CN108661235A - The integrated molding formula modularization wall and its method of construction of assembled integrated house - Google Patents

The integrated molding formula modularization wall and its method of construction of assembled integrated house Download PDF

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Publication number
CN108661235A
CN108661235A CN201810493823.0A CN201810493823A CN108661235A CN 108661235 A CN108661235 A CN 108661235A CN 201810493823 A CN201810493823 A CN 201810493823A CN 108661235 A CN108661235 A CN 108661235A
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China
Prior art keywords
layer
wall
plate
built
connector
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CN201810493823.0A
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Chinese (zh)
Inventor
刘庆俊
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Nanjing Si Dan Ding Construction Technology Co Ltd
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Nanjing Si Dan Ding Construction Technology Co Ltd
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Priority to CN201810493823.0A priority Critical patent/CN108661235A/en
Publication of CN108661235A publication Critical patent/CN108661235A/en
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • E04C2/284Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
    • E04C2/288Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and concrete, stone or stone-like material
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/30Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
    • E04C2/38Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure with attached ribs, flanges, or the like, e.g. framed panels
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/44Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose
    • E04C2/46Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose specially adapted for making walls

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Finishing Walls (AREA)

Abstract

The integrated molding formula modularization wall of assembled integrated house, including:External plate, including exterior finish layer, heat-insulating and fire-proof layer and the first connector, the first connector are plugged on the exterior finish layer and the heat-insulating and fire-proof layer;Built-in plate, including interior finish coat, structure sheaf and the second connector, the second connector are plugged on the interior finish coat and the structure sheaf;Two wall frames, two wall frames are respectively placed between the external plate and the two sides of the built-in plate;And filled layer, filled layer is set among described two wall frames, inner wall decoration layer and decoration of exterior wall layer are provided on the two sides of the filled layer, the inner wall decoration layer is made of insulating layer, waterproof layer and decorative layer, and the decoration of exterior wall layer is made of insulating layer, waterproof layer and self-adhesion reflecting layer.

Description

The integrated molding formula modularization wall and its method of construction of assembled integrated house
Technical field
The invention belongs to the integrated molding formula modularization wall of building field more particularly to a kind of assembled integrated house and Its method of construction.
Background technology
Domestic construction wall generally uses building-block, the molding of template casting concrete or monoblock integrated installation work at present Skill removes building template afterwards;Meanwhile to meet heat preservation and decorative effect, usually in the wall external structure wall thermal insulating built up System, and plug-in styrofoam or external hanging ceramic tile, history and various ornament materials are installed on this basis, and remove installation subsequent Template;In addition, to reach antidetonation purpose, then fat beams and columns deep foundation is needed.Not only construction technology is cumbersome for this construction process, but also Also the shortcoming there are many, not only surface effect is bad, has many security risks, such as easy fracture, easy to fall off, inflammable Burn, and green body itself it is overweight also can to build unfavorable, time-consuming, labour-consuming.In addition, these years because having used organic insulation material A lot of fire occur in succession in the construction process for (such as expanded polystyrene (EPS) EPS plastic polystyrenes XPS polyurethane foams foam PU) Accident.
In addition to this, currently, the wall of prefabricated buildings is by aerated bricks wall, mixed mud precast wall body, light cement Foam the compositions such as partition plate, silicic acid version, plasterboard partition wall and the wooden wallboard.The connection of these all components can only accomplish half module Change, half batch production, then made to on-site consolidation, it is still desirable to which cumbersome and a large amount of manual site makes, with other processes work post It can not accomplish that 100% batch production is made into one molding, such as plumbing, circuit and decorative system can not be integrated, so house is built It is low to make efficiency;Secondly there are a large amount of building wastes are generated, work progress generates a large amount of dust and pollutes environment, and construction material is not The problems such as recoverable;Again, the problems such as there is also structures to be not sufficiently stable, house short life.
In conclusion for shortcoming existing for prior art neutrality, it is necessary to provide a kind of with novelty, practicality Property and creative new builing structure.
Invention content
The purpose of the present invention is to provide a kind of integrally formed compound integrated form wall body module and its manufacturing methods, with solution The problem that certainly construction wall technique is complicated in the prior art, security risk is more and project cost is high.
The present invention is achieved through the following technical solutions:The integrated molding formula modularization wall of assembled integrated house, packet It includes:
External plate, including exterior finish layer, heat-insulating and fire-proof layer and the first connector, first connector are plugged in described outer On finish coat and the heat-insulating and fire-proof layer;
Built-in plate, including interior finish coat, structure sheaf and the second connector, second connector are plugged in the interior facing On layer and the structure sheaf;
Two wall frames, two wall frames be respectively placed in the external plate and the built-in plate two sides it Between;
Casting resin, first connector and second connector are oppositely arranged in wall frame and form cavity, institute It states filler material filling and wherein forms complete wall body module;With
Filled layer, described two wall frames centres are arranged filled layer, interior wall are provided on the two sides of the filled layer Decorative layer and decoration of exterior wall layer, the inner wall decoration layer are made of insulating layer, waterproof layer and decorative layer, the decoration of exterior wall Layer is made of insulating layer, waterproof layer and self-adhesion reflecting layer.
As a kind of perferred technical scheme, a pair of of electric wire handle hole, a pair of of electric wire behaviour are additionally provided in the filled layer It is located on the opposite both sides of filled layer as hole and about axial symmetry, live wire, the both ends difference of electric wire is buried in filled layer It is connected with the sub- plug and mother socket being mutually matched, sub- plug and mother socket are located in a pair of of electric wire handle hole.
As a kind of perferred technical scheme, a pair of of water pipe handle hole, a pair of of water pipe behaviour are additionally provided in the filled layer It is located on the opposite both sides of filled layer as hole and about axial symmetry, the first aqueduct, the first water guide is embedded in filled layer The both ends of pipe extend respectively in a pair of of water pipe handle hole;The second aqueduct, the second aqueduct are additionally provided in the filled layer It intersects vertically and is connected with the first aqueduct, the both ends of the second aqueduct are equipped with water pipe handle hole.
As a kind of perferred technical scheme, the external plate and the built-in plate further include glass fiber reticular cloth and/or steel Silk screen, the intensity for enhancing the external plate and the built-in plate, the fire-retardant heat insulation layer are light-burned oxygen with the structure sheaf Change magnesium, magnesium chloride, water, flyash and hydrophober is added in the mixture of river sand and is poured into the corresponding exterior finish layer module It is foamed into the interior finish coat module.
As a kind of perferred technical scheme, further include agriculture and industry waste in the mixture of the structure sheaf, the work Agricultural wastes include one or more of straw, stalk, rice husk sawdust weeds fiber, are used as insulating layer.
As a kind of perferred technical scheme, the agriculture and industry waste further includes the shell and/or shale crushed, is used as Puigging;The wall frame is one kind in pouring frame structure, steel construction or light steel welding construction;The casting resin is light Burned magnesium oxide cement steeps.
As a kind of perferred technical scheme, the casting resin forms for light calcined magnesia is cement foamed.
The interior finish coat and the mixture that the exterior finish layer is light calcined magnesia, magnesium chloride, water, flyash and river sand Middle addition hydrophober is simultaneously poured into corresponding interior finish coat module and is made with exterior finish layer module.
As a kind of perferred technical scheme, the casting resin forms for light calcined magnesia is cement foamed;In the slurry Further include modifying agent, for making the built-in plate and the built-in plate permanently not anti-halogen.
As a kind of perferred technical scheme, the casting resin forms for light calcined magnesia is cement foamed.
The light calcined magnesia, magnesium chloride, water, flyash, river sand, hydrophober weight proportion be 50:50:50:40: 20:5, the weight proportion of the hydrophober and the modifying agent is 5:5.
The integrated molding formula modularization wall and its method of construction of assembled integrated house, include the following steps:
S1:The external board mold and the built-in board mold are made according to architectural drawing size, wherein inside and outside decorative cover Mold is located at bottom;
S2:Respectively into the external board mold and the built-in board mold cast outside, interior trim surface layer slurry, then set up Then the reinforcing rib connector of the external plate and the built-in plate pours into a mould heat-insulating and fire-proof layer slurry into external board mold, to Integrated cast structure layer slurry in built-in board mold;
S3:Wall frame is built, then the manufactured external plate will be demoulded and the built-in plate is mounted on the wall Frame both sides, wherein outer, the interior finish coat of the external plate and the built-in plate is disposed opposite to each other;
S4:It is formed by cavity with the wall frame to the external plate, the built-in plate and pours casting resin, conserved To its solidification, then compound integrated form wall body module is formed.
Compared with prior art, the beneficial effects of the present invention are:
(1) present invention includes:External plate, including exterior finish layer, heat-insulating and fire-proof layer and the first connector, first connection Part is plugged on the exterior finish layer and the heat-insulating and fire-proof layer;Built-in plate, including interior finish coat, structure sheaf and the second connection Part, second connector are plugged on the interior finish coat and the structure sheaf;Two wall frames, two wall frames Frame is respectively placed between the external plate and the two sides of the built-in plate;And casting resin, first connector and described Two connectors, which are oppositely arranged in wall frame, forms cavity, and the filler material filling wherein forms complete wall body module.
(2) present invention can be integrally formed in a mold, be directly used in the construction of building built without carrying out building template, The construction of heat-insulation system and decorative system greatly simplifies construction procedure, shortens the construction time, saved project cost.
(3) by integrating aqueduct and electric wire in filled layer, keep the installation of water guiding system and circuit system more convenient fast Victory, it is more efficient, and the installation for avoiding water guiding system and circuit system damages wall the problem of, be integrally formed simultaneously Inner wall decoration plate and decorative plate of outer wall are integrated on formula modularization wall, can increase the insulation in house, the performance of moistureproof and waterproof; Decorative layer is made of ornament materials, and wall completes finishing after splicing well, saves fitment process, saves the duration, reduces cost, carry High efficiency;
(4) present invention can not only realize that full modularization, full batch production, fully integrated making and each process work post are simplified largely Manual site make, and can quickly and easily accomplish that 100% batch production is made into one molding, realizes truly Full modularization, full batch production and fully integrated making reach from design, structure fabrication, wall molding, plumbing, electrical, inside and outside The systems such as decoration are mixed completely, realize 100% fully integrated assembly, need to only be lifted modularization wall and be spliced, very short time is It can install, from structure to wall, decoration, all material is novel environment friendly, energy saving, lightweight, recyclable ecology Fire prevention, environmental protection, energy saving, low-carbon, green safe and quickly novel building requirement can be fully achieved in material;
(5) multifunctional modular wall has many advantages, such as fire prevention, waterproof, shockproof, anti-aging and Anti-cracking;From heavy and light, about 70kg/m2;It is easy for installation, it can saw, dig, follow closely, glue, paste;It is a large amount of artificial to reduce house construction, transportation cost and saving, can mitigate Building load, raising Antiseismic building performance, energy-saving and environmental protection, weight bearing power are higher;With even intensity, flame-proof damp-proof, property Can stabilization, sound construction, do not crack, be not bent, is indeformable, no color differnece and the advantages that recoverable;
(6) by the way that sealing strip and reinforcing rib is arranged, make to connect between adjacent two integrated moldings formula modularization wall it is closer, Achieve the effect that seamless connection, keep the wall body structure being spliced into more stable, secured, increases the house service life.
Description of the drawings
Fig. 1 is the vertical view of the composed structure of the integrally formed compound integrated form wall body module of the present invention;
Fig. 2 is the left view of the integrally formed compound integrated form wall body module of the present invention.
Fig. 3 is the structural schematic diagram that integrally formed compound integrated form wall body module is used for described in the embodiment of the present invention;
Fig. 4 is the C-C sectional views in Fig. 3;
Fig. 5 is the splicing schematic diagram of integrally formed compound integrated form wall body module in Fig. 3;
Number explanation in figure:100- steel structure frames, 103- reinforcing ribs, 104- water pipe handle holes, 105- screw rods, 106- spiral shells Cap, 107- sealing strips, 108- filled layers, the first aqueducts of 109-, the first handle holes of 110-, 111- hoses, the second water guides of 112- Pipe, 113- electric wire handle holes, 114- electric wires, the sub- plugs of 115-, 116- mother sockets, 117- insulating layers, 118- waterproof layers, 119- dresses Adorn layer, 120- self-adhesions reflecting layer.
Specific implementation mode
In order to make the purpose , technical scheme and advantage of the present invention be clearer, with reference to the accompanying drawings and embodiments, right The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and It is not used in the restriction present invention.
In conjunction with shown in Fig. 1-Fig. 5, the invention discloses a kind of integrally formed compound integrated form wall body modules, including:Outside Set plate 1, including exterior finish layer 7, heat-insulating and fire-proof layer 8 and the first connector 4, the first connector 4 is plugged in exterior finish layer 7 and described On heat-insulating and fire-proof layer 8;Built-in plate 2, including interior finish coat 10, structure sheaf 9 and the second connector 5, the second connector 5 are plugged in On the interior finish coat 10 and structure sheaf 9;Two wall frames 3, two wall frames 3 are respectively placed in external plate 1 and built-in plate 2 Two sides between;With casting resin 6, the first connector 4 and the second connector 5 are oppositely arranged and form cavity in wall frame 3, The filling of filler material 6 wherein forms complete wall body module.In the prior art, foundation wall, insulating layer and inside/outside are applied in construction Work point belongs to different construction procedure and constructs step by step, and for some steel structures or pours building and also need to build template, not only Technique is complicated, has elongated the entire construction period, and project cost also remains high;It is asked to solve in the prior art these Topic, present embodiment discloses a kind of integrally formed compound integrated form wall body modules, which includes three parts:External plate 1, built-in plate 2 and filler material 6, wherein external plate 1 include exterior finish layer 7 and heat-insulating and fire-proof layer 8 again, and built-in plate 2 includes interior facing Layer 10 and structure sheaf 9, are provided with connector, specifically, multiple first connectors 4 are plugged in 7 He of exterior finish layer between layers In heat-insulating and fire-proof layer 8 and it is pierced by heat-insulating and fire-proof layer 8, multiple second connectors 5 are plugged in interior finish coat 10 and structure sheaf 9 simultaneously It is pierced by structure sheaf 9;First connector 4 and the second connector 5 are oppositely arranged and form cavity in conjunction with wall frame 3, and casting resin 6 is filled External plate 1, built-in plate 2 and wall frame 3 are filled out wherein and connect, to form complete compound integrated form wall body module.Wherein Disclosed compound integrated form wall body module in the present embodiment is integrated with inside and outside decorative cover, insulating layer and wall frame 3, Just production is completed before construction, be can be directly used for building for construction wall and is built without carrying out building template, keeps the temperature system The construction of system and decorative system greatly simplifies construction procedure, shortens the construction time, saved project cost.
As shown in Figure 3-4, in the present embodiment, external plate 1 and built-in plate 2 further include glass fiber reticular cloth and/or steel wire, Intensity for enhancing external plate 1 and built-in plate 2.The chemical property of glass fiber reticular cloth is good, has alkali resistant, acidproof, water-fast, water-fast Mud erosion, resist chemical function, physical property is also excellent, has the characteristics that high intensity, high-modulus, light-weight, dimensionally stable The good, good impact resistance of property, while also anti-mildew, insect prevention, additionally have both the various functions such as fire prevention, heat preservation, sound insulation, insulation, are A kind of good wall reinforcing material;In the present embodiment, on the inside and outside finish coat for pouring completion be laid with glass fiber reticular cloth it Other layers are poured again afterwards, mainly to enhance the intensity of external plate 1 and built-in plate 2, in practical applications, when external plate 1 and interior Set 2 thickness of plate it is bigger when, layer 2-3 glass fiber reticular cloth can also be laid with;In addition, working as in practical application to compound integrated form wall When the requirement of module further increases and glass fiber reticular cloth cannot reach requirement, then use steel wire replace glass fiber reticular cloth or It is used together with glass fiber reticular cloth.
As shown in Figure 3-4, in the present embodiment, the fire-retardant heat insulation layer and the structure sheaf are light calcined magnesia, chlorination Magnesium, water, flyash in the mixture of river sand be added hydrophober and be poured into the corresponding exterior finish layer module with it is described interior Foaming is made in finish coat module;Further, in the mixture of structure sheaf further include agriculture and industry waste, agriculture and industry waste Including one or more of straw, stalk, rice husk, sawdust weeds fiber, it is used as insulating layer;Further, industrial or agricultural is discarded Object further includes the shell and/or shale crushed, is used as puigging.In current building trade, organic heat-insulating material is mostly used greatly Expect the heat-insulation system and exterior wall dress of (such as expanded polystyrene (EPS) EPS plastic polystyrenes XPS polyurethane foams foam PU) structure building Decoration system, but a lot of fire incidents occur in succession in the construction process, security risk is larger.It is asked to solve the above-mentioned of the prior art Topic, the present embodiment then selects inorganic material as the primary raw material of heat-insulating and fire-proof layer 8 and structure sheaf, main to select flyash and alkali Property exciting agent light calcined magnesia be major ingredient, magnesium chloride, river sand, hydrophober be auxiliary material, by dispensing, stirring, moulding by casting and steaming Heat-insulating and fire-proof layer and structure sheaf are formed after pressure maintenance;Flyash makes the primary solids waste that coal-burning power plant is discharged, here by money Source is re-used as one of the main material of heat-insulating and fire-proof layer 8, and so that heat-insulating and fire-proof layer 8 is had, insulating efficiency is high, refractoriness is high, thermal conductivity Small advantage;A coking protective layer can be formed in layer surface when fire occurs after light calcined magnesia is foamed, restrain burning Sprawling is integrally prevented fires anti-disaster ability to improve building;Increase hydrophobic agent material then reduces construction wall and increases because of the moisture absorption Thermal coefficient reduces water percolation of wall phenomenon;Meanwhile only wall frame is made in the compound integrated form wall body module in this present embodiment that reflects For load-carrying members, the structure sheaf, not as load-bearing carrier, is sent out with insulating layer Gu it uses to add in the mixture of its raw material Infusion is made to foaming.
As shown in Figure 3-4, in the present embodiment, further include agriculture and industry waste in the mixture of structure sheaf, industrial or agricultural is useless Gurry includes one or more of straw, stalk, rice husk, sawdust weeds fiber, is used as insulating layer;Further, industrial or agricultural Waste further includes the shell and/or shale crushed, is used as puigging.As described above, light calcined magnesia is foamed to have coking Fire-retardant advantage is added straw, stalk, rice husk and/or sawdust weeds fiber and is passed through in the slurry of light calcined magnesia here Foaming compacting, then so that structure sheaf can be used as insulating layer use, when in the shell and/or shale for mixing a certain proportion of crushing When, and can be used as puigging.Incorporation agriculture and industry waste not only realizes resource reutilization herein, while also enriching Composite Set The material of accepted way of doing sth wall body module saves the use of part main material.
As shown in Figure 3-4, in the present embodiment, interior finish coat 10 and exterior finish layer 7 be light calcined magnesia, magnesium chloride, water, Flyash with hydrophober is added in the mixture of river sand and is poured into corresponding interior finish coat module and is made with exterior finish layer module At;Further include modifying agent in the slurry of interior finish coat 10 and exterior finish layer 7, for keeping interior finish coat 10 permanent with exterior finish layer 7 Not anti-halogen.In order to connect more closely securely, the material and heat-insulating and fire-proof layer and structure sheaf of interior finish coat 10 and exterior finish layer 7 are big Cause it is identical, certainly, in order to ensure the hardness and strength of metope, interior finish coat 10 and exterior finish layer 7 be directly pour form rather than By foaming, in addition, addition modifying agent can then make the never anti-halogen of main material, and then avoid due to absorbing the moisture in air It generates surface moisture and then overworks droplet, or even droplet occur and join together to form trickling phenomenon.
As shown in Figure 3-4, in the present embodiment, the light calcined magnesia, magnesium chloride, water, flyash, river sand, hydrophober Weight proportion be 50:50:50:40:20:5, the weight proportion of the hydrophober and the modifying agent is 5:5.The present invention also public affairs The quality proportioning of each material in practical application is opened, corresponding, the share of each main material can accordingly float up and down 10%.
As shown in Figure 3-4, further, in the present embodiment, wall frame 3 is pouring frame structure, steel construction or light One kind in steel welding construction.Wall frame structure is selected according to actual conditions, and the prior art is belonged to, no longer superfluous herein It states.
As shown in Figure 3-4, further, casting resin 6 forms for light calcined magnesia is cement foamed.
On the other hand, the invention also discloses a kind of manufacturing method of integrally formed compound integrated form wall body module, packets Include following steps:S1:The external board mold and the built-in board mold are made according to architectural drawing size, wherein inside and outside dress Facing mold is located at bottom;S2:Respectively into the external board mold and the built-in board mold cast outside, interior finish coat slurry Material, then sets up the reinforcing rib connector of the external plate and the built-in plate, the then cast heat preservation resistance into external board mold Fire layer slurry, the integrated cast structure layer slurry into built-in board mold;S3:Wall frame is built, then will be demoulded manufactured described outer It sets plate and the built-in plate is mounted on the wall frame both sides, wherein outer, the interior facing of the external plate and the built-in plate Layer is disposed opposite to each other;S4:It is formed by cavity with the wall frame to the external plate, the built-in plate and pours casting resin, Maintenance then forms compound integrated form wall body module to its solidification.
For S1, because the difference of interior finish coat 10 and exterior finish layer 7 is mainly reflected in the difference of its surface shape, therefore In production process, need customization is different there is external plate module and built-in plate of the finish coat module with exterior finish layer module in difference Module, i.e., firstly the need of making external plate module and built-in plate module, and external plate template or built-in template die plate are then according to waiting for The building drawing of building calculates, and outer, interior finish coat module is located at the bottom of entire template, wherein outer, interior finish coat Module can be the various common facings in the market such as marbled finish module, imitation wood facing module, imitative brick facing wooden unit Module can also customize special facing module according to customer demand, be attached part point later and arrange, in the present embodiment, Connector is applied not only to connect current laminate, is additionally operable to built-in plate 2 and external plate 1 is connected and fixed, there are many structures of connector Selection selects reinforcing bar as the first connector 4 and the second connector 5, for reinforcing bar density and bar gauge in the present embodiment Selection can be then adaptively adjusted according to building itself, such as when floor is higher, frame is larger may be selected gather and select Thicker reinforcing bar is selected, correspondingly, when floor is relatively low, the use of reinforcing bar can be reduced when frame is smaller, meanwhile, usage scenario and use Time is also one of regularization condition.
For S2:Corresponding 7 slurry of exterior finish layer, 10 slurry of interior finish coat are poured into a mould in the corresponding templates to complete, Then connector, glass fiber reticular cloth, steel wire are laid, after 7 slurry of exterior finish layer, the solidification of 10 slurry of interior finish coat, in correspondence The slurry of other each layers is poured into a mould, and foamed, be compacted by auxiliary tool, forms respective layer after solidification.
For S3:Be arranged wall frame, then by after demoulding external plate 1 and built-in plate 2 be separately mounted to frame knot The both sides of structure, wherein the first connector 4 is oppositely arranged with the second connector 5, and fixation forms template.Wall frame waits applying The supporting frame structure of building is completed for construction site.
For S4:Pouring filling material and foaming in the cavity for the template that installation is complete remove S3 after its solidification In template for fixed built-in plate 2 and external plate 1, then compound integrated form wall wooden unit manufacture completes, i.e. the wall of building Construction is completed.
In this method embodiment, S3 and S4 are construction site site operation step, therefore, are built by wall without large size Mechanical equipment such as lift setting and participate in construction, equally save a large amount of manpower and materials input.
In conjunction with Fig. 1-Fig. 2, an alternative embodiment of the invention is:Integrally formed compound integrated form wall body module, including Steel structure frame 100 and the filled layer 108 being filled in steel structure frame 100;It is set on four sides of the steel structure frame 100 There is equidistant equally distributed threaded hole, the first handle hole 110 corresponding with the threaded hole is equipped in the filled layer 108;Institute It states and is provided with inner wall decoration layer and decoration of exterior wall layer on the two sides of filled layer 108, the inner wall decoration layer is by insulating layer 117, waterproof layer 118 and decorative layer 119 form, and the decoration of exterior wall layer is reflected by insulating layer 117, waterproof layer 118 and self-adhesion Layer 120 forms.
In the present invention, the main material of filled layer 108 is plant fiber (straw, wheat straw, cornstalk, sorghum, sawdust etc.) Or industrial residue (flyash) etc., there is good heat-insulation and heat-preservation, sound absorbing noise-resistant water-proof function, compression strength is big, Anti-moth-eating, The advantages that anti-mildew;Steel structure frame 100 is sandwiched in mould template by particular manufacturing craft, with High-Pressure Grouting Method, by filled layer For 108 slurry by slip casting machine injection model, being fabricated to containing steel construction and wall integrated molding module, surface can directly carry out oil The decorations such as paint, stickup.Using above-mentioned integrated molding formula modularization wall splice wall and floor, when splicing, adjacent two one By the connection of screw rod 105 across threaded hole between formation type modularization wall, and in the tight nut of both ends knob of screw rod 105 106.Wall splicing after the completion of, decorative layer 119 is located at room inner wall surface, and self-adhesion reflecting layer 120 is located at room exterior wall surface, by Inner wall decoration layer and decoration of exterior wall layer are set on the two sides of filled layer 108, the insulation, moisture-proof in house can be further increased The performance of waterproof;Decorative layer 119 is made of ornament materials, and wall completes finishing after splicing well, saves fitment process, saves work Phase reduces cost, improves efficiency.
On the basis of above-mentioned:
A pair of of electric wire handle hole 113 is additionally provided in the filled layer 108, a pair of of electric wire handle hole 113, which is located at, to be filled out It fills on the opposite both sides of layer 108 and about axial symmetry, buries live wire 114 in filled layer 108, the both ends of electric wire 114 connect respectively It is connected to the sub- plug 115 being mutually matched and mother socket 116, sub- plug 115 and mother socket 116 are located at a pair of of electric wire handle hole In 113.The side of steel structure frame 100 is equipped with the through-hole that is passed through for mother socket 116, and when splicing, mother socket 116 passes through the through-hole It is connect with the plug 115 in adjacent integrated molding formula modular wall body, makes the connection conducting of electric wire 114, it is easy to operate, it is efficient.
On the basis of above-mentioned:
A pair of of water pipe handle hole 104 is additionally provided in the filled layer 108, a pair of of water pipe handle hole 104, which is located at, to be filled out It fills on the opposite both sides of layer 108 and about axial symmetry, the first aqueduct 109, the first aqueduct 109 is embedded in filled layer 108 Both ends extend respectively in a pair of of water pipe handle hole 104.The side of steel structure frame 100 is equipped with to be led to for what hose 111 passed through Hole, hose 111 passes through the through-hole to make adjacent two the first aqueducts 109 conductings being integrally formed in formula modular wall body when splicing, The installation more convenient and quicker for making supply and drain water system, improves efficiency.
On the basis of above-mentioned:
The second aqueduct 112 is additionally provided in the filled layer 108, the second aqueduct 112 is vertical with the first aqueduct 109 Intersect and be connected, the both ends of the second aqueduct 112 are equipped with water pipe handle hole 104.Purpose facilitates supply and drain water system in house Design increases by the second aqueduct 112 and provides more washabilitys for the design of supply and drain water system, meanwhile, when the first aqueduct 109 Or second aqueduct 112 when not being included into supply and drain water system, both ends need being sealed.All 104 rulers of water pipe handle hole Very little is 200mm × 200mm.
On the basis of above-mentioned:
The outer surface on four sides of the integrated molding formula modularization wall is equipped with sealing strip 107.Purpose is to make adjacent two It connects closer between integrated molding formula modularization wall, achievees the effect that seamless connection, keep the wall body structure being spliced into more steady It is fixed, secured.
On the basis of above-mentioned:
It is additionally provided with reinforcing rib 103 in the filled layer 108.Purpose is to increase wall pressure-bearing, load bearing stength, is made with increasing Use the service life.
In the description of the present invention, it is to be understood that, term " one end ", " front upper place ", " end ", " length ", " width The orientation or position of the instructions such as degree ", "inner", "upper", " other end ", " both ends ", "horizontal", " coaxial ", " bottom ", " lower section " are closed System is merely for convenience of description of the present invention and simplification of the description to be based on the orientation or positional relationship shown in the drawings, rather than indicates Or imply that signified device or element must have a particular orientation, with specific azimuth configuration and operation, therefore cannot understand For limitation of the present invention.
In addition, term " first ", " second " etc. are used for description purposes only, it is not understood to indicate or imply relatively important Property or implicitly indicate the quantity of indicated technical characteristic.Defining the feature of " first ", " second " etc. as a result, can express Or implicitly include one or more this feature.In the description of the present invention, unless otherwise indicated, the meaning of " multiple " It is two or more.
In the present invention unless specifically defined or limited otherwise, term " setting ", " engagement ", " connection ", " embedded ", Terms such as " the covers " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integral;It can be with It is mechanical connection, can also be electrical connection;It can be directly connected, can also can be indirectly connected through an intermediary two The interaction relationship of connection or two elements inside a element, unless otherwise restricted clearly.For the common of this field For technical staff, the specific meanings of the above terms in the present invention can be understood according to specific conditions.
The foregoing is merely the preferred embodiment of the present invention, are not intended to limit the scope of the invention, every utilization Equivalent structure transformation made by present specification, directly or indirectly with the technology neck for being attached to other Related products Domain is included within the scope of the present invention.

Claims (10)

1. the integrated molding formula modularization wall of assembled integrated house, which is characterized in that including:
External plate, including exterior finish layer, heat-insulating and fire-proof layer and the first connector, first connector are plugged in the exterior finish On layer and the heat-insulating and fire-proof layer;
Built-in plate, including interior finish coat, structure sheaf and the second connector, second connector be plugged in the interior finish coat and On the structure sheaf;
Two wall frames, two wall frames are respectively placed between the external plate and the two sides of the built-in plate;
Casting resin, first connector and second connector are oppositely arranged in wall frame and form cavity, described to fill out Charge filling wherein forms complete wall body module;With
Filled layer, described two wall frames centres are arranged filled layer, inner wall decoration are provided on the two sides of the filled layer Layer and decoration of exterior wall layer, the inner wall decoration layer is made of insulating layer, waterproof layer and decorative layer, the decoration of exterior wall layer by Insulating layer, waterproof layer and self-adhesion reflecting layer composition.
2. the integrated molding formula modularization wall of assembled integrated house according to claim 1, which is characterized in that described Filled layer in be additionally provided with a pair of of electric wire handle hole, a pair of of electric wire handle hole be located on the opposite both sides of filled layer and about Axial symmetry buries live wire in filled layer, and the both ends of electric wire are connected separately with the sub- plug and mother socket being mutually matched, sub- plug It is located in a pair of of electric wire handle hole with mother socket.
3. the integrated molding formula modularization wall of assembled integrated house according to claim 1, which is characterized in that described Filled layer in be additionally provided with a pair of of water pipe handle hole, a pair of of water pipe handle hole be located on the opposite both sides of filled layer and about Axial symmetry is embedded with the first aqueduct in filled layer, and the both ends of the first aqueduct extend respectively in a pair of of water pipe handle hole;Institute The second aqueduct is additionally provided in the filled layer stated, the second aqueduct intersects vertically and is connected with the first aqueduct, the second aqueduct Both ends be equipped with water pipe handle hole.
4. the integrated molding formula modularization wall of assembled integrated house according to claim 1, which is characterized in that described External plate and the built-in plate further include glass fiber reticular cloth and/or steel wire, for enhancing the external plate and the built-in plate Intensity, the fire-retardant heat insulation layer and the structure sheaf are the mixture of light calcined magnesia, magnesium chloride, water, flyash and river sand Middle addition hydrophober is simultaneously poured into the corresponding exterior finish layer module and is foamed into the interior finish coat module.
5. the integrated molding formula modularization wall of assembled integrated house according to claim 4, which is characterized in that described Further include agriculture and industry waste in the mixture of structure sheaf, the agriculture and industry waste includes straw, stalk, rice husk sawdust weeds One or more of fiber is used as insulating layer.
6. the integrated molding formula modularization wall of assembled integrated house according to claim 5, which is characterized in that described Agriculture and industry waste further includes the shell and/or shale crushed, is used as puigging;The wall frame be pouring frame structure, One kind in steel construction or light steel welding construction;The casting resin is that light calcined magnesia cement steeps.
7. the integrated molding formula modularization wall of assembled integrated house according to claim 1, which is characterized in that described Casting resin, which is that light calcined magnesia is cement foamed, to be formed.
The interior finish coat adds with the mixture that the exterior finish layer is light calcined magnesia, magnesium chloride, water, flyash and river sand Enter hydrophober and be poured into corresponding interior finish coat module and is made with exterior finish layer module.
8. the integrated molding formula modularization wall of the assembled integrated house according to any one of claim 3-6, special Sign is that the casting resin, which is that light calcined magnesia is cement foamed, to be formed;Further include modifying agent in the slurry, for making in described Set plate and the built-in plate permanently not anti-halogen.
9. the integrated molding formula modularization wall of assembled integrated house according to claim 7, which is characterized in that described Casting resin, which is that light calcined magnesia is cement foamed, to be formed.
The light calcined magnesia, magnesium chloride, water, flyash, river sand, hydrophober weight proportion be 50:50:50:40:20:5, The weight proportion of the hydrophober and the modifying agent is 5:5.
10. a kind of integrated molding formula modularization wall of assembled integrated house of the manufacture as described in claim 1-9 and its building Make method, which is characterized in that include the following steps:
S1:The external board mold and the built-in board mold are made according to architectural drawing size, wherein inside and outside decorative cover mold Positioned at bottom;
S2:Respectively into the external board mold and the built-in board mold cast outside, interior trim surface layer slurry, then set up described in Then the reinforcing rib connector of external plate and the built-in plate pours into a mould heat-insulating and fire-proof layer slurry, to built-in into external board mold Integrated cast structure layer slurry in board mold;
S3:Wall frame is built, then the manufactured external plate will be demoulded and the built-in plate is mounted on the wall frame Both sides, wherein outer, the interior finish coat of the external plate and the built-in plate is disposed opposite to each other;
S4:It is formed by cavity with the wall frame to the external plate, the built-in plate and pours casting resin, conserved to it Solidification, then form compound integrated form wall body module.
CN201810493823.0A 2018-05-22 2018-05-22 The integrated molding formula modularization wall and its method of construction of assembled integrated house Pending CN108661235A (en)

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CN109403501A (en) * 2018-11-23 2019-03-01 江苏久诺建材科技股份有限公司 A kind of water proof thermal insulation wall structure
CN109989497A (en) * 2019-03-11 2019-07-09 张明雄 A kind of ecological integrated assembled type wall body structure and house based on New Building Materials
CN110306797A (en) * 2019-06-05 2019-10-08 成都建工工业化建筑有限公司 A kind of " finishing process of the metope of assembled architecture band finishing
CN110528724A (en) * 2019-08-26 2019-12-03 贵州蓝图新材料股份有限公司 A kind of pipeline separates the building of waterproof and insulation integrated wall and its composition

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CN206034732U (en) * 2016-07-26 2017-03-22 蒋化明 A integrated into one piece formula modular walling body for integrated house of assembled
CN107254922A (en) * 2017-07-20 2017-10-17 李凯杰 Integrally formed compound integrated form wall body module and its manufacture method
CN107654000A (en) * 2016-07-26 2018-02-02 蒋化明 A kind of modularization wall for assembled integrated house

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CN203334468U (en) * 2013-05-19 2013-12-11 沈阳兆寰现代建筑产业园有限公司 Thin-shell 'sandwich' wall body
CN203924406U (en) * 2014-06-27 2014-11-05 赵秀芬 The latticed eight layers of Light Wall of one-shot forming
CN206034696U (en) * 2016-07-26 2017-03-22 蒋化明 A multifunctional module ization wall body for integrated house of assembled
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CN109403501A (en) * 2018-11-23 2019-03-01 江苏久诺建材科技股份有限公司 A kind of water proof thermal insulation wall structure
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CN109989497A (en) * 2019-03-11 2019-07-09 张明雄 A kind of ecological integrated assembled type wall body structure and house based on New Building Materials
CN110306797A (en) * 2019-06-05 2019-10-08 成都建工工业化建筑有限公司 A kind of " finishing process of the metope of assembled architecture band finishing
CN110528724A (en) * 2019-08-26 2019-12-03 贵州蓝图新材料股份有限公司 A kind of pipeline separates the building of waterproof and insulation integrated wall and its composition

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