CN108661235A - The integrated molding formula modularization wall and its method of construction of assembled integrated house - Google Patents
The integrated molding formula modularization wall and its method of construction of assembled integrated house Download PDFInfo
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- CN108661235A CN108661235A CN201810493823.0A CN201810493823A CN108661235A CN 108661235 A CN108661235 A CN 108661235A CN 201810493823 A CN201810493823 A CN 201810493823A CN 108661235 A CN108661235 A CN 108661235A
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- 238000000465 moulding Methods 0.000 title claims abstract description 27
- 238000010276 construction Methods 0.000 title claims description 35
- 238000000034 method Methods 0.000 title claims description 19
- 238000005034 decoration Methods 0.000 claims abstract description 22
- 239000010410 layer Substances 0.000 claims description 144
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 32
- 229910001868 water Inorganic materials 0.000 claims description 32
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims description 21
- 229910000831 Steel Inorganic materials 0.000 claims description 20
- 239000010959 steel Substances 0.000 claims description 20
- 238000005266 casting Methods 0.000 claims description 19
- 239000002002 slurry Substances 0.000 claims description 19
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L Magnesium chloride Chemical compound [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 claims description 18
- 150000001875 compounds Chemical class 0.000 claims description 17
- 239000011347 resin Substances 0.000 claims description 17
- 229920005989 resin Polymers 0.000 claims description 17
- 239000000203 mixture Substances 0.000 claims description 13
- 239000010881 fly ash Substances 0.000 claims description 12
- 239000002699 waste material Substances 0.000 claims description 11
- 239000004568 cement Substances 0.000 claims description 10
- 239000004744 fabric Substances 0.000 claims description 10
- 239000003365 glass fiber Substances 0.000 claims description 10
- 238000009413 insulation Methods 0.000 claims description 10
- 230000003014 reinforcing effect Effects 0.000 claims description 10
- 239000004576 sand Substances 0.000 claims description 10
- 239000003795 chemical substances by application Substances 0.000 claims description 9
- 229910001629 magnesium chloride Inorganic materials 0.000 claims description 9
- 238000004519 manufacturing process Methods 0.000 claims description 8
- 239000010902 straw Substances 0.000 claims description 7
- 241000196324 Embryophyta Species 0.000 claims description 6
- 239000000835 fiber Substances 0.000 claims description 6
- 238000007711 solidification Methods 0.000 claims description 6
- 230000008023 solidification Effects 0.000 claims description 6
- 235000007164 Oryza sativa Nutrition 0.000 claims description 5
- 239000010903 husk Substances 0.000 claims description 5
- 235000009566 rice Nutrition 0.000 claims description 5
- 239000003063 flame retardant Substances 0.000 claims description 4
- 229910052736 halogen Inorganic materials 0.000 claims description 4
- 230000002708 enhancing effect Effects 0.000 claims description 3
- 238000003466 welding Methods 0.000 claims description 3
- 239000002344 surface layer Substances 0.000 claims description 2
- 240000007594 Oryza sativa Species 0.000 claims 1
- 239000000463 material Substances 0.000 description 22
- 238000009434 installation Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 7
- 230000008901 benefit Effects 0.000 description 6
- 238000010923 batch production Methods 0.000 description 5
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- 239000000945 filler Substances 0.000 description 4
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- 238000013461 design Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
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- 238000007789 sealing Methods 0.000 description 3
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 2
- 229920005830 Polyurethane Foam Polymers 0.000 description 2
- 239000002154 agricultural waste Substances 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 239000011449 brick Substances 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000004939 coking Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000004795 extruded polystyrene foam Substances 0.000 description 2
- 230000001965 increasing effect Effects 0.000 description 2
- 229910052749 magnesium Inorganic materials 0.000 description 2
- 239000011777 magnesium Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000005192 partition Methods 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 238000009428 plumbing Methods 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 239000011496 polyurethane foam Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 241000238631 Hexapoda Species 0.000 description 1
- 240000006394 Sorghum bicolor Species 0.000 description 1
- 235000011684 Sorghum saccharatum Nutrition 0.000 description 1
- 229920006328 Styrofoam Polymers 0.000 description 1
- 241000209140 Triticum Species 0.000 description 1
- 235000021307 Triticum Nutrition 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000003712 anti-aging effect Effects 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000009435 building construction Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000005660 chlorination reaction Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 239000004567 concrete Substances 0.000 description 1
- 238000007596 consolidation process Methods 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 239000002440 industrial waste Substances 0.000 description 1
- 238000001802 infusion Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000005325 percolation Methods 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 239000012779 reinforcing material Substances 0.000 description 1
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 238000007569 slipcasting Methods 0.000 description 1
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
- E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
- E04C2/288—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and concrete, stone or stone-like material
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
- E04C2/38—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure with attached ribs, flanges, or the like, e.g. framed panels
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/44—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose
- E04C2/46—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose specially adapted for making walls
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Finishing Walls (AREA)
Abstract
The integrated molding formula modularization wall of assembled integrated house, including:External plate, including exterior finish layer, heat-insulating and fire-proof layer and the first connector, the first connector are plugged on the exterior finish layer and the heat-insulating and fire-proof layer;Built-in plate, including interior finish coat, structure sheaf and the second connector, the second connector are plugged on the interior finish coat and the structure sheaf;Two wall frames, two wall frames are respectively placed between the external plate and the two sides of the built-in plate;And filled layer, filled layer is set among described two wall frames, inner wall decoration layer and decoration of exterior wall layer are provided on the two sides of the filled layer, the inner wall decoration layer is made of insulating layer, waterproof layer and decorative layer, and the decoration of exterior wall layer is made of insulating layer, waterproof layer and self-adhesion reflecting layer.
Description
Technical field
The invention belongs to the integrated molding formula modularization wall of building field more particularly to a kind of assembled integrated house and
Its method of construction.
Background technology
Domestic construction wall generally uses building-block, the molding of template casting concrete or monoblock integrated installation work at present
Skill removes building template afterwards;Meanwhile to meet heat preservation and decorative effect, usually in the wall external structure wall thermal insulating built up
System, and plug-in styrofoam or external hanging ceramic tile, history and various ornament materials are installed on this basis, and remove installation subsequent
Template;In addition, to reach antidetonation purpose, then fat beams and columns deep foundation is needed.Not only construction technology is cumbersome for this construction process, but also
Also the shortcoming there are many, not only surface effect is bad, has many security risks, such as easy fracture, easy to fall off, inflammable
Burn, and green body itself it is overweight also can to build unfavorable, time-consuming, labour-consuming.In addition, these years because having used organic insulation material
A lot of fire occur in succession in the construction process for (such as expanded polystyrene (EPS) EPS plastic polystyrenes XPS polyurethane foams foam PU)
Accident.
In addition to this, currently, the wall of prefabricated buildings is by aerated bricks wall, mixed mud precast wall body, light cement
Foam the compositions such as partition plate, silicic acid version, plasterboard partition wall and the wooden wallboard.The connection of these all components can only accomplish half module
Change, half batch production, then made to on-site consolidation, it is still desirable to which cumbersome and a large amount of manual site makes, with other processes work post
It can not accomplish that 100% batch production is made into one molding, such as plumbing, circuit and decorative system can not be integrated, so house is built
It is low to make efficiency;Secondly there are a large amount of building wastes are generated, work progress generates a large amount of dust and pollutes environment, and construction material is not
The problems such as recoverable;Again, the problems such as there is also structures to be not sufficiently stable, house short life.
In conclusion for shortcoming existing for prior art neutrality, it is necessary to provide a kind of with novelty, practicality
Property and creative new builing structure.
Invention content
The purpose of the present invention is to provide a kind of integrally formed compound integrated form wall body module and its manufacturing methods, with solution
The problem that certainly construction wall technique is complicated in the prior art, security risk is more and project cost is high.
The present invention is achieved through the following technical solutions:The integrated molding formula modularization wall of assembled integrated house, packet
It includes:
External plate, including exterior finish layer, heat-insulating and fire-proof layer and the first connector, first connector are plugged in described outer
On finish coat and the heat-insulating and fire-proof layer;
Built-in plate, including interior finish coat, structure sheaf and the second connector, second connector are plugged in the interior facing
On layer and the structure sheaf;
Two wall frames, two wall frames be respectively placed in the external plate and the built-in plate two sides it
Between;
Casting resin, first connector and second connector are oppositely arranged in wall frame and form cavity, institute
It states filler material filling and wherein forms complete wall body module;With
Filled layer, described two wall frames centres are arranged filled layer, interior wall are provided on the two sides of the filled layer
Decorative layer and decoration of exterior wall layer, the inner wall decoration layer are made of insulating layer, waterproof layer and decorative layer, the decoration of exterior wall
Layer is made of insulating layer, waterproof layer and self-adhesion reflecting layer.
As a kind of perferred technical scheme, a pair of of electric wire handle hole, a pair of of electric wire behaviour are additionally provided in the filled layer
It is located on the opposite both sides of filled layer as hole and about axial symmetry, live wire, the both ends difference of electric wire is buried in filled layer
It is connected with the sub- plug and mother socket being mutually matched, sub- plug and mother socket are located in a pair of of electric wire handle hole.
As a kind of perferred technical scheme, a pair of of water pipe handle hole, a pair of of water pipe behaviour are additionally provided in the filled layer
It is located on the opposite both sides of filled layer as hole and about axial symmetry, the first aqueduct, the first water guide is embedded in filled layer
The both ends of pipe extend respectively in a pair of of water pipe handle hole;The second aqueduct, the second aqueduct are additionally provided in the filled layer
It intersects vertically and is connected with the first aqueduct, the both ends of the second aqueduct are equipped with water pipe handle hole.
As a kind of perferred technical scheme, the external plate and the built-in plate further include glass fiber reticular cloth and/or steel
Silk screen, the intensity for enhancing the external plate and the built-in plate, the fire-retardant heat insulation layer are light-burned oxygen with the structure sheaf
Change magnesium, magnesium chloride, water, flyash and hydrophober is added in the mixture of river sand and is poured into the corresponding exterior finish layer module
It is foamed into the interior finish coat module.
As a kind of perferred technical scheme, further include agriculture and industry waste in the mixture of the structure sheaf, the work
Agricultural wastes include one or more of straw, stalk, rice husk sawdust weeds fiber, are used as insulating layer.
As a kind of perferred technical scheme, the agriculture and industry waste further includes the shell and/or shale crushed, is used as
Puigging;The wall frame is one kind in pouring frame structure, steel construction or light steel welding construction;The casting resin is light
Burned magnesium oxide cement steeps.
As a kind of perferred technical scheme, the casting resin forms for light calcined magnesia is cement foamed.
The interior finish coat and the mixture that the exterior finish layer is light calcined magnesia, magnesium chloride, water, flyash and river sand
Middle addition hydrophober is simultaneously poured into corresponding interior finish coat module and is made with exterior finish layer module.
As a kind of perferred technical scheme, the casting resin forms for light calcined magnesia is cement foamed;In the slurry
Further include modifying agent, for making the built-in plate and the built-in plate permanently not anti-halogen.
As a kind of perferred technical scheme, the casting resin forms for light calcined magnesia is cement foamed.
The light calcined magnesia, magnesium chloride, water, flyash, river sand, hydrophober weight proportion be 50:50:50:40:
20:5, the weight proportion of the hydrophober and the modifying agent is 5:5.
The integrated molding formula modularization wall and its method of construction of assembled integrated house, include the following steps:
S1:The external board mold and the built-in board mold are made according to architectural drawing size, wherein inside and outside decorative cover
Mold is located at bottom;
S2:Respectively into the external board mold and the built-in board mold cast outside, interior trim surface layer slurry, then set up
Then the reinforcing rib connector of the external plate and the built-in plate pours into a mould heat-insulating and fire-proof layer slurry into external board mold, to
Integrated cast structure layer slurry in built-in board mold;
S3:Wall frame is built, then the manufactured external plate will be demoulded and the built-in plate is mounted on the wall
Frame both sides, wherein outer, the interior finish coat of the external plate and the built-in plate is disposed opposite to each other;
S4:It is formed by cavity with the wall frame to the external plate, the built-in plate and pours casting resin, conserved
To its solidification, then compound integrated form wall body module is formed.
Compared with prior art, the beneficial effects of the present invention are:
(1) present invention includes:External plate, including exterior finish layer, heat-insulating and fire-proof layer and the first connector, first connection
Part is plugged on the exterior finish layer and the heat-insulating and fire-proof layer;Built-in plate, including interior finish coat, structure sheaf and the second connection
Part, second connector are plugged on the interior finish coat and the structure sheaf;Two wall frames, two wall frames
Frame is respectively placed between the external plate and the two sides of the built-in plate;And casting resin, first connector and described
Two connectors, which are oppositely arranged in wall frame, forms cavity, and the filler material filling wherein forms complete wall body module.
(2) present invention can be integrally formed in a mold, be directly used in the construction of building built without carrying out building template,
The construction of heat-insulation system and decorative system greatly simplifies construction procedure, shortens the construction time, saved project cost.
(3) by integrating aqueduct and electric wire in filled layer, keep the installation of water guiding system and circuit system more convenient fast
Victory, it is more efficient, and the installation for avoiding water guiding system and circuit system damages wall the problem of, be integrally formed simultaneously
Inner wall decoration plate and decorative plate of outer wall are integrated on formula modularization wall, can increase the insulation in house, the performance of moistureproof and waterproof;
Decorative layer is made of ornament materials, and wall completes finishing after splicing well, saves fitment process, saves the duration, reduces cost, carry
High efficiency;
(4) present invention can not only realize that full modularization, full batch production, fully integrated making and each process work post are simplified largely
Manual site make, and can quickly and easily accomplish that 100% batch production is made into one molding, realizes truly
Full modularization, full batch production and fully integrated making reach from design, structure fabrication, wall molding, plumbing, electrical, inside and outside
The systems such as decoration are mixed completely, realize 100% fully integrated assembly, need to only be lifted modularization wall and be spliced, very short time is
It can install, from structure to wall, decoration, all material is novel environment friendly, energy saving, lightweight, recyclable ecology
Fire prevention, environmental protection, energy saving, low-carbon, green safe and quickly novel building requirement can be fully achieved in material;
(5) multifunctional modular wall has many advantages, such as fire prevention, waterproof, shockproof, anti-aging and Anti-cracking;From heavy and light, about
70kg/m2;It is easy for installation, it can saw, dig, follow closely, glue, paste;It is a large amount of artificial to reduce house construction, transportation cost and saving, can mitigate
Building load, raising Antiseismic building performance, energy-saving and environmental protection, weight bearing power are higher;With even intensity, flame-proof damp-proof, property
Can stabilization, sound construction, do not crack, be not bent, is indeformable, no color differnece and the advantages that recoverable;
(6) by the way that sealing strip and reinforcing rib is arranged, make to connect between adjacent two integrated moldings formula modularization wall it is closer,
Achieve the effect that seamless connection, keep the wall body structure being spliced into more stable, secured, increases the house service life.
Description of the drawings
Fig. 1 is the vertical view of the composed structure of the integrally formed compound integrated form wall body module of the present invention;
Fig. 2 is the left view of the integrally formed compound integrated form wall body module of the present invention.
Fig. 3 is the structural schematic diagram that integrally formed compound integrated form wall body module is used for described in the embodiment of the present invention;
Fig. 4 is the C-C sectional views in Fig. 3;
Fig. 5 is the splicing schematic diagram of integrally formed compound integrated form wall body module in Fig. 3;
Number explanation in figure:100- steel structure frames, 103- reinforcing ribs, 104- water pipe handle holes, 105- screw rods, 106- spiral shells
Cap, 107- sealing strips, 108- filled layers, the first aqueducts of 109-, the first handle holes of 110-, 111- hoses, the second water guides of 112-
Pipe, 113- electric wire handle holes, 114- electric wires, the sub- plugs of 115-, 116- mother sockets, 117- insulating layers, 118- waterproof layers, 119- dresses
Adorn layer, 120- self-adhesions reflecting layer.
Specific implementation mode
In order to make the purpose , technical scheme and advantage of the present invention be clearer, with reference to the accompanying drawings and embodiments, right
The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and
It is not used in the restriction present invention.
In conjunction with shown in Fig. 1-Fig. 5, the invention discloses a kind of integrally formed compound integrated form wall body modules, including:Outside
Set plate 1, including exterior finish layer 7, heat-insulating and fire-proof layer 8 and the first connector 4, the first connector 4 is plugged in exterior finish layer 7 and described
On heat-insulating and fire-proof layer 8;Built-in plate 2, including interior finish coat 10, structure sheaf 9 and the second connector 5, the second connector 5 are plugged in
On the interior finish coat 10 and structure sheaf 9;Two wall frames 3, two wall frames 3 are respectively placed in external plate 1 and built-in plate 2
Two sides between;With casting resin 6, the first connector 4 and the second connector 5 are oppositely arranged and form cavity in wall frame 3,
The filling of filler material 6 wherein forms complete wall body module.In the prior art, foundation wall, insulating layer and inside/outside are applied in construction
Work point belongs to different construction procedure and constructs step by step, and for some steel structures or pours building and also need to build template, not only
Technique is complicated, has elongated the entire construction period, and project cost also remains high;It is asked to solve in the prior art these
Topic, present embodiment discloses a kind of integrally formed compound integrated form wall body modules, which includes three parts:External plate
1, built-in plate 2 and filler material 6, wherein external plate 1 include exterior finish layer 7 and heat-insulating and fire-proof layer 8 again, and built-in plate 2 includes interior facing
Layer 10 and structure sheaf 9, are provided with connector, specifically, multiple first connectors 4 are plugged in 7 He of exterior finish layer between layers
In heat-insulating and fire-proof layer 8 and it is pierced by heat-insulating and fire-proof layer 8, multiple second connectors 5 are plugged in interior finish coat 10 and structure sheaf 9 simultaneously
It is pierced by structure sheaf 9;First connector 4 and the second connector 5 are oppositely arranged and form cavity in conjunction with wall frame 3, and casting resin 6 is filled
External plate 1, built-in plate 2 and wall frame 3 are filled out wherein and connect, to form complete compound integrated form wall body module.Wherein
Disclosed compound integrated form wall body module in the present embodiment is integrated with inside and outside decorative cover, insulating layer and wall frame 3,
Just production is completed before construction, be can be directly used for building for construction wall and is built without carrying out building template, keeps the temperature system
The construction of system and decorative system greatly simplifies construction procedure, shortens the construction time, saved project cost.
As shown in Figure 3-4, in the present embodiment, external plate 1 and built-in plate 2 further include glass fiber reticular cloth and/or steel wire,
Intensity for enhancing external plate 1 and built-in plate 2.The chemical property of glass fiber reticular cloth is good, has alkali resistant, acidproof, water-fast, water-fast
Mud erosion, resist chemical function, physical property is also excellent, has the characteristics that high intensity, high-modulus, light-weight, dimensionally stable
The good, good impact resistance of property, while also anti-mildew, insect prevention, additionally have both the various functions such as fire prevention, heat preservation, sound insulation, insulation, are
A kind of good wall reinforcing material;In the present embodiment, on the inside and outside finish coat for pouring completion be laid with glass fiber reticular cloth it
Other layers are poured again afterwards, mainly to enhance the intensity of external plate 1 and built-in plate 2, in practical applications, when external plate 1 and interior
Set 2 thickness of plate it is bigger when, layer 2-3 glass fiber reticular cloth can also be laid with;In addition, working as in practical application to compound integrated form wall
When the requirement of module further increases and glass fiber reticular cloth cannot reach requirement, then use steel wire replace glass fiber reticular cloth or
It is used together with glass fiber reticular cloth.
As shown in Figure 3-4, in the present embodiment, the fire-retardant heat insulation layer and the structure sheaf are light calcined magnesia, chlorination
Magnesium, water, flyash in the mixture of river sand be added hydrophober and be poured into the corresponding exterior finish layer module with it is described interior
Foaming is made in finish coat module;Further, in the mixture of structure sheaf further include agriculture and industry waste, agriculture and industry waste
Including one or more of straw, stalk, rice husk, sawdust weeds fiber, it is used as insulating layer;Further, industrial or agricultural is discarded
Object further includes the shell and/or shale crushed, is used as puigging.In current building trade, organic heat-insulating material is mostly used greatly
Expect the heat-insulation system and exterior wall dress of (such as expanded polystyrene (EPS) EPS plastic polystyrenes XPS polyurethane foams foam PU) structure building
Decoration system, but a lot of fire incidents occur in succession in the construction process, security risk is larger.It is asked to solve the above-mentioned of the prior art
Topic, the present embodiment then selects inorganic material as the primary raw material of heat-insulating and fire-proof layer 8 and structure sheaf, main to select flyash and alkali
Property exciting agent light calcined magnesia be major ingredient, magnesium chloride, river sand, hydrophober be auxiliary material, by dispensing, stirring, moulding by casting and steaming
Heat-insulating and fire-proof layer and structure sheaf are formed after pressure maintenance;Flyash makes the primary solids waste that coal-burning power plant is discharged, here by money
Source is re-used as one of the main material of heat-insulating and fire-proof layer 8, and so that heat-insulating and fire-proof layer 8 is had, insulating efficiency is high, refractoriness is high, thermal conductivity
Small advantage;A coking protective layer can be formed in layer surface when fire occurs after light calcined magnesia is foamed, restrain burning
Sprawling is integrally prevented fires anti-disaster ability to improve building;Increase hydrophobic agent material then reduces construction wall and increases because of the moisture absorption
Thermal coefficient reduces water percolation of wall phenomenon;Meanwhile only wall frame is made in the compound integrated form wall body module in this present embodiment that reflects
For load-carrying members, the structure sheaf, not as load-bearing carrier, is sent out with insulating layer Gu it uses to add in the mixture of its raw material
Infusion is made to foaming.
As shown in Figure 3-4, in the present embodiment, further include agriculture and industry waste in the mixture of structure sheaf, industrial or agricultural is useless
Gurry includes one or more of straw, stalk, rice husk, sawdust weeds fiber, is used as insulating layer;Further, industrial or agricultural
Waste further includes the shell and/or shale crushed, is used as puigging.As described above, light calcined magnesia is foamed to have coking
Fire-retardant advantage is added straw, stalk, rice husk and/or sawdust weeds fiber and is passed through in the slurry of light calcined magnesia here
Foaming compacting, then so that structure sheaf can be used as insulating layer use, when in the shell and/or shale for mixing a certain proportion of crushing
When, and can be used as puigging.Incorporation agriculture and industry waste not only realizes resource reutilization herein, while also enriching Composite Set
The material of accepted way of doing sth wall body module saves the use of part main material.
As shown in Figure 3-4, in the present embodiment, interior finish coat 10 and exterior finish layer 7 be light calcined magnesia, magnesium chloride, water,
Flyash with hydrophober is added in the mixture of river sand and is poured into corresponding interior finish coat module and is made with exterior finish layer module
At;Further include modifying agent in the slurry of interior finish coat 10 and exterior finish layer 7, for keeping interior finish coat 10 permanent with exterior finish layer 7
Not anti-halogen.In order to connect more closely securely, the material and heat-insulating and fire-proof layer and structure sheaf of interior finish coat 10 and exterior finish layer 7 are big
Cause it is identical, certainly, in order to ensure the hardness and strength of metope, interior finish coat 10 and exterior finish layer 7 be directly pour form rather than
By foaming, in addition, addition modifying agent can then make the never anti-halogen of main material, and then avoid due to absorbing the moisture in air
It generates surface moisture and then overworks droplet, or even droplet occur and join together to form trickling phenomenon.
As shown in Figure 3-4, in the present embodiment, the light calcined magnesia, magnesium chloride, water, flyash, river sand, hydrophober
Weight proportion be 50:50:50:40:20:5, the weight proportion of the hydrophober and the modifying agent is 5:5.The present invention also public affairs
The quality proportioning of each material in practical application is opened, corresponding, the share of each main material can accordingly float up and down 10%.
As shown in Figure 3-4, further, in the present embodiment, wall frame 3 is pouring frame structure, steel construction or light
One kind in steel welding construction.Wall frame structure is selected according to actual conditions, and the prior art is belonged to, no longer superfluous herein
It states.
As shown in Figure 3-4, further, casting resin 6 forms for light calcined magnesia is cement foamed.
On the other hand, the invention also discloses a kind of manufacturing method of integrally formed compound integrated form wall body module, packets
Include following steps:S1:The external board mold and the built-in board mold are made according to architectural drawing size, wherein inside and outside dress
Facing mold is located at bottom;S2:Respectively into the external board mold and the built-in board mold cast outside, interior finish coat slurry
Material, then sets up the reinforcing rib connector of the external plate and the built-in plate, the then cast heat preservation resistance into external board mold
Fire layer slurry, the integrated cast structure layer slurry into built-in board mold;S3:Wall frame is built, then will be demoulded manufactured described outer
It sets plate and the built-in plate is mounted on the wall frame both sides, wherein outer, the interior facing of the external plate and the built-in plate
Layer is disposed opposite to each other;S4:It is formed by cavity with the wall frame to the external plate, the built-in plate and pours casting resin,
Maintenance then forms compound integrated form wall body module to its solidification.
For S1, because the difference of interior finish coat 10 and exterior finish layer 7 is mainly reflected in the difference of its surface shape, therefore
In production process, need customization is different there is external plate module and built-in plate of the finish coat module with exterior finish layer module in difference
Module, i.e., firstly the need of making external plate module and built-in plate module, and external plate template or built-in template die plate are then according to waiting for
The building drawing of building calculates, and outer, interior finish coat module is located at the bottom of entire template, wherein outer, interior finish coat
Module can be the various common facings in the market such as marbled finish module, imitation wood facing module, imitative brick facing wooden unit
Module can also customize special facing module according to customer demand, be attached part point later and arrange, in the present embodiment,
Connector is applied not only to connect current laminate, is additionally operable to built-in plate 2 and external plate 1 is connected and fixed, there are many structures of connector
Selection selects reinforcing bar as the first connector 4 and the second connector 5, for reinforcing bar density and bar gauge in the present embodiment
Selection can be then adaptively adjusted according to building itself, such as when floor is higher, frame is larger may be selected gather and select
Thicker reinforcing bar is selected, correspondingly, when floor is relatively low, the use of reinforcing bar can be reduced when frame is smaller, meanwhile, usage scenario and use
Time is also one of regularization condition.
For S2:Corresponding 7 slurry of exterior finish layer, 10 slurry of interior finish coat are poured into a mould in the corresponding templates to complete,
Then connector, glass fiber reticular cloth, steel wire are laid, after 7 slurry of exterior finish layer, the solidification of 10 slurry of interior finish coat, in correspondence
The slurry of other each layers is poured into a mould, and foamed, be compacted by auxiliary tool, forms respective layer after solidification.
For S3:Be arranged wall frame, then by after demoulding external plate 1 and built-in plate 2 be separately mounted to frame knot
The both sides of structure, wherein the first connector 4 is oppositely arranged with the second connector 5, and fixation forms template.Wall frame waits applying
The supporting frame structure of building is completed for construction site.
For S4:Pouring filling material and foaming in the cavity for the template that installation is complete remove S3 after its solidification
In template for fixed built-in plate 2 and external plate 1, then compound integrated form wall wooden unit manufacture completes, i.e. the wall of building
Construction is completed.
In this method embodiment, S3 and S4 are construction site site operation step, therefore, are built by wall without large size
Mechanical equipment such as lift setting and participate in construction, equally save a large amount of manpower and materials input.
In conjunction with Fig. 1-Fig. 2, an alternative embodiment of the invention is:Integrally formed compound integrated form wall body module, including
Steel structure frame 100 and the filled layer 108 being filled in steel structure frame 100;It is set on four sides of the steel structure frame 100
There is equidistant equally distributed threaded hole, the first handle hole 110 corresponding with the threaded hole is equipped in the filled layer 108;Institute
It states and is provided with inner wall decoration layer and decoration of exterior wall layer on the two sides of filled layer 108, the inner wall decoration layer is by insulating layer
117, waterproof layer 118 and decorative layer 119 form, and the decoration of exterior wall layer is reflected by insulating layer 117, waterproof layer 118 and self-adhesion
Layer 120 forms.
In the present invention, the main material of filled layer 108 is plant fiber (straw, wheat straw, cornstalk, sorghum, sawdust etc.)
Or industrial residue (flyash) etc., there is good heat-insulation and heat-preservation, sound absorbing noise-resistant water-proof function, compression strength is big, Anti-moth-eating,
The advantages that anti-mildew;Steel structure frame 100 is sandwiched in mould template by particular manufacturing craft, with High-Pressure Grouting Method, by filled layer
For 108 slurry by slip casting machine injection model, being fabricated to containing steel construction and wall integrated molding module, surface can directly carry out oil
The decorations such as paint, stickup.Using above-mentioned integrated molding formula modularization wall splice wall and floor, when splicing, adjacent two one
By the connection of screw rod 105 across threaded hole between formation type modularization wall, and in the tight nut of both ends knob of screw rod 105
106.Wall splicing after the completion of, decorative layer 119 is located at room inner wall surface, and self-adhesion reflecting layer 120 is located at room exterior wall surface, by
Inner wall decoration layer and decoration of exterior wall layer are set on the two sides of filled layer 108, the insulation, moisture-proof in house can be further increased
The performance of waterproof;Decorative layer 119 is made of ornament materials, and wall completes finishing after splicing well, saves fitment process, saves work
Phase reduces cost, improves efficiency.
On the basis of above-mentioned:
A pair of of electric wire handle hole 113 is additionally provided in the filled layer 108, a pair of of electric wire handle hole 113, which is located at, to be filled out
It fills on the opposite both sides of layer 108 and about axial symmetry, buries live wire 114 in filled layer 108, the both ends of electric wire 114 connect respectively
It is connected to the sub- plug 115 being mutually matched and mother socket 116, sub- plug 115 and mother socket 116 are located at a pair of of electric wire handle hole
In 113.The side of steel structure frame 100 is equipped with the through-hole that is passed through for mother socket 116, and when splicing, mother socket 116 passes through the through-hole
It is connect with the plug 115 in adjacent integrated molding formula modular wall body, makes the connection conducting of electric wire 114, it is easy to operate, it is efficient.
On the basis of above-mentioned:
A pair of of water pipe handle hole 104 is additionally provided in the filled layer 108, a pair of of water pipe handle hole 104, which is located at, to be filled out
It fills on the opposite both sides of layer 108 and about axial symmetry, the first aqueduct 109, the first aqueduct 109 is embedded in filled layer 108
Both ends extend respectively in a pair of of water pipe handle hole 104.The side of steel structure frame 100 is equipped with to be led to for what hose 111 passed through
Hole, hose 111 passes through the through-hole to make adjacent two the first aqueducts 109 conductings being integrally formed in formula modular wall body when splicing,
The installation more convenient and quicker for making supply and drain water system, improves efficiency.
On the basis of above-mentioned:
The second aqueduct 112 is additionally provided in the filled layer 108, the second aqueduct 112 is vertical with the first aqueduct 109
Intersect and be connected, the both ends of the second aqueduct 112 are equipped with water pipe handle hole 104.Purpose facilitates supply and drain water system in house
Design increases by the second aqueduct 112 and provides more washabilitys for the design of supply and drain water system, meanwhile, when the first aqueduct 109
Or second aqueduct 112 when not being included into supply and drain water system, both ends need being sealed.All 104 rulers of water pipe handle hole
Very little is 200mm × 200mm.
On the basis of above-mentioned:
The outer surface on four sides of the integrated molding formula modularization wall is equipped with sealing strip 107.Purpose is to make adjacent two
It connects closer between integrated molding formula modularization wall, achievees the effect that seamless connection, keep the wall body structure being spliced into more steady
It is fixed, secured.
On the basis of above-mentioned:
It is additionally provided with reinforcing rib 103 in the filled layer 108.Purpose is to increase wall pressure-bearing, load bearing stength, is made with increasing
Use the service life.
In the description of the present invention, it is to be understood that, term " one end ", " front upper place ", " end ", " length ", " width
The orientation or position of the instructions such as degree ", "inner", "upper", " other end ", " both ends ", "horizontal", " coaxial ", " bottom ", " lower section " are closed
System is merely for convenience of description of the present invention and simplification of the description to be based on the orientation or positional relationship shown in the drawings, rather than indicates
Or imply that signified device or element must have a particular orientation, with specific azimuth configuration and operation, therefore cannot understand
For limitation of the present invention.
In addition, term " first ", " second " etc. are used for description purposes only, it is not understood to indicate or imply relatively important
Property or implicitly indicate the quantity of indicated technical characteristic.Defining the feature of " first ", " second " etc. as a result, can express
Or implicitly include one or more this feature.In the description of the present invention, unless otherwise indicated, the meaning of " multiple "
It is two or more.
In the present invention unless specifically defined or limited otherwise, term " setting ", " engagement ", " connection ", " embedded ",
Terms such as " the covers " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integral;It can be with
It is mechanical connection, can also be electrical connection;It can be directly connected, can also can be indirectly connected through an intermediary two
The interaction relationship of connection or two elements inside a element, unless otherwise restricted clearly.For the common of this field
For technical staff, the specific meanings of the above terms in the present invention can be understood according to specific conditions.
The foregoing is merely the preferred embodiment of the present invention, are not intended to limit the scope of the invention, every utilization
Equivalent structure transformation made by present specification, directly or indirectly with the technology neck for being attached to other Related products
Domain is included within the scope of the present invention.
Claims (10)
1. the integrated molding formula modularization wall of assembled integrated house, which is characterized in that including:
External plate, including exterior finish layer, heat-insulating and fire-proof layer and the first connector, first connector are plugged in the exterior finish
On layer and the heat-insulating and fire-proof layer;
Built-in plate, including interior finish coat, structure sheaf and the second connector, second connector be plugged in the interior finish coat and
On the structure sheaf;
Two wall frames, two wall frames are respectively placed between the external plate and the two sides of the built-in plate;
Casting resin, first connector and second connector are oppositely arranged in wall frame and form cavity, described to fill out
Charge filling wherein forms complete wall body module;With
Filled layer, described two wall frames centres are arranged filled layer, inner wall decoration are provided on the two sides of the filled layer
Layer and decoration of exterior wall layer, the inner wall decoration layer is made of insulating layer, waterproof layer and decorative layer, the decoration of exterior wall layer by
Insulating layer, waterproof layer and self-adhesion reflecting layer composition.
2. the integrated molding formula modularization wall of assembled integrated house according to claim 1, which is characterized in that described
Filled layer in be additionally provided with a pair of of electric wire handle hole, a pair of of electric wire handle hole be located on the opposite both sides of filled layer and about
Axial symmetry buries live wire in filled layer, and the both ends of electric wire are connected separately with the sub- plug and mother socket being mutually matched, sub- plug
It is located in a pair of of electric wire handle hole with mother socket.
3. the integrated molding formula modularization wall of assembled integrated house according to claim 1, which is characterized in that described
Filled layer in be additionally provided with a pair of of water pipe handle hole, a pair of of water pipe handle hole be located on the opposite both sides of filled layer and about
Axial symmetry is embedded with the first aqueduct in filled layer, and the both ends of the first aqueduct extend respectively in a pair of of water pipe handle hole;Institute
The second aqueduct is additionally provided in the filled layer stated, the second aqueduct intersects vertically and is connected with the first aqueduct, the second aqueduct
Both ends be equipped with water pipe handle hole.
4. the integrated molding formula modularization wall of assembled integrated house according to claim 1, which is characterized in that described
External plate and the built-in plate further include glass fiber reticular cloth and/or steel wire, for enhancing the external plate and the built-in plate
Intensity, the fire-retardant heat insulation layer and the structure sheaf are the mixture of light calcined magnesia, magnesium chloride, water, flyash and river sand
Middle addition hydrophober is simultaneously poured into the corresponding exterior finish layer module and is foamed into the interior finish coat module.
5. the integrated molding formula modularization wall of assembled integrated house according to claim 4, which is characterized in that described
Further include agriculture and industry waste in the mixture of structure sheaf, the agriculture and industry waste includes straw, stalk, rice husk sawdust weeds
One or more of fiber is used as insulating layer.
6. the integrated molding formula modularization wall of assembled integrated house according to claim 5, which is characterized in that described
Agriculture and industry waste further includes the shell and/or shale crushed, is used as puigging;The wall frame be pouring frame structure,
One kind in steel construction or light steel welding construction;The casting resin is that light calcined magnesia cement steeps.
7. the integrated molding formula modularization wall of assembled integrated house according to claim 1, which is characterized in that described
Casting resin, which is that light calcined magnesia is cement foamed, to be formed.
The interior finish coat adds with the mixture that the exterior finish layer is light calcined magnesia, magnesium chloride, water, flyash and river sand
Enter hydrophober and be poured into corresponding interior finish coat module and is made with exterior finish layer module.
8. the integrated molding formula modularization wall of the assembled integrated house according to any one of claim 3-6, special
Sign is that the casting resin, which is that light calcined magnesia is cement foamed, to be formed;Further include modifying agent in the slurry, for making in described
Set plate and the built-in plate permanently not anti-halogen.
9. the integrated molding formula modularization wall of assembled integrated house according to claim 7, which is characterized in that described
Casting resin, which is that light calcined magnesia is cement foamed, to be formed.
The light calcined magnesia, magnesium chloride, water, flyash, river sand, hydrophober weight proportion be 50:50:50:40:20:5,
The weight proportion of the hydrophober and the modifying agent is 5:5.
10. a kind of integrated molding formula modularization wall of assembled integrated house of the manufacture as described in claim 1-9 and its building
Make method, which is characterized in that include the following steps:
S1:The external board mold and the built-in board mold are made according to architectural drawing size, wherein inside and outside decorative cover mold
Positioned at bottom;
S2:Respectively into the external board mold and the built-in board mold cast outside, interior trim surface layer slurry, then set up described in
Then the reinforcing rib connector of external plate and the built-in plate pours into a mould heat-insulating and fire-proof layer slurry, to built-in into external board mold
Integrated cast structure layer slurry in board mold;
S3:Wall frame is built, then the manufactured external plate will be demoulded and the built-in plate is mounted on the wall frame
Both sides, wherein outer, the interior finish coat of the external plate and the built-in plate is disposed opposite to each other;
S4:It is formed by cavity with the wall frame to the external plate, the built-in plate and pours casting resin, conserved to it
Solidification, then form compound integrated form wall body module.
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| CN109989497A (en) * | 2019-03-11 | 2019-07-09 | 张明雄 | A kind of ecological integrated assembled type wall body structure and house based on New Building Materials |
| CN110306797A (en) * | 2019-06-05 | 2019-10-08 | 成都建工工业化建筑有限公司 | A kind of " finishing process of the metope of assembled architecture band finishing |
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