core material 10, and the exterior surfaces are formed by the first and second finish plates 40 and 42 including cement, hard calcium carbonate, and glass fiber, Is high, so it is not easily broken even by external impact, and the first and second mesh nets 30 and 32 are embedded inside the first and second mortar layers 20 and 22 to attach the first and second finishing plates to the first , Since the strength of the 2 mortar layers 20 and 22 is also reinforced, the state in which the first and second finishing layers 40 and 42 are attached is also firmly maintained, so that durability is also excellent.

특히, 본 발명은 종래의 단열재와 달리 콘크리트 벽체 등에 연결시공하고 바로 마감작업을 하면 되므로, 종래와 같이 단열재 위에 그물망을 깔고 몰탈을 시공하는 별도의 작업을 하지 않아도 되므로 시공이 용이하고 종래에 비해 공기가 단축되며, 숙련된 시공자가 아니어도 누구나 시공이 가능하므로 공사비가 절감되는 경제적인 효과도 얻을 수 있다. In particular, in the present invention, unlike the conventional insulation material, it is necessary to connect it to a concrete wall and perform the finishing work immediately.Therefore, it is not necessary to do a separate work of installing a mortar by laying a net on the insulation material as in the prior art. Is shortened, and since anyone can construct it without being an experienced installer, it is possible to obtain an economical effect of reducing construction cost.

도 1은 본 발명의 제1실시예를 보인 사시도
도 2는 상기 실시예의 측면도
도 3은 본 발명의 제2실시예의 측단면도1 is a perspective view showing a first embodiment of the present invention
Figure 2 is a side view of the embodiment
3 is a side cross-sectional view of a second embodiment of the present invention

이하에서 본 발명을 실시예에 따라 구체적으로 설명한다.Hereinafter, the present invention will be described in detail according to examples.

도 1과 도 2는 본 발명의 제1실시예를 보인 사시도 및 측면도이다. 도시된 바와 같이, 본 발명은 발포성형체로 이루어져서 단열성을 가지는 심재(10)와, 심재(10)의 상하면에 각각 적층되는 제1, 2몰탈층(20,22)과, 제1, 2몰탈층(20,22)에 각각 매입되는 제1, 2메쉬망(30,32)과, 제1, 2몰탕층(20,22)의 상하면에 각각 적층되는 제1, 2마감판(40,42)을 포함한다. 1 and 2 are perspective and side views showing a first embodiment of the present invention. As shown, the present invention is made of a foam molded body having heat insulating properties, the first and second mortar layers 20 and 22 respectively stacked on the upper and lower surfaces of the core 10, and the first and second mortar layers First and second mesh nets 30 and 32 buried in (20, 22), and first and second finishing plates 40 and 42 stacked on the upper and lower surfaces of the first and second molten metal layers 20 and 22, respectively Includes.

상기 심재(10)는 소정두께를 가지는 발포성형체로 이루어지는데, 심재(10)는 발포성형체로 이루어져서 내부에 형성된 기공에 의해 단열성을 가지는 소재는 모두 사용이 가능하다. 이러한 심재(10)로 사용이 가능한 몇가지 소재를 예시하면 XPS단열보드, 우레탄폼보드 등이 있다. 특히, XPS보드(Extruded Polystyrene Insulation Board)는 폴리스틸렌(polystylene)수지를 시트형태로 발포압출하여 제조된 일명 "압출법보온판"으로서, 폴리스틸렌 발포비드를 금형에 넣고 발포성형하여 제조되는 "비드법보온판"에 비해 강도와 단열성이 우수하고, 수분저항성도 높은 장점을 가진다. The core material 10 is made of a foam molded body having a predetermined thickness, and the core material 10 is made of a foam molded body, and any material having heat insulating properties due to pores formed therein may be used. Examples of some materials that can be used as the core material 10 include XPS insulation boards and urethane foam boards. In particular, XPS Board (Extruded Polystyrene Insulation Board) is a so-called "extruded polystyrene insulation board" manufactured by foaming and extruding polystylene resin in a sheet form. Compared to "Plate", it has superior strength and insulation, and has high moisture resistance.

상기 제1, 2몰탈층(20,22)은 상기 제1, 2마감판(40,42)을 부착시키기 위한 접착제로서의 기능을 한다. 그리고 상기 제1, 2메쉬망(30,32)은 제1, 2몰탈층(20,22)에 매입되어 제1, 2몰탈층(20,22)의 강도를 향상시켜서 제1, 2몰탈층(20,22)이 깨지는 것을 방지한다. 바람직하게는 제1, 2메쉬망(30,32)은 녹이 발생되지 않고 어느 정도의 강도도 가지는 유리섬유로 이루어진다.The first and second mortar layers 20 and 22 function as an adhesive for attaching the first and second finishing plates 40 and 42 to each other. In addition, the first and second mesh nets 30 and 32 are embedded in the first and second mortar layers 20 and 22 to improve the strength of the first and second mortar layers 20 and 22 to improve the first and second mortar layers. (20,22) prevents breaking. Preferably, the first and second mesh nets 30 and 32 are made of glass fibers that do not rust and have a certain degree of strength.

한편, 상기 제1, 2마감판(40,42)은 본 발명의 외장면을 형성하는 것으로, 이러한 제1, 2마감판(40,42)에 의해 단열패널의 전체적인 강도가 향상되고, 불연성이 향상되도록 되도록 하기 위해 1, 2마감판(40, 40)은 시멘트, 경질탄산칼슘, 유리섬유를 포함하는 혼합물을 판상으로 성형시킨 것이 사용된다. On the other hand, the first and second finish plates 40 and 42 form the exterior surface of the present invention, and the first and second finish plates 40 and 42 improve the overall strength of the heat insulation panel and are non-flammable. In order to be improved, the 1st and 2nd finish plates 40 and 40 are formed by molding a mixture containing cement, hard calcium carbonate, and glass fiber into a plate shape.

이러한 제1,2마감판(40,42)에 있어서 상기 시멘트는 결합제로서의 기능을 하며, 경질탄산칼슘은 충전제 및 증점제로서의 기능을 한다. 그리고 유리섬유는 마감판(40,42)의 강도를 보강시킨다. 바람직하게는 제1, 2마감판(40,42)은 강도, 성형성 등의 물성을 고려할 때, 시멘트 100중량부에 대해 경질 탄산칼슘 20~45중량부, 유리섬유 3~8중량부로 이루어지는데, 시멘트와 경질탄산칼슘, 유리섬유가 상기 비율로 혼합된 혼합물을 반죽하여 판상으로 성형한 다음, 건조시켜 경화시키거나 고온에서 소성시켜 제조된다. In the first and second finishing plates 40 and 42, the cement functions as a binder, and the hard calcium carbonate functions as a filler and a thickener. And the glass fiber reinforces the strength of the finishing plates (40, 42). Preferably, the first and second finish plates 40 and 42 are made of 20 to 45 parts by weight of hard calcium carbonate and 3 to 8 parts by weight of glass fiber based on 100 parts by weight of cement, when considering physical properties such as strength and formability. , It is prepared by kneading a mixture of cement, hard calcium carbonate, and glass fiber in the above ratio, forming a plate, and then drying and curing, or firing at high temperature.

한편, 이러한 제1, 2마감판(40,42)은 단열패널의 스킨제로서의 기능을 하는 것이므로 심재(10)보다 얇은 두께를 가지는 것이 바람직하며, 그 두께는 단열패널의 전체적인 두께에 따라 적절히 조절된다. On the other hand, since these first and second finishing plates 40 and 42 function as a skin material for the insulation panel, it is preferable to have a thickness thinner than the core material 10, and the thickness is appropriately adjusted according to the overall thickness of the insulation panel. do.

이러한 구성을 가지는 본 발명은 다음과 같은 방법으로 제조된다.The present invention having such a configuration is manufactured by the following method.

먼저, 전술한 바와 같은 방법으로 제조된 제1마감판(40) 위에 제1메쉬망(30)을 적층시킨다. 그리고 제1메쉬망(30) 위에 제1메쉬망(30)이 매입되도록 몰탈을 도포하여 제1메쉬망(30)이 매입된 제1몰탈층(20)을 형성시킨 다음, 제1몰탈층(20) 위에 상기 심재(10)를 적층시킨다.First, the first mesh net 30 is stacked on the first finishing plate 40 manufactured by the above-described method. Then, mortar is applied on the first mesh net 30 so that the first mesh net 30 is embedded to form the first mortar layer 20 in which the first mesh net 30 is embedded, and then the first mortar layer ( 20) The core material 10 is stacked on top.

이어서 심재(10) 위에 제2메쉬망(32)을 적층시킨다. 그리고 제2메쉬망(32)이 매입되도록 몰탈을 도포하여 제2메쉬망(32)이 매입되도록 제2몰탈층(22)을 형성시키며, 그 위에 제2마감판(42)을 적층시켜서 다층의 적층체를 만든다. 그리고 이 적층체를 소정압력으로 가압한 후, 상기 제1, 2몰탈층(20,22)을 경화시킨다. 이러한 제조과정에서 적층체를 소정의 압력으로 가압하면서 단열패널의 두께, 평탄도를 조절하며, 이러한 과정에서 각 층들의 결합강도가 향상되어 유지된다. Subsequently, a second mesh net 32 is stacked on the core 10. And the second mortar layer 22 is formed so that the second mesh net 32 is embedded by applying mortar so that the second mesh net 32 is embedded, and a second finishing plate 42 is laminated thereon to Make a laminate. Then, after pressing the laminate with a predetermined pressure, the first and second mortar layers 20 and 22 are cured. In such a manufacturing process, the thickness and flatness of the insulation panel are controlled while pressing the laminate with a predetermined pressure, and in this process, the bonding strength of each layer is improved and maintained.

이와 같은 구성을 가지는 본 발명은 심재(10)에 의해 단열성을 가지면서도, 시멘트, 경질 탄산칼슘, 유리섬유를 포함하는 제1, 2마감판(40,42) 의해 외장면이 형성되므로 외부충격에 의해서도 쉽게 부서지지 않고 강도가 높으며, 제1, 2마감판을 부착시키는 제1, 2몰탈층(20,22) 내부에 각각 제1, 2메쉬망(30,32)이 매입되어 제1, 2몰탈층(20,22)의 강도도 보강되므로 제1, 2마감층(40,42)이 부착된 상태도 견고하게 유지되므로 내구성도 우수한 장점을 가진다. In the present invention having such a configuration, the outer surface is formed by the first and second finishing plates 40 and 42 including cement, hard calcium carbonate, and glass fiber while having thermal insulation by the core material 10. It is not easily broken and has high strength, and the first and second mesh nets 30 and 32 are embedded inside the first and second mortar layers 20 and 22, respectively, to which the first and second finish plates are attached. Since the strength of the mortar layers 20 and 22 is reinforced, the first and second finishing layers 40 and 42 are firmly maintained, and thus durability is excellent.

특히, 이러한 구성을 가지는 본 발명은 콘크리트 벽체 등에 연결시공하고, 그 위에 별도로 몰탈을 시공하지 않고 바로 마감공사를 할 수 있으므로 시공이 용이하므로 숙련된 시공자가 아니어도 누구나 시공이 가공하며, 공기를 단축시켜서 공사비가 절감된다. In particular, the present invention having such a configuration is connected to a concrete wall, and the finishing work can be performed immediately without separately installing a mortar on it, so the construction is easy, so that the construction can be processed by anyone without a skilled contractor, and the time is shortened. So that the construction cost is reduced.

이하에서는 본 발명의 다른 실시예를 설명하되, 전술한 실시예와 동일한 구성 및 효과에 대해서는 설명을 생략한다.Hereinafter, other embodiments of the present invention will be described, but descriptions of the same configuration and effects as those of the above-described embodiments will be omitted.

도 3은 본 발명의 제2실시예의 단면도이다. 본 실시예에서는 상기 제1, 2메쉬망(30,32)이 각각 제1, 2마감판(40,42)에 일체로 부착형성된다. 3 is a cross-sectional view of a second embodiment of the present invention. In this embodiment, the first and second mesh nets 30 and 32 are integrally attached to the first and second finishing plates 40 and 42, respectively.

본 실시예에서는 제1, 2메쉬망(30,32)은 유리섬유 메시망으로 이루어지되, 상향 또는 하향으로 돌출되도록 절곡된 엠보싱부(31,33)가 형성된다. 그리고 이들 제1, 2메쉬망(30,32)은 엠보싱부(31,33)가 제1, 2마감판(40,42)에 매입되어 제1, 2마감판(40,42)과 일체를 이루며, 제1, 2메쉬망(30,32)의 나머지부분은 제1, 2마감판(40,42) 외부로 돌출되고, 외부로 돌출된 부분이 제1, 2몰탈층(20,22)에 매입된다. In this embodiment, the first and second mesh nets 30 and 32 are made of a glass fiber mesh net, but embossed portions 31 and 33 that are bent to protrude upward or downward are formed. And these first and second mesh nets (30, 32) embossed portions (31, 33) are embedded in the first and second finishing plates (40, 42) and integrally with the first and second finishing plates (40, 42). The remaining portions of the first and second mesh nets 30 and 32 protrude to the outside of the first and second finish plates 40 and 42, and the protruding portions are the first and second mortar layers 20 and 22. Is bought in.

제1, 2메쉬망(30,32)이 일체로 매입된 제1, 2마감판(40,42)은 다음과 같은 방법으로 제조된다. 먼저, 전술한 바와 같이, 시멘트, 경질 탄산칼슘, 유리섬유가 혼합된 혼합물로 제1, 2마감판(40,42)을 성형한 다음, 제1, 2마감판(40,42)이 경화되기 전에 제1, 2메쉬망(30,32)을 올려놓고 엠보싱부(31,33)가 제1, 2마감판(40,42)에 매입되도록 가압한 다음 제1, 2마감판(40,42)을 경화시킨다. The first and second finishing plates 40 and 42 in which the first and second mesh nets 30 and 32 are integrally embedded are manufactured in the following manner. First, as described above, the first and second finish plates 40 and 42 are formed from a mixture of cement, hard calcium carbonate, and glass fiber, and then the first and second finish plates 40 and 42 are hardened. Before placing the first and second mesh nets (30, 32), pressurized so that the embossing parts (31, 33) are embedded in the first and second finishing plates (40, 42), and then the first and second finishing plates (40, 42) ) To harden.

본 실시예는 이와 같이 제조된 제1, 2마감판(40,42)을 이용하여 다음과 같이 제조된다. This embodiment is manufactured as follows using the first and second finishing plates 40 and 42 manufactured as described above.

먼저, 제1메쉬망(30)이 매입된 제1마감판(40)을 제1메쉬망(30)이 상향을 향하도록 배치하고, 그 위에 몰탈을 도포하여 제1메쉬망(30)의 일부가 매입된 제1몰탈층(20)을 형성시킨 다음, 그 위에 심재(10)를 올려놓는다. 이어서 심재(10) 위에 몰탈을 도포하여 제2몰탈층(22)을 형성시키고, 제2메쉬망(32)이 부분적으로 매입된 제2마감판을 제2메쉬망(32)이 하향으로 향하도록 올려놓고 제2메쉬망(32)의 제2마감판 외부로 돌출된 부분이 제2몰탈층(22)에 매입되도록 가압한 다음 제1, 2몰탈층(20,22)을 경화시킨다. First, the first finishing plate 40 in which the first mesh net 30 is embedded is disposed so that the first mesh net 30 faces upward, and a part of the first mesh net 30 is applied by applying mortar thereon. After forming the embedded first mortar layer 20, the core material 10 is placed thereon. Subsequently, mortar is applied on the core material 10 to form a second mortar layer 22, and the second finishing plate in which the second mesh net 32 is partially embedded is placed so that the second mesh net 32 faces downward. The first and second mortar layers 20 and 22 are hardened after pressing so that the protruding portion of the second mesh net 32 outside the second finishing plate is embedded in the second mortar layer 22.

이와 같이. 제1, 2메쉬망(30,32)이 일부가 제1, 2마감판(40,42) 내부로 매입되어 제1, 2메쉬망(30,32)이 제1, 2마감판(40,42)과 일체를 이루면, 제1, 2메쉬망(30,32)에 의해 제1, 2몰탈층(20,22)의 강도가 보강되는 것은 물론이며, 제1, 2메쉬망(30,32)에 의해 제1, 2마감판(40,42)의 강도도 보강되어 제조되는 단열패널의 전체적인 강도도 향상되며, 아울러 제1, 2마감판(40,42)과 제1, 2몰탈층(20,22)의 일체성도 향상되어 제1, 2마감판(40,42)이 제1, 2몰탈층(20,22)과 한층 더 견고하게 결합되므로 제1, 2마감판(40,42)이 탈리될 우려가 적은 장점도 가진다.like this. The first and second mesh nets (30, 32) are partially embedded into the first and second finishing plates (40, 42), so that the first and second mesh nets (30, 32) become the first and second finishing plates (40, 42). 42), the strength of the first and second mortar layers 20 and 22 is reinforced by the first and second mesh nets 30 and 32, as well as the first and second mesh nets 30 and 32. ), the strength of the first and second finish plates 40 and 42 is reinforced to improve the overall strength of the manufactured insulation panel, and the first and second finish plates 40 and 42 and the first and second mortar layers ( The integrity of the 20 and 22) is also improved, so that the first and second finish plates 40 and 42 are more firmly coupled with the first and second mortar layers 20 and 22, so that the first and second finish plates 40 and 42 There is also an advantage that there is little risk of being removed.

10. 심재 20. 제1몰탈층
22. 제2몰탈층 30. 제1메쉬망
31,33. 엠보싱부 32. 제2메쉬망
40. 제1마감판 42. 제2마감판10. Core material 20. First mortar layer
22. Second mortar layer 30. First mesh net
31,33. Embossing part 32. 2nd mesh net
40. Deadline 1 42. Deadline 2

Claims (5)

발포성형체로 이루어져서 단열성을 가지는 사각판상의 심재(10);
상기 심재(10)의 상하면에 각각 적층되는 제1, 2몰탈층(20,22);
상기 제1, 2몰탈층(20,22)에 각각 매입되는 제1, 2메쉬망(30,32); 및
상기 제1, 2몰탈층(20,22)의 상하면에 각각 부착되어 적층되는 제1, 2마감판(40,42);을 포함하며,
상기 제1, 2마감판(40,42)은 시멘트와, 경질 탄산칼슘과, 유리섬유를 포함하고,
상기 제1, 2마감판(40,42)은 시멘트 100중량부에 대해 경질 탄산칼슘 25~45중량부, 유리섬유 3~8중량부로 이루어지며,
상기 제1, 2메쉬망(30,32)은 유리섬유로 이루어져서, 상향 또는 하향으로 절곡된 엠보싱부(31,33)가 형성되며,
상기 엠보싱부(31,33)가 상기 제1, 2마감판(40,42)에 매입되어, 상기 제1, 2메쉬망(30,32)이 제1, 2마감판(40,42)과 일체를 이루는 것을 특징으로 하는 건축용 단열패널.
A square plate-shaped core 10 made of a foam molded body and having heat insulation;
First and second mortar layers 20 and 22 respectively stacked on the upper and lower surfaces of the core material 10;
First and second mesh nets 30 and 32 buried in the first and second mortar layers 20 and 22, respectively; And
Including; first and second finish plates (40, 42) attached to and stacked on the upper and lower surfaces of the first and second mortar layers (20, 22), respectively,
The first and second finishing plates 40 and 42 include cement, hard calcium carbonate, and glass fiber,
The first and second finishing plates 40 and 42 are composed of 25 to 45 parts by weight of hard calcium carbonate and 3 to 8 parts by weight of glass fiber based on 100 parts by weight of cement,
The first and second mesh nets 30 and 32 are made of glass fiber, so that embossing portions 31 and 33 bent upward or downward are formed,
The embossing portions 31 and 33 are embedded in the first and second finishing plates 40 and 42, so that the first and second mesh nets 30 and 32 are connected to the first and second finishing plates 40 and 42. Construction insulation panel, characterized in that to form an integral.
 삭제delete 삭제delete 삭제delete 제1항의 건축용 단열패널을 제조하기 위한 방법으로서,
시멘트, 경질 탄산칼슘, 유리섬유를 포함하는 혼합물을 이용하여 판상으로 성형되며, 상면에는 제1메쉬망(30)의 일부가 상향으로 돌출되도록 부착된 제1마감판(40)을 상기 제1메쉬망(30)이 부착된 면이 상향되도록 배치하는 과정;
상기 제1마감판(40) 위에 몰탈을 도포하여 상기 제1메쉬망(30)의 제1마감판(40) 외부로 돌출된 부분이 몰탈에 매입된 제1몰탈층(20)을 형성하는 과정;
상기 제1몰탈층(20) 위에 발포성형체로 이루어져서 단열성을 가지는 사각판상의 심재(10)를 적층시키는 과정;
상기 심재(10) 위에 몰탈을 도포하여 제2몰탈층(22)을 형성하는 과정;
시멘트, 경질 탄산칼슘, 유리섬유를 포함하는 혼합물을 이용하여 판상으로 성형되며, 저면에는 제2메쉬망(32)의 일부가 하향으로 돌출되도록 부착된 제2마감판(42)을 상기 제2메쉬망(32)이 부착된 면이 하향되도록 상기 제2몰탈층(22) 위에 적층시키는 과정;
상기 제2메쉬망(32)의 상기 제2마감판(42) 외부로 돌출된 부분이 제2몰탈층(22)에 매입되도록 상기 제2마감판(42)을 가압하는 과정; 및
상기 제1, 2몰탈층(20, 22)을 경화시키는 과정;을 포함하는 것을 특징으로 하는 건축용 단열패널제조방법.As a method for manufacturing the insulating panel for construction of claim 1,
It is molded into a plate shape using a mixture containing cement, hard calcium carbonate, and glass fiber, and a first finishing plate 40 attached to the upper surface so that a part of the first mesh net 30 protrudes upward is attached to the first mesh. Arranging the surface to which the net 30 is attached to be upward;
A process of forming a first mortar layer 20 in which a portion of the first finishing plate 40 of the first mesh net 30 protruding to the outside of the first finishing plate 40 is embedded in the mortar by applying mortar on the first finishing plate 40 ;
A process of laminating a square plate-shaped core 10 formed of a foamed molded body and having heat insulating properties on the first mortar layer 20;
Forming a second mortar layer 22 by applying mortar on the core material 10;
It is formed in a plate shape using a mixture containing cement, hard calcium carbonate, and glass fiber, and a second finishing plate 42 is attached to the bottom so that a part of the second mesh net 32 protrudes downward. Laminating on the second mortar layer 22 so that the surface on which the net 32 is attached is downward;
Pressing the second finishing plate 42 so that a portion of the second mesh net 32 protruding outside the second finishing plate 42 is embedded in the second mortar layer 22; And
Curing the first and second mortar layers (20, 22); a method for manufacturing a thermal insulation panel for construction comprising a.
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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR200189755Y1 (en) * 2000-02-07 2000-07-15 주식회사다진산업 The adiabatic plate for the outwall
JP2005272202A (en) * 2004-03-24 2005-10-06 Kikusui Chemical Industries Co Ltd Lightweight mortar
KR20060127324A (en) * 2005-06-07 2006-12-12 강대용 A method for constructing an adiabatic material of building wall
KR101634865B1 (en) 2014-07-30 2016-06-29 고재환 Complex insulator for construction
KR101656026B1 (en) 2014-11-14 2016-09-22 명일폼테크주식회사 Interior or exterior finish materials for building and manufacturing method thereof
KR101703881B1 (en) * 2015-10-15 2017-02-08 주식회사정양에스지 Manufacturing Method of Insulation Panel with excellent Solidity and Water Resistance and Insulation Panel made thereby
KR20180029586A (en) * 2016-09-13 2018-03-21 주식회사 화미플렉스 Construction method of insulating with excellent workability

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR200189755Y1 (en) * 2000-02-07 2000-07-15 주식회사다진산업 The adiabatic plate for the outwall
JP2005272202A (en) * 2004-03-24 2005-10-06 Kikusui Chemical Industries Co Ltd Lightweight mortar
KR20060127324A (en) * 2005-06-07 2006-12-12 강대용 A method for constructing an adiabatic material of building wall
KR101634865B1 (en) 2014-07-30 2016-06-29 고재환 Complex insulator for construction
KR101656026B1 (en) 2014-11-14 2016-09-22 명일폼테크주식회사 Interior or exterior finish materials for building and manufacturing method thereof
KR101703881B1 (en) * 2015-10-15 2017-02-08 주식회사정양에스지 Manufacturing Method of Insulation Panel with excellent Solidity and Water Resistance and Insulation Panel made thereby
KR20180029586A (en) * 2016-09-13 2018-03-21 주식회사 화미플렉스 Construction method of insulating with excellent workability

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