KR101872715B1 - Large diameter band clamp manufacturing equipment - Google Patents
Large diameter band clamp manufacturing equipment Download PDFInfo
- Publication number
- KR101872715B1 KR101872715B1 KR1020170012587A KR20170012587A KR101872715B1 KR 101872715 B1 KR101872715 B1 KR 101872715B1 KR 1020170012587 A KR1020170012587 A KR 1020170012587A KR 20170012587 A KR20170012587 A KR 20170012587A KR 101872715 B1 KR101872715 B1 KR 101872715B1
- Authority
- KR
- South Korea
- Prior art keywords
- band
- housing cover
- roller
- screw
- shuttle
- Prior art date
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 238000000034 method Methods 0.000 claims abstract description 20
- 238000005452 bending Methods 0.000 claims abstract description 18
- 238000003825 pressing Methods 0.000 claims description 21
- 238000007493 shaping process Methods 0.000 claims description 14
- 230000002093 peripheral effect Effects 0.000 claims description 11
- 238000007599 discharging Methods 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims description 3
- 238000004804 winding Methods 0.000 claims description 2
- 230000008878 coupling Effects 0.000 claims 1
- 238000010168 coupling process Methods 0.000 claims 1
- 238000005859 coupling reaction Methods 0.000 claims 1
- 238000000926 separation method Methods 0.000 claims 1
- 238000005096 rolling process Methods 0.000 description 5
- 238000001179 sorption measurement Methods 0.000 description 5
- 230000003111 delayed effect Effects 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000001934 delay Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000002000 scavenging effect Effects 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/06—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles
- B21D5/10—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles for making tubes
- B21D5/12—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles for making tubes making use of forming-rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21K—MAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
- B21K25/00—Uniting components to form integral members, e.g. turbine wheels and shafts, caulks with inserts, with or without shaping of the components
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B2/00—Friction-grip releasable fastenings
- F16B2/02—Clamps, i.e. with gripping action effected by positive means other than the inherent resistance to deformation of the material of the fastening
- F16B2/06—Clamps, i.e. with gripping action effected by positive means other than the inherent resistance to deformation of the material of the fastening external, i.e. with contracting action
- F16B2/08—Clamps, i.e. with gripping action effected by positive means other than the inherent resistance to deformation of the material of the fastening external, i.e. with contracting action using bands
Abstract
Description
More particularly, the present invention relates to a large-diameter band clamp manufacturing apparatus, and more particularly, to a method and apparatus for manufacturing a large-diameter band clamp, To an apparatus for manufacturing a large diameter band clamp.
BACKGROUND ART [0002] Conventionally, a band clamp is a fastening means used for tightening a connection portion such as a tube tube and a pipe to keep the airtightness and preventing the connection portion from being separated. The band clamp has one end fixed to the inside of the housing cover, When the screw provided in the housing cover is rotated after the housing cover is inserted into the other side of the housing cover, the screw groove formed on the band is engaged with the screw and the position is transferred and the fastening force is applied.
However, the process of assembling the housing cover, the band and the screw constituting the band clamp is troublesome, and in particular, it is difficult to automate the manufacturing process due to the complicated assembly process in which the band is bent into a circular shape and screwed and screwed.
Thus, in the conventional registration No. 10-1467733, a plurality of fastening screws, bands and screws are selectively and continuously supplied in an aligned state, quickly and precisely assembled with each other, and the assembled band is rolled in a rigid, And a series of preliminary processes for automatically maintaining the rolled band are automatically performed, thereby improving the productivity due to the reduction of airflow and registering a technique of producing the same standard hose band.
However, according to the conventional technique, the respective steps of the fastening tool, the band loading part, the primary bending part, the secondary bending part, the screw feeding part, the tertiary bending part, the rolling part and the discharging part are sequentially performed, There is a problem that the operation time deviations are large and the cycle time of the entire production line is delayed.
For example, when the band bent upwards at 90 [deg.] Is conveyed to a position adjacent to the outer roller, the rolling portion rotates to the right by the operation of the operating cylinder, An operation of pressing the inner circumferential surface of the band, an operation of supporting the outer circumferential surface of the band by lifting the support bar by the operation of the auxiliary cylinder, the operation of rolling the inner and outer rollers by the operation of the rolling cylinder to roll the band, The operation of pushing the plunger to the right to engage with the screw thread of the band and the thread of the screw and the operation of the tightening mechanism to rotate the screw clockwise to reduce the diameter of the rolled band to complete the hose band Due to the complicated sequence of operations, the rolling process time delays cause the other processes to be delayed together in a waiting state, It followed the evils that significantly delay the defined cycle time.
Accordingly, the present invention has been made to solve the above-mentioned problems, and it is an object of the present invention to provide a method and a system for solving the above problems, And it is an object of the present invention to provide an apparatus for manufacturing a large diameter band clamp.
To achieve this object, a feature of the present invention is to provide a turntable (100) in which a plurality of shuttles (120) clamped and unclamped by an operating force of a swing bar (110) are equally arranged; A housing
The
The
The
The housing
The
A first
The
A
The
The band fastening
According to the above structure and operation, according to the present invention, the machining process successively performed successively is distributed and arranged for each part on the basis of the operation time, and the productivity time is shortened by shortening the cycle time for each part.
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a plan view of a large-diameter band clamp manufacturing apparatus according to an embodiment of the present invention; FIG.
BACKGROUND OF THE
3 is a view showing a housing cover loading unit of a large diameter band clamp manufacturing apparatus according to an embodiment of the present invention.
4 is a view illustrating a band loading unit of a large diameter band clamp manufacturing apparatus according to an embodiment of the present invention;
5 is a view illustrating a caulking portion of a large-diameter band clamp manufacturing apparatus according to an embodiment of the present invention.
6 is a view showing a position correcting unit of a large diameter band clamp manufacturing apparatus according to an embodiment of the present invention.
7 is a view showing a screw loading unit of a large diameter band clamp manufacturing apparatus according to an embodiment of the present invention;
8 is a view showing a circular bending portion of a large diameter band clamp manufacturing apparatus according to an embodiment of the present invention.
9 is a view showing a band fastening portion of a large diameter band clamp manufacturing apparatus according to an embodiment of the present invention.
10 is a view illustrating an unloading unit of a large diameter band clamp manufacturing apparatus according to an embodiment of the present invention;
Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
The present invention relates to a large-diameter band clamp manufacturing apparatus, in which a large-diameter band clamp manufacturing apparatus disperses and arranges processing steps successively successively on an operation time basis, while leveling the operation time for each part, The
The turntable (100) according to the present invention has a plurality of shuttles (120) clamped and unclamped by the operating force of the swinging bar (110). The
The detection sensor S is arranged adjacent to the stop position of the
The
The
The
In addition, the housing
Here, the alignment direction of the
Further, the
Therefore, the height of the uppermost layer of the
The
At this time, the
The clamping means 24 clamps the position adjacent to the end side of the
Further, the
Since the pressing force of the
The first and second
The
The
In addition, the
A locking
The pair of
In the meantime, the wall surface of the
In addition, the
The
Here, the
At this time, the
8 (b), the
At this time, the forming
The
The
The end of the
The unloading
On the other hand, the take-
10: housing cover loading part 20: band loading part
30: caulking portion 40: screw loading portion
50: round bending part 60: band fastening part
70: unloading unit 80:
100: Turntable
Claims (11)
A housing cover loading unit 10 provided to supply the housing cover 1 on either one of the shuttles 120;
A band loading unit 20 for fitting the band 2 into the housing cover 1;
A caulking portion 30 for press-molding an upper surface of the housing cover 1 into which the band 2 is inserted;
A screw loading section 40 for inserting the screw 3 into the caulked housing cover 1;
A circular bending portion 50 which is formed by winding a band 2 exposed to the outside of the housing cover 1 around a shaping roller and shaping the band into a circular shape;
A band fastening part 60 having an electric screwdriver 61 for inserting the end of the band 2 into the housing cover 1 and for screwing the end of the band 2 by rotating the screw 3;
And an unloading portion 70 for unclamping the band 2 fastened to the screw 3 by the shuttle 120 and discharging the band 2 by the operating force of the take-
The band fastening part 60 includes a first guide block 62 having an arcuate guide surface 62a for guiding the end of the band 2 that has been formed by the driving part to the inside of the housing cover 1, A second guide block 64 having an arcuate guide surface 64a for urging the band 2 in a position adjacent to the guide block 62 to provide a gentle input into the housing cover 1, A guide clamp 63 is provided in which a guide groove 63a for guiding the entry direction is formed by supporting the inside of the band 2 and the outer circumferential surface at a position adjacent to the guide 1,
The guide clamp 63 is constituted by left and right clamps 63A and 63B and is operated to be opened and closed. When the left and right clamps 63A and 63B are closed, the guide groove 63a is provided with a band 2 and the outer peripheral surface of the band 2 are supported together so that the entrance of the band 2 is guided into the housing cover 1 without lifting and separation phenomenon and the end of the band 2 enters the inside of the housing cover 1 with the guide groove 63a Wherein the left and right clamps (63A) and (63B) are opened and separated on the band (2).
A position correcting part 80 is provided between the caulking part 30 and the screw loading part 40 so as to press the housing cover 1 clamped on the shuttle 120 and closely contact the inside of the shuttle 120 And a large-diameter band clamp device.
The shuttle 120 includes a fixed bar 122 fixed to the turntable 100, a movable bar 126 coupled with the fixed bar 122 and the hinge 124 to move the movable bar 126, And a swivel bar (110) for pressing the end of the flow bar (126) by a swiveling operating force to unclamp the shuttle (120).
The turntable 100 is rotatably rotated by a driving unit and is disposed in a stationary state at an upper portion of the turntable 100. The turntable 100 includes a fixing plate 130 having a mounting portion 132 for mounting a fixing component including the sensing sensor S Wherein the band clamping device comprises:
The housing cover loading unit 10 includes a feeder 12 for aligning and feeding the housing cover 1 and a cover loading room 14 for switching the feeder 12 and the shuttle 120 in the direction of 90 °, And a plunger (16) for pushing the housing cover (1) prepared in the cover loading chamber (14) toward the shuttle (120) side.
The band loading unit 20 includes a supply unit 22 in which the band 2 is prepared for loading in the longitudinal direction and a clamping unit 24 for clamping the band 2 loaded on the supply unit 22 to the shuttle 120 And a pair of suction pads 24a for suctioning the upper surface of the band 2 are provided on the side of the elastic body 24b , And a clamping screw (25) is provided between the pair of the suction pads (24a) so that the side surface of the band (2) is fitted and fixed so that the position fixing groove (25a) is formed therebetween. Band clamp manufacturing apparatus.
A first lower core 32 which enters the inside of the housing cover 1 while riding on the guide rail 32a at an outer side adjacent to the turntable 100 of the caulking portion 30; 34a for pressing the top surface of the housing cover 1 at an upper portion corresponding to the first and second lower cores 32, (36). ≪ / RTI >
The screw loading section 40 includes a feeder 42 for aligning and feeding the screw 3, a loading chamber 44 for preparing each of the screws 3 to be aligned and a screw And the loading bar 46 is keyed to the coupling tube 48 rotated by the driving source so that fluidity is provided in the axial direction, And an axial feed force is elastically provided by the elastic body (49).
A locking clamp unit 90 provided on the fixing plate 130 corresponding to the screw loading unit 40 for pressing and clamping the upper portion of the shuttle 120 loaded with the housing cover 1, The camshaft 90 is provided with a clamp bar 92 which is pivoted about a hinge 92a and provided with a cam roller 92b at one end thereof and a clamp bar 92 which is linearly fed by the operation of the cylinder 94a and slides in the oblique direction with the cam roller 92b. And a cam plate (94) provided with a pair of inclined surfaces (94b) for movement.
The circular bending portion 50 includes a transfer table 51 provided to apply a pulling force in a lateral direction on the guide rail 52a and a transfer table 51 provided on the transfer table 51 to contact the bottom surface of the band 2 A forming roller 54 mounted on the conveying table 51 and vertically conveyed and disposed in front of the reference roller 52 to contact the upper surface of the band 2; And a pressing roller (56) for providing a lateral pressing force to wind the band (2) protruding from the lower part to the upper part through the forming roller (54) on the outer peripheral surface of the forming roller (54)
The reference roller 52, the shaping roller 54 and the pressure roller 56 are spaced apart from each other and are forwardly transported toward the center of the turntable 100 by the transport table 51 and are exposed to the outside of the housing cover 1 When the band 2 is inserted between the reference roller 52 and the forming roller 54, the band roller 52 is pressed against the outer peripheral surface of the forming roller 54 by the downward feed of the forming roller 54 and the lateral pressing force of the pressure roller 56 2 until the band 2 is released between the reference roller 52 and the shaping roller 54 until the feed table 51 is retracted outwardly of the turntable 100, 54), and is formed into a circular shape.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020170012587A KR101872715B1 (en) | 2017-01-26 | 2017-01-26 | Large diameter band clamp manufacturing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020170012587A KR101872715B1 (en) | 2017-01-26 | 2017-01-26 | Large diameter band clamp manufacturing equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| KR101872715B1 true KR101872715B1 (en) | 2018-06-29 |
Family
ID=62781034
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| KR1020170012587A KR101872715B1 (en) | 2017-01-26 | 2017-01-26 | Large diameter band clamp manufacturing equipment |
Country Status (1)
| Country | Link |
|---|---|
| KR (1) | KR101872715B1 (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108714794A (en) * | 2018-07-17 | 2018-10-30 | 厦门市思诺威自动化科技有限公司 | German-style hose clamp assembly machine |
| CN109175971A (en) * | 2018-11-14 | 2019-01-11 | 苏州恒健泰电器科技有限公司 | A kind of equipment for assembling coffee machine |
| CN109317964A (en) * | 2018-11-09 | 2019-02-12 | 湖南湘光机械模具有限公司 | A kind of auto-buckled type pipe clamp, nut, screw automatic assembly equipment |
| CN109625934A (en) * | 2018-12-13 | 2019-04-16 | 温州市聚达信息科技有限公司 | The production technology of cosmetics is equipped |
| CN113953787A (en) * | 2021-09-23 | 2022-01-21 | 东莞市爱康智能技术有限公司 | Cell-phone flank equipment tool |
| CN113976684A (en) * | 2021-09-16 | 2022-01-28 | 张安龙 | Panel beating panel frock of bending |
| CN114346034A (en) * | 2021-11-29 | 2022-04-15 | 宁波开浦智能科技有限公司 | Full-automatic rolling processing equipment and material rolling method |
| CN116140425A (en) * | 2023-04-14 | 2023-05-23 | 西安奥若特材料技术有限公司 | Forming device for local reinforced structure of low-pressure pipeline |
| CN116803600A (en) * | 2023-08-28 | 2023-09-26 | 新乡市航宏航空机电设备有限公司 | Electromagnetic valve and assembly forming equipment thereof |
| CN108714794B (en) * | 2018-07-17 | 2024-05-14 | 厦门市思诺威自动化科技有限公司 | De-type hose clamp assembly machine |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0819830A (en) * | 1994-07-06 | 1996-01-23 | Touruu Eng Kk | Method and device for manufacturing protective cover of heat insulating material for piping |
| KR100407776B1 (en) * | 2000-04-29 | 2003-12-01 | 이영덕 | An automatic assembly device of hose coupling band |
| KR200412542Y1 (en) * | 2006-01-13 | 2006-03-28 | 김영규 | The riveting device for shutter ring |
| KR101467733B1 (en) * | 2014-05-15 | 2014-12-01 | 이상근 | Apparatus for assembling hose-band automatically |
| KR20160138695A (en) * | 2015-05-26 | 2016-12-06 | 이희혁 | Hose band automated assembly systems |
-
2017
- 2017-01-26 KR KR1020170012587A patent/KR101872715B1/en active IP Right Grant
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0819830A (en) * | 1994-07-06 | 1996-01-23 | Touruu Eng Kk | Method and device for manufacturing protective cover of heat insulating material for piping |
| KR100407776B1 (en) * | 2000-04-29 | 2003-12-01 | 이영덕 | An automatic assembly device of hose coupling band |
| KR200412542Y1 (en) * | 2006-01-13 | 2006-03-28 | 김영규 | The riveting device for shutter ring |
| KR101467733B1 (en) * | 2014-05-15 | 2014-12-01 | 이상근 | Apparatus for assembling hose-band automatically |
| KR20160138695A (en) * | 2015-05-26 | 2016-12-06 | 이희혁 | Hose band automated assembly systems |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108714794A (en) * | 2018-07-17 | 2018-10-30 | 厦门市思诺威自动化科技有限公司 | German-style hose clamp assembly machine |
| CN108714794B (en) * | 2018-07-17 | 2024-05-14 | 厦门市思诺威自动化科技有限公司 | De-type hose clamp assembly machine |
| CN109317964A (en) * | 2018-11-09 | 2019-02-12 | 湖南湘光机械模具有限公司 | A kind of auto-buckled type pipe clamp, nut, screw automatic assembly equipment |
| CN109317964B (en) * | 2018-11-09 | 2023-09-26 | 湖南湘光机械模具有限公司 | Automatic assembling equipment for self-buckling pipe clamps, nuts and screws |
| CN109175971A (en) * | 2018-11-14 | 2019-01-11 | 苏州恒健泰电器科技有限公司 | A kind of equipment for assembling coffee machine |
| CN109625934A (en) * | 2018-12-13 | 2019-04-16 | 温州市聚达信息科技有限公司 | The production technology of cosmetics is equipped |
| CN113976684A (en) * | 2021-09-16 | 2022-01-28 | 张安龙 | Panel beating panel frock of bending |
| CN113953787A (en) * | 2021-09-23 | 2022-01-21 | 东莞市爱康智能技术有限公司 | Cell-phone flank equipment tool |
| CN114346034A (en) * | 2021-11-29 | 2022-04-15 | 宁波开浦智能科技有限公司 | Full-automatic rolling processing equipment and material rolling method |
| CN116140425A (en) * | 2023-04-14 | 2023-05-23 | 西安奥若特材料技术有限公司 | Forming device for local reinforced structure of low-pressure pipeline |
| CN116803600A (en) * | 2023-08-28 | 2023-09-26 | 新乡市航宏航空机电设备有限公司 | Electromagnetic valve and assembly forming equipment thereof |
| CN116803600B (en) * | 2023-08-28 | 2023-11-03 | 新乡市航宏航空机电设备有限公司 | Electromagnetic valve and assembly forming equipment thereof |
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|---|---|---|---|
| E701 | Decision to grant or registration of patent right | ||
| GRNT | Written decision to grant |