KR950001912B1 - Heat insulation & sound absorbing block - Google Patents
Heat insulation & sound absorbing block Download PDFInfo
- Publication number
- KR950001912B1 KR950001912B1 KR1019920022051A KR920022051A KR950001912B1 KR 950001912 B1 KR950001912 B1 KR 950001912B1 KR 1019920022051 A KR1019920022051 A KR 1019920022051A KR 920022051 A KR920022051 A KR 920022051A KR 950001912 B1 KR950001912 B1 KR 950001912B1
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- South Korea
- Prior art keywords
- block
- insulation
- layer
- concrete
- plate body
- Prior art date
Links
- 238000009413 insulation Methods 0.000 title claims description 69
- 239000004567 concrete Substances 0.000 claims abstract description 47
- 239000000463 material Substances 0.000 claims abstract description 21
- 239000010410 layer Substances 0.000 claims description 62
- 238000010276 construction Methods 0.000 claims description 27
- 239000011810 insulating material Substances 0.000 claims description 25
- 238000000034 method Methods 0.000 claims description 16
- 239000011449 brick Substances 0.000 claims description 11
- 238000000465 moulding Methods 0.000 claims description 5
- 239000012790 adhesive layer Substances 0.000 claims description 3
- 238000012856 packing Methods 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 2
- 239000008258 liquid foam Substances 0.000 claims 1
- 239000007787 solid Substances 0.000 claims 1
- 239000012774 insulation material Substances 0.000 abstract description 3
- 238000005266 casting Methods 0.000 abstract 1
- 230000003014 reinforcing effect Effects 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 9
- 229920000049 Carbon (fiber) Polymers 0.000 description 3
- 239000004917 carbon fiber Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000011368 organic material Substances 0.000 description 3
- 229920002635 polyurethane Polymers 0.000 description 3
- 239000004814 polyurethane Substances 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 239000010425 asbestos Substances 0.000 description 2
- 239000011381 foam concrete Substances 0.000 description 2
- 238000009415 formwork Methods 0.000 description 2
- 239000003365 glass fiber Substances 0.000 description 2
- 239000010439 graphite Substances 0.000 description 2
- 229910002804 graphite Inorganic materials 0.000 description 2
- 239000010440 gypsum Substances 0.000 description 2
- 229910052602 gypsum Inorganic materials 0.000 description 2
- 229910010272 inorganic material Inorganic materials 0.000 description 2
- 239000011147 inorganic material Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 239000004570 mortar (masonry) Substances 0.000 description 2
- 229910001562 pearlite Inorganic materials 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 229910052895 riebeckite Inorganic materials 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 229920000271 Kevlar® Polymers 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 229910001294 Reinforcing steel Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- GUJOJGAPFQRJSV-UHFFFAOYSA-N dialuminum;dioxosilane;oxygen(2-);hydrate Chemical compound O.[O-2].[O-2].[O-2].[Al+3].[Al+3].O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O GUJOJGAPFQRJSV-UHFFFAOYSA-N 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000010438 granite Substances 0.000 description 1
- 239000002440 industrial waste Substances 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 239000004761 kevlar Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000004579 marble Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000000088 plastic resin Substances 0.000 description 1
- -1 polyethylene Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 239000012783 reinforcing fiber Substances 0.000 description 1
- 239000003566 sealing material Substances 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/02—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/88—Insulating elements for both heat and sound
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/02—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
- E04B2002/0256—Special features of building elements
Abstract
Description
제1도는 본 발명의 블록을 나타낸 일예시도로서 일부를 절결한 상태의 사시도.1 is a perspective view showing a block of the present invention, a part of which is cut away.
제2도는 본 발명의 블록내부에 매설되는 골격판체를 발췌한 일예사시도.Figure 2 is an exemplary perspective view of the skeletal plate body embedded in the block of the present invention.
제3도는 본 발명의 블록을 조립하여 쌓는 과정을 나타낸 예시도.3 is an exemplary view showing a process of assembling and stacking the blocks of the present invention.
제3a도는 측면에서 본 조적상태 예시도.Figure 3a is an illustration of the masonry state viewed from the side.
제3b도는 정면에서 본 조적상태 예시도.Figure 3b is an illustration of the masonry state seen from the front.
제4도는 본 발명의 다른 실시예로서 일부를 절결한 상태의 사시도.Figure 4 is a perspective view of a part of the cut state as another embodiment of the present invention.
제5도는 제4도에 예시된 블록의 조적상태를 측면에서 본 예시도.FIG. 5 is an exemplary view from the side of the stacked state of the block illustrated in FIG. 4; FIG.
제6도는 본 발명의 또 다른 실시예로서, 콘크리트층의 외면에 내, 외장재를 부착하여 일체화시킨 상태의 사시도.6 is a perspective view of a state in which the interior and exterior materials are attached and integrated on the outer surface of the concrete layer as another embodiment of the present invention.
* 도면의 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings
10 : 블록본체 11 : 배관로10: block body 11: the pipeline
20, 20-1 : 콘크리트층 30 : 단열재층20, 20-1: concrete layer 30: insulation layer
31 : 돌출부 40 : 골격판체31: protrusion 40: skeletal plate body
41 : 배관용 구멍 42 : 결속용 구멍41 hole for piping 42 hole for binding
43 : 절곡부 50 : 벽체43: bend 50: wall
60 : 밀폐용 패킹재 61 : 접착층60: sealing material 61: adhesive layer
70, 70-1 : 내, 외장재70, 70-1: inside, exterior material
본 발명은 아파트 또는 일반 주택 및 건물 등에 있어서 단열방음 벽체를 간편한 시공으로 조적 시공할 수 있도록 구성한 단열방음 블록 및 그 시공방법에 관한 것으로, 콘크리트와 단열재를 이용하여 단열방음 블록을 일체로 성형함에 있어서 양측부에 콘크리트층을 형성하고 그 사이의 중앙부에는 단열재층을 형성하도록 블록본체를 성형하되, 배관용 구멍과 다수개의 열전도 감쇄 및 결속용 구멍을 가지며, 양단부에는 웨이브형 절곡부를 형성한 수개의 골격판체를 상기 블록 본체의 내부에 매설하여서 콘크리트층과 단열재층이 일체로 결속되어 견고하게 결합 성형되도록 제조하는 단열방음 블록과 이 단열방음 블록을 이용한 건물벽체의 시공 방법이다.The present invention relates to a heat insulation soundproof block and a construction method for constructing a thermal insulation soundproof wall by simple construction in an apartment or a general house and building, etc., in forming an insulation soundproof block integrally using concrete and heat insulating material. Several skeletons having a concrete body formed on both sides and a block body formed to form a heat insulating material layer in the center between them, each having a hole for piping and a plurality of heat conduction damping and binding holes, and a wave-shaped bent portion at both ends. It is a method of constructing a heat insulation soundproof block and a building wall using the heat insulation soundproof block to bury the plate body embedded in the interior of the block body so that the concrete layer and the heat insulating material layer are integrally bonded together.
본 발명의 단열방음 블록은 블록 본체의 양측부는 콘크리트층이며, 중앙부는 단열재층을 이룬 상태로 일체화되게 제조되므로서, 블록이 다중구조(즉,3중구조 또는 그 이상의 다중구조)를 이루며, 그 내부에 매설되어 콘크리트층과 단열재층을 단일화되게 결합하는 골격판체에 의해 블록자체의 강도가 증가되고, 또한 조적성이 우수하여 건물 등의 체를 조적시공시 단열성, 방음성이 우수하고 시공 작업시간의 단축과 공사비를 절감하는 효과를 얻을 수 있는 것이다. 그리고, 시공후 다중구조에 의한 단열방음 효과에 의해 내, 외기의 온도전달을 차단하여 내벽체에 발생하는 결로현상(이슬맺힘)을 완벽하게 방지하고 방수성도 증대되는 것이다.Insulating sound insulation block of the present invention, both sides of the block body is made of a concrete layer, the central portion is manufactured to be integrated in a state of forming a layer of heat insulating material, so that the block forms a multi-structure (ie, triple or more multi-structure), The strength of the block itself is increased by the skeleton plate body which is embedded inside to unite the concrete layer and the insulation layer. In addition, the structuring property is excellent. It is possible to obtain the effect of reduction and construction cost. In addition, by the heat insulation sound insulation effect by the multi-structure after construction to prevent the condensation phenomenon (dew formation) occurring on the inner wall by blocking the temperature transfer of the internal and external air, and the waterproofness is also increased.
종래에 건물벽체를 시공함에 있어서는 일반적으로 벽돌이나 블록을 쌓고 중간부에 단열재를 삽입 내장시킨 다음 벽체의 양면을 미장처리하였던 것으로, 이러한 종래의 벽체 시공방법은 벽돌이나 블록으로 외벽을 축조한 후 외벽의 내측에 단열재를 설치하고, 다시 단열재의 내측에 내벽을 축조한 다음, 외벽의 벽면에는 대리석이나 화강암 등의 석재나 타일로서 방수 및 외장처리하고, 내벽의 벽면에는 타일을 부착하거나 또는 미장처리하므로서 벽체를 완성하는 복잡한 시공과정을 거쳤기 때문에 많은 공사기간과 시공상의 하자 발생율 증가와 인력 및 비용이 소요되는 결점이 있었던 것이다.In the conventional construction of building walls, bricks or blocks are generally stacked, insulation is inserted into the middle part, and then both sides of the walls are plastered. Such a conventional wall construction method uses a brick or a block to construct an exterior wall and then an exterior wall. Insulating material is installed inside the inside of the building, and the inner wall is built inside the insulating material. Then, the wall of the outer wall is waterproofed and exterior treated with stone or tile such as marble or granite, and the wall of the inner wall is tiled or plastered. Because of the complicated construction process to complete the wall, there were many defects in the construction period, the increase in the incidence rate of construction, and the manpower and cost.
또한, 종래의 단열벽체 시공방법은 높은 벽체면을 바로 완성할 수 없고 접합 모르타르의 양생후 재시공하여야 되며, 단열재를 설치하는 공정과 미장처리 등의 작업공정이 오랜 시간을 필요로 하고 많은 작업인원이 소요되고, 특히 모서리 부분의 시공상의 많은 난이도로 인하여 완벽한 단열시공이 불가능하였던 것이다.In addition, the conventional method for constructing a thermal insulation wall cannot immediately complete a high wall surface and must be reconstructed after curing the bonded mortar. The process of installing insulation and plastering process takes a long time, and a large number of workers In particular, due to the many difficulties in construction of the corner portion was not possible to complete adiabatic construction.
상기 문제점을 해결하고자 벽돌 내면에 미리 단열재를 매설하므로서 단열재를 별개로 시공하는 공정을 생략하도록 한 방안이 제안되었으나, 이러한 벽돌은 단열재를 벽돌내에 매설되게 성형할 때 물성이 다른 벽돌과 단열재를 일체화시키는데 제작성의 어려움이 많고 ,벽돌의 성형후 강도저하 등의 문제멎이 있었으며, 시공시에 단열재의 설치시공과정은 생략할 수 있을지라도 방수 시공상의 과정이나, 단열성, 방음성 저하와 내벽 및 외벽의 내, 외장 시공은 별도로 하여야 하는 등의 문제점이 있었기 때문에 현재 실용화되지 못하고 있는 것이다.In order to solve the above problems, a method of omitting the process of separately installing the insulation by embedding the insulation in advance on the inner surface of the brick has been proposed, but such a brick integrates the insulation with the brick having different physical properties when forming the insulation to be embedded in the brick. There were many difficulties in manufacturability, and there was a problem of lowering the strength after molding of bricks.In addition, although the installation and installation process of the insulation material can be omitted, the process of waterproof construction, insulation, soundproofing and internal and external walls The exterior construction has to be done separately, so it has not been put to practical use at present.
본 발명은 상기와 같은 제반 문제점을 해결하여 간편하고 신속하게 조적시공하면서도 높은 강도를 유지하며, 단열 및 방음, 방수효과가 우수하고, 콘크리트층의 외면에 내, 외장재를 부착 성형시에는 별도의 내, 외장 시공이 필요없는 조립식 단열방음 블록과 그 시공방법을 제고하고져 함에 발명의 목적이 있는 것으로서, 브르록본체를 성형제조함에 있어서 콘크리트와 단열재를 이용하여 블록본체의 중앙부에 일정 두께의 단열재층을 갖도록 하고 양측부에 콘크리트층을 형성하게끔 일체로 성형하되, 배관용구멍과 열전도 감쇄 및 결속용 구멍을 가진 골격판체를 블록본체의 단열재층에 매설하여 상기 골격판체의 양단부에 형성된 웨이브형 절곡부가 단열재층의 양측부에 형성되는 큰크리트층에 미셜되도록 성형하므로서 콘크리트층과 단열재층이 골격판체에 의해 견고하게 결합되어 일체화된 단열방음 블록과 일한 블록을 이용한 단열방음 효과를 극대화한 블록의 시공방법을 제공하고져 하는 것이다.The present invention solves the above-mentioned problems, while maintaining a high strength, easy and quick masonry construction, and excellent insulation, sound insulation, waterproof effect, the inner surface of the concrete layer, when the exterior material is attached to the molding separate The purpose of the invention is to improve the prefabricated insulation soundproof block and its construction method that do not require exterior construction, and in forming and manufacturing the Brock body, a heat insulation layer having a predetermined thickness in the center of the block body is made of concrete and insulation. And integrally molded to form a concrete layer on both sides, but a skeletal plate body having a hole for piping and heat conduction attenuation and binding is embedded in the insulating layer of the block body to form a wave-shaped bent portion formed at both ends of the skeleton plate body. The concrete layer and the heat insulating material layer are molded so as to be mesialized to the large concrete layer formed on both sides of the layer. It is to provide a method of constructing a block that is firmly coupled by the skeleton plate body and maximized the insulation sound insulation effect using the integrated insulation sound insulation block and the work block.
본 발명의 기술내용을 첨부된 예시도면을 참조하여 상세히 설명하면 다음과 같다.When described in detail with reference to the accompanying drawings the technical contents of the present invention.
콘크리트와 단열재를 이용하여 단열방음 블록을 일체로 선형 제조함에 있어서, 플라스틱류, 유화소재 혼합콘크리트 등의 유기질 콘크리트 또는 자연골재 및 인조골재 콘크리트 발포콘크리트 등의 무기질 콘크리트로서 양측부에 콘크리트층(20)(20-1)을 형성하고 상기 양측부에 형성된 콘크리트층(20)(20-1)의 중앙부에는 스티로폴, 아이소핑크, 폴리우레탄, 각종 유화수지류 등의 유기질 또는 퍼얼라이트, 석면, 유리섬유, 석고보드 및 환합소재류 등의 무기질 단열재층(30)이 형성되게끔 블록본체(10)를 일체로 성형하되, 콘크리트층(20)(20-1)과 단열재층(30)의 결속은 물론 강도증가를 위한 수개의 골격판체(40)를 블록본체(10)의 내부에 매설하므로서 블록본체(10)의 단열재층(30)에 매설되는 골격판체(40)의 중앙부에 형성된 배관용 구멍(41)과 그 주연부의 단열재 열전도 감쇄 및 결속용 구멍(42)에 의해 단열재층(30)과 골격판체(40)가 일체화되며, 단열재층(30)의 중앙부에는 골격판체(40)의 배관용 구멍(41)을 관통하는 수평 배관로(11)를 형성하고, 블록본체(10)의 양측부 콜크리트층(20)(20-1)과 골격판체(40)가 일체화되므로서 블록본체(10)의 양측부에 형성되는 콘크리트층 (20)(20-1)과 그 중앙부에 형성되는 콘크리트층(20)(20-1)에 매설되는 골격판체(4)의 양단부에 형성된 웨이브형 절곡부(40)에 콘크리트(20)(20-1)과 골격판체(4)가 일체화되므로서 블록본체(10)의 양측부에 형성되는 단열재층(30) 및 블록본체(10)에 매설되는 수개의 골격판체(40)가 일체로 결속되어 견고하게 성형함을 특징으로 하는 단열방음 블록이다.In the linear production of thermal insulation sound-proof blocks using concrete and heat insulating material, organic concrete such as plastics, emulsified material mixed concrete, or inorganic concrete such as natural aggregate and artificial aggregate concrete foam concrete, the concrete layer 20 on both sides (20-1) is formed in the central portion of the concrete layer 20 (20-1) formed on both sides of the organic or pearlite, asbestos, glass fiber, such as styropol, iso pink, polyurethane, various emulsion resins, The block body 10 is integrally molded to form an inorganic insulating layer 30 such as a gypsum board and a compounding material, but the strength of the concrete layer 20, 20-1 and the insulating layer 30 is increased as well. The pipe hole 41 formed in the center of the skeleton plate body 40 embedded in the heat insulating material layer 30 of the block body 10 by embedding several skeleton plate body 40 for the inside of the block body 10 and its Insulation of peripheral part The heat insulating material layer 30 and the skeleton plate body 40 are integrated by the conduction attenuation and binding holes 42, and a horizontal portion penetrating the pipe hole 41 of the skeleton plate body 40 in the center portion of the heat insulating material layer 30. The pipe 11 is formed, and the concrete formed on both sides of the block body 10 by integrating the corrugated layers 20, 20-1 and the skeletal plate body 40 on both sides of the block body 10. Concrete 20 (to the wave-shaped bent portion 40 formed at both ends of the skeletal plate body 4 embedded in the layers 20, 20-1 and the concrete layers 20, 20-1 formed in the center thereof) 20-1) and the skeletal plate body 4 are integrated, and the heat insulating material layer 30 formed on both sides of the block body 10 and several skeleton plate bodies 40 embedded in the block body 10 are integrally bound. It is a heat insulation soundproof block characterized in that it is molded firmly.
상기와 같이 성형제조되는 단열방음 블록은 블록본체(10)의 내부에 매설되는 골격판체(40)의 중앙부에 형성된 배관용 구멍(41)에 의해 블록본체(10)의 단열재층(30)에 각종 전선관이나 배수관 등이 관체용 배관로(11)를 형성하며, 골격판체(40)의 배관용 구멍(41)의 주연부에 형성된 다수개의 열전도 감쇄 및 결속용 구멍(42)에 의해 단열재층(30)이 골격판체(40)와 일체로 결속되어 견고하게 성형되는 것이고, 골격판체(40)의 양단부에 형성된 웨이브형 절곡부(43)가 매설되어 일체화된 콘크리트층(20)(20-1)과도 일체로 결속되어 견고하게 성형되는 것이다. 본 발명은 그 실시예에 있어서 블록본체(10)의 양측부에 형성되는 콘크리트층(20)(20-1)을 각종 플라스틱류, 유화소재 혼합콘크리트류 등의 유기질 재료 또는 자연골재 및 인조골재콘크리트, 발포콘크리트, 퍼얼라이트 경량콘크리트 등의 무기질 재료 등에서 임의로 선택하여 성형할 수 있으며, 단열재층(30)은 스티로폴, 아이소핑크, 폐 재생 폴리우레탄, 폴리에틸렌, 각종 유화수지류 등의 유기질 재료 또는 퍼얼라이트, 석면, 유리섬유, 석고보드 및 혼합소재류 등의 무기질 재료 등에서 임의로 선택 성형할 수 있는 것이고, 골격판체(40)는 스텐레스강, 철강, 알루미늄합금류 등의 금속재료 또는 플라스틱수지류, 그래파이트(Graphite), 각종 강화섬유, 탄소섬유 등의 유기질 재료 또는 각종 타일소재, 세라믹소재, 점토 등의 무기질재료 등에서 임의로 선택성형할 수 있는 것은 물론이다.As described above, the heat insulation soundproof block manufactured as described above may be variously formed on the heat insulation material layer 30 of the block body 10 by a pipe hole 41 formed in the center of the skeleton plate body 40 embedded in the block body 10. A conduit pipe, a drain pipe, and the like form a pipe passage 11 for the pipe body, and the heat insulating material layer 30 is formed by a plurality of heat conduction attenuation and binding holes 42 formed in the periphery of the pipe hole 41 of the skeletal plate body 40. It is integrally formed with the skeleton plate body 40 and is firmly molded. The wave-shaped bent portion 43 formed at both ends of the skeleton plate body 40 is embedded to be integrated with the concrete layers 20 and 20-1. It is bound to and is molded firmly. In the embodiment, the concrete layers 20 and 20-1 formed on both sides of the block body 10 may be formed of organic materials such as various plastics, emulsified material mixed concrete, or natural aggregate and artificial aggregate concrete. , Inorganic concrete materials such as foamed concrete, light weight concrete, and the like can be arbitrarily selected and molded, and the insulating material layer 30 is made of organic materials such as styropol, iso pink, waste regenerated polyurethane, polyethylene, various emulsified resins, or pearlite. It can be arbitrarily selected and formed from inorganic materials such as asbestos, glass fiber, gypsum board, and mixed materials, and the skeletal plate body 40 is made of a metal material such as stainless steel, steel, aluminum alloy, or plastic resin, graphite (Graphite). ), Optionally selected from organic materials such as various reinforcing fibers and carbon fibers or inorganic materials such as various tile materials, ceramic materials and clays Of course you can.
본 발명은 그 실시에 있어서, 상기 골격판체(40)를 단열재층과 같은 파쇄가 용이한 재질로 형성하는 경우에는 배관로(11)의 형성을 생략하고 시공시에 현장에서 필요에 따라 즉시 배관로를 형성할 수도 있는 것이다.In the embodiment of the present invention, when the skeleton plate body 40 is formed of a material that is easily broken such as a heat insulating material layer, the pipe line 11 may be omitted, and the pipe line immediately if necessary in the field during construction. It can also form.
본 발명은 그 실시에 있어서 특히, 블록본체(10)의 중앙부에 형성되는 단열재층(30)을 신발류 제조업체에서 나오는 폴리우레탄 등의 산업쓰레기류를 사용하여 제조하는 경우에는 범국가적인 쓰레기 줄이기 운동에 일익을 담당하는 효과도 제공받을 수 있는 것이다.In the present invention, especially when manufacturing the thermal insulation layer 30 formed in the central portion of the block body 10 using industrial waste, such as polyurethane from the footwear manufacturer to the nationwide waste reduction movement It is also possible to receive the effects of the role.
또한, 골격판체(40)를 탄소섬유류인 케브라섬유 카본섬유 등의 가벼운 재료를 사용하는 경우에는 전도율도 저하되지만 경향화와 강도증대를 꾀할 수 있는 것이며, 그 형태도 임의로 구성할 수 있음을 물론이고, 블록전체의 형태도 필요에 따라 ＂ㄱ＂자형, ＂T＂ 자형＜＂+＂자형 등으로 성형할 수 있는 것이다.In addition, in the case of using a light material such as Kevlar fiber carbon fiber, which is carbon fiber, the skeletal plate body 40 can reduce the conductivity but tend to increase the tendency and increase the strength. Also, the shape of the entire block can be formed into a V-shape, a T-shape, and a T-shape.
본 발명은 그 실시에 있어서 콘크리트와 단열재를 이용하여 단열방음 블록을 형성하되, 콘크리트층과 골격판체로서만 블록을 성형한 후, 이를 조적한 다음 공간부에는 액체발포 단열재를 충입하여 경화시키는 경우에도 상기와 동일한 블록의 효과를 얻을 수 있는 것이다.The present invention is to form a sound insulation block using the concrete and the heat insulating material in the practice, even after molding the block only with the concrete layer and the skeleton plate body, and then assemble it and then filled the liquid foamed heat insulating material in the space portion to harden The same block effect as above can be obtained.
본 발명의 단열방음 블록으로 각종 건물의 벽체(50)를 시공하는 시공방법은 첨부도면 제3도에서 예시된 바와 같이 벽체(50)를 시공하고져 하는 지면(51)의 상측에 다중구조의 단열방음 블록(10)를 차례로 쌓아서 조적하되, 수직 및 수평으로 조립시킨 블록(10)의 상면 및 측면 단열재층(30) 부분에 밀폐용 탄성패킹재(60)를 접착층(61)에 의해 접착되게끔 부착 설치하고, 당시 그 상측에는 하측 블록(10)의 하면 및 측면 단열재층(30)에 연접되게끔 상측블록(10)을 쌓아서 조립하면 상측블록(10)의 자중 또는 시공힘에 의해 밀폐용 탄성패킹재(60)가 하측블록(10)의 상면 및 측면으로 눌려서 수축되면서 상기 상, 하측 블록(10 )의 측면 사이에서 탄성패킹재(60)가 밀착되어 공간부를 밀폐시키게 되는 것이다.The construction method for constructing the walls 50 of various buildings with the insulation sound insulation block of the present invention is a multi-layer insulation sound insulation on the upper side of the ground 51 to construct the wall 50, as illustrated in Figure 3 of the accompanying drawings Stacking and stacking the blocks 10 in sequence, the sealing elastic packing material 60 is attached to the upper and side insulating layer 30 of the block 10 assembled vertically and horizontally to be bonded by the adhesive layer 61. When the upper block 10 is stacked and assembled to be connected to the lower surface of the lower block 10 and the side insulation layer 30 at the time, the upper side of the block 10 is sealed by the self-weight or construction force of the upper block 10 As the material 60 is pressed down and contracted by the upper and side surfaces of the lower block 10, the elastic packing material 60 is in close contact between the sides of the upper and lower blocks 10 to seal the space.
이때, 콘크리트층(20)(20-1)의 상면과 측면에는 접합 모르타르(80)를 도포하여서 상, 하측 블록(10)이 긴밀하게 밀착 조적되도록 하는 것이다.At this time, by applying a bonding mortar 80 to the upper and side surfaces of the concrete layers 20 and 20-1, the upper and lower blocks 10 are to be closely adhered to each other.
본 발명의 단열방음 블록은 첨부도면에 제4도에 예시된 바와 같이 블록본체(10)의 양측부 콘크리트층(20)(20-1)에 비하여 단열재층(30)이 약간 돌출되게끔 돌출부(31)를 성형하므로써, 제5도에 예시된 바와 같이 블록을 쌓아서 벽체를 시공할 때 상측에 쌓는 블록의 중량 또는 조적시의 시공힘에 의해 상, 하 단열재층(30)의 접합 측면의 돌출부(31)가 상호 밀착되어 수축하므로서 긴밀한 접속상태를 유지하게 되어 단열재층(30)에 의한 단열 및 방음효과를 증대하게 되는 것이다.Insulating sound insulation block of the present invention as shown in FIG. 4 in the accompanying drawings protruding portion so that the heat insulating material layer 30 slightly protrudes as compared to the concrete layer 20, 20-1 of both sides of the block body 10 31), as shown in FIG. 5, as shown in FIG. 5, the protrusions of the joining sides of the upper and lower heat insulating material layers 30 may be formed by the weight of the blocks stacked on the upper side when the walls are constructed and the construction force at the time of masonry. 31) is in close contact with each other to maintain a close connection state to increase the heat insulation and sound insulation effect by the heat insulating material layer (30).
상기 단열재층(30)의 돌출부(31)는 제5도에서 보는 바와 같이 두께를 2-5mm정도로 형성하는 것이 바람직한 것이나 경우에 따라 그 두께를 가감하거나 생략할 수 있는 것이다.As shown in FIG. 5, the protrusion 31 of the heat insulating material layer 30 is preferably formed to have a thickness of about 2-5 mm, or may be added or omitted in some cases.
본 발명은 그 실시에 있어서 블록본체(10)의 양측부에 형성된 콘크리트층(20)(20-1)의 외면에 별도의 내, 외장재(70)(70-1)를 부착하여서 일체로 성형할 수 있는 것이며, 이러한 경우에는 내, 외장재(70)(70-1)가 건물 벽체의 하중으로만 작용치 않고 벽체의 강도증가를 얻게 되는 것이다.In the present invention, a separate inner and exterior materials 70 and 70-1 are attached to the outer surface of the concrete layers 20 and 20-1 formed on both sides of the block body 10 to be integrally molded. In this case, the inner and exterior materials 70 and 70-1 do not act only as a load of the building wall, but increase the strength of the wall.
상술한 바와 같은 본 발명의 단열방음 블록은 경량이면서도 강도가 크고 조립성이 좋은 단일의 블록이 다중구조로 형성되었기 때문에 단열성과 방음성 및 방수성이 뛰어나며, 또한 보온성도 우수하여 각종 건물 등의 벽체를 시공시 종래의 레미콘공법에 의해 거푸집을 조립하고 철근조립 및 콘크리트 타설공정을 거쳐서 내, 외장재를 부착하므로서 각종 자재의 운반 및 보관과 작업상의 번거로움은 물론, 그에 따른 많은 소요비용의 지출, 그리고 오랜 기간의 공사기간 등을 감안하면 거푸집의 설치기간 정도의 단기간에 시공이 완성되는 경제적인 것이며, 또한 벽돌이나 블록공법에 의한 다중벽체의 시공시 동일 콘크리트재료, 동일 두께의 시공작업에 따른 공기가 15-20배 정도 빠르고, 시공후 벽체의 강도도 25-30% 정도 증대하게 되는 것이다.As described above, the insulating sound insulation block of the present invention has a light weight, high strength, and good assembly ability, since a single block is formed in a multi-structure, and has excellent thermal insulation, sound insulation, and water resistance, and also has excellent thermal insulation to construct walls of various buildings. By assembling formwork by conventional ready-mixed concrete method and attaching internal and external materials through reinforcing steel assembly and concrete placing process, it is not only troublesome to transport and store various materials and work, but also high cost Considering the construction period of the building, it is economical that the construction is completed in the short time as the installation period of the formwork. Also, when the construction of the multi-wall by the brick or block method is performed, It is about 20 times faster, and the strength of the wall after construction is increased by 25-30%.
본 발명의 단열방음 블록은 실험에 의하면 단열효과는 실내, 외 기온의 열전도를 98% 이상 차단하는 효과가 있으며, 방음효과 역시 종래의 통상적인 벽체가 사람음성의 중간 높이인 70-80DB 정도면 벽체의 반대편에서 소리가 들리는 정도이나, 본 발명의 단열방음 블록은 10DB 이하로 방음효율이 증대 되는 것이다.According to the experiment, the insulation sound insulation block of the present invention has an insulation effect that blocks the heat conduction of indoor and outdoor air temperature by more than 98%, and the sound insulation effect is also about 70-80DB when the conventional height of the conventional wall is the middle height of human voice. Although the sound is heard from the other side of the insulation block of the present invention is to increase the sound insulation efficiency to 10DB or less.
본 발명의 단열방음 블록으로 건물의 벽체를 시공시에는 기존의 벽돌이나 블록으로 벽체를 시공하는 것에 비하여 벽의 두께를 얇게 시공하면서도 단열성, 방음성은 물론, 자체하중을 줄이면서 강도의 증가효과를 얻을 수 있으므로, 내부공간의 활용도가 증대하게 되는 것이다.When constructing a wall of a building with the insulation sound insulation block of the present invention, the thickness of the wall is thinner than the construction of the wall with existing bricks or blocks, while increasing the strength while reducing heat insulation and sound insulation, as well as self-load. Therefore, the utilization of the internal space is increased.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1019920022051A KR950001912B1 (en) | 1992-11-23 | 1992-11-23 | Heat insulation & sound absorbing block |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1019920022051A KR950001912B1 (en) | 1992-11-23 | 1992-11-23 | Heat insulation & sound absorbing block |
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| Publication Number | Publication Date |
|---|---|
| KR940011752A KR940011752A (en) | 1994-06-22 |
| KR950001912B1 true KR950001912B1 (en) | 1995-03-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| KR1019920022051A KR950001912B1 (en) | 1992-11-23 | 1992-11-23 | Heat insulation & sound absorbing block |
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| KR (1) | KR950001912B1 (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100948670B1 (en) * | 2007-02-23 | 2010-03-22 | 원준산업개발 주식회사 | Bricks |
| CN102782228A (en) * | 2010-02-17 | 2012-11-14 | Wyw砌块公开股份有限公司 | Energy and weight efficient building block, manufacturing and application process thereof |
| KR101448857B1 (en) * | 2013-07-02 | 2014-10-13 | 주식회사 우포에코 | Wall block with exterior decoration meterial and its manufacturing method |
| KR102085504B1 (en) * | 2019-04-01 | 2020-03-05 | 김교원 | Functional brick with styrofoam combined and its manufacturing method |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100505915B1 (en) * | 2004-07-31 | 2005-08-02 | 주식회사 제이지비 | Architectural brick included a container |
| KR100458059B1 (en) * | 2004-07-31 | 2004-11-18 | 주식회사 제이지비 | Architectural brick used to building works method |
| KR101437413B1 (en) * | 2014-03-28 | 2014-09-15 | 서인범 | Masonry construction is possible without the joint construction-type blocks |
| KR102148694B1 (en) * | 2017-11-08 | 2020-08-27 | (주)마이즈텍 | Heat insulation block with light weight |
| CN112962802A (en) * | 2021-01-22 | 2021-06-15 | 深圳东海建设集团有限公司 | Isolation structure for isolating indoor heat conduction |
-
1992
- 1992-11-23 KR KR1019920022051A patent/KR950001912B1/en active IP Right Grant
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100948670B1 (en) * | 2007-02-23 | 2010-03-22 | 원준산업개발 주식회사 | Bricks |
| CN102782228A (en) * | 2010-02-17 | 2012-11-14 | Wyw砌块公开股份有限公司 | Energy and weight efficient building block, manufacturing and application process thereof |
| US9353520B2 (en) | 2010-02-17 | 2016-05-31 | Wyw Block Ag | Energy and weight efficient building block, manufacturing and application process thereof |
| KR101448857B1 (en) * | 2013-07-02 | 2014-10-13 | 주식회사 우포에코 | Wall block with exterior decoration meterial and its manufacturing method |
| KR102085504B1 (en) * | 2019-04-01 | 2020-03-05 | 김교원 | Functional brick with styrofoam combined and its manufacturing method |
| WO2020204569A1 (en) * | 2019-04-01 | 2020-10-08 | 김교원 | Method for producing styrofoam-coupled functional brick |
Also Published As
| Publication number | Publication date |
|---|---|
| KR940011752A (en) | 1994-06-22 |
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