KR102181047B1 - Method of Manufacturing pellet-type Organic Fertilizer by Mixing high enriched Sugar Cane Liquid - Google Patents

Abstract

Disclosed is a method for manufacturing a highly concentrated sugar cane liquid-mixed pallet organic fertilizer, which comprises: a solid raw material input step (S110) of inputting first to third solid raw materials to a raw material inlet (110); a solid raw material powder pulverizing step (S120); a liquid spray step (S130) of highly concentrated sugar cane liquid and vapor; a mixing step (S140) of mixing a solid raw material of a powder form and liquid by a mixer (140); a pellet molding step (S150) by a pellet molding machine (150); a solidifying step (S160) by drying and cooling; and a commercialization step (S170). According to the present invention, a pellet type organic fertilizer for increasing nitrogen content and sugar content and having high and uniform thickness and strength is manufactured. Also, an absorption rate of a sugar cane liquid is increased by being uniformly mixed with the solid raw material of a powder form through spray of the sugar cane liquid, thereby inducing a smooth growth change of crops.

Description

Method of Manufacturing pellet-type Organic Fertilizer by Mixing high enriched Sugar Cane Liquid}

The present invention relates to an organic fertilizer manufacturing technology, and more particularly, to increase nitrogen content and sugar content, to prepare an organic fertilizer in the form of pellets with high thickness and strength, and a powdery solid raw material through spraying of sugarcane solution It relates to a method for producing a high-concentrated sugarcane solution mixed pellet organic fertilizer capable of increasing the absorption rate of sugarcane solution by uniformly mixing with.

In the case of general organic fertilizers, solid raw materials are mixed and then molded into pellets to produce organic fertilizers through a simple mixing process.Registered Patent Publication No. 0363568, Registered Patent Publication No. 1221530, and Registered Patent Publication No. As in 1365728, a method for manufacturing fertilizer using sugar cane is disclosed.

In the method of manufacturing a tablet-type by-product fertilizer of Registered Patent Publication No. 0363568, the fertilizer is mixed at a specific ratio by using the waste of sugarcane, and the sugarcane is first fermented, then stirred and mixed, and then fertilized. Although manufactured, the absorption rate is low due to the limitation in uniformly mixing sugarcane with increased viscosity after fermentation.

In addition, in the natural fertilizer and its manufacturing method using the crops and floating water of the rice tree plant of Patent Publication No. 1221530, the natural fertilizer is prepared by crushing sugarcane finely, mixing the fermentation aging liquid, and aging it. There is a limit to uniformly mixing sugar cane, so the absorption rate is low.

In addition, in the eco-friendly organic liquid fertilizer and its manufacturing method of Korean Patent Publication No.1365728, an organic liquid fertilizer is prepared by fermentation by adding microorganisms to a sugarcane mixture as a carbon source, but there is a limitation in uniformly mixing sugarcane with increased viscosity after fermentation. And the absorption rate is low.

Accordingly, there is a need for a technology capable of increasing the absorption rate of the sugarcane solution by uniformly mixing it with the solid raw material in the form of powder through spraying of the sugarcane solution.

Korean Patent Publication No. 0363568 (Method of manufacturing refined by-product fertilizer, 2003.05.14) Korean Registered Patent Publication No. 1221530 (Natural fertilizer using crops and floating materials of the rice tree, and its manufacturing method, 2013.01.11) Korean Patent Publication No. 1365728 (Eco-friendly organic liquid fertilizer and its manufacturing method, 2014.02.21)

The technical task to be achieved by the idea of the present invention is to increase the nitrogen content and sugar content, to prepare an organic fertilizer in the form of pellets with high thickness and strength, and uniformly mix it with the solid raw material in powder form by spraying sugarcane solution. Thus, it is intended to provide a method for producing a highly concentrated sugarcane solution mixed pellet organic fertilizer that can induce a change in the smooth growth of crops by increasing the absorption rate of sugarcane solution.

In order to achieve the above object, the present invention provides a first solid raw material for castor meal in a ratio of 40% to 60% based on the total weight of the solid raw material, a second solid raw material for rice bran in a ratio of 10% to 25%, and 20% to Injecting at least one third solid raw material of 30% ratio of processed chicken meal or rapeseed oil meal or sesame seed into the raw material input ports, respectively; Grinding the input solid raw material into powder while mixing by a grinder; While vertically dropping the powder of the pulverized solid raw material, the highly concentrated sugar cane solution and the liquid phase of water vapor are sprayed through the spray nozzle at a specific angle inclined to the falling direction of the solid raw material powder, compared to the total weight of the solid raw material. Spraying the liquid phase at a rate of 10% to 20%; Mixing the dropped solid raw material, the sugar cane solution, and the liquid phase of the water vapor by a mixer; Molding the mixed solid raw material and the liquid phase by a pellet molding machine to form a liquid mixed solid fertilizer in the form of a pellet; Drying and cooling the liquid mixed solid fertilizer to solidify; And separating the solidified liquid mixed solid fertilizer, measuring the weight and packaging the unit to produce a high-concentrated sugarcane mixed pellet organic fertilizer; wherein the liquid is placed in the vertical falling direction of the solid raw material powder. The spraying is downwardly sprayed in the direction of 45° to 90° in the photo, and the spraying nozzle unit supplies a first injection pipe for supplying the sugar cane solution, a first injection nozzle for spraying mist from the first injection pipe, and the water vapor. Consisting of a second injection pipe and a second injection nozzle that sprays mist from the second injection pipe, the first injection nozzle and the second injection nozzle cross radially or concentrically to intersect each other for mixed injection It provides a method for producing a high-concentrated sugarcane solution mixed pellet organic fertilizer, which is composed of a nozzle and configured to be mixed and sprayed.

Here, the pulverizer is formed at the bottom of the raw material inlet and extends in a horizontal direction to form a powder by pulverizing the solid raw material to a specific size or less, and a screw attached with a helical rotary cutter, and a driving motor that rotates the screw. Can be configured.

In addition, the mixer may include a screw formed at the lower end of the spray nozzle and extending in a horizontal direction to which a spiral blade for mixing the solid material and the liquid is attached, and a driving motor that rotates the screw.

In addition, between the pulverizer and the spray nozzle part, a perforated network for sorting powders of a specific size or less among the pulverized solid raw materials may be formed to form a filter separator provided to the spray nozzle part.

In addition, between the pulverizer and the spray nozzle part, a rotary sorting device having a perforated net for sorting out powders of a specific size or more among the pulverized solid raw materials, and powders that have not passed through the perforated nets from the rotary sorting machine are reintroduced into the grinder. A return conveyor can be formed.

In addition, a pellet filter separator having a perforated network for selecting the solidified liquid mixed solid fertilizer of a specific size or less may be formed.

According to the present invention, as a result of sample analysis, when 10% or more of highly concentrated liquid sugarcane is added, the NPK of 5:2:1 changes to 5.2:1:1 or more, and the sugar content is improved from 5% to 30% or more. There is an effect that can be.

In addition, it is possible to manufacture organic fertilizers in the form of pellets with high thickness and strength.By spraying sugarcane solution, it is uniformly mixed with solid raw materials in powder form to increase the absorption rate of sugarcane solution and increase the production yield of 10% or more. It has the effect of increasing durability and increasing production by increasing and reducing the load of the pelletizing machine, and inducing changes in the smooth growth of crops.

1 schematically shows a flow chart of a method for producing a high-concentrated sugarcane solution mixed pellet organic fertilizer according to an embodiment of the present invention.
FIG. 2 is a view showing a pulverizer, a spray nozzle, and a mixer separately for implementing the method of manufacturing a high-concentrated sugarcane solution pellet organic fertilizer of FIG.
3 is an illustration of the configuration of the injection nozzle of FIG. 2.
FIG. 4 is a diagram illustrating a screening configuration of a method for producing a high-concentrated sugarcane solution mixed pellet organic fertilizer of FIG.

Hereinafter, embodiments of the present invention having the above-described features will be described in more detail with reference to the accompanying drawings.

1 schematically shows a flow chart of a method for manufacturing a highly concentrated sugarcane solution mixed pellet organic fertilizer according to an embodiment of the present invention, and FIG. 2 is a pulverizer for implementing the method for manufacturing a highly concentrated sugarcane solution mixed pellet organic fertilizer of FIG. 120 and the spray nozzle unit 130 and the mixer 140 are separated and illustrated, and FIG. 3 illustrates the configuration of the spray nozzle unit 130 of FIG. 2, and FIG. 4 is a highly concentrated sugarcane solution of FIG. It illustrates the screening configuration of the mixed pellet organic fertilizer manufacturing method.

Referring to FIGS. 1 to 4, a method of preparing a high-concentrated sugarcane solution mixed pellet organic fertilizer according to an embodiment of the present invention will be described in detail as follows.

The method for manufacturing a highly concentrated sugarcane solution mixed pellet organic fertilizer according to an embodiment of the present invention includes, as a whole, the step of introducing a solid raw material into the raw material input port 110 of the first to third solid raw materials (S110), and the pulverizing step of the solid raw material powder ( S120), a liquid spraying step of highly concentrated sugarcane solution and water vapor (S130), a mixing step (S140) of mixing a powdery solid raw material and a liquid phase by a mixer 140, and a pellet by a pellet molding machine 150 Consisting of a forming step (S150), a solidification step by drying and cooling (S160), and a commercialization step (S170), the nitrogen content and sugar content are increased, and an organic fertilizer in the form of pellets with high thickness and strength is prepared. , The main point is to increase the absorption rate of sugarcane solution by uniformly mixing with solid raw materials in powder form through spraying of sugarcane solution and induce smooth growth of crops.

First, in the solid raw material input step (S110), the first solid raw material of castorseed meals (Castorseed Meals) in a ratio of 40% to 60% relative to the total weight of the solid raw material, and vegetable rice bran in a ratio of 10% to 25% ( Rice bran, short bran), and 20% to 30% ratio of processed animal meal or vegetable sesame oilseed cake or vegetable sesame cake, and any one or more of the third solid raw materials in a hopper shape. ), respectively.

Here, castor meal contains 0% to 5% of moisture to increase the absorption of highly concentrated sugar cane and water vapor for solid raw materials, and rice bran is a liquid mixed solid fertilizer in a pellet form to facilitate the molding process in the form of pellets. The thickness and strength of the can be made constant and uniform.

That is, castor foil is the main solid raw material, and is introduced in a proportion of 40% to 60% of the total weight of the solid raw material, and the moisture content is low, so that the absorption rate can be increased when the highly concentrated sugar cane solution and water vapor are sprayed.

On the other hand, if the ratio of the rice bran is less than 10% or exceeds 25%, it is difficult to maintain the shape of the pellet, and the thickness and strength cannot be guaranteed.

Next, in the powder pulverization step (S120), the first to third solid raw materials input previously are pulverized into powder while mixing by the pulverizer 120.

For example, as shown in Figure 2, the pulverizer 120 is formed at the lower end of the raw material inlet 110 and extended in the horizontal direction to pulverize the solid raw material to a specific size or less to form a powder, a spiral rotary cutter 121 It is composed of a screw 122 to which is attached and a driving motor 123 that rotates the screw 122, and pulverizes the solid raw material into fine powder by high-speed rotation of the screw 122.

On the other hand, as shown in Figure 2, between the pulverizer 120 and the injection nozzle unit 130, a perforated network is formed to select the powder of a specific size or less among the pulverized solid raw material (S125) is formed, the injection nozzle unit 130 A filter selector 125 may be provided to provide a.

Alternatively, as shown in FIG. 4, between the pulverizer 120 and the spray nozzle unit 130 at the rear end, a rotary sorter 161 having a perforated net for sorting (S125) powders of a certain size or more among the pulverized solid raw materials. Wow, a return conveyor 162 for reinjecting the powder that has not passed through the perforated net 161a from the rotary sorting machine 161 to the crusher 120 may be formed.

Next, in the liquid phase spraying step (S130), the powder of the solid raw material pulverized above is vertically dropped, and the liquid phase of the highly concentrated sugar cane solution (bagasse liquid) and water vapor is formed through the spray nozzle unit 130. It is sprayed in the direction of a specific angle inclined in the vertical fall direction, and the liquid phase is sprayed at a ratio of 10% to 20% relative to the total weight of the solid raw material.

Here, the highly concentrated sugarcane solution is composed of nitrogen (N), phosphorus (P) and potassium (K) in a ratio of 6:2:2, and maintains a sugar content of 60 birx to 70 brix.

On the other hand, the spray nozzle unit 130 allows the liquid phase to be sprayed downward with mist in the direction of 45° to 90° inclined to the vertical falling direction of the solid raw material powder so that it is uniformly sprayed on the powder without inhibiting the fall of the powder. can do.

For example, as shown in Figure 3, the injection nozzle unit 130, a first injection pipe (131a) for supplying sugar cane, and a first injection nozzle (131b) for spraying mist from the first injection pipe (131a). ), and a second injection pipe (132a) for supplying water vapor, and a second injection nozzle (132b) for spraying mist from the second injection pipe (132a), and a first injection nozzle (131b) and a second injection Since the nozzle 132b is formed in the same spraying direction, it is possible to increase the spraying efficiency of the sugarcane solution and the mixing efficiency of the powder after spraying by spraying the sugarcane solution and water vapor in the same direction.

Here, as shown in (a) of FIG. 3, the second injection nozzle (132b) is formed on the top of the first injection nozzle (131b) and configured separately, or as shown in (b) of FIG. The first injection nozzle (131b) and the second injection nozzle (132b) are composed of an integrated injection nozzle that intersects radially or concentrically crosses and sprays, as shown in (c) of FIG. It can also be configured by transforming it in a way.

In addition, the injection speed of the liquid phase may be set to 50 kg/h to 450 kg/h, so that the sugarcane solution having high viscosity and density can be smoothly sprayed.

Next, in the mixing step (S140), the dropped solid raw material, sugarcane solution, and liquid phase of water vapor are mixed by the mixer 140, and the solid raw material in powder form and the liquid phase are mixed.

For example, as shown in FIG. 2, the mixer 140 is formed at the bottom of the spray nozzle unit 130 to extend in a horizontal direction, and a screw 142 with a spiral blade 141 for mixing a solid raw material and a liquid is attached. ), and a drive motor 143 that rotates the screw 142, so that the solid raw material and the liquid in the form of powder can be uniformly mixed by the high-speed rotation of the screw 143.

Next, in the pellet forming step (S150), the mixed solid raw material and the liquid phase are molded by the pellet molding machine 150 to form a liquid mixed solid fertilizer in a pellet form.

Next, in the solidification step (S160), the liquid mixed solid fertilizer is dried and cooled to solidify, and the previously sprayed water vapor is evaporated to solidify the solid raw material or sugarcane solution in a pellet form without loss (loss).

Finally, in the commercialization step (S170), the solidified liquid mixed solid fertilizer is selected, the weight is measured and unit-packed to produce a highly concentrated sugarcane mixed pellet organic fertilizer.

Here, although not shown, a pellet filter separator having a perforated network for selecting solidified liquid mixed solid fertilizers of a specific size or less is formed, so that pellets of a uniform size and length that can be commercialized can be selected.

Then, after palletizing and wrapping by a wrapping machine, warehouse storage and product delivery are performed.

Therefore, according to the configuration of the above-described method for preparing a high-concentrated sugarcane solution mixed pellet organic fertilizer, as a result of sample analysis and measurement, when 10% or more of the highly concentrated sugarcane solution is added, the NPK of 5:2:1 is 5.2:2: It can be changed to 1 or more, and the sugar content can be improved from 5% to 30% or more, and can produce an organic fertilizer in the form of pellets with high thickness and strength, and a powdery solid raw material through spraying of sugarcane solution. By uniformly mixing with cane to increase the absorption rate of sugar cane solution, increase the production yield by more than 10%, reduce the load on the pelletizing machine, increase durability and increase production, and induce smooth growth of crops.

The embodiments described in the present specification and the configurations shown in the drawings are only the most preferred embodiments of the present invention, and do not represent all the technical spirit of the present invention, so various equivalents that can replace them at the time of the present application It should be understood that there may be water and variations.

S110: solid raw material input step S120: powder grinding step
S125: solid raw material sorting step S130: liquid spraying step
S140: mixing step S150: pellet forming step
S160: solidification step S170: commercialization step
110: raw material inlet 120: grinder
121: spiral rotary cutter 122: screw
123: drive motor 125: filter sorter
130: injection nozzle part 131a: first injection pipe
131b: first injection nozzle 132a: second injection pipe
132b: second injection nozzle 140: mixer
141: spiral wing 142: screw
143: drive motor 150: pellet molding machine
161: rotary sorting machine 161a: perforated net
162: Hoeseong Conveyor

Claims (6)

The first solid raw material of castor meal in a ratio of 40% to 60% of the total weight of the solid raw material, the second solid raw material of rice bran in the ratio of 10% to 25%, and the processed chicken meal or rapeseed oil meal or sesame in a ratio of 20% to 30% Injecting one or more of the third solid raw materials into the raw material input ports, respectively;
Pulverizing the input solid raw material into powder while mixing by a grinder;
While vertically dropping the powder of the pulverized solid raw material, the highly concentrated sugar cane solution and the liquid phase of water vapor are sprayed through the spray nozzle at a specific angle inclined to the falling direction of the solid raw material powder, compared to the total weight of the solid raw material. Spraying the liquid phase at a rate of 10% to 20%;
Mixing the dropped solid raw material, the sugar cane solution, and the liquid phase of the water vapor by a mixer;
Molding the mixed solid raw material and the liquid phase by a pellet molding machine to form a liquid mixed solid fertilizer in the form of a pellet;
Drying and cooling the liquid mixed solid fertilizer to solidify; And
Selecting the solidified liquid mixed solid fertilizer, measuring the weight and packaging the unit to produce a high-concentrated sugarcane mixed pellet organic fertilizer; consisting of,
The liquid phase is sprayed downward in a direction of 45° to 90° inclined to the vertical falling direction of the solid raw material powder, and the spray nozzle part includes a first injection pipe for supplying the sugar cane solution, and the first injection pipe. A first injection nozzle for spraying mist, a second injection tube for supplying the water vapor, and a second injection nozzle for spraying mist from the second injection tube, respectively, and the first injection nozzle and the second injection nozzle are radial Highly concentrated sugarcane solution mixed pellet organic fertilizer manufacturing method consisting of an integrated spray nozzle for mixing and spraying by crossing or concentrically crossing and spraying.
The method of claim 1,
The pulverizer is formed at the bottom of the raw material inlet and extends in a horizontal direction to form a powder by pulverizing the solid raw material to a specific size or less, and a screw attached with a helical rotary cutter, and a driving motor that rotates the screw. A method for producing a high-concentrated sugarcane solution mixed pellet organic fertilizer.
The method of claim 1,
The mixer, characterized in that consisting of a screw formed at the bottom of the spray nozzle and extending in a horizontal direction to which spiral blades for mixing the solid raw material and the liquid are attached, and a driving motor that rotates the screw, Highly concentrated sugar cane solution mixed pellet organic fertilizer manufacturing method.
The method of claim 1,
Between the pulverizer and the spray nozzle part, a perforated network for sorting powders of a specific size or less among the pulverized solid raw materials is formed to form a filter separator provided to the spray nozzle part, and a highly concentrated sugarcane solution mixture pellet Organic fertilizer manufacturing method.
The method of claim 1,
Between the pulverizer and the spray nozzle unit, a rotary sorter having a perforated net for sorting out powders of a certain size or more among the pulverized solid raw materials, and a return for re-injecting the powder that has not passed through the perforated net from the rotary sorter A method for producing a high-concentrated sugarcane solution mixed pellet organic fertilizer, characterized in that a conveyor is formed.
The method of claim 1,
A method for producing a high-concentrated sugarcane solution mixed pellet organic fertilizer, characterized in that a pellet filter separator having a perforated network for selecting the solidified liquid mixed solid fertilizer of a specific size or less is formed.

Images