KR102085504B1 - Functional brick with styrofoam combined and its manufacturing method - Google Patents

Functional brick with styrofoam combined and its manufacturing method Download PDF

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KR102085504B1
KR102085504B1 KR1020190037765A KR20190037765A KR102085504B1 KR 102085504 B1 KR102085504 B1 KR 102085504B1 KR 1020190037765 A KR1020190037765 A KR 1020190037765A KR 20190037765 A KR20190037765 A KR 20190037765A KR 102085504 B1 KR102085504 B1 KR 102085504B1
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South Korea
Prior art keywords
block
brick
hole
styrofoam
weight block
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KR1020190037765A
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Korean (ko)
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김교원
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김교원
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Priority to KR1020190037765A priority Critical patent/KR102085504B1/en
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Publication of KR102085504B1 publication Critical patent/KR102085504B1/en
Priority to CN202010232282.3A priority patent/CN111409189A/en
Priority to PCT/KR2020/004394 priority patent/WO2020204569A1/en
Priority to JP2021559015A priority patent/JP2022527979A/en

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/0025—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects with installation or service material, e.g. tubes for electricity or water
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C1/00—Building elements of block or other shape for the construction of parts of buildings
    • E04C1/40—Building elements of block or other shape for the construction of parts of buildings built-up from parts of different materials, e.g. composed of layers of different materials or stones with filling material or with insulating inserts
    • E04C1/41—Building elements of block or other shape for the construction of parts of buildings built-up from parts of different materials, e.g. composed of layers of different materials or stones with filling material or with insulating inserts composed of insulating material and load-bearing concrete, stone or stone-like material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/0081—Embedding aggregates to obtain particular properties
    • B28B23/0087—Lightweight aggregates for making lightweight articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00—Moulds; Cores; Mandrels
    • B28B7/0064—Moulds characterised by special surfaces for producing a desired surface of a moulded article, e.g. profiled or polished moulding surfaces
    • B28B7/0079—Moulds characterised by special surfaces for producing a desired surface of a moulded article, e.g. profiled or polished moulding surfaces with surfaces for moulding interlocking means, e.g. grooves and ribs
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/02—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
    • E04B2/04—Walls having neither cavities between, nor in, the solid elements
    • E04B2/06—Walls having neither cavities between, nor in, the solid elements using elements having specially-designed means for stabilising the position
    • E04B2/08—Walls having neither cavities between, nor in, the solid elements using elements having specially-designed means for stabilising the position by interlocking of projections or inserts with indentations, e.g. of tongues, grooves, dovetails
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/02—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
    • E04B2/04—Walls having neither cavities between, nor in, the solid elements
    • E04B2/06—Walls having neither cavities between, nor in, the solid elements using elements having specially-designed means for stabilising the position
    • E04B2/10—Walls having neither cavities between, nor in, the solid elements using elements having specially-designed means for stabilising the position by filling material with or without reinforcements in small channels in, or in grooves between, the elements
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/02—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
    • E04B2/14—Walls having cavities in, but not between, the elements, i.e. each cavity being enclosed by at least four sides forming part of one single element
    • E04B2/16—Walls having cavities in, but not between, the elements, i.e. each cavity being enclosed by at least four sides forming part of one single element using elements having specially-designed means for stabilising the position
    • E04B2/20—Walls having cavities in, but not between, the elements, i.e. each cavity being enclosed by at least four sides forming part of one single element using elements having specially-designed means for stabilising the position by filling material with or without reinforcements in small channels in, or in grooves between, the elements
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C1/00—Building elements of block or other shape for the construction of parts of buildings
    • E04C1/39—Building elements of block or other shape for the construction of parts of buildings characterised by special adaptations, e.g. serving for locating conduits, for forming soffits, cornices, or shelves, for fixing wall-plates or door-frames, for claustra
    • E04C1/397—Building elements of block or other shape for the construction of parts of buildings characterised by special adaptations, e.g. serving for locating conduits, for forming soffits, cornices, or shelves, for fixing wall-plates or door-frames, for claustra serving for locating conduits
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/02—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
    • E04B2002/0202—Details of connections
    • E04B2002/0243—Separate connectors or inserts, e.g. pegs, pins or keys
    • E04B2002/0245—Pegs or pins
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00—Technologies relating to the processing of minerals
    • Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Structural Engineering (AREA)
  • Civil Engineering (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
  • Building Environments (AREA)
  • Producing Shaped Articles From Materials (AREA)
  • Moulds, Cores, Or Mandrels (AREA)

Abstract

The present invention relates to a manufacturing method for a functional brick combined with styrofoam. According to the present invention, the functional brick comprises: a styrofoam light block having a polygonal shape, and including a plurality of penetrating holes therein which penetrate front and back sides thereof, a plurality of reinforcing pins which protrude forwardly and backwardly at the edge parts thereof, and a connecting hole which is open to both sides at a different height from the penetrating holes; a heavy block which is molded of a cement mortar material into an enclosure shape to surround the front, back, and both side surfaces of the light block and includes a plurality of opening holes on the top and the bottom surfaces thereof and inlet holes at both sides thereof in order to communicate with the connecting hole, wherein cement mortar is filled in the penetrating holes and molded into the shape of the penetration holes in the molding process; and a wiring pipe inserted and connected into the inlet hole and the connecting hole. Therefore, the functional brick and the manufacturing method for the functional brick combined with styrofoam can improve construction convenience and can also be expected to provide various construction effects such as a heat conserving function, an insulating function, and a soundproof function.

Description

스티로폼을 결합한 기능성 벽돌 제조방법{Functional brick with styrofoam combined and its manufacturing method}Functional brick with styrofoam combined and its manufacturing method

본 발명은 기능성 벽돌 제조방법에 관한 것으로, 더욱 상세하게는 벽돌의 구조 및 제조방법의 개선을 통해 시공 편의성을 향상시킬 수 있도록 함은 물론, 보온, 단열기능 및 방음기능 등의 다양한 시공효과를 기대할 수 있도록 한 스티로폼을 결합한 기능성 벽돌 제조방법에 관한 것이다.The present invention relates to a functional brick manufacturing method, more specifically to improve the construction convenience by improving the structure and manufacturing method of the brick, as well as to expect a variety of construction effects, such as thermal insulation, insulation and sound insulation function. The present invention relates to a method of manufacturing a functional brick incorporating styrofoam.

일반적으로 건축물의 벽면이나 담 등을 축조하는데 사용되는 벽돌은 시멘트모르타르를 가압성형하여 제작된 건축 재료를 말하며, 재료나 소성건조 및 용도에 따라 보통벽돌, 규회벽돌, 내화벽돌 등으로 분류된다.In general, a brick used to construct a wall or a wall of a building refers to a building material manufactured by pressing and molding cement mortar. The brick is classified into ordinary brick, wollastonite brick, refractory brick, and the like according to material, plastic drying, and use.

상기 보통벽돌은 건축물에 일반적으로 널리 쓰이는 벽돌로서 산화철을 많이 포함하는 점토 및 모래로 이루어지는 벽돌원료를 진공토련기로 압출시킨 후, 철사나 칼 또는 와이어로 일정 크기로 잘라 건조공정 및 소성공정을 거쳐 형성된다.The ordinary brick is a brick generally used in buildings, and the raw material of clay and sand containing a lot of iron oxide is extruded with a vacuum drill, and then cut into a predetermined size with a wire, a knife or a wire, and is formed through a drying process and a firing process. do.

이때, 점토와 모래로 형성된 벽돌원료는 건조공정에서의 벽돌 실내와 일광에서 자연건조를 통해 건조하거나 폐열을 이용한 건조실에서 건조되며, 벽돌원료에 금이 생기거나 파손되는 것을 방지하기 위하여 충분한 시간을 두고 건조시켜야 한다.At this time, the brick raw material formed of clay and sand is dried by natural drying in the brick room and daylight in the drying process or dried in the drying room using waste heat, and with sufficient time to prevent cracking or breaking of the brick raw material. It must be dried.

상기 규회벽돌(sand lime brick)은 모래에 소석회를 넣은 다음, 고압으로 성형하여 수증기가 든 오토클레이브에서 양생시켜 형성되는 벽돌이며, 주로 건축용으로 사용된다.The lime brick (sand lime brick) is a brick formed by putting calcined lime in the sand, and then molded under high pressure to cure in an autoclave containing steam, and is mainly used for construction.

상기 내화벽돌(firebrick)은 높은 온도에서 녹거나 변형이 일어나지 않는 무기재료로 된 벽돌이며, 1000℃ 내지 1,700℃의 열처리장치에 사용된다.The firebrick is a brick made of an inorganic material which does not melt or deform at a high temperature, and is used in a heat treatment apparatus of 1000 ° C to 1,700 ° C.

이렇게 제조된 내화벽돌은 보일러, 용광로, 전기로, 우주선 몸체, 가스터빈, 원자로 등에 사용되며, 내화벽돌 대신에 가루로 된 부정형 내화물을 사용하기도 하고, 내침식성이 요구되는 부분에는 전기용융한 내화벽돌을 사용하기도 한다.The refractory bricks manufactured in this way are used in boilers, furnaces, electric furnaces, spacecraft bodies, gas turbines, nuclear reactors, and the like. Instead of refractory bricks, powdery irregular refractory materials are used. Also used.

선행기술문헌 대한민국 공개특허공보 제10-2006-0069806호("바닥 포장용 벽돌의 성형 방법 및 이를 이용하여 제조된 바닥 포장용 벽돌")에는 점토벽돌과 그 제조방법이 제시되었으며, 대한민국 공개특허공보 제10-2011-0076107호("점토 벽돌 제조 방법")에는 입도 조정 탈탄 슬래그를 점토벽돌 원료에 혼합하여 소성 변형률을 감소시킬 수 있는 점토벽돌의 제조방법이 제시되었다.Prior art document Korean Patent Laid-Open Publication No. 10-2006-0069806 ("Forming method of floor paving bricks and floor paving bricks produced using the same") is presented clay brick and its manufacturing method, Korean Patent Publication No. 10 -2011-0076107 ("Method of Manufacturing Clay Bricks") has proposed a method of producing clay bricks which can reduce plastic strain by mixing particle size decarburized slag with clay brick raw materials.

또한, 대한민국 등록실용신안 20-0246502호에는 벽돌의 표면에 자연석을 매입하여 자연적인 느낌을 줄 수 있도록 된 새로운 벽돌이 개발되었다.In addition, the Republic of Korea Utility Model Registration No. 20-0246502 has been developed a new brick was made to buy a natural stone on the surface of the brick to give a natural feeling.

이러게 다양한 방법을 통해 생산되는 벽돌은 그 기능이 제한적으로 사용되는 문제점이 있다.Such bricks produced through various methods have a problem that their functions are limitedly used.

즉, 벽돌의 특성상 길이를 길게 하면 파손의 우려가 있고, 크기를 확대하면 무게가 많이 나가 사용자에게 불편함을 초래하였기 때문이다.In other words, if the length of the brick is longer, there is a risk of breakage, and if the size is enlarged, the weight is increased, causing inconvenience to the user.

또한, 내부공간이 비어있는 블록은 충격에 약해 쉽게 파손되는 단점과 함께 보온이나 방음의 효과를 기대할 수 없는 구조적인 문제점이 있었다.In addition, a block having an empty internal space is weak in shock and has a structural problem in which insulation and sound insulation effects cannot be expected.

대한민국 공개특허공보 제10-2006-0069806호Republic of Korea Patent Publication No. 10-2006-0069806 대한민국 공개특허공보 제10-2011-0076107호Republic of Korea Patent Publication No. 10-2011-0076107 대한민국 등록실용신안 20-0246502호Korea Utility Model Registration 20-0246502

본 발명은 상술한 종래 문제점을 감안하여 안출한 것으로, 벽돌 제조방법의 개선을 통해 스티로폼 소재의 경량블록과 시멘트모르타르 소재의 중량블록을 조합하여 벽돌을 구성함으로써, 벽돌 전체 무게를 감량하여 시공 편의성을 향상시킬 수 있도록 함은 물론, 스티로폼 소재의 경량블록이 벽돌 내부에 위치하여 보온, 단열기능 및 방음기능을 수행하여 다양한 시공효과를 기대할 수 있도록 한 스티로폼을 결합한 기능성 벽돌 제조방법을 제공함에 본 발명의 목적이 있다.The present invention has been made in view of the above-described conventional problems, by constructing a brick by combining a lightweight block of styrofoam material and a weight block of cement mortar material by improving the brick manufacturing method, to reduce the overall weight of the brick construction convenience The present invention provides a functional brick manufacturing method incorporating styrofoam in which a lightweight block of styrofoam material is located inside a brick to perform thermal insulation, heat insulation, and sound insulation, thereby improving various construction effects. There is a purpose.

또한, 경량블록에 연결된 보강핀 양단이 중량블록 내에 매설되도록 함으로써, 경량블록과 중량블록 간의 결속력을 향상시켜 견고한 결합구조를 구현할 수 있도록 한 스티로폼을 결합한 기능성 벽돌 제조방법을 제공함에 본 발명의 목적이 있다.In addition, the both ends of the reinforcing pin connected to the light weight block is embedded in the weight block, to improve the binding force between the light block and the weight block to provide a functional brick manufacturing method combining the styrofoam to realize a rigid coupling structure. have.

또한, 중량블록 성형가공 과정에서 경량블록의 관통홀에 시멘트모르타르가 충전되어 관통홀의 형상으로 성형가공되도록 함으로써, 성형가공된 관통홀 형상의 구조체가 경량블록과 중량블록 간의 결속력을 더욱 향상시킬 수 있도록 한 스티로폼을 결합한 기능성 벽돌 제조방법에 본 발명의 목적이 있다.In addition, the cement mortar is filled in the through-holes of the lightweight block in the process of heavy block molding so that the molded hole is formed in the shape of the through-hole so that the molded through-hole structure can further improve the binding force between the lightweight block and the heavy block. An object of the present invention is a method of manufacturing a functional brick incorporating a styrofoam.

또한, 본발명의 벽돌을 이용한 칸막이 공사를 시공할 경우 상기 벽돌 내부에 연결된 배선파이프를 통해 전화선, 전기선, 인터넷선 및 에어컨 파이프 등을 연결할 수 있도록 함으로써, 시공 편의성을 향상시킬 수 있도록 한 스티로폼을 결합한 기능성 벽돌 제조방법을 제공함에 본 발명의 목적이 있다.In addition, when constructing a partition construction using a brick of the present invention, by connecting a telephone line, an electric line, an internet line, and an air-conditioning pipe through a wiring pipe connected to the inside of the brick, combining the styrofoam to improve construction convenience An object of the present invention to provide a functional brick manufacturing method.

또한, 본 발명의 벽돌을 높이방향으로 축조시 상기 중량블록의 상, 하면에 형성된 개구홀에 연결핀을 연결함으로써, 벽돌을 용이하게 정렬할 수 있도록 함은 물론, 높이방향으로 축조된 벽돌들 간의 결속력을 향상시켜 구조적 안정성을 확보할 수 있도록 한 스티로폼을 결합한 기능성 벽돌 제조방법을 제공함에 본 발명의 목적이 있다.In addition, by connecting the connecting pins to the opening holes formed on the upper and lower surfaces of the weight block when constructing the brick of the present invention in the height direction, it is possible to easily align the bricks, as well as between the bricks built in the height direction It is an object of the present invention to provide a functional brick manufacturing method incorporating styrofoam to improve the binding strength to ensure structural stability.

상기 목적을 달성하기 위한 구체적인 수단으로는, 다각 형상으로 내측에 전, 후방으로 관통된 다수의 관통홀이 마련되고, 모서리부위에 전, 후방으로 돌출된 복수의 보강핀이 연결되며, 상기 관통홀과 높이를 달리하여 양측 방향으로 개방된 연결홀이 마련된 스티로폼 소재의 경량블록;As a specific means for achieving the above object, a plurality of through holes penetrated back and forth in a polygonal shape is provided, a plurality of reinforcing pins protruding forward and rearward to the corner portion is connected, the through hole Lightweight block of styrofoam material provided with connecting holes opened in both directions by varying the height and the height;

시멘트모르타르 소재로 상기 경량블록의 전, 후방 면과 양 측면을 감싸는 함체 형상으로 성형가공되며, 성형가공 과정에서 시멘트모르타르가 상기 관통홀에 충전되어 관통홀의 형상으로 성형가공되며, 상면과 하면에 복수의 개구홀이 마련되고, 양측에 상기 연결홀과 연통을 이루는 유입홀이 마련된 중량블록 및 The cement mortar material is molded in a shape enclosing the front, rear and both sides of the lightweight block. In the molding process, the cement mortar is filled in the through hole to be molded into the shape of the through hole, and a plurality of upper and lower surfaces are formed. A weight block provided with an opening hole and having an inflow hole communicating with the connection hole at both sides;

상기 유입홀과 연결홀 내에 삽입, 연결된 배선파이프를 포함하여 구성하며, It is configured to include a wiring pipe inserted into the inlet hole and the connection hole,

상기 경량블록의 외면에는 철망을 감싸 경량블록의 강도를 강화하고, Wrap the wire mesh on the outer surface of the lightweight block to strengthen the strength of the lightweight block,

상기 중량블록을 높이방향으로 축조할 때 상, 하 방향으로 연통된 개구홀에는 연결핀이 소정깊이 삽입, 연결함으로 달성할 수 있는 것이다.When the weight block is constructed in the height direction, the opening pin communicated in the up and down directions can be achieved by inserting and connecting a predetermined depth.

또한, 상기 목적을 달성하기 위한 구체적인 수단으로는, 전, 후방으로 관통된 다수의 관통홀과, 양측 방향으로 개방된 연결홀을 갖는 스티로폼 소재의 경량블록 중 상기 연결홀에 배선파이프를 연결하여 그 양단이 경량블록의 양측방향으로 돌출되게 하고, 경량블록에 복수의 보강핀을 연결하여 그 양단이 경량블록의 전, 후방으로 돌출되게 한 성형준비단계;In addition, as a specific means for achieving the above object, by connecting the wiring pipe to the connection hole of the lightweight block of styrofoam material having a plurality of through holes penetrated in the front, rear, and the connection holes open in both directions Forming a step in which both ends protrude in both directions of the lightweight block, and connecting a plurality of reinforcement pins to the lightweight block so that both ends protrude forward and backward of the lightweight block;

상기 성형준비단계를 통해 조립된 경량블록을 벽돌 성형을 위한 벽돌금형 내에 배치한 배치단계;An arrangement step of arranging the lightweight block assembled through the forming preparation step in a brick mold for forming a brick;

상기 배치단계에서 준비된 벽돌금형 내에 시멘트모르타르를 타설하여 상기 경량블록의 전,후방 면과 양 측면을 감싸며 양측에 유입홀이 형성된 중량블록을 만드는 성형가공단계;Forming a mortar block by placing cement mortar in the brick mold prepared in the arranging step to wrap the front and rear surfaces and both sides of the lightweight block to form a weight block having inlet holes at both sides;

상기 성형가공단계 후 시멘트모르타르가 완전히 굳을 때까지 소정시간 관리하는 양생단계 및 Curing step of managing a predetermined time until the cement mortar is completely hardened after the molding process step and

상기 양생단계 후 벽돌금형에서 중량블록을 떼어내는 취출단계를 포함하며, After the curing step includes a take-out step of removing the weight block from the brick mold,

상기 성형준비단계에서,In the molding preparation step,

상기 경량블록의 외면에는 상기 경량블록의 강도를 강화하기 위한 철망이 감싸진 것을 포함하고, The outer surface of the light block includes a wire mesh wrapped to reinforce the strength of the light block,

상기 성형가공단계에서,In the molding process step,

상기 중량블록 내부에는 경량블록의 보강핀 양단이 매설되고, 상기 중량블록 성형을 위한 시멘트모르타르가 상기 관통홀에 충전되어 상기 관통홀의 형상으로 성형가공하며, Both ends of the reinforcing pins of the light weight block are embedded in the weight block, and the cement mortar for forming the weight block is filled in the through holes to be molded into the shape of the through holes.

상기 성형가공단계에서,In the molding process step,

상기 벽돌금형의 내면 상, 하부에는 성형핀이 돌출, 형성되어 상기 중량블록의 상, 하면에 복수의 개구홀을 성형하고, Forming pins protrude and are formed on inner and lower surfaces of the brick mold to form a plurality of opening holes on the upper and lower surfaces of the weight block.

상기 성형가공단계에서,In the molding process step,

상기 중량블록에 성형된 개구홀에는 상기 중량블록을 높이방향으로 축조할 때 상, 하 방향으로 서로 연통을 이룬 개구홀에 연결핀이 삽입, 연결하는 것으로 달성할 수 있는 것이다.The opening hole formed in the weight block may be achieved by inserting and connecting a connection pin to the opening hole communicating with each other in the up and down directions when the weight block is constructed in the height direction.

본 발명에 의하면, 스티로폼 소재의 경량블록과 시멘트모르타르 소재의 중량블록을 조합하여 벽돌을 구성함으로써, 벽돌 전체 무게를 감량하여 시공 편의성을 향상시킬 수 있도록 함은 물론, 보온, 단열기능 및 방음기능을 수행하여 다양한 시공효과를 기대할 수 있는 효과가 있다.According to the present invention, by combining the light weight block of styrofoam material and the weight block of cement mortar material to form a brick, to reduce the overall weight of the brick to improve the construction convenience, as well as the insulation, insulation and sound insulation function There is an effect that can expect a variety of construction effects by performing.

또한, 경량블록과 중량블록 간의 연결부위 구조개선을 통해 이들 간에 결속력을 향상시켜 견고한 결합구조를 구현할 수 있는 효과가 있다.In addition, through the improvement of the structure of the connection portion between the light weight block and the weight block there is an effect that can implement a solid coupling structure by improving the binding force between them.

또한, 벽돌 내부에 연결된 배선파이프를 통해 전화선, 전기선, 인터넷선 및 에어컨 파이프 등을 연결할 수 있도록 함으로써, 시공 편의성을 향상시킬 수 있는 효과가 있다.In addition, it is possible to connect the telephone line, the electric line, the Internet line and the air conditioning pipe through the wiring pipe connected inside the brick, there is an effect that can improve the construction convenience.

또한, 벽돌을 높이방향으로 축조시 벽돌을 용이하게 정렬할 수 있도록 함은 물론, 벽돌들 간의 결속력을 향상시킬 수 있는 효과가 있다.In addition, it is possible to easily align the bricks when building the brick in the height direction, as well as to improve the binding force between the bricks.

도 1은 본 발명의 바람직한 제1 실시예에 따른 스티로폼을 결합한 기능성 벽돌을 나타낸 사시도이다.
도 2는 본 발명의 바람직한 제1 실시예에 따른 스티로폼을 결합한 기능성 벽돌을 나타낸 분해사시도이다.
도 3은 본 발명의 바람직한 제1 실시예에 따른 스티로폼을 결합한 기능성 벽돌을 이용한 시공상태도이다.
도 4는 본 발명의 바람직한 제1 실시예에 따른 스티로폼을 결합한 기능성 벽돌을 나타낸 요부 평단면도이다.
도 5는 본 발명의 바람직한 제1 실시예에 따른 스티로폼을 결합한 기능성 벽돌을 나타낸 요부 종단면도이다.
도 6은 본 발명의 바람직한 제2 실시예에 따른 스티로폼을 결합한 기능성 벽돌을 나타낸 분해사시도이다.
도 7은 본 발명의 바람직한 실시예에 따른 스티로폼을 결합한 기능성 벽돌의 제조방법을 나타낸 공정도이다.
도 8은 본 발명의 바람직한 실시예에 따른 스티로폼을 결합한 기능성 벽돌의 제조방법을 나타낸 순서도이다.
도 9는 본 발명의 바람직한 실시예에 따른 스티로폼을 결합한 기능성 벽돌의 제조방법을 통해 제조된 벽돌의 축조상태를 나타낸 요부단면도이다.1 is a perspective view showing a functional brick incorporating a styrofoam according to a first embodiment of the present invention.
2 is an exploded perspective view showing a functional brick incorporating a styrofoam according to a first embodiment of the present invention.
3 is a construction state diagram using a functional brick incorporating a styrofoam according to the first embodiment of the present invention.
Figure 4 is a planar cross-sectional view showing the main part of the functional brick incorporating the styrofoam according to the first embodiment of the present invention.
5 is a longitudinal sectional view showing main parts of a functional brick incorporating a styrofoam according to a first preferred embodiment of the present invention.
6 is an exploded perspective view showing a functional brick incorporating a styrofoam according to a second preferred embodiment of the present invention.
7 is a process chart showing a method of manufacturing a functional brick incorporating styrofoam in accordance with a preferred embodiment of the present invention.
8 is a flowchart illustrating a method of manufacturing a functional brick incorporating styrofoam according to a preferred embodiment of the present invention.
Figure 9 is a sectional view showing the main portion showing the construction state of the brick manufactured by the manufacturing method of the functional brick incorporating the styrofoam in accordance with a preferred embodiment of the present invention.

본 명세서 및 청구범위에 사용된 용어나 단어는 통상적이거나 사전적인 의미로 한정해서 해석되어서는 아니 되며, 발명은 그 자신의 발명을 가장 최선의 방법으로 설명하기 위해 용어의 개념을 적절하게 정의할 수 있다는 원칙에 입각하여 본 발명의 기술적 사상에 부합하는 의미와 개념으로 해석되어야만 한다.The terms or words used in this specification and claims should not be construed as being limited to the common or dictionary meanings, and the invention may properly define the concept of terms in order to best describe the invention of its own. It should be interpreted as meanings and concepts corresponding to the technical idea of the present invention based on the principle that the present invention.

따라서, 본 명세서에 기재된 실시예와 도면에 도시된 구성은 본 발명의 가장 바람직한 일 실시예에 불과할 뿐이고, 본 발명의 기술적 사상을 모두 대변하는 것은 아니므로, 본 출원시점에 있어서 이를 대체할 수 있는 다른 균등물과 변형예들이 있을 수 있음을 이해하여야 한다.Therefore, the configuration described in the embodiments and drawings described herein is only one of the most preferred embodiment of the present invention, and does not represent all of the technical idea of the present invention, which can be replaced at the time of the present application It should be understood that there may be other equivalents and variations.

도 1은 본 발명의 바람직한 실시예에 따른 스티로폼을 결합한 기능성 벽돌을 나타낸 사시도이고, 도 2는 본 발명의 바람직한 실시예에 따른 스티로폼을 결합한 기능성 벽돌을 나타낸 분해사시도이며, 도 3은 본 발명의 바람직한 실시예에 따른 스티로폼을 결합한 기능성 벽돌을 이용한 시공상태도이고, 도 4는 본 발명의 바람직한 실시예에 따른 스티로폼을 결합한 기능성 벽돌을 나타낸 요부 평단면도이며, 도 5는 본 발명의 바람직한 실시예에 따른 스티로폼을 결합한 기능성 벽돌을 나타낸 요부 종단면도이다.1 is a perspective view showing a functional brick incorporating a styrofoam according to a preferred embodiment of the present invention, Figure 2 is an exploded perspective view showing a functional brick incorporating a styrofoam according to a preferred embodiment of the present invention, Figure 3 is a preferred embodiment of the present invention Construction state diagram using a functional brick combined with styrofoam according to an embodiment, Figure 4 is a sectional view of the main part showing a functional brick combined with a styrofoam according to a preferred embodiment of the present invention, Figure 5 is a styrofoam according to a preferred embodiment of the present invention This is a longitudinal cross-sectional view showing the main part of the functional brick combined.

도 1 내지 도 5를 참조하면, 본 발명의 스티로폼을 결합한 기능성 벽돌(100)은 경량의 스티로폼 소재의 경량블록(110)과, 시멘트모르타르 소재의 중량블록(120) 및 상기 경량블록(110)과 중량블록(120) 내에 연결된 배선파이프(130)를 포함하여 구성된다.1 to 5, the functional brick 100 combines the styrofoam of the present invention is a lightweight block 110 of the lightweight styrofoam material, the weight block 120 of the cement mortar material and the lightweight block 110 and It is configured to include a wiring pipe 130 connected in the weight block 120.

상기 경량블록(110)은 본 발명의 벽돌(100) 내부에 구비되어 벽돌(100)의 무게를 감량함은 물론, 보온, 단열기능 및 방음기능을 수행하는 역할을 제공한다.The light block 110 is provided inside the brick 100 of the present invention to reduce the weight of the brick 100, as well as to provide a role of performing a thermal insulation, heat insulation and sound insulation.

상기 경량블록(110)은 다각 형상의 가벼운 스티로폼 소재로 구성된다.The lightweight block 110 is composed of a light styrofoam material of a polygonal shape.

또한, 상기 경량블록(110)은 그 내측에 전, 후방으로 관통된 다수의 관통홀(111)이 마련되고, 모서리부위에 전, 후방으로 돌출된 복수의 보강핀(113)이 연결되며, 상기 관통홀(111)과 높이를 달리하여 양측 방향으로 개방된 연결홀(115)이 마련된다.In addition, the lightweight block 110 is provided with a plurality of through holes 111 penetrated to the inside, rear, and a plurality of reinforcing pins 113 protruding forward and rearward to the corner portion is connected, Connection holes 115 that are open in both directions at different heights from the through holes 111 are provided.

한편, 상기 중량블록(120)은 본 발명의 외형 틀체 역할을 수행하는 구성수단이다.On the other hand, the weight block 120 is a constituent means for performing the outer frame of the present invention.

상기 중량블록(120)은 시멘트모르타르 소재로 상기 경량블록(110)의 전,후방 면과 양 측면을 감싸는 함체 형상으로 성형가공된다.The weight block 120 is formed of a cement mortar material is molded in a shape of a housing surrounding the front, rear and both sides of the lightweight block 110.

이때, 상기 중량블록(120)을 성형가공 과정에서 상기 보강핀(113) 양단은 상기 중량블록(120)의 내부에 매설된다.At this time, both ends of the reinforcing pin 113 in the process of forming the weight block 120 is embedded in the weight block 120.

이에, 상기 보강핀(113)은 상기 경량블록(110)과 중량블록(120) 간의 결속력을 향상시켜 상기 경량블록(110)과 중량블록(120)이 견고한 결합구조를 구현할 수 있도록 한다. Thus, the reinforcement pin 113 improves the binding force between the light weight block 110 and the weight block 120, so that the light block 110 and the weight block 120 can implement a rigid coupling structure.

또한, 상기 중량블록(120) 성형과정에서 시멘트모르타르가 상기 관통홀(111)에 충전되어 관통홀(111)의 형상으로 성형가공된다.In addition, the cement mortar is filled in the through-holes 111 in the forming process of the weight block 120 to be molded into the shape of the through-holes 111.

이에, 상기 관통홀 형상으로 성형가공된 구조체가 경량블록과 중량블록 간의 결속력을 더욱 향상시킬 수 있도록 한다.Thus, the structure formed by forming the through-hole shape can further improve the binding force between the light weight block and the weight block.

또한, 상기 중량블록(120)은 그 상면과 하면에 복수의 개구홀(121)이 마련되고, 양측에 상기 연결홀(115)과 연통을 이루는 유입홀(123)이 마련된다.In addition, the weight block 120 is provided with a plurality of opening holes 121 on the upper surface and the lower surface, the inlet hole 123 which is in communication with the connection hole 115 is provided on both sides.

이에, 본 발명의 벽돌(100)을 높이방향으로 축조할 때, 상기 중량블록(120)의 상, 하부에 형성된 개구홀(121)들은 인접하게 위치한 중량블록(120)의 개구홀(121)과 서로 상, 하 방향으로 연통되며, 이렇게 연통된 개구홀(121)에 연결핀(140)을 삽입, 연결한다.Thus, when building the brick 100 of the present invention in the height direction, the opening holes 121 formed on the upper and lower portions of the weight block 120 and the opening hole 121 of the adjacent weight block 120 and The connecting pin 140 is inserted into and connected to each other in an upward and downward direction, and the opening holes 121 communicated with each other.

상기 연결핀(140)은 높이방향으로 축조되는 벽돌(100)을 용이하게 정렬할 수 있도록 함은 물론, 높이방향으로 축조된 벽돌(100)들 간의 결속력을 향상시켜 구조적 안정성을 확보할 수 있도록 한다.The connecting pin 140 can easily align the brick 100 is built in the height direction, as well as to improve the binding force between the brick 100 is built in the height direction to ensure structural stability. .

한편, 상기 배선파이프(130)는 서로 연통된 연결홀(115)과 유입홀(123)에 삽입, 연결되어 다양한 종류의 배선 또는 파이프 등을 용이하게 연결할 수 있도록 한다.On the other hand, the wiring pipe 130 is inserted and connected to the connection hole 115 and the inlet hole 123 communicated with each other to facilitate the connection of various types of wiring or pipes.

즉, 본 발명의 벽돌(100)을 이용하여 칸막이 공사를 시공할 경우 상기 배선파이프(130)는 전화선, 전기선, 인터넷선 및 에어컨 파이프 등을 연결할 수 있는 공간을 제공함으로써, 본 발명을 이용한 시공 편의성을 향상시킬 수 있도록 한다.That is, when constructing a partition construction using the brick 100 of the present invention, the wiring pipe 130 provides a space for connecting a telephone line, an electric line, an internet line, and an air conditioner pipe, and thus, construction convenience using the present invention. To improve.

이에, 본 발명의 바람직한 제1 실시예에 따른 스티로폼을 결합한 기능성 벽돌은 무게 감량을 통한 시공 편의성 향상 및 보온, 단열기능, 방음기능과 같은 기능성을 갖게 됨은 물론, 구조 개선을 통해 경량블록과 중량블록이 견고한 결합구조를 갖게 되며, 다양한 종류의 배선작업을 용이하게 수행할 수 있고, 본 발명을 높이방향으로 축조시 구조적 안정성을 확보할 수 있도록 한다.Thus, the functional brick incorporating the styrofoam according to the first embodiment of the present invention has improved construction convenience through weight loss and functionalities such as insulation, insulation, and sound insulation, as well as light weight blocks and weight blocks through structural improvements. It will have a solid coupling structure, it is possible to easily perform a variety of wiring work, and to ensure the structural stability when constructing the present invention in the height direction.

도 6은 본 발명의 바람직한 제2 실시예에 따른 스티로폼을 결합한 기능성 벽돌을 나타낸 분해사시도이다.6 is an exploded perspective view showing a functional brick incorporating a styrofoam according to a second preferred embodiment of the present invention.

이하, 첨부된 도면을 참조하여 본 발명의 바람직한 제2 실시예에 따른 스티로폼을 결합한 기능성 벽돌을 상세히 설명하기로 한다.Hereinafter, a functional brick incorporating a styrofoam according to a second preferred embodiment of the present invention will be described in detail with reference to the accompanying drawings.

이때, 본 발명의 바람직한 제2 실시예에 따른 스티로폼을 결합한 기능성 벽돌 중 본 발명의 바람직한 제1 실시예와 동일한 구성은 동일한 참조번호를 나타내며, 이에 따른 상세한 설명은 생략하기로 한다.At this time, the same configuration as the first preferred embodiment of the present invention among the functional blocks incorporating the styrofoam according to the second preferred embodiment of the present invention denotes the same reference numerals will be omitted.

본 고안의 바람직한 제2 실시예에 따른 스티로폼을 결합한 기능성 벽돌(200)의 구성요소 중 상기 경량블록(110)은 본 발명의 실시예에 따라 그 외면에 철망(250)을 감쌀 수 있다.Among the components of the functional brick 200 incorporating the styrofoam according to the second preferred embodiment of the present invention, the lightweight block 110 may wrap the wire mesh 250 on its outer surface.

이때, 상기 경량블록(110)의 외면에 감싸진 철망(250)은 상기 경량블록(110)의 강도를 강화하는 역할을 수행하여 본 발명 벽돌(200)의 내구성을 향상시킬 수 있도록 한다.At this time, the wire mesh 250 wrapped on the outer surface of the lightweight block 110 serves to enhance the strength of the lightweight block 110 to improve the durability of the brick 200 of the present invention.

또한, 철망(250)이 둘러싸인 경량블록(110)을 이용한 벽돌(200)은 상기 벽돌(200)보다 크기가 큰 블록으로 사용될 수 있다.In addition, the brick 200 using the lightweight block 110 surrounded by the wire mesh 250 may be used as a block larger in size than the brick 200.

도 7은 본 발명의 바람직한 실시예에 따른 스티로폼을 결합한 기능성 벽돌의 제조방법을 나타낸 공정도이고, 도 8은 본 발명의 바람직한 실시예에 따른 스티로폼을 결합한 기능성 벽돌의 제조방법을 나타낸 순서도이며, 도 9는 본 발명의 바람직한 실시예에 따른 스티로폼을 결합한 기능성 벽돌의 제조방법을 통해 제조된 벽돌의 축조상태를 나타낸 요부단면도이다.7 is a process chart showing a method of manufacturing a functional brick incorporating styrofoam according to a preferred embodiment of the present invention, Figure 8 is a flow chart showing a method of manufacturing a functional brick incorporating a styrofoam in accordance with a preferred embodiment of the present invention, Figure 9 Is a sectional view showing the main part of a building state of a brick manufactured through the method of manufacturing a functional brick incorporating a styrofoam according to a preferred embodiment of the present invention.

도 7 내지 도 9를 참조하면 본 발명의 바람직한 실시예에 따른 스티로폼을 결합한 기능성 벽돌의 제조방법은 성형준비단계(S10), 배치단계(S20), 성형가공단계(S30), 양생단계(S40) 및 취출단계(S50)를 포함한다.7 to 9 is a method of manufacturing a functional brick combined styrofoam in accordance with a preferred embodiment of the present invention, the molding preparation step (S10), batching step (S20), molding processing step (S30), curing step (S40) And taking out step (S50).

상기 성형준비단계(S10)는 전, 후방으로 관통된 다수의 관통홀(111)이 형성되고 양측 방향으로 개방된 연결홀(115)을 갖는 다각 형상의 스티로폼 소재 경량블록(110)을 이용하여 벽돌을 제조할 수 있도록 준비한다.The molding preparation step (S10) is a brick using a polystyrene-shaped styrofoam material light block 110 having a plurality of through holes 111 penetrated to the front, rear and open in both directions. Prepare to prepare.

이때, 상기 연결홀(115)에는 배선파이프(130)를 연결하여 그 양단이 경량블록(110)의 양측방향으로 돌출되게 하고, 경량블록(110)에 복수의 보강핀(113)을 연결하여 그 양단이 상기 경량블록(110)의 전, 후방으로 돌출되게 한다.In this case, the connection pipe 115 is connected to the wire pipe 130 so that both ends thereof protrude in both directions of the light weight block 110, and a plurality of reinforcement pins 113 are connected to the light block 110 to Both ends protrude to the front and rear of the lightweight block 110.

상기 경량블록(110)은 본 제조방법을 통해 제조된 벽돌의 무게를 감량하여 시공편의성을 향상시킴은 물론, 스티로폼 소재의 특성에 따라 보온, 단열기능 및 방음기능을 수행하여 다양한 시공효과를 기대할 수 있도록 한다.The lightweight block 110 improves the convenience of construction by reducing the weight of the brick manufactured by the present manufacturing method, as well as performing various insulation effects by performing insulation, insulation and sound insulation according to the properties of the styrofoam material. Make sure

본 발명의 실시예에 따라 상기 경량블록(110)의 외면에는 상기 경량블록(110)의 강도를 강화하기 위한 철망(250)이 감싸질 수 있다.According to an embodiment of the present invention, the outer surface of the light block 110 may be wrapped with a wire mesh 250 to strengthen the strength of the light block 110.

이후, 성형준비단계(S10)를 마친 경량블록(110)을 이용하여 상기 배치단계(S20)를 살펴보면, 상기 성형준비단계(S10)를 통해 조립된 경량블록(110)을 벽돌 성형을 위한 벽돌금형(B) 내에 배치한다.Subsequently, looking at the arrangement step (S20) using the light weight block 110, which has completed the molding preparation step (S10), the brick mold for the brick molding of the light weight block 110 assembled through the molding preparation step (S10). It arrange | positions in (B).

이때, 상기 벽돌금형(B)의 내부 성형공간의 높이와 경량블록(110)의 높이는 일치하나, 상기 벽돌금형(B)의 내부 성형공간 중 전, 후방의 길이와 양측의 길이는 상기 경량블록(110)의 전, 후방의 길이와 양측의 길이보다 크다. At this time, the height of the inner mold space of the brick mold (B) and the height of the light block 110 is the same, the length of the front and rear and both sides of the inner mold space of the brick mold (B) is the light block ( 110) greater than the length of the front and rear and both sides.

이후, 상기 배치단계(S20)에서 준비된 벽돌금형(B) 내에 시멘트모르타르를 타설하여 성형가공단계(S30)를 진행한다.Thereafter, the cement mortar is poured into the brick mold (B) prepared in the batching step (S20) to proceed to the molding processing step (S30).

이때, 상기 성형가공단계(S30)에서는 상기 경량블록(110)의 전,후방 면과 양 측면을 감싸며 양측에 유입홀(123)이 형성된 중량블록(120)이 성형가공된다.At this time, in the molding processing step (S30) is wrapped around the front and rear surfaces and both sides of the lightweight block 110, the weight block 120 is formed in which the inlet hole 123 is formed on both sides.

한편, 상기 성형가공단계(S30)를 통해 만들어진 상기 중량블록(120) 내부에는 경량블록(110)의 보강핀(113) 양단이 매설되고, 상기 중량블록(120) 성형을 위한 시멘트모르타르가 상기 관통홀(111)에 충전되어 상기 관통홀(111)의 형상으로 구조체(미도시)가 성형가공된다.On the other hand, both ends of the reinforcing pins 113 of the light weight block 110 are embedded in the weight block 120 made through the molding processing step (S30), and the cement mortar for forming the weight block 120 passes through the mold block. The structure is filled in the hole 111 to form a structure (not shown) in the shape of the through hole 111.

이때, 상기 중량블록(120) 내부에 매설되는 보강핀(113)은 상기 경량블록(110)과 중량블록(120) 간의 결속력을 향상시켜 견고한 결합구조를 구현할 수 있도록 한다.At this time, the reinforcement pins 113 embedded in the weight block 120 may improve the binding force between the lightweight block 110 and the weight block 120 to implement a rigid coupling structure.

또한, 상기 관통홀(111) 형상으로 성형가공된 구조체(미도시)는 경량블록(110)과 중량블록(120) 간의 결속력을 더욱 향상시키는 역할을 수행한다.In addition, the structure (not shown) molded into the shape of the through hole 111 serves to further improve the binding force between the light weight block 110 and the weight block 120.

또한, 상기 성형가공단계(S30)에서 상기 벽돌금형(B)의 내면 상,하부에는 성형핀(P)이 돌출, 형성되어 상기 벽돌금형(B) 내에서 성형가공된 중량블록(120)의 상, 하면에 복수의 개구홀(121)을 성형한다.In addition, in the molding processing step (S30), the upper and lower inner surface of the brick mold (B), the forming pin (P) protrudes, is formed in the image of the weight block 120 molded in the brick mold (B) A plurality of opening holes 121 are formed in the lower surface.

또한, 상기 중량블록(120)에 성형된 개구홀(121)에는 상기 중량블록(120)을 높이방향으로 축조할 때 상, 하 방향으로 서로 연통을 이룬 개구홀(121)에 연결핀(140)을 삽입, 연결할 수 있다.In addition, when the weight block 120 is formed in the height direction, the opening hole 121 formed in the weight block 120 connects the opening pin 121 to the opening hole 121 communicating with each other in the up and down directions. Can be inserted and connected.

이에, 본 발명의 벽돌을 높이방향으로 축조시 상기 중량블록(120)의 개구홀(121)에 연결핀(140)을 삽입, 연결함으로써, 본 발명의 벽돌(100)을 용이하게 정렬할 수 있도록 함은 물론, 높이방향으로 축조된 벽돌(100)들 간의 결속력을 향상시켜 구조적 안정성을 확보할 수 있도록 한다.Thus, when building the brick of the present invention in the height direction by inserting and connecting the connecting pin 140 to the opening hole 121 of the weight block 120, so that the brick 100 of the present invention can be easily aligned. Of course, to improve the binding force between the brick 100 is built in the height direction to ensure structural stability.

이후, 상기 양생단계(S40)는, 상기 성형가공단계(S30) 후 시멘트모르타르가 완전히 굳을 때까지 상기 중량블록(120)을 벽돌금형(B) 내에 소정시간 관리한다.Then, the curing step (S40), after the molding processing step (S30) to manage the weight block 120 in the brick mold (B) for a predetermined time until the cement mortar is completely hardened.

이후, 상기 취출단계(S50)는, 벽돌금형(B)에서 중량블록(120)을 떼어낸다.Then, the take-out step (S50), remove the weight block 120 from the brick mold (B).

이에, 상술한 방법에 의해 제조된 벽돌은 시공 편의성 향상 및 보온, 단열기능, 방음기능과 같은 기능성을 갖게 된다.Thus, the brick produced by the above-described method will have improved functionality, such as construction convenience and insulation, heat insulation, sound insulation.

또한, 상기 경량블록(110)의 배선파이프(130)를 통해 다양한 종류의 배선작업(전화선, 전기선, 인터넷선, 에어컨파이프)을 용이하게 수행할 수 있도록 한다.In addition, through the wiring pipe 130 of the lightweight block 110 to facilitate the various types of wiring work (telephone line, electric line, Internet line, air conditioning pipe).

110 : 경량블록 111 : 관통홀
113 : 보강핀 115 : 연결홀
120 : 중량블록 121 : 개구홀
123 : 유입홀 130 : 배선파이프
140 : 연결핀 250 : 철망
B : 벽돌금형 P : 성형핀110: light weight block 111: through hole
113: reinforcement pin 115: connection hole
120: weight block 121: opening hole
123: inlet hole 130: wiring pipe
140: connection pin 250: wire mesh
B: brick mold P: forming pin

Claims (8)

다각 형상으로 내측에 전, 후방으로 관통된 다수의 관통홀(111)이 마련되고, 모서리부위에 전, 후방으로 돌출된 복수의 보강핀(113)이 연결되며, 상기 관통홀(111)과 높이를 달리하여 양측 방향으로 개방된 연결홀(115)이 마련된 스티로폼 소재의 경량블록(110); 시멘트모르타르 소재로 상기 경량블록(110)의 전,후방 면과 양 측면을 감싸는 함체 형상으로 성형가공되며, 성형가공 과정에서 시멘트모르타르가 상기 관통홀(111)에 충전되어 관통홀(111)의 형상으로 성형가공되며, 상면과 하면에 복수의 개구홀(121)이 마련되고, 양측에 상기 연결홀(115)과 연통을 이루는 유입홀(123)이 마련된 중량블록(120); 상기 유입홀(123)과 연결홀(115) 내에 삽입, 연결된 배선파이프(130); 상기 경량블록(110)의 외면을 감싸는 철망(250); 및 상기 중량블록(120)을 높이방향으로 축조할 때 상, 하 방향으로 연통된 개구홀(121)에는 연결핀(140)이 소정깊이 삽입, 연결되는 스티로폼을 결합한 기능성 벽돌을 제조하는 방법으로,
전, 후방으로 관통된 다수의 관통홀(111)과, 양측 방향으로 개방된 연결홀(115)을 갖는 스티로폼 소재의 경량블록(110) 중 상기 연결홀(115)에 배선파이프(130)를 연결하여 그 양단이 경량블록(110)의 양측방향으로 돌출되고, 경량블록(110)에 복수의 보강핀(113)을 연결하여 그 양단이 경량블록(110)의 전, 후방으로 돌출되게 한 성형준비단계(S10);
상기 성형준비단계(S10)를 통해 조립된 경량블록(110)을 벽돌 성형을 위한 벽돌금형(B) 내에 배치한 배치단계(S20);
상기 배치단계(S20)에서 준비된 벽돌금형(B) 내에 시멘트모르타르를 타설하여 상기 경량블록(110)의 전,후방 면과 양 측면을 감싸며 양측에 유입홀(123)이 형성된 중량블록(120)을 만드는 성형가공단계(S30);
상기 성형가공단계(S30) 후 시멘트모르타르가 완전히 굳을 때까지 소정시간 관리하는 양생단계(S40); 및
상기 양생단계(S40) 후 벽돌금형(B)에서 중량블록(120)을 떼어내는 취출단계(S50);를 포함하고,
성형준비단계(S10)에서, 경량블록(110)의 외면에는 상기 경량블록(110)의 강도를 강화하기 위한 철망이 감싸지며,
성형가공단계(S30)에서, 중량블록(120) 내부에는 경량블록(110)의 보강핀(113) 양단이 매설되고, 상기 중량블록(120) 성형을 위한 시멘트모르타르가 상기 관통홀(111)에 충전되어 상기 관통홀(111)의 형상으로 성형가공되는 것을 특징으로 하는 스티로폼을 결합한 기능성 벽돌 제조방법.
A plurality of through holes 111 penetrated inward and rearward in a polygonal shape are provided, and a plurality of reinforcement pins 113 protruding forward and backward are connected to corner portions, and the height of the through hole 111 is increased. Lightweight block 110 of the styrofoam material provided with a connection hole 115 is opened in both directions by different; The cement mortar is formed into a shape that encloses the front and rear surfaces and both sides of the lightweight block 110. In the molding process, the cement mortar is filled in the through hole 111 to form the through hole 111. A weight block 120 provided with a plurality of opening holes 121 formed on upper and lower surfaces, and an inflow hole 123 communicating with the connection holes 115 at both sides thereof; A wire pipe 130 inserted into and connected to the inflow hole 123 and the connection hole 115; A wire mesh 250 surrounding the outer surface of the lightweight block 110; And when the weight block 120 in the height direction when the opening hole 121 communicated in the vertical direction, the connecting pin 140 is a method of manufacturing a functional brick combined with the styrofoam inserted, connected to a predetermined depth,
The wire pipe 130 is connected to the connection hole 115 of the light weight block 110 of the styrofoam material having a plurality of through holes 111 penetrated backwards and backwards, and connection holes 115 open in both directions. Both ends protrude in both directions of the light weight block 110, the plurality of reinforcing pins 113 are connected to the light block 110, and both ends are prepared to form the front and rear of the light block 110 Step S10;
An arrangement step (S20) of disposing the lightweight block (110) assembled through the forming preparation step (S10) in a brick mold (B) for forming a brick;
Placing cement mortar in the brick mold (B) prepared in the arrangement step (S20) to wrap the front and rear surfaces and both sides of the lightweight block 110, the weight block 120 having the inlet hole 123 formed on both sides Molding processing step (S30) to make;
Curing step (S40) to manage a predetermined time until the cement mortar is completely solidified after the molding processing step (S30); And
And a take-out step (S50) of removing the weight block 120 from the brick mold (B) after the curing step (S40).
In the forming preparation step (S10), the outer surface of the lightweight block 110 is wrapped with a wire mesh for strengthening the strength of the lightweight block 110,
In the molding processing step (S30), both ends of the reinforcing pin 113 of the light weight block 110 is embedded in the weight block 120, the cement mortar for forming the weight block 120 in the through-hole 111 Functional brick manufacturing method incorporating the styrofoam characterized in that the filling is molded into the shape of the through-hole 111.
삭제delete 삭제delete 삭제delete 삭제delete 삭제delete 제1항에 있어서,
성형가공단계(S30)에서,
벽돌금형(B)의 내면 상,하부에는 성형핀(P)이 돌출, 형성되어 상기 중량블록(120)의 상, 하면에 복수의 개구홀(121)을 성형하는 것을 특징으로 하는 스티로폼을 결합한 기능성 벽돌 제조방법.
The method of claim 1,
In the molding process step (S30),
Forming pin (P) is protruded and formed on the inner surface, the lower surface of the brick mold (B) is a functional combination combined styrofoam, characterized in that for forming a plurality of opening holes 121 on the upper, lower surface of the weight block 120. Brick manufacturing method.
제7항에 있어서,
성형가공단계(S30)에서,
중량블록(120)에 성형된 개구홀(121)에는 상기 중량블록(120)을 높이방향으로 축조할 때 상, 하 방향으로 서로 연통을 이룬 개구홀(121)에 연결핀(140)이 삽입, 연결하는 것을 특징으로 하는 스티로폼을 결합한 기능성 벽돌 제조방법.The method of claim 7, wherein
In the molding process step (S30),
In the opening hole 121 formed in the weight block 120, the connecting pin 140 is inserted into the opening hole 121 communicating with each other in the up and down directions when the weight block 120 is constructed in the height direction. Functional brick manufacturing method incorporating styrofoam, characterized in that for connecting.
KR1020190037765A 2019-04-01 2019-04-01 Functional brick with styrofoam combined and its manufacturing method KR102085504B1 (en)

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PCT/KR2020/004394 WO2020204569A1 (en) 2019-04-01 2020-03-31 Method for producing styrofoam-coupled functional brick
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