KR102090430B1 - A package bean curd separated into kkakdugi shape and producing method for the same - Google Patents

Abstract

The present invention relates to a cut-packed tofu in the shape of a kkakdugi shape and a method of manufacturing the tofu, in particular, to significantly shorten the manufacturing time of the tofu dish, to achieve a uniform tofu dish due to the uniform tofu size, and tofu to be crushed It is possible to visually realize high-quality tofu dishes by significantly reducing the amount. In particular, the present invention relates to a cut packaging tofu suitable for a lunch center for manufacturing a large amount of tofu dishes and a method for manufacturing the same.

Description

A package bean curd separated into kkakdugi shape and producing method for the same}

The present invention relates to a cut packaging tofu separated by a diced shape and a method for manufacturing the same, in particular, it is possible to significantly shorten the manufacturing time of tofu dishes, and tofu dish with uniform taste can be realized due to uniform tofu size. It is possible to visually realize high-quality tofu dishes by significantly reducing the amount of tofu, and in particular, it relates to a cut packaging tofu suitable for a lunch center for manufacturing a large amount of tofu dishes and a method for manufacturing the same.

The content described below merely provides background information related to the present invention and does not constitute a prior art.

Tofu is a food hardened by soaking soybeans in water and grinding, heating the solution, squeezing the bean paste, and adding a coagulant. Tofu is the most popular processed product among soy products, and is a food rich in high-quality vegetable protein and fat. The protein contained in the tofu is of good quality containing a lot of essential amino acids, and the digestion and absorption rate is very high. Tofu, which is also called field meat, has been used as an important source of protein for Koreans since ancient times, and its cooking method is more than 100 species.

In the past, tofu was also prepared and used directly from the place of use, but recently, most of the tofu has been purchased and cooked tofu. The size of the packaged tofu is packaged and sold in a variety of sizes, from tofu, which is packaged one by one (approximately 200 g), to large-capacity (e.g., approximately 3 Kg) packaging used in places where large amounts of food are cooked, such as food service. Recently, in order to improve the taste of tofu, a method of packaging differently as in Korean Patent No. 10-1075486 has been developed, and other substances other than soybean are added as in Korean Patent No. 10-1581647. Efforts are being made to increase the product value of tofu.

Most tofu dishes are cut to the right size and used for tofu cooking. However, cutting the tofu to a uniform size requires high proficiency, and it is very difficult for an unfamiliar person to cut the tofu to a uniform size, and the tofu is crushed or the shape is not uniform during cutting the tofu. Accordingly, tofu cut into large chunks and tofu cut into small tofu makes it difficult for the cook to make a uniform taste or to make high-quality tofu dishes visually.

Accordingly, as in the Republic of Korea Patent No. 10-1646487, tofu was cooled to below room temperature to produce and sell cut tofu cut vertically and horizontally. There are difficulties, such as having to cut horizontally.

In particular, when cooking tofu in a large quantity of dishes, such as the lunch center, it takes a lot of time to cut the tofu, so the request for a cut pavement that does not require cutting the tofu again when cooking tofu is desperately needed. Is being requested.

Patent Document 001: Korean Patent No. 10-1075486 Patent Document 002: Korean Patent No. 10-1581647 Patent Document 003: Korean Patent No. 10-1646487

The object of the present invention is to significantly shorten the manufacturing time of tofu dishes, to achieve a uniform tofu dish due to the uniform tofu size, to significantly reduce the amount of tofu to be crushed to visually implement high quality tofu dishes, In particular, it is an object of the present invention to provide a cut packaging tofu suitable for a lunch center for manufacturing a large amount of tofu dishes and a method for manufacturing the same.

The present invention for solving these problems is in the manufacturing method of cut packaging tofu,

Provided is a method of manufacturing cut packaging tofu including a process of horizontally cutting a tofu molded using a horizontal blade.

The temperature of the tofu cut horizontally is preferably 60 to 65 ° C.

The temperature of the horizontal blade is preferably at least 30 to 50 ℃ lower than the temperature of the cut head.

The thickness of the horizontal blade is preferably 0.7 to 2 mm.

Preferably, the manufacturing method of cut packaging tofu

S1) tofu forming process;

S2) a primary cutting process of the molded tofu;

S3) horizontal cutting process of the primary cut tofu;

S4) an input process to the horizontally cut tofu packaging container;

S5) A process of cutting the tofu into the packaging container, either vertically or horizontally;

S6) a step of packaging the container including the cut tofu in the step S5); And

S7) sterilizing the packaged tofu;

It includes.

When cutting, the tofu may have a diced shape.

In addition, the present invention is to cut packaging tofu including tofu cut in a packaging container,

The tofu provides a cut packaging tofu having a horizontal cut portion that is cut horizontally.

When cutting, the tofu may have a diced shape.

Preferably, the cut packaging tofu is for feeding.

The cut packaging tofu may be cut packaging tofu manufactured by the manufacturing method of the cut packaging tofu.

According to the cut packaging tofu of the present invention and its manufacturing method, the manufacturing time of tofu cooking can be significantly shortened, and even tofu can be realized due to the uniform size of tofu, and the amount of tofu that is crushed is visually reduced. High quality tofu cuisine can be realized, which is especially suitable for the lunch center that produces large amounts of tofu cuisine.

1 is a schematic view showing a process of horizontally cutting tofu according to an embodiment of the present invention.
Figure 2 shows a schematic diagram of a manufacturing method of cut packaging tofu according to an embodiment of the present invention.
3 is a schematic view showing a cut tofu according to an embodiment of the present invention.
4 is a schematic view showing a cut tofu according to an embodiment of the present invention.

Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings so that those skilled in the art to which the present invention pertains may easily practice. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. In addition, in order to clearly describe the present invention in the drawings, parts irrelevant to the description are omitted, and like reference numerals are assigned to similar parts throughout the specification.

Throughout the specification, when a part “includes” a certain component, it means that the component may further include other components, not to exclude other components, unless otherwise stated.

1 is a schematic view showing a process of horizontally cutting a tofu according to an embodiment of the present invention, Figure 2 is a schematic view showing a method of manufacturing a cut tofu according to an embodiment of the present invention, Figure 3 It is a schematic diagram showing a cut tofu according to an embodiment of the present invention, Figure 4 is a schematic diagram showing a cut tofu according to an embodiment of the present invention.

When the present inventor cuts the tofu with a horizontal blade having a specific temperature and thickness while maintaining the tofu at a specific temperature, the cut tofu does not stick or crush again, and has a very good shape-retaining property while having a cut area. In the case of manufacturing horizontally packaged tofu in addition to vertical cutting, it has been confirmed that it is possible to manufacture a cut pavement pier that does not need to be cut or significantly reduced when cooking tofu.

The manufacturing method of the cut packaging tofu of the present invention is characterized by including a step (S3) of horizontally cutting the tofu 10 formed using a horizontal blade 210.

The molded tofu 10 may be tofu 10 manufactured through a known tofu manufacturing process, and the tofu 10 further includes various substances other than soybeans to add taste and functionality ( 10).

In the present invention, the temperature of the head 10 cut horizontally is preferably 60 to 65 ° C. When the temperature of the tofu is too low, the horizontal cutting part 130 is crushed or pushed in different directions of the cut upper and lower layers, so that it is a vertical cutting horizontal (110) or vertical (120) cutting process (S5). There is a problem that it is difficult to cut uniformly at the time, and when the temperature of the head 10 is too high, the horizontal cutting portion 130 is stuck again and the effect of cutting is lost.

In the present invention, the temperature of the horizontal blade 210 is preferably at least 30 to 50 ° C lower than the temperature of the tofu 10 to be cut, and more preferably, the temperature of the horizontal blade 210 is 15 to 25 ° C. In addition, the thickness of the horizontal blade 210 is preferably 0.7 to 2 mm, more preferably 0.9 to 1.1 mm. When within the above range, the horizontal cutting portion 130 of the tofu 10 passed by the horizontal blade 210 is smoothly cut, but the horizontal cutting portion 130 is not re-attached, so that a high-quality cut packaging tofu 100 can be manufactured. . In order to maintain the temperature of the horizontal blade 210, a horizontal cooling blade 210 may be provided with a known cooling means, for example, a certain amount of cooling water is sprayed on the horizontal blade 210 after cutting the tofu 10 once or several times. The temperature of the horizontal blade 210 can be adjusted to the above range.

As a specific example, the manufacturing method of the cut packaging tofu of the present invention

S1) tofu forming process;

S2) a primary cutting process of the molded tofu;

S3) horizontal cutting process of the primary cut tofu;

S4) an input process to the horizontally cut tofu packaging container;

S5) A process of cutting the tofu into the packaging container, either vertically or horizontally;

S6) a step of packaging the container including the cut tofu in the step S5); And

S7) sterilizing the packaged tofu;

It may include.

The S1) tofu forming process may be a known tofu forming process as described above, and for example, tofu may be extruded to have a rectangular tofu shape.

The size of the cut of the tofu cut in S2) can be arbitrarily adjusted, and for example, the tofu can be cut to fit the entire horizontal size of the packaging container. In this case, the second cut is performed after S3) to properly fit the tofu in the packaging container. You can adjust the vertical size. Of course, it can also be cut to a size that can fit into an individual packaging container through the primary cutting.

In S3), the primary cut head is horizontally cut using the horizontal blade 210. The horizontal blade 210 may be installed in one or a plurality of cutters to have a plurality of horizontal cutting portions 130 as shown in FIG. 4 to adjust the size of the tofu to be finally cut and separated. In addition, the horizontal blade 210 is installed one by one on the cutter, but a plurality of cutters are installed and the height of the horizontal blade 210 is adjusted to have a plurality of horizontal cutting parts 130 as shown in FIG. You can adjust the size of the tofu to be cut and separated. Existing tofu cutting was a process of vertically cutting tofu cooled to below room temperature, but when cutting tofu at a specific temperature with a horizontal blade having a specific temperature and thickness of the present invention, the cut tofu is not stuck or crushed again. In addition, it has a very good shape-retaining property with a cut part, and in addition to the horizontal or vertical cut, which is a vertical cut, it makes horizontally cut packaged tofu so that it is not necessary to cut it when cooking tofu or it can produce a cut pavement pier that is significantly reduced. You can.

In step S4), tofu having a horizontal cut portion 130 cut horizontally is a process of putting it into a packaging container. The tofu can be cut to a size suitable for a packaging container by selectively performing secondary cutting before S4). It is a matter of course that a known method may be applied to the process of introducing the tofu having the horizontally cut horizontally cut portion 130 into the packaging container. In addition, in step S4), a predetermined amount of water can be introduced into the packaging container in advance to prevent damage to the tofu, and the tofu can be cooled before being introduced into the packaging container.

The S5) is a process of vertically cutting a head 110 having a horizontal cutting portion 130 inserted horizontally into the packaging container horizontally 110 or vertically 120. The horizontal cutting 110 or the vertical cutting 120 may be made simultaneously or sequentially. The cutting interval can be arbitrarily selected depending on the shape of the final desired cutting head. If necessary, the S5) can be made even before the introduction of the tofu packaging container (S4), and the transverse cutting (110) and the vertical cutting (120) after the introduction of the packaging container can improve the productability of the packaging tofu. good.

Subsequently, S6) a step of packaging the container including the cut tofu in the step S5); And S7) the sterilization of the packaged tofu may be performed using a known packaging method and sterilization method used in a known packaging tofu manufacturing process.

In addition, the present invention provides a cut packaging tofu including cut tofu in a packaging container, wherein the tofu 100 has a horizontal cut portion 130 cut horizontally. Preferably, the cut packaging tofu 100 may be a cut packaging tofu 100 manufactured by a method of manufacturing the cut packaging tofu.

The cutting head 100 may have one or a plurality of horizontal cutting portions 130, and may have a plurality of horizontal cutting portions 110 and a plurality of vertical cutting portions 120 according to the purpose of the final separated tofu. You can.

The cut packaging tofu 100 can be disassembled into individual separated tofu by opening the packaging at the place of use and shaking it in water or giving a moderate impact.

As a specific example, the separated tofu may have a diced shape.

Preferably, the cut packaging tofu 100 is for feeding, and the cut tofu 100 accommodated in the packaging container has a total weight of 2 to 4 Kg, and can be disassembled into 200 to 800 separate tofu, and as a specific example 3 Kg cut packaging tofu for feeding 100 has 1 horizontal cutting part 130, 7 transverse cutting parts 110 and 21 vertical cutting parts 120 into 352 separated pier pieces of uniform size. Can be divided.

The cut packaging tofu 100 according to the present invention can significantly shorten the manufacturing time of tofu dishes, can realize tofu dishes of even taste due to uniform tofu, and visually high quality by significantly reducing the amount of tofu to be crushed. Tofu dishes can be implemented, and it is very useful to reduce or significantly reduce tofu when cooking tofu, especially in large-scale dishes such as the lunch center.

Although the embodiments of the present invention have been described in detail above, the scope of the present invention is not limited thereto, and various modifications and improvements of those skilled in the art using the basic concept of the present invention defined in the following claims are also provided. It belongs to the scope of rights.

Claims (2)

In the manufacturing method of cut packaging tofu,
S1) tofu forming process;
S2) a primary cutting process of the molded tofu;
S3) horizontal cutting process of the primary cut tofu;
S4) an input process to the horizontally cut tofu packaging container;
S5) A process of cutting the tofu into the packaging container, either vertically or horizontally;
S6) a step of packaging the container including the cut tofu in the step S5); And
S7) sterilizing the packaged tofu;
It includes,
The tofu to be cut horizontally is 2 to 4 Kg, the temperature of the tofu is 60 to 65 ° C,
The temperature of the horizontal blade is 15 to 25 ℃,
The thickness of the horizontal blade is 0.9 to 1.1 mm,
The cut tofu is divided into 200 to 800 pieces, the method of manufacturing cut packaging tofu, characterized in that it has a diced shape. A cut packaging tofu prepared by the method for manufacturing cut packaging tofu according to claim 1.

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