KR101741794B1 - Method for manufactuting multilayer pcb comprising solder ball binding part of improved binding reliability - Google Patents

Method for manufactuting multilayer pcb comprising solder ball binding part of improved binding reliability Download PDF

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Publication number
KR101741794B1
KR101741794B1 KR1020150126442A KR20150126442A KR101741794B1 KR 101741794 B1 KR101741794 B1 KR 101741794B1 KR 1020150126442 A KR1020150126442 A KR 1020150126442A KR 20150126442 A KR20150126442 A KR 20150126442A KR 101741794 B1 KR101741794 B1 KR 101741794B1
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KR
South Korea
Prior art keywords
solder ball
dry film
etching
circuit board
copper foil
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Application number
KR1020150126442A
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Korean (ko)
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KR20170029289A (en
Inventor
최광종
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주식회사 티엘비
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Priority to KR1020150126442A priority Critical patent/KR101741794B1/en
Publication of KR20170029289A publication Critical patent/KR20170029289A/en
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/46Manufacturing multilayer circuits
    • H05K3/4697Manufacturing multilayer circuits having cavities, e.g. for mounting components
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/18Printed circuits structurally associated with non-printed electric components
    • H05K1/182Printed circuits structurally associated with non-printed electric components associated with components mounted in the printed circuit board, e.g. insert mounted components [IMC]
    • H05K1/185Components encapsulated in the insulating substrate of the printed circuit or incorporated in internal layers of a multilayer circuit
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/02Apparatus or processes for manufacturing printed circuits in which the conductive material is applied to the surface of the insulating support and is thereafter removed from such areas of the surface which are not intended for current conducting or shielding
    • H05K3/06Apparatus or processes for manufacturing printed circuits in which the conductive material is applied to the surface of the insulating support and is thereafter removed from such areas of the surface which are not intended for current conducting or shielding the conductive material being removed chemically or electrolytically, e.g. by photo-etch process
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/30Assembling printed circuits with electric components, e.g. with resistor
    • H05K3/32Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
    • H05K3/34Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
    • H05K3/341Surface mounted components

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing & Machinery (AREA)
  • Production Of Multi-Layered Print Wiring Board (AREA)
  • Electric Connection Of Electric Components To Printed Circuits (AREA)

Abstract

A method of manufacturing a multilayer printed circuit board having solder ball junctions with improved bonding reliability according to the present invention includes the steps of: adhering a dry film to a copper foil in an outer layer of the multilayer printed circuit board; exposing and developing the dry film; Forming a circuit portion including a solder ball junction by etching the copper foil; peeling the remaining dry film from the outer layer; contacting the dry film on the solder ball junction; Exposing and developing the solder ball joints; etching the solder ball joints to form recesses in the solder ball joints; and peeling the remaining dry film from the solder ball joints.
According to the present invention, bonding reliability between the solder ball for bonding the semiconductor chip to the circuit board and the solder ball bonding portion formed on the circuit board can be enhanced.

Description

BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] The present invention relates to a method of manufacturing a multilayer printed circuit board having a solder ball junction with improved bonding reliability,

The present invention relates to a multilayer printed circuit board and a method of manufacturing the same. More particularly, the present invention relates to a multilayer printed circuit board configured to improve bonding reliability with a solder ball in a pad portion for bonding a chip to a printed circuit board, Method according to the present invention.

Recently, electronic technology related technology has been progressing in multi-function and high-speed. In order to cope with this trend, semiconductor chip manufacturing technology is also rapidly developing.

In particular, the thickness of printed circuit boards has also been reduced in order to reduce the thickness of finished electronic products. In recent years, technologies related to multilayer printed circuit boards that constitute more circuit layers in the same thickness printed circuit board have been researched and developed.

 The multilayer printed circuit board is usually formed by heat pressing a plurality of printed circuit boards including a prepreg formed by impregnating an epoxy resin with glass fiber and a copper foil circuit formed on the surface thereof.

The multilayer printed circuit board generally comprises a multilayer of 10 or more layers, and the circuits of each layer are electrically connected through a via hole.

When a component such as a semiconductor chip is to be mounted on the surface of a multilayer printed circuit board, the external layer copper foil of the multilayer printed circuit board is subjected to exposure, development and etching in a state in which the dry film is in close contact with the copper foil, grid array region, and a semiconductor chip is mounted on the non-chip area using a solder ball.

 The solder ball is used as a bonding pad portion for bonding a semiconductor chip to a printed circuit board by using a solder ball. In addition to shortening the overall length of the electrical circuit, it is possible to form more pins than the number of input / .

The use area of the above-mentioned bezier is increased because the mounting area required for chip mounting can be reduced by 25% or more than that of the conventional CuFeFee method, so that its utilization is very high and thermal resistance and electrical characteristics are good.

However, in the above-mentioned non-jiggle type package, the bonding force between the solder ball and the bonding pad is weakened by the heat generated from the printed circuit board, and interface peeling and cracks are sometimes generated with time.

As a result, the electrical connection between the semiconductor chip and the printed circuit board is released, which causes a failure of the electronic product.

It is an object of the present invention to provide a multilayer printed circuit board configured to improve reliability of bonding between a solder ball for bonding a semiconductor chip to a circuit board and a solder ball bonding portion on a circuit board, And a method for manufacturing the same.

According to another aspect of the present invention, there is provided a method of manufacturing a multilayer printed circuit board having a solder ball junction having improved bonding reliability, the method including: adhering a dry film to a copper foil in an outer layer of the multilayer printed circuit board; Forming a circuit portion including a solder ball bonding portion by etching the copper foil; peeling the remaining dry film from the outer layer; adhering the dry film on the solder ball bonding portion; Exposing and developing the dry film on the solder ball joint portion; etching the solder ball joint portion to form a concave portion in the solder ball joint portion; and peeling the remaining dry film from the solder ball joint portion.

Preferably, the concave portion is formed in a shape of a rectangle or a circular arc in a transverse plane.

Here, the concave portion may be formed in a circular shape or a straight line or a "shape"

Preferably, the depth of the recess is in the range of 1/3 to 2/3 of the thickness of the outer layer copper foil.

More preferably, the depth of the recess is in the range of 1/3 to 1/2 of the thickness of the outer layer copper foil.

The width of the concave portion may be in the range of 1/8 to 1/12 of the solder ball junction width.

In the multilayer printed circuit board having the solder ball bonding portion according to the present invention, a circuit portion including a solder ball bonding portion is formed on an outer layer of the multilayer printed circuit board, and a concave portion is formed on the solder ball bonding portion. do.

Preferably, the concave portion is formed in a shape of a rectangle or a circular arc in a transverse plane.

Here, the concave portion may be formed in a circular shape or a straight line or a "shape"

Preferably, the depth of the recess is in the range of 1/3 to 2/3 of the thickness of the outer layer copper foil.

More preferably, the depth of the recess is in the range of 1/3 to 1/2 of the thickness of the outer layer copper foil.

Further, the width of the concave portion is formed in the range of 1/8 to 1/12 of the width of the solder ball joint portion.

According to the present invention, bonding reliability between the solder ball for bonding the semiconductor chip to the circuit board and the solder ball bonding portion formed on the circuit board can be enhanced.

BRIEF DESCRIPTION OF THE DRAWINGS The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.
1 is a cross-sectional view showing a state in which a dry film adheres to an outer layer copper foil of a multilayer printed circuit board,
2 is a cross-sectional view of the dry film exposed and developed,
Fig. 3 is a cross-sectional view of a state where a circuit portion including a solder ball junction is formed by etching a copper foil on a circuit board surface,
4 is a plan view of the circuit board with solder ball joints formed on the surface thereof,
5 is a cross-sectional view showing a solder ball joint portion covered with a dry film,
FIG. 6 is a cross-sectional view of the dry film covered with the solder ball junction and developed with the solder ball junction etched to form a recess;
7 is a plan view of one embodiment in which a recess is formed in the solder ball junction,
8 is a plan view of another embodiment with a recess formed in the solder ball junction,
9 is a plan view of another embodiment with a recess formed in the solder ball junction,
10 is a cross-sectional view of another embodiment in which a dry film covered with a solder ball junction is developed and the solder ball junction is etched to form a recess.

Hereinafter, the configuration of the present invention will be described in detail with reference to the accompanying drawings.

Prior to this, the terms used in the specification and claims should not be construed in a dictionary sense, and the inventor may, on the principle that the concept of a term can be properly defined in order to explain its invention in the best way And should be construed in light of the meanings and concepts consistent with the technical idea of the present invention.

Therefore, the embodiments shown in the present specification and the drawings are only exemplary embodiments of the present invention, and not all of the technical ideas of the present invention are presented. Therefore, various equivalents It should be understood that water and variations may exist.

Fig. 1 is a cross-sectional view showing a state in which a dry film adheres to an outer layer copper foil of a multilayer printed circuit board, Fig. 2 is a cross-sectional view of the dry film exposed and developed, 4 is a plan view in a state where a solder ball junction is formed on a surface of a circuit board, FIG. 5 is a cross-sectional view of a solder ball junction covered with a dry film, FIG. 6 is a cross- FIG. 7 is a plan view of an embodiment in which a concave portion is formed in a solder ball bonding portion, and FIG. 8 is a plan view of the solder ball bonding portion in a state where a concave portion is formed in a solder ball bonding portion 9 is a plan view of another embodiment in which a concave portion is formed in a solder ball joint portion. 10 is a cross-sectional view of another embodiment in which the dry film covered with the solder ball junction is developed and the solder ball junction is etched to form a recess.

A method for manufacturing a multilayer printed circuit board having solder ball joints with improved bonding reliability according to the present invention includes the steps of bringing the dry film 30 into close contact with the copper foil 20 in the outer layer 10 of the multilayer printed circuit board 100 Exposing and developing the dry film (30), forming a circuit portion (22) including a solder ball junction by etching the copper foil (20), removing residual dry film Exposing and developing the dry film (40) on the solder ball joint (22), and removing the solder ball joint (22) from the solder ball joint (22) Forming a concave portion 24 in the solder ball bonding portion 22 by etching the solder ball bonding portion 22 and removing the remaining dry film 40 from the solder ball bonding portion 22. [

The multilayer printed circuit board 100 includes a plurality of individual substrates including a circuit formed by closely adhering a dry film to the surface of the copper foil and exposing, developing, and etching the copper foil on the surface of the prepreg, And then applying heat and pressure.

The substrate 10 disposed on the outside of the multilayer printed circuit board 100 is also formed by disposing a copper foil 20 on the surface of the prepreg.

The prepreg is formed by impregnating a reinforcing base material such as glass fiber with a polymer resin. As the reinforcing base material, a glass fiber fabric, a glass fiber nonwoven fabric, a carbon fiber fabric, or an organic polymer fiber fabric is used.

The polymer resin for forming the prepreg is mixed with an additive such as a hardening agent for adjusting the dielectric constant, thermal expansion rate, and time required for curing.

As the additives to be mixed into the polymer resin for the above-mentioned property control, inorganic fillers such as silica, aluminum hydroxide, calcium carbonate, and organic fillers such as cured epoxy and crosslinked acryl are available.

The dry film 30 is adhered to the copper foil 20 disposed on the surface of the substrate 10 disposed on the outside, and only the dry film 30 is left where the circuit is to be formed through exposure and development.

Thereafter, only the copper foil, which is disposed under the remaining dry film 30 by the etching process, forms the remaining circuit 22.

The circuit 22 includes a pad for connecting various components and a ball grid array (BGA), that is, a solder ball junction 22, for mounting the semiconductor chip.

Thereafter, when the remaining dry film 30 is peeled off from the surface of the external substrate 10, a solder ball bonding portion 22 is formed as shown in FIG.

At this time, a solder resist is applied to the surface of the external substrate 10 on which the solder ball bonding portion 22 is formed, exposed and developed so that a solder resist is formed on the surface of the substrate 10 in a state where the solder ball bonding portion 22 is exposed to the outside .

Thereafter, the dry film 40 is again brought into close contact with the solder ball bonding portion 22, and then the dry film 40 is exposed and developed.

Thereafter, the concave portion 24 is formed in the solder ball joint portion 22 by spraying an etchant onto the developed dry film 40.

The surface area of the solder ball bonding portion 22 is increased by the concave portion 24 so that the bonding area between the solder ball bonding portion 22 and the molten solder for chip mounting is increased.

Thus, the bonding force between the solder and the solder ball bonding portion 22 can be increased.

Further, since the molten solder seeps into the concave portion 24 formed in the solder ball bonding portion 22, the solder solidifies when placed in the concave portion 24 when the solder solidifies.

Therefore, even when a horizontal force is applied to the solidified solder, or when the solidified solder is expanded by heat, the solder is supported by the side wall of the concave portion 24, The coupling is not easily released.

In order to form a recess in the solder ball joint 220, a spray etching method for spraying an etching solution through a nozzle may be used. In this case, the etching rate is preferably etched with an etching rate of 0.07 to 0.4 μm / sec.

More specifically, when the etching solution is sprayed with sulfuric acid-fruit type etching solution, the etching is preferably performed at an etching rate of 0.1 to 0.12 m / sec. In the case of spraying an etching solution of sodium hydrochloric acid-sodium chloride type, sec etch rate, and in the case of spraying a hydrochloric acid-fruit type etchant, it is preferable to etch at an etch rate of 0.2 to 0.4 mu m / sec.

The etch rate is adjustable through the relative injection rate of the etchant to the solder ball junction and the amount and concentration of the etchant injected.

If the etching rate for etching the solder ball bonding portion 22 is less than 0.07 탆 / sec, the etching rate becomes too small to lower the process yield. As the etching time becomes longer, the etching solution penetrates into the peripheral circuits, .

That is, when the etching time becomes too long, the etching solution does not penetrate only into the opening portions of the dry film, but the etching solution flowing into the opening portions of the dry film flows laterally, thereby etching the peripheral circuits.

This eventually has an undesirable effect on the formation of the circuit line width of the design dimension or the width of the component connection pad.

If the etching rate is larger than 0.4 占 퐉 / sec, the etching rate becomes too large, and it becomes very difficult to control the depth of the concave portion through etching. If the depth D of the concave portion 24 becomes deeper than necessary, There is a case where the insulator (bottom) portion of the substrate 10 is exposed.

Preferably, the depth D of the concave portion 24 is in a range of 1/3 to 2/3 of the thickness of the outer layer copper foil.

The width of the concave portion 24 is in the range of 0.03 to 0.2 mm and is in the range of 1/12 to 1/8 of the width of the solder ball bonding portion 22. The thickness of the copper foil is approximately 0.05 mm do.

7 and 9, when the plurality of concave portions 24 are formed in one solder ball joint portion 22, the width of the concave portion in the lateral direction is somewhat greater than 0.03 mm, Is formed to be somewhat larger than 1/12 of the width of the light emitting layer (22).

8, a width in the transverse direction is formed to be slightly smaller than 0.2 mm when a concave portion of "╂" shape is formed in one solder ball joint portion 22. In this case, the width of the solder ball joint portion 22 Is formed to be somewhat smaller than 1/8.

If the depth of the concave portion 24 formed in the lateral width as described above is less than 1/3 of the thickness of the outer layer copper foil, it is difficult to sufficiently exhibit the surface area increasing effect for solder ball bonding.

If the depth of the concave portion 24 exceeds 2/3 of the thickness of the outer layer copper foil, the surface tensions prevent the molten solder from sufficiently penetrating to the bottom portion of the concave portion 24, And the bottom of the recess (24).

Therefore, it is preferable that the depth D of the concave portion 24 is formed within the above range in consideration of the yield of the concave portion 24 formed by etching and the effect of increasing the surface area.

In this regard, it is more preferable that the depth of the concave portion 24 is 1/3 to 1/2 of the thickness of the outer layer copper foil.

As shown in FIG. 7, the concave portion 24 may be formed in a plurality of straight lines at the solder ball bonding portion 22, or may be formed in the shape of a circle as shown in FIG.

Also, as shown in FIG. 9, the recess 24 may be formed in the form of a plurality of circular points at the solder ball joint 22.

When the printed circuit board is immersed in the etchant to form the concave portion 24, the cross-sectional shape of the concave portion is formed as a groove having a rectangular cross-section as shown in FIG.

However, in the case of forming the concave portion 24 by spraying the etching liquid on the printed circuit board, the sectional shape of the concave portion 24 is formed in a shape close to an arc as shown in Fig.

This is because when the etchant injected through the openings 42 of the dry film 40 covering the solder ball junction 22 flows in, the flow of the etchant sprayed by the sidewalls of the dry film openings 42 is disturbed This is because the largest amount of etchant is brought into contact with the central portion of the concave portion 24.

As described above, when the concave portion 24 is formed in a cross-sectional shape close to an arc, corner portions disappear from the bottom portion of the concave portion.

When the concave portion 24 is formed in a rectangular cross-sectional shape, the molten solder can not sufficiently penetrate into the corner portion due to the surface tension of the corner portion. On the other hand, when the concave portion 24 has a cross- The molten solder can be more evenly applied to the bottom portion of the recess 24.

After the concave portion 24 is formed in the solder ball bonding portion 22 as described above, the remaining dry film 40 is removed from the solder ball bonding portion 22.

While the present invention has been described with reference to the exemplary embodiments and the drawings, it is to be understood that the technical scope of the present invention is not limited to these embodiments and that various changes and modifications will be apparent to those skilled in the art. Various modifications and variations may be made without departing from the scope of the appended claims.

10: outer layer
20: Copper foil
22: Solder ball joint
24:
30: Dry film
40: dry film
100: multilayer printed circuit board

Claims (12)

A multilayer printed circuit board manufacturing method comprising: laminating a plurality of substrates;
Adhering a dry film to the surface of the copper foil disposed on the outermost prepreg of the multilayer printed circuit board;
Exposing and developing the dry film;
Forming a circuit portion including a solder ball junction by etching the copper foil;
Peeling the remaining dry film from the circuit part;
Contacting the dry film on the solder ball joint;
Exposing and developing the dry film on the solder ball junction;
Forming a recess in the solder ball junction by etching the solder ball junction;
Removing the remaining dry film from the solder ball junction,
The concave portion is formed by a spray etching method for spraying an etching solution through a nozzle,
Said recess being formed in the shape of a transverse arc,
The depth of the recess is formed in a range of 1/3 to 2/3 of the thickness of the copper foil disposed on the outermost prepreg,
The width of the concave portion is formed in the range of 1/8 to 1/12 of the width of the solder ball joint portion,
In the spray etching method,
A sulfuric acid-fruit-like type etching solution is sprayed and etched at an etching rate of 0.1 to 0.12 mu m / sec,
Etching with an etching rate of 0.07 to 0.1 mu m / sec by spraying an etching solution of a hydrochloric acid-sodium chlorate type,
Wherein the etching is performed at an etching rate of 0.2 to 0.4 占 퐉 / sec by spraying a hydrochloric acid-hydrofluoric acid type etchant to the solder ball junction.
The method according to claim 1,
Wherein the recess is formed in a planar, circular or " straight "or" elliptical " shape.
The method according to claim 1,
Wherein the depth of the recess is in a range of 1/3 to 1/2 of the thickness of the copper foil disposed on the outermost prepreg.
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KR1020150126442A 2015-09-07 2015-09-07 Method for manufactuting multilayer pcb comprising solder ball binding part of improved binding reliability KR101741794B1 (en)

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KR1020150126442A KR101741794B1 (en) 2015-09-07 2015-09-07 Method for manufactuting multilayer pcb comprising solder ball binding part of improved binding reliability

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Application Number Priority Date Filing Date Title
KR1020150126442A KR101741794B1 (en) 2015-09-07 2015-09-07 Method for manufactuting multilayer pcb comprising solder ball binding part of improved binding reliability

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KR101741794B1 true KR101741794B1 (en) 2017-05-29

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20220124368A (en) * 2021-03-03 2022-09-14 스템코 주식회사 Circuit board and manufacturing method thereof, and electronic device including the same

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003264352A (en) * 2002-03-07 2003-09-19 Fujikura Ltd Position deviation preventing structure in connection between wiring boards
JP2012142506A (en) * 2011-01-06 2012-07-26 Hitachi Cable Film Device Ltd Method for manufacturing printed wiring board, and printed wiring board

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003264352A (en) * 2002-03-07 2003-09-19 Fujikura Ltd Position deviation preventing structure in connection between wiring boards
JP2012142506A (en) * 2011-01-06 2012-07-26 Hitachi Cable Film Device Ltd Method for manufacturing printed wiring board, and printed wiring board

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