KR101688205B1 - Molten light metal casting apparatus using a vacuum - Google Patents
Molten light metal casting apparatus using a vacuum Download PDFInfo
- Publication number
- KR101688205B1 KR101688205B1 KR1020150103278A KR20150103278A KR101688205B1 KR 101688205 B1 KR101688205 B1 KR 101688205B1 KR 1020150103278 A KR1020150103278 A KR 1020150103278A KR 20150103278 A KR20150103278 A KR 20150103278A KR 101688205 B1 KR101688205 B1 KR 101688205B1
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- Prior art keywords
- melt
- mold
- molten metal
- molten
- cooling
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D18/00—Pressure casting; Vacuum casting
- B22D18/06—Vacuum casting, i.e. making use of vacuum to fill the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D21/00—Casting non-ferrous metals or metallic compounds so far as their metallurgical properties are of importance for the casting procedure; Selection of compositions therefor
- B22D21/002—Castings of light metals
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D35/00—Equipment for conveying molten metal into beds or moulds
- B22D35/06—Heating or cooling equipment
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
Abstract
Description
The present invention relates to a molten light metal casting apparatus using vacuum pressure, and more particularly, to a molten metal casting apparatus capable of automatically feeding molten metal stored in a melt reservoir into a mold by a pressure difference generated by sucking air inside a mold by driving a vacuum unit It is possible to prevent the inflow of air during the supply of the molten metal to the inside of the mold and to prevent the inflow of foreign matter, thereby making it possible to significantly reduce the defective rate due to the inflow of air and the inflow of foreign substances during the production of the mold through the mold. To a molten light metal casting apparatus using air pressure.
In general, casting refers to making a desired shape by injecting the metal into a mold prepared by properly dissolving the metal and solidifying it.
There are many kinds of castings that make a desired shape through a mold that has been properly designed by dissolving metal. In general, gravity casting is generally used conventionally. However, in the case of conventional casting using gravity, There is a problem that the molten metal is not completely filled in the casting material, resulting in a high defect rate of the casting product.
In addition, due to the dissolution and casting in the atmosphere, when the metal is melted, there is a lot of molding defects such as bubble defects, surface defects, and unfilled diecast products due to atmospheric gas inflow and bubble formation during casting, The energy loss is also large, and the working environment due to the gas generation is very poor, so that the work is avoided.
In view of this, Patent Application No. 10-2008-0099835 discloses a vacuum system for vacuum melting and casting of metal.
In general, a conventional vacuum system for vacuum melting and casting a metal includes a vacuum pump device, a vacuum dissolver chamber connected to the vacuum pump device and capable of melting metal in a vacuum state and having a molten metal crucible therein, A material inlet pipe connected to the vacuum pump apparatus and adapted to introduce a metal material into the vacuum dissolving chamber in a vacuum state, a sleeve connected to the vacuum dissolving chamber to allow the molten metal to be injected in a vacuum state, And a casting apparatus including a mold in which a molten metal injected into the sleeve in a vacuum state is molded.
The apparatus further includes a first auxiliary vacuum tank between the mold and the vacuum pump apparatus and a second auxiliary vacuum tank interposed between the vacuum dissolving chamber and the vacuum pump apparatus,
The material inlet pipe is configured to be interconnected with the first auxiliary vacuum tank.
However, the conventional vacuum system for vacuum melting and casting of metal as described above has a complicated structure including many valves and vacuum tanks for constituting a vacuum system as described above, which is difficult to follow up .
SUMMARY OF THE INVENTION Accordingly, the present invention has been made in view of the above problems, and it is an object of the present invention to provide an apparatus and a method for automatically supplying molten metal stored in a melt reservoir to a mold by a pressure difference generated by suction of air, It is possible to prevent the inflow of air during the supply of the molten material to the inside of the mold and to prevent the inflow of the foreign matter, thus it is possible to remarkably reduce the defective rate due to the inflow of air and the inflow of foreign matter during the production of the molding material through the mold, And it is an object of the present invention to provide a molten light metal casting apparatus using vacuum pressure that can prevent clogging of a suction pipe.
Other objects of the present invention will become apparent as the description proceeds.
According to an aspect of the present invention, there is provided a molten light metal casting apparatus using vacuum pressure, the apparatus comprising: A mold part including a mold and a stationary mold, wherein the stationary mold is provided with a guide path for the melt so as to communicate with the stationary mold cavity; and a movable part fixedly installed on the movable mold and the stationary mold of the mold part, And one end thereof is connected to one end of the melt guiding path so as to be in close contact with the other end of the melt cooling path and is connected to the other end of the melt cooling path of the melt cooling member, In order to make the inside of the mold part and the melt cooling member lower than the atmospheric pressure by correspondingly driving And a control unit which controls the vacuum unit so that the molten material stored in the molten material reservoir is automatically sucked by the vacuum generating unit so as to correspond to the sucking of the internal air of the mold unit and the molten material cooling member, And a melt press-feeding section provided so as to be able to press-feed the melted material to the guide path side of the melt.
The above-mentioned melt cooling member is composed of a melt cooling movable part which is fixed to the movable mold of the mold part and a melt cooling fixing part which is fixedly provided on the fixed mold, A movable guide groove for a melt and a fixing guide groove for a melt are respectively formed on each side so that a melt cooling passage is formed in such a manner that the molten material cooling section is closely contacted with the melt cooling and fixing portion corresponding to the driving of the mold portion, So that the melt to be pressure-fed can be automatically cooled before being fed to the side of the vacuum generating means.
The vacuum generating means includes a vacuum generating portion provided to be capable of driving in response to the control of the control portion and connected to the other end of the melt cooling furnace of the melt cooling member connected to the suction portion of the vacuum generating portion, And a vacuum pipe provided to suction the air inside the mold part and the melt cooling member by driving the vacuum generating part, wherein a by-product which is detached from the molten metal during the solidification of the molten metal is formed at one end of the vacuum pipe And a filter unit for filtering the inflow into the vacuum generating unit.
The melt press-feeding section includes a hollow melt-pressure conveying slit section, one end of which is communicated with the guide for the melt by fixing one end of the stationary mold of the mold section, A melt suction pipe communicated with the inside by being fixedly connected and the other end inserted into the melt reservoir storing the melt so that the melt can be sucked in correspondence with driving of the vacuum generating means; And the pressing portion and the pressing portion are moved so as to be movable in one direction and the other direction inside the slit portion of the melt-conveying slit so as to press-feed the melt introduced into the slit portion of the melt-conveying slit through the melt suction pipe by the operation portion driven by the control of the control portion. A connection portion formed integrally with the connection portion and connected to the operation portion, The melt consisting of pressure-feeding yongpeul plunger which is provided made up of features.
As described above, according to the molten light metal casting apparatus using the vacuum pressure according to the present invention, since the air inside the mold is sucked by driving the vacuum section, the melted material stored in the melt reservoir can be automatically supplied into the mold by the pressure difference generated It is possible to prevent the inflow of air during the supply of the molten metal to the inside of the mold and also to prevent the inflow of foreign matter and to significantly reduce the defective rate due to the inflow of air and the inflow of foreign substances during the production of the molded product through the mold, It is possible to prevent the melted material from being clogged by the melted material.
1 is a view showing a molten light metal casting apparatus using vacuum pressure according to the present invention.
FIG. 2 is a view showing a state in which the molten metal is sucked by the vacuum generating means of the molten light metal casting apparatus using vacuum pressure according to the present invention.
3 is a view showing a state in which the melt press-feeding section of the molten light metal casting apparatus using the vacuum pressure according to the present invention is operated.
Hereinafter, an embodiment of a molten light metal casting apparatus using vacuum pressure according to the present invention will be described in detail.
First, it should be noted that, in the drawings, the same components or parts have the same reference numerals as much as possible. In describing the present invention, a detailed description of known functions and configurations incorporated herein will be omitted so as not to obscure the gist of the invention.
As shown in the drawing, the molten light metal casting apparatus using vacuum pressure according to the present invention is configured such that the melt stored in the melt reservoir can be automatically supplied to the mold side due to the drive of the vacuum.
That is, in the molten light
Hereinafter, a molten light metal casting apparatus using vacuum pressure according to the present invention will be described in detail with reference to the accompanying drawings.
First, the
1, the vacuum generating means 150 drives the molten metal B stored in the melt reservoir A through the melt press-
1, the
That is, the
Here, the
The
The diameter of the
On the other hand, when the diameter of the
The vacuum generating means 150 is connected to the other end of the
That is, the vacuum generating means 150 includes a
A portion of the
The melt press-
That is, the melt press-
The
The connecting
The inside of the
In the case of manufacturing a molded article using the molten light metal casting apparatus using vacuum pressure according to the present invention, as shown in FIGS. 1 to 3, first, the
The vacuum generating
The driving of the
When the melt B is sucked into the
As shown in FIG. 3, the molten material B sucked into the
That is, when the
The melted material B which is pressure-fed by the movement of the
Thereafter, the movable mold is moved from the stationary mold, and the molded product is taken out to complete the production of the molded product.
In this way, when the molding is molded, the molten material is transported from the vacuum to the movable and stationary molding grooves to produce a molded product. Therefore, no air is inflowed, and no foreign matter is inflowed.
The foregoing description is merely illustrative of the technical idea of the present invention and various changes and modifications may be made by those skilled in the art without departing from the essential characteristics of the present invention. Therefore, the embodiments disclosed in the present invention are intended to illustrate rather than limit the scope of the present invention, and the scope of the technical idea of the present invention is not limited by these embodiments. The scope of protection of the present invention should be construed according to the following claims, and all technical ideas within the scope of equivalents should be construed as falling within the scope of the present invention.
100; Light molten metal casting system using vacuum pressure
110; Mold part
130; Melt cooling member
150; The vacuum generating means
170; The melt-
A; Melt reservoir
B; Melt
Claims (8)
A movable mold 111 and a stationary mold 113 each having a movable and fixed forming groove formed therein so as to be capable of forming a molded product in contact with each other by operating in correspondence with the control of the control unit, A mold part 110 provided with a guide path 115 for a melt to communicate with the molding groove;
The movable mold 111 and the fixed mold 113 of the mold unit 110 are fixedly mounted and closely contacted with each other in correspondence with the movement of the movable mold 111, A melt cooling member 130 having a melt cooling path 135 formed to communicate with one end;
The other end of the melt cooling path 135 of the melt cooling member 130 is connected to one end of the melt cooling path 135 to be driven under control of the control unit to make the interior of the mold 110 and the melt cooling member 130 atmospheric pressure or lower A vacuum generating means 150 installed therein;
The molten metal B stored in the molten metal reservoir A is automatically sucked to correspond to the sucking of the internal air of the molten metal cooling member 130 by driving the vacuum generating means 150 And a melt press-feeding portion 170 which is driven by the control of the control portion and is capable of feeding the molten material B sucked to the melt guide path 115 side
Wherein the molten metal is molten.
The melt cooling member 130 includes a melt cooling moving part 131 fixed to the movable mold 111 of the mold part 110 and a melt cooling and fixing part fixed to the fixed mold 113 The movable guide groove for molten material and the fixed guide groove for molten material are formed on the respective surfaces of the molten material cooling and moving part 131 and the melt cooling and fixing part 133 so that the mold part 110 is driven The melt cooling passage 135 is formed in such a manner that the melt cooling section 131 is closely attached to the melt cooling and fixing section 133 so that the melt B to be pushed through the melt guide path 115 is supplied to the vacuum generating means 150 To the side of the molten metal in the molten metal.
The melt cooling path 135 of the melt cooling member 130 includes an inflow path 135a for introducing the melt and a cooling path for cooling the melted material B extending from the inflow path 135a And a connecting path 135c extending from the cooling path 135b and connected to the vacuum generating means 150. The inflow path 135a is connected to the melted material passing through the melted material guide path 115 B are inclined such that they do not directly enter the cooling passage 135b and the cooling passage 135b disturbs the feeding distance of the molten material B flowing through the inflow passage 135a, Wherein the molten metal is formed in a zigzag shape so as to be automatically solidified.
Wherein the melt cooling passage (135) is formed to have a diameter of 0.8 mm to 1.5 mm.
The vacuum generating means 150 includes a vacuum generating portion 151 provided so as to be able to be driven in response to the control of the control portion and connected to the suction portion of the vacuum generating portion 151, And is connected to the other end of the melt cooling path 135 of the melt cooling member 130 to drive the vacuum generating unit 151 to suck the air inside the mold unit 110 and the melt cooling member 130 And a vacuum pipe 153. The vacuum pipe 153 is provided at one end thereof with a filter unit for filtering the byproducts that are separated during the solidification of the molten metal B, (155) is further provided in the molten light metal casting apparatus.
The melt press-feeding part 170 has a hollow melt press-feeding slit part 171 (see FIG. 1) provided so as to be able to communicate with the melt guiding path 115 at one end by fixing one end of the stationary mold 113 of the mold part 110 And the other end is inserted into the melt reservoir A in which the melt B is stored and is connected to the vacuum generating means 150. The vacuum generating means 150 is connected to the inner end of the melt discharge conveying slit 171, A melt suction pipe 173 provided so as to be capable of sucking the molten metal B in response to the driving of the molten metal discharge conveying slit 171 and an operating part which is inserted into one end of the molten metal feeding slit part 171 and driven by the control of the control part The pressing portion 175a is provided so as to be movable in one direction and the other direction inside the melt discharge conveying slit portion 171 so as to pressurize the melted material B flowing into the melt discharge conveying slit portion 171 through the melt suction pipe 173, And the pressing portion 175a thereof A molten light metal casting apparatus is formed integrally with the vacuum pressure, characterized in that a melt consisting of a pressure-feeding yongpeul plunger 175 is provided it consists of a connection portion (175b) connected to the unit operation by.
The melt suction pipe 173 has a steel suction pipe 173a to prevent the melt B from adhering to the inner circumferential surface when the melt B is sucked and sucked and an inner circumferential surface and an outer circumferential surface of the suction pipe 173a, And a suction main pipe (173b) and a suction outer pipe (173c) of coated ceramic material.
The connecting portion 175b of the melt pressurizing applicator 175 is configured such that the molten material B remaining in the melt suction pipe 173 due to the inflow of the outside air when moving toward the front side of the melt discharge conveying slit portion 171 for melt- A), so that the diameter of the pressing portion (175a) is smaller than that of the pressing portion (175a).
Priority Applications (1)
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KR1020150103278A KR101688205B1 (en) | 2015-07-21 | 2015-07-21 | Molten light metal casting apparatus using a vacuum |
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KR1020150103278A KR101688205B1 (en) | 2015-07-21 | 2015-07-21 | Molten light metal casting apparatus using a vacuum |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111940703A (en) * | 2020-07-14 | 2020-11-17 | 包头市玺骏稀土有限责任公司 | Vacuum suction casting device and method for rare earth metal |
CN116294594A (en) * | 2023-05-22 | 2023-06-23 | 内蒙金属材料研究所 | High-temperature molten metal transfer device |
CN117086289A (en) * | 2023-07-19 | 2023-11-21 | 湖南文昌新材科技股份有限公司 | Recycling device and method for particle reinforced composite material |
Citations (5)
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JPS62127354A (en) * | 1985-11-21 | 1987-06-09 | サンド アクチエンゲゼルシヤフト | Monoazo compound |
JP2003136217A (en) * | 2001-10-29 | 2003-05-14 | Toshiba Mach Co Ltd | Ejection pin for vacuum die casting |
JP2005329464A (en) * | 2004-04-20 | 2005-12-02 | Toshiba Mach Co Ltd | Die casting apparatus and reduced pressure casting method |
JP2006526506A (en) * | 2003-06-03 | 2006-11-24 | ケウン ゴ,ドン | Die casting machine and casting method using the same |
KR20080099835A (en) | 2005-10-21 | 2008-11-13 | 한국전자통신연구원 | Apparatus and method for encoding and decoding moving picture using adaptive scanning |
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2015
- 2015-07-21 KR KR1020150103278A patent/KR101688205B1/en active IP Right Grant
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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JPS62127354A (en) * | 1985-11-21 | 1987-06-09 | サンド アクチエンゲゼルシヤフト | Monoazo compound |
JP2003136217A (en) * | 2001-10-29 | 2003-05-14 | Toshiba Mach Co Ltd | Ejection pin for vacuum die casting |
JP2006526506A (en) * | 2003-06-03 | 2006-11-24 | ケウン ゴ,ドン | Die casting machine and casting method using the same |
JP2005329464A (en) * | 2004-04-20 | 2005-12-02 | Toshiba Mach Co Ltd | Die casting apparatus and reduced pressure casting method |
KR20080099835A (en) | 2005-10-21 | 2008-11-13 | 한국전자통신연구원 | Apparatus and method for encoding and decoding moving picture using adaptive scanning |
Non-Patent Citations (1)
Title |
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발명의 명칭; 금속의 진공 용해와 주조를 위한 진공 시스템 및 그것을 이용한 진공 용해와 주조방법 |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111940703A (en) * | 2020-07-14 | 2020-11-17 | 包头市玺骏稀土有限责任公司 | Vacuum suction casting device and method for rare earth metal |
CN116294594A (en) * | 2023-05-22 | 2023-06-23 | 内蒙金属材料研究所 | High-temperature molten metal transfer device |
CN116294594B (en) * | 2023-05-22 | 2023-07-28 | 内蒙金属材料研究所 | High-temperature molten metal transfer device |
CN117086289A (en) * | 2023-07-19 | 2023-11-21 | 湖南文昌新材科技股份有限公司 | Recycling device and method for particle reinforced composite material |
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