CN210817301U

CN210817301U - Full-automatic multi-station waxing machine

Info

Publication number: CN210817301U
Application number: CN201921453838.0U
Authority: CN
Inventors: 曹智勇
Original assignee: Zhejiang Lingteng Foundry Technology Co ltd
Current assignee: Zhejiang Lingteng Foundry Technology Co ltd
Priority date: 2019-09-03
Filing date: 2019-09-03
Publication date: 2020-06-23
Anticipated expiration: 2029-09-03

Abstract

The utility model discloses a full-automatic multistation waxing machine relates to notes wax machine technical field. Including the support, the crossbeam of support is gone up from a left side to the right side respectively the first motor of fixedly connected with, second motor and fan, the top fixedly connected with workstation of support, the first transmission shaft of the left end inner wall fixedly connected with of workstation, first conveyer belt has been cup jointed to the outside of first transmission shaft, and the front end of first transmission shaft has cup jointed first from the driving wheel. This full-automatic multistation waxing machine, through setting up temperature sensor and heating collar, realized the advantage of the regulation and control temperature of being convenient for, owing to be provided with the control box, temperature variation in the real-time supervision wax jar that can pass through temperature sensor, and then control service temperature, heating through heating collar, wax material to in the wax jar heats up the melting, reaches suitable temperature range, makes wax material keep flowing smooth and easy state, conveniently annotates the wax, can carry out automatic control to annotating the wax, be favorable to practicing thrift the manual work, raise the efficiency.

Description

Full-automatic multi-station waxing machine

Technical Field

The utility model relates to an annotate wax machine technical field, specifically be a full-automatic multistation waxing machine.

Background

The casting is a technological process of smelting metal into liquid meeting certain requirements, pouring the liquid into a casting mold, cooling, solidifying and clearing to obtain a casting with a preset shape, size and performance, the casting blank is nearly formed, so that the purpose of avoiding machining or small amount of machining is achieved, the cost is reduced, and the manufacturing time is reduced to a certain extent.

However, the existing small and medium-sized foundry facilities are old, and the processing mode is usually adopted, an operator holds the wax mold to assist in completing one process of injecting wax liquid into the wax mold, the automation degree is low, the efficiency is low, the labor intensity is high, the production automation cannot be realized, the wax injection temperature of the wax injection machine in the prior art is uncontrollable, the wax is easily injected too much, or the wax nozzle is blocked by the wax, after the wax injection is completed, the next process can be started after the wax mold is cooled by heat dissipation, the processing efficiency is influenced, and the corresponding labor intensity is increased.

SUMMERY OF THE UTILITY MODEL

Technical problem to be solved

The utility model provides a not enough to prior art, the utility model provides a full-automatic multistation waxing machine possesses the regulation and control temperature of being convenient for, has advantages such as quick cooling effect, has solved the temperature uncontrollable of current notes wax, the slow problem of heat dissipation cooling.

(II) technical scheme

For the purpose that realizes above-mentioned regulation and control temperature of being convenient for, have quick cooling effect, the utility model provides a following technical scheme: a full-automatic multi-station waxing machine comprises a support, wherein a first motor, a second motor and a fan are fixedly connected to a cross beam of the support from left to right respectively, a workbench is fixedly connected to the top of the support, a first transmission shaft is fixedly connected to the inner wall of the left end of the workbench, a first conveying belt is sleeved outside the first transmission shaft, a first driven wheel is sleeved at the front end of the first transmission shaft, a first driving wheel is sleeved at the end part of an output shaft of the first motor, the first driving wheel is connected with the first driven wheel through belt transmission, a second transmission shaft is fixedly connected to the inner wall of the right end of the workbench, a second conveying belt is sleeved outside the second transmission shaft, a second driven wheel is sleeved at the rear end of the second transmission shaft, a second driving wheel is sleeved at the end part of the output shaft of the second motor, the second driving wheel is connected with the second driven wheel through belt transmission, the left end top of the workbench is fixedly connected with a control box, the left end top of the workbench is fixedly connected with a wax tank, the right side inner wall of the wax tank is fixedly connected with a temperature sensor, the temperature sensor is electrically connected with the control box, the outside of the wax tank is sleeved with a heating ring, the power end of the heating ring is electrically connected with the control box, the right side lower end of the wax tank is provided with a discharging pipe, the bottom of the discharging pipe is fixedly connected with an air gun, the right side of the air gun is fixedly connected with a material injection nozzle, the front end top of the workbench is fixedly connected with an air cylinder, the output end of the air cylinder is fixedly connected with a push plate, the top of the workbench is fixedly connected with a die assembly, the right end top of the workbench is fixedly connected with a mounting rack, the middle of the mounting rack is fixedly connected with an air injection pipe, and, the right end of the air injection pipe is fixedly connected with the air outlet end of the fan.

This technical scheme is further optimized, the bottom fixedly connected with universal wheel of support, the power end of first motor, second motor and fan all with control box electric connection.

Further optimize this technical scheme, first transmission shaft sets up both ends about the workstation, and is being wrapped up by first conveyer belt, is used for constituting circular endless loop, the inner wall swing joint of bearing and workstation is passed through at both ends around the first transmission shaft, the front end of workstation is worn out and is extended to the workstation outside to the front end portion of first transmission shaft, the middle part of first conveyer belt is equipped with the backing roll, and with the inboard top swing joint of first conveyer belt.

Further optimize this technical scheme, the second transmission shaft sets up both ends about the workstation, and is being wrapped up by the second conveyer belt, is used for constituting circular circulation circuit, the inner wall swing joint of bearing and workstation is passed through at both ends around the second transmission shaft, the rear end of workstation is worn out and is extended to the workstation outside to the rear end portion of second transmission shaft, the middle part of second conveyer belt is equipped with the backing roll, and with the inboard top swing joint of second conveyer belt.

Further optimize this technical scheme, the heating circle is ceramic heating circle, the heating circle is the annular open-close type to through the mutual fastening connection of bolt, the left side of heating circle is equipped with the terminal box, and through terminal box and control box electric connection.

Further optimize this technical scheme, air gun, cylinder and die assembly all are equipped with 3, the air gun sets up in die assembly's left side, annotate in the material mouth extends to die assembly, the cylinder corresponds with die assembly's position, die assembly sets up in the clearance department of first conveyer belt and second conveyer belt.

Further optimize this technical scheme, the jet-propelled pipe sets up both ends around the second conveyer belt, the air nozzle is the equidistance and arranges and distribute on the jet-propelled pipe, the right-hand member of jet-propelled pipe passes the air-out end fixed connection of workstation and fan.

(III) advantageous effects

Compared with the prior art, the utility model provides a full-automatic multistation waxing machine possesses following beneficial effect:

1. this full-automatic multistation waxing machine, through setting up temperature sensor and heating collar, realized the advantage of the regulation and control temperature of being convenient for, owing to be provided with the control box, temperature variation in the real-time supervision wax jar that can pass through temperature sensor, and then control service temperature, heating through heating collar, wax material to in the wax jar heats up the melting, reaches suitable temperature range, makes wax material keep flowing smooth and easy state, conveniently annotates the wax, can carry out automatic control to annotating the wax, be favorable to practicing thrift the manual work, raise the efficiency.

2. This full-automatic multistation waxing machine, through setting up the fan, jet-propelled pipe and air nozzle, realized having the advantage of quick cooling effect, the air current that utilizes the fan to produce passes through the jet-propelled pipe through the jet-propelled nozzle blowout gas, because the air nozzle sets up both ends around the second conveyer belt, spun gas can carry out comprehensive operation of blowing to the wax matrix this moment, in order to realize quick refrigerated effect, reach the purpose that improves production quality, and improve production efficiency, reduce the input of manual work volume, realize the mechanized operation of production, improve the production controllability.

Drawings

FIG. 1 is a schematic structural view of the present invention;

fig. 2 is a top view of the present invention;

fig. 3 is a rear view of the present invention;

fig. 4 is a left side view of the present invention;

fig. 5 is a right side view of the present invention.

In the figure: 1. a support; 2. a first motor; 3. a second motor; 4. a fan; 5. a work table; 6. a first drive shaft; 7. a first conveyor belt; 8. a first driven wheel; 9. a first drive wheel; 10. a second drive shaft; 11. a second conveyor belt; 12. a second driven wheel; 13. a second drive wheel; 14. a control box; 15. a wax tank; 16. a temperature sensor; 17. heating a ring; 18. a discharge pipe; 19. an air gun; 20. a material injection nozzle; 21. a cylinder; 22. pushing the plate; 23. a die assembly; 24. a mounting frame; 25. a gas ejector tube; 26. an air nozzle; 27. a universal wheel.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-5, the utility model discloses a full-automatic multi-station waxing machine, which comprises a bracket 1, a first motor 2, a second motor 3 and a fan 4 are respectively fixedly connected to the cross beam of the bracket 1 from left to right, a worktable 5 is fixedly connected to the top of the bracket 1, a first transmission shaft 6 is fixedly connected to the inner wall of the left end of the worktable 5, a first conveyer belt 7 is sleeved on the outer part of the first transmission shaft 6, a first driven wheel 8 is sleeved on the front end of the first transmission shaft 6, a first driving wheel 9 is sleeved on the end part of the output shaft of the first motor 2, the first driving wheel 9 is connected with the first driven wheel 8 through a belt transmission, a second transmission shaft 10 is fixedly connected to the inner wall of the right end of the worktable 5, a second conveyer belt 11 is sleeved on the outer part of the second transmission shaft 10, a second driven wheel 12 is sleeved on the rear end of the second transmission shaft 10, a second driving wheel 13 is sleeved on the end, the second driving wheel 13 is connected with the second driven wheel 12 through a belt, the left top of the workbench 5 is fixedly connected with a control box 14, the left top of the workbench 5 is fixedly connected with a wax pot 15, the right inner wall of the wax pot 15 is fixedly connected with a temperature sensor 16, the temperature sensor 16 is electrically connected with the control box 14, the heating ring 17 is sleeved outside the wax pot 15, the temperature sensor 16 and the heating ring 17 are arranged, so that the advantage of conveniently regulating and controlling the temperature is realized, the control box 14 is arranged, the temperature change in the wax pot 15 can be monitored in real time through the temperature sensor 16, the service temperature is further controlled, the wax in the wax pot 15 is heated and melted through the heating of the heating ring 17, the proper temperature range is reached, the wax keeps a smooth flowing state, the wax injection is convenient, the wax injection can be automatically controlled, the labor is saved, and the efficiency is improved, the power end of the heating ring 17 is electrically connected with the control box 14, the right lower end of the wax tank 15 is provided with a discharge pipe 18, the bottom of the discharge pipe 18 is fixedly connected with an air gun 19, the right side of the air gun 19 is fixedly connected with a material injection nozzle 20, the front end top of the workbench 5 is fixedly connected with an air cylinder 21, the output end of the air cylinder 21 is fixedly connected with a push plate 22, the top of the workbench 5 is fixedly connected with a die assembly 23, the right end top of the workbench 5 is fixedly connected with a mounting frame 24, the middle part of the mounting frame 24 is fixedly connected with an air nozzle 25, the bottom of the air nozzle 25 is fixedly connected with an air nozzle 26, by arranging the fan 4, the air nozzle 25 and the air nozzle 26, the advantage of quick cooling effect is realized, the air flow generated by the fan 4 passes through the air nozzle 25 and is sprayed out through the air nozzle 26, because the air nozzle 26 is arranged at the front end and, with the effect of realizing quick cooling, reach the purpose that improves production quality to improve production efficiency, reduce the input of manual work volume, realize the mechanized operation of production, improve the production controllability, the right-hand member of jet-propelled pipe 25 and the air-out end fixed connection of fan 4.

Specifically, the bottom of the bracket 1 is fixedly connected with a universal wheel 27 for facilitating movement, the power supply ends of the first motor 2, the second motor 3 and the fan 4 are electrically connected with the control box 14, the control box 14 controls the start or the stop of the first motor 2 and the second motor 3, the models of the first motor 2 and the second motor 3 are YE2-80M1-2, the rated power of the first motor 2 and the second motor 3 is 750W, the rated rotating speeds of the first motor 2 and the second motor 3 are 2830r/min, the model of the fan 4 is CB-900, the rated power of the fan 4 is 900W, and the air volume of the fan 4 is 110-160M-³/min。

Specifically, first transmission shaft 6 sets up both ends about workstation 5, and is being wrapped up by first conveyer belt 7, is used for constituting circular circulation circuit, the inner wall swing joint of bearing and workstation 5 is passed through at both ends around first transmission shaft 6, the front end of workstation 5 is worn out and is extended to the workstation 5 outside to the preceding tip of first transmission shaft 6, the middle part of first conveyer belt 7 is equipped with the backing roll, and with the inboard top swing joint of first conveyer belt 7, the transmission motion of being convenient for.

Specifically, second transmission shaft 10 sets up both ends about workstation 5, and is being wrapped up by second conveyer belt 11, be used for constituting circular circulation circuit, the inner wall swing joint of bearing and workstation 5 is passed through at both ends around second transmission shaft 10, the rear end of workstation 5 is worn out and is extended to the workstation 5 outside to the back tip of second transmission shaft 10, the middle part of second conveyer belt 11 is equipped with the backing roll, and with the inboard top swing joint of second conveyer belt 11, the transmission motion of being convenient for.

Specifically, heating ring 17 is the ceramic heating ring, and heating ring 17 is annular open-close type to through the mutual fastening connection of bolt, the left side of heating ring 17 is equipped with the terminal box, and through terminal box and control box 14 electric connection, through the start-up or the closing of control box 14 control heating ring 17.

Specifically, 3

air guns

19, 3

air cylinders

21 and 3 die assemblies 23 are arranged, the air guns 19 are arranged on the left side of the die assemblies 23, the material injection nozzles 20 extend into the die assemblies 23, the air cylinders 21 correspond to the die assemblies 23 in position, the types of the air cylinders 21 arranged at the gaps between the first conveying belt 7 and the second conveying belt 11 of the die assemblies 23 are TN20X500-S, the pressure range of the air cylinders 21 is 0.1-1.0MPa, and the multi-station operation mode is achieved.

Specifically, the jet pipe 25 sets up both ends around the second conveyer belt 11, and the air nozzle 26 is the equidistance and arranges and distribute on the jet pipe 25, and the right-hand member of jet pipe 25 passes the air-out end fixed connection of workstation 5 and fan 4, the setting of the jet pipe 25 of being convenient for.

When the wax mould injection device is used, the first motor 2, the second motor 3 and the fan 4 are controlled to be started through the control box 14, the wax mould is placed on the first conveying belt 7, the first motor 2 rotates to drive the first driving wheel 9 and transmit motion with the first driven wheel 8 through a belt, the first conveying belt 7 wrapped on the first driving shaft 6 is driven to reciprocate from left to right, the wax mould is conveyed to the position of the air cylinder 21, the air cylinder 21 drives the push plate 22 to push the wax mould forward into the die assembly 23 and then reset, the die assembly 23 fixes the wax mould, the raw material in the wax tank 15 is conveyed to the material injection nozzle 20 through the air gun 19, the raw material is injected onto the wax mould, the temperature change in the wax tank 15 can be monitored in real time through the temperature sensor 16 at the moment, the use temperature is mastered, the wax material in the wax tank 15 is heated and melted through the heating ring 17, and an appropriate temperature range is reached, make wax material keep flowing smooth and easy state, conveniently annotate the wax, can carry out automatic control to annotating the wax, be favorable to practicing thrift the manual work, and the efficiency is improved, promote push pedal 22 to wax matrix department with the help of cylinder 21 once more, push away the wax matrix to second conveyer belt 11 on, through the rotatory second action wheel 13 that drives of second motor 3 and follow driving wheel 12 transmission motion through belt and second, the second conveyer belt 11 that drives parcel on the second transmission shaft 10 is reciprocating motion from the left hand right side, carry the wax matrix to jet-propelled pipe 25 department, carry the amount of wind to the jet-propelled pipe 25 in through fan 4, spout via air nozzle 26, spun gas can carry out comprehensive operation of blowing to the wax matrix, in order to realize quick refrigerated effect, reach the purpose that improves production quality, and improve production efficiency, reduce the input of manual work volume, realize the mechanized operation of production, improve the production controllability.

To sum up, the full-automatic multi-station waxing machine realizes the advantage of conveniently regulating and controlling the temperature by arranging the temperature sensor 16 and the heating ring 17, can monitor the temperature change in the wax tank 15 in real time through the temperature sensor 16 due to the arrangement of the control box 14, further control the use temperature, heat and melt the wax material in the wax tank 15 through the heating ring 17, reach the appropriate temperature range, keep the wax material in a smooth flowing state, facilitate wax injection, automatically control the wax injection, facilitate labor saving, improve the efficiency, realize the advantage of having the rapid cooling effect by arranging the fan 4, the air jet pipe 25 and the air jet nozzle 26, utilize the air flow generated by the fan 4 to spray air through the air jet pipe 25 and the air jet nozzle 26, because the air jet nozzles 26 are arranged at the front end and the rear end of the second conveying belt 11, the sprayed air can comprehensively blow the wax mold, the purpose of improving the production quality is achieved by realizing the effect of quick cooling, the production efficiency is improved, the investment of manual workload is reduced, the mechanical operation of production is realized, and the production controllability is improved.

It should be noted that, in this document, terms such as "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a full-automatic multistation waxing machine, includes support (1), its characterized in that: a first motor (2), a second motor (3) and a fan (4) are respectively fixedly connected to a cross beam of the support (1) from left to right, a workbench (5) is fixedly connected to the top of the support (1), a first transmission shaft (6) is fixedly connected to the inner wall of the left end of the workbench (5), a first conveying belt (7) is sleeved outside the first transmission shaft (6), a first driven wheel (8) is sleeved at the front end of the first transmission shaft (6), a first driving wheel (9) is sleeved at the end part of an output shaft of the first motor (2), the first driving wheel (9) is in transmission connection with the first driven wheel (8) through a belt, a second transmission shaft (10) is fixedly connected to the inner wall of the right end of the workbench (5), a second conveying belt (11) is sleeved outside the second transmission shaft (10), a second driven wheel (12) is sleeved at the rear end of the second transmission shaft (10), the output shaft end of the second motor (3) is sleeved with a second driving wheel (13), the second driving wheel (13) is connected with a second driven wheel (12) through belt transmission, the left end top of the workbench (5) is fixedly connected with a control box (14), the left end top of the workbench (5) is fixedly connected with a wax tank (15), the right side inner wall of the wax tank (15) is fixedly connected with a temperature sensor (16), the temperature sensor (16) is electrically connected with the control box (14), the outside of the wax tank (15) is sleeved with a heating ring (17), the power end of the heating ring (17) is electrically connected with the control box (14), the right side lower end of the wax tank (15) is provided with a discharge pipe (18), the bottom of the discharge pipe (18) is fixedly connected with an air gun (19), the right side of the air gun (19) is fixedly connected with a material injection nozzle (20), front end top fixedly connected with cylinder (21) of workstation (5), the output fixedly connected with push pedal (22) of cylinder (21), the top fixedly connected with die assembly (23) of workstation (5), the right-hand member top fixedly connected with mounting bracket (24) of workstation (5), the middle part fixedly connected with jet-propelled pipe (25) of mounting bracket (24), the bottom fixedly connected with air nozzle (26) of jet-propelled pipe (25), the right-hand member of jet-propelled pipe (25) and the air-out end fixed connection of fan (4).

2. The full-automatic multi-station waxing machine according to claim 1, characterized in that: the bottom fixedly connected with universal wheel (27) of support (1), the power end of first motor (2), second motor (3) and fan (4) all with control box (14) electric connection.

3. The full-automatic multi-station waxing machine according to claim 1, characterized in that: first transmission shaft (6) set up both ends about workstation (5), and are being wrapped up by first conveyer belt (7), are used for constituting circular endless loop, the inner wall swing joint of bearing and workstation (5) is passed through at both ends around first transmission shaft (6), the front end of workstation (5) is worn out to the preceding tip of first transmission shaft (6) and is extended to workstation (5) outside, the middle part of first conveyer belt (7) is equipped with the backing roll, and with the inboard top swing joint of first conveyer belt (7).

4. The full-automatic multi-station waxing machine according to claim 1, characterized in that: second transmission shaft (10) set up both ends about workstation (5), and are being wrapped up by second conveyer belt (11), are used for constituting circular circulation circuit, the inner wall swing joint of bearing and workstation (5) is passed through at both ends around second transmission shaft (10), the rear end of workstation (5) is worn out and is extended to workstation (5) outside to the rear end portion of second transmission shaft (10), the middle part of second conveyer belt (11) is equipped with the backing roll, and with the inboard top swing joint of second conveyer belt (11).

5. The full-automatic multi-station waxing machine according to claim 1, characterized in that: the heating ring (17) is a ceramic heating ring, the heating ring (17) is in an annular opening-closing type and is mutually fastened and connected through bolts, and a junction box is arranged on the left side of the heating ring (17) and is electrically connected with the control box (14) through the junction box.

6. The full-automatic multi-station waxing machine according to claim 1, characterized in that: the number of the air guns (19), the number of the air cylinders (21) and the number of the die assembly (23) are 3, the air guns (19) are arranged on the left side of the die assembly (23), the material injection nozzles (20) extend into the die assembly (23), the air cylinders (21) correspond to the die assembly (23), and the die assembly (23) is arranged at a gap between the first conveying belt (7) and the second conveying belt (11).

7. The full-automatic multi-station waxing machine according to claim 1, characterized in that: air-jet pipe (25) sets up both ends around second conveyer belt (11), air nozzle (26) are the equidistance and arrange and distribute on air-jet pipe (25), the air-out end fixed connection of workstation (5) and fan (4) is passed to the right-hand member of air-jet pipe (25).