CN209862098U - Quick switching mechanism of thin pancake stamp mould - Google Patents
Quick switching mechanism of thin pancake stamp mould Download PDFInfo
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- CN209862098U CN209862098U CN201920436895.1U CN201920436895U CN209862098U CN 209862098 U CN209862098 U CN 209862098U CN 201920436895 U CN201920436895 U CN 201920436895U CN 209862098 U CN209862098 U CN 209862098U
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Abstract
The utility model discloses a pancake stamp mould fast switching mechanism, including automatic mould taking device, the pyrograph template of the spout is set up, the control box that is equipped with first switch and second switch, even have the jet-propelled pipe of the gas holder of taking the pneumatic valve, the first cylinder that the ejector pin is connected with the pyrograph template, the jet-propelled pipe is around locating the side of pyrograph template, automatic mould taking device includes the connecting plate, even have the getting template of stamp mould, the ejector pin can dismantle even in get second cylinder and one end of template one side through the automatic rotary mechanism of connecting plate fixed connection in second cylinder, get template bottom both sides and even have the slider, pyrograph template and automatic rotary mechanism other end through connecting plate fixed connection; the primary cooling of the printing die is realized through the air storage tank and the air injection pipe; through the control box, the first switch, the second cylinder, the template taking plate, the second switch and the automatic rotating mechanism, the template taking plate is moved to the outside of the baking oven for cooling, so that the printing mold can be quickly switched, and the loss of fuel gas is reduced.
Description
Technical Field
The utility model belongs to the technical field of food processing, more specifically say, it relates to a quick switching mechanism of thin pancake stamp mould.
Background
With the continuous improvement of living standard of people, various convenient and quick biscuits appear in our lives; in order to make the appearance of the biscuit more attractive and attract customers to buy, various patterns are usually printed on the surface of the biscuit when the biscuit is produced, the process of hot stamping is that a hot stamping template on an electric heating assembly line is heated to a set temperature through a printing mold on the hot stamping template, and after the biscuit is conveyed to a designated position below the hot stamping template by a conveyor belt, the hot stamping template is lowered to the surface of the biscuit through an air cylinder so as to realize that the printing mold on the hot stamping template stamps patterns on the surface of the biscuit.
However, the existing biscuit pyrograph template has some defects in the using process; in the production process of changing different kinds of printing in small batches and in the middle of the existing biscuit pattern ironing template, because the temperature of the template is higher and the position of the pattern ironing template is fixed, the template can be manually changed after the pattern ironing template is cooled by blowing a fan, and the pattern ironing template is changed by shutting down a machine to close a main power supply, from the shutdown cooling to the production restart, 1.5 hours are consumed, so that the temperature of an oven is greatly reduced, the temperature needs to be raised again, and the production efficiency is reduced and the energy loss is increased.
SUMMERY OF THE UTILITY MODEL
Not enough to prior art exists, the utility model aims to provide a pancake stamp mould quick switching mechanism has the advantage that fast switching stamp mould and energy loss are low.
In order to achieve the above purpose, the utility model provides a following technical scheme:
a quick switching mechanism for a pancake printing mold comprises a support, wherein the support is connected with an air injection pipe, an automatic mold taking device, a control box, a first air cylinder and an ironing template, an ejector rod of the first air cylinder is connected with the ironing template, the air injection pipe is arranged on the side surface of the ironing template in a surrounding mode, the air injection pipe is connected with an air storage tank, an air valve is arranged on the air storage tank, the automatic mold taking device comprises a connecting plate, a second air cylinder, a mold taking plate connected with the printing mold and an automatic rotating mechanism used for rotating the mold taking plate to the outside of an oven, the ejector rod of the second air cylinder is detachably connected with one side of the mold taking plate, sliding blocks are connected to two sides of the bottom end of the mold taking plate, sliding grooves for the sliding blocks to slide are formed in the ironing template, the sliding blocks are abutted to one ends, far away from the second air cylinder, of the sliding blocks are, the pattern stamping die plate is fixedly connected with the other end of the automatic rotating mechanism through the connecting plate, and a first switch and a second switch which are used for respectively controlling the second air cylinder and the automatic rotating mechanism are arranged on the control box.
According to the arrangement, when the printing mold needs to be replaced, firstly, the air valve arranged on the air storage tank is opened, air in the air storage tank is ejected out through the air ejecting pipe connected to the air storage tank through the pipeline, and the air is uniformly blown towards the pyrograph template, the template taking plate and the printing mold around the air ejecting pipe arranged on the side surface of the pyrograph template, so that the primary cooling of the printing mold and the template taking plate is realized through the air ejecting pipe; then, by pressing a first switch arranged on the control box, the control box controls a second air cylinder which is detachably connected with one side of the template taking plate to work, and the ejector rod of the second air cylinder contracts to drive the sliding blocks connected with the two sides of the bottom end of the template taking plate to slide out of a sliding groove formed in the pattern ironing plate; when the template is completely separated from the pattern stamping template, the second switch is pressed down, and the control box controls the automatic rotating mechanism to drive the second cylinder and the template to rotate by a preset angle; then, the first switch is pressed down again, and the control box controls the ejector rod of the second air cylinder to extend out of the oven, so that the template is driven to move out of the oven; adopt automatic mold taking device, will get template and stamp mould and move outside the oven and dispel the heat and cool down, reduce the live time of jet-propelled pipe, avoid the oven because of the long condition that causes the oven temperature to descend fast of jet-propelled pipe jet-propelled time, and then when realizing fast switch-over stamp mould, reduce the loss of heat energy loss and gas in the oven.
Further setting: the automatic rotating mechanism comprises a rotating shaft, a third cylinder, an L-shaped plate and a flange bearing, wherein the vertical end of the L-shaped plate is hinged with a mandril of the third cylinder, the bottom end of the second cylinder is fixedly connected with the transverse end of the L-shaped plate through the rotating shaft, the flange bearing is installed on the rotating shaft, and the flange bearing is positioned between the L-shaped plate and the second cylinder; the length of the horizontal end and the perpendicular end of L template equals, the horizontal end of L template with the ejector pin of second cylinder is parallel, the connecting plate bottom with flange bearing fixed connection, the connecting plate is kept away from one side of the perpendicular end of L template is connected with articulated seat, articulated seat bottom end face is connected with the articulated elements, the third cylinder is kept away from the one end of L template with the articulated elements is articulated, the articulated elements drives third cylinder rotation direction with the rotation direction of axis of rotation is the same.
According to the arrangement, when the mold taking plate is completely separated from the pyrograph mold plate, the second switch is pressed, the control box controls the ejector rod to be hinged to the third cylinder at the vertical end of the L-shaped plate to work, one end, far away from the L-shaped plate, of the ejector rod to be hinged to the third cylinder of the hinged piece to extend, and due to the fact that the ejector rod is located between the L-shaped plate and the second cylinder, the vertical end of the L-shaped plate is pushed to rotate around the rotating shaft to the position, outside the baking oven, of the ejector rod of the second cylinder, and the function that the second cylinder and the mold taking plate are driven to rotate to the position outside the.
Further setting: still including setting up the water jet equipment outside the oven, water jet equipment includes spray pipe and spray water tank, the spray pipe with spray water tank pipe connection, the support extends towards the direction outside the oven and is provided with the water pipe support, the spray pipe place in on the water pipe support, be provided with the water valve on the spray water tank.
According to the arrangement, when the second cylinder rotates through the automatic rotating mechanism to drive the template taking and the printing mold to rotate to the outside of the oven, the water valve arranged on the water spraying box is opened, the water spraying pipe connected to the water spraying box through the pipeline sprays water towards the template taking, the secondary cooling effect on the template taking and the printing mold is realized, the printing mold and the template taking are placed outside the oven for secondary cooling, the cooling speed is improved, the temperature difference of the temperature reduction of the oven is reduced, and further the energy loss is reduced; meanwhile, the printing mold and the template taking device have the function of preliminarily cleaning the printing mold and the template taking device.
Further setting: the water valve is electromagnetism water valve, the water pipe support is kept away from the one end of second cylinder is connected with and is used for detecting the rotatory infrared sensor outside to the oven of second cylinder, infrared sensor with control box signal connection, the control box with electromagnetism water valve signal connection.
So set up, when the second cylinder is rotatory outside the oven, connect in the infrared sensor that the second cylinder one end was kept away from to the water pipe support and send infrared signal to control box, control box control electromagnetism water valve is opened, realizes automatic effect to getting template and stamp mould secondary cooling, and then realizes improving the effect of switching stamp mould's speed.
Further setting: the outer peripheral surface of the second cylinder, which is close to the water spray pipe, is connected with a water baffle which is used for protecting the second cylinder and is arranged in an arc shape.
So set up, through connecting the breakwater that the outer peripheral face that is close to the spray pipe in the second cylinder and be the arc setting, play when the spray pipe carries out the secondary cooling to getting template and printing die utensil, make spray pipe spun water all fall to printing die utensil and get the template on, prevent that spray pipe spun water from falling to the effect on the second cylinder.
Further setting: a plurality of grooves used for being detachably connected with a printing mold are formed in the template taking plate, and a plurality of through holes used for heat dissipation are formed in the groove wall of each groove.
So set up, through can dismantle the connection of stamp mould in getting the recess of offering on the template, realize stamp mould and get the dismantlement of template and be connected, through seting up the through-hole on the cell wall of recess, be convenient for at the template cooling process of getting, further improve stamp mould's radiating rate, and then realize further improving the speed and the production efficiency who switch the mould.
To sum up, the utility model realizes the primary cooling of the printing mould and the template through the gas storage tank and the gas ejector pipe; through control box, first switch, second cylinder, get the template, the second switch, the slider, spout and automatic rotary mechanism, realize will getting the template and break away from the back from the pyrograph template and move outside the oven, and then realize the function of automatic mould of getting, adopt automatic mould taking device will get the template and stamp the mould and move outside the oven and dispel the heat the cooling to the oven, reduce the live time of jet-propelled pipe, avoid the oven because of jet-propelled pipe jet-propelled long condition that causes the oven temperature to descend fast, the utility model discloses a reduce stamp mould cooling's time to when realizing fast switch-over stamp mould, reduce the loss of heat energy loss and gas in the oven.
Drawings
Fig. 1 is a schematic structural diagram of an embodiment of the present invention;
FIG. 2 is a schematic view of a partial structure of an embodiment of the gas lance of the present invention;
fig. 3 is an enlarged view of a in fig. 1:
fig. 4 is a schematic structural diagram of an automatic mold removing device in an embodiment of the present invention.
In the figure: 1. a support; 2. a gas ejector tube; 3. an automatic mold taking device; 4. a first cylinder; 5. ironing the pattern plate; 6. a gas storage tank; 7. an air valve; 8. a control box; 9. a connecting plate; 10. a second cylinder; 11. a chute; 12. an automatic rotation mechanism; 13. a slider; 14. a first switch; 15. a second switch; 16. a rotating shaft; 17. a third cylinder; 18. an L-shaped plate; 19. a flange bearing; 20. a hinged seat; 21. an articulation member; 22. a water spraying device; 23. a water spraying tank; 24. a water pipe frame; 25. a water valve; 26. printing mould; 27. a water spray pipe; 28. an infrared sensor; 29. a water baffle; 30. a groove; 31. a through hole; 32. and (6) taking a template.
Detailed Description
The quick switching mechanism of the pancake printing mold is further described with reference to fig. 1 to 4. It should be noted that the terms "upper", "lower" and "bottom", "inner" and "outer" used in the following description refer to directions in the drawings or directions away from the geometric center of a particular component, respectively.
The utility model discloses the most crucial design lies in: the cooperation through automatic mold taking device 3 and jet-propelled pipe 2 is used, reduces stamp mould 26 cooling time to when realizing fast switch over stamp mould 26, reduce the loss of heat energy loss and the gas in the oven.
A quick switching mechanism for a pancake printing mold is shown in figures 1 and 2 and comprises a support 1, wherein the support 1 is connected with an air injection pipe 2, an automatic mold taking device 3, a control box 8, a first air cylinder 4 and a pattern ironing template 5; the ejector rod of the first air cylinder 4 is connected with the pyrograph template 5;
as shown in fig. 1 and 2, the air injection pipe 2 is disposed around the side surface of the pyrograph template 5, the air injection pipe 2 is connected to an air storage tank 6, an air valve 7 is disposed on the air storage tank 6, and an air pump (not shown) is disposed between the air injection pipe 2 and the air storage tank 6.
As shown in fig. 1, the baking oven further comprises a water spraying device 22 arranged outside the baking oven, wherein the water spraying device 22 comprises a water spraying pipe 27 and a water spraying box 23; the water spraying pipe 27 is connected with the water spraying tank 23 through a pipeline, a water pump (not shown in the figure) is arranged between the water spraying pipe 27 and the water spraying tank 23, the support 1 is provided with a water pipe frame 24 extending towards the direction outside the oven, the water spraying pipe 27 is placed on the water pipe frame 24, and the water spraying tank 23 is provided with a water valve 25; the water valve 25 is an electromagnetic water valve 25, one end of the water pipe frame 24, which is far away from the second cylinder 10, is connected with an infrared sensor 28 for detecting that the second cylinder 10 rotates to the outside of the oven, and the infrared sensor 28 is in electric signal connection with the control box 8; the control box 8 is in electric signal connection with the electromagnetic water valve 25.
As shown in fig. 1 and 4, the automatic mold taking device 3 includes a connecting plate 9, a second cylinder 10, a mold taking plate 32 connected with the printing mold 26, and an automatic rotating mechanism 12 for rotating the mold taking plate 32 to the outside of the oven, an ejector rod of the second cylinder 10 is detachably connected with one side of the mold taking plate 32, two sides of the bottom end of the mold taking plate 32 are connected with sliders 13, a chute 11 for the sliders 13 to slide is formed in the pattern ironing plate 5, the sliders 13 abut against one end of the chute 11 far away from the second cylinder 10, the second cylinder 10 is connected with one end of the automatic rotating mechanism 12, the other end of the pattern ironing plate 5 is fixedly connected with the other end of the automatic rotating mechanism 12 through the connecting plate 9, and a first switch 14 and a second switch 15 for respectively controlling the second cylinder 10 and the automatic rotating mechanism 12 are arranged on the control;
as shown in fig. 3 and 4, the automatic rotating mechanism 12 includes a rotating shaft 16, a third cylinder 17, an L-shaped plate 18, and a flange bearing 19; the vertical end of the L-shaped plate 18 is hinged with the ejector rod of the third cylinder 17, and the transverse end of the L-shaped plate 18 is fixedly connected with the bottom end of the second cylinder 10 through a rotating shaft 16; the length of the transverse end and the vertical end of the L-shaped plate 18 is equal, and the transverse end of the L-shaped plate 18 is parallel to the ejector rod of the second cylinder 10; the flange bearing 19 is arranged on the rotating shaft 16, and the flange bearing 19 is positioned between the L-shaped plate 18 and the second cylinder 10; the bottom end of the connecting plate 9 is fixedly connected with a flange bearing 19, one side of the connecting plate 9, which is far away from the vertical end of the L-shaped plate 18, is connected with a hinge seat 20, and the bottom end face of the hinge seat 20 is connected with a hinge piece 21; one end of the third cylinder 17 far away from the L-shaped plate 18 is hinged to a hinge 21, and the hinge 21 drives the third cylinder 17 to rotate in the same direction as the rotating shaft 16.
As shown in fig. 1 and 3, the water baffle 29 which is used for protecting the second cylinder 10 and is arranged in an arc shape is connected to the outer peripheral surface of the second cylinder 10 close to the water spray pipe 27; the template 32 is provided with a plurality of grooves 30 for detachably connecting the printing mold 26, and the wall of each groove 30 is provided with a plurality of through holes 31 for heat dissipation.
The working principle is as follows: when the printing mold 26 needs to be replaced, firstly, the air valve 7 arranged on the air storage tank 6 is opened, air in the air storage tank 6 is ejected out through the air ejecting pipe 2 connected to the air storage tank 6 through a pipeline, the air ejecting pipe 2 arranged on the side surface of the pyrograph template 5 is surrounded to uniformly blow air towards the pyrograph template 5, the template taking 32 and the printing mold 26, and the primary cooling of the printing mold 26 and the template taking 32 through the air ejecting pipe 2 is realized; then, by pressing down a first switch 14 arranged on the control box 8, the control box 8 controls the ejector rod to be detachably connected to a second air cylinder 10 on one side of the pattern taking plate 32 to work, and the ejector rod of the second air cylinder 10 contracts to drive the sliding blocks 13 connected to two sides of the bottom end of the pattern taking plate 32 to slide out of the sliding grooves 11 formed in the pattern ironing plate 5; when the template 32 is completely separated from the pyrograph template 5, the second switch 15 is pressed, the control box 8 controls the third cylinder 17 with the ejector rod hinged to the vertical end of the L-shaped plate 18 to work, the ejector rod of the third cylinder 17 with one end far away from the L-shaped plate 18 hinged to the hinged part 21 extends, and the vertical end of the L-shaped plate 18 is pushed to rotate around the rotating shaft 16 until the ejector rod of the second cylinder 10 faces the outside of the oven under the action of the flange bearing 19 and the rotating shaft 16 which are positioned between the L-shaped plate 18 and the second cylinder 10; then, the first switch 14 is pressed again, and the control box 8 controls the ejector rod of the second cylinder 10 to extend out of the oven, so as to drive the template taking plate 32 to move out of the oven; adopt automatic mold taking device 3, will get template 32 and stamp mould 26 and move outside the oven and dispel the heat the cooling, reduce the live time of jet-propelled pipe 2, avoid the oven to cause the condition that the oven temperature descends fast because of the jet-propelled pipe 2 jet-propelled time is long, and then when realizing fast switch over stamp mould 26, reduce the loss of heat energy loss and gas in the oven.
In addition, when the second cylinder 10 rotates through the automatic rotating mechanism 12 to drive the template taking plate 32 and the printing mold 26 to rotate outside the oven, the infrared sensor 28 connected to one end of the water pipe frame 24, which is far away from the second cylinder 10, sends an infrared signal to the control box 8, the control box 8 controls the electromagnetic water valve 25 to be opened, and the water spraying pipe 27 connected to the water spraying box 23 through a pipeline sprays water to the template taking plate 32, so that the secondary cooling effect on the template taking plate 32 and the printing mold 26 is realized, and the effect of improving the speed of switching the printing mold 26 is further realized; the printing die 26 and the template taking plate 32 are placed outside the oven for secondary cooling, the cooling speed is increased, the temperature difference of the temperature reduction of the oven is reduced, and further the energy loss is reduced; meanwhile, the device plays a role in primarily cleaning the printing mold 26 and the template fetching 32. In addition, the water baffle 29 which is connected to the outer peripheral surface of the second cylinder 10 close to the water spray pipe 27 and is arranged in an arc shape plays a role in enabling water sprayed by the water spray pipe 27 to fall onto the patterning mold 26 and the template taking 32 when the water spray pipe 27 carries out secondary cooling on the template taking 32 and the patterning mold 26, and preventing the water sprayed by the water spray pipe 27 from falling onto the second cylinder 10. Through can dismantle the connection of stamp mould 26 in getting the recess 30 of seting up on the template 32, realize stamp mould 26 and getting template 32 can dismantle and be connected, through seting up through-hole 31 on the cell wall of recess 30, be convenient for at getting template 32 cooling process, further improve stamp mould 26's radiating rate, and then realize further improvement and switch stamp mould 26's speed and production efficiency.
It is above only the utility model discloses a preferred embodiment, the utility model discloses a scope of protection does not only confine above-mentioned embodiment, the all belongs to the utility model discloses a technical scheme under the thinking all belongs to the utility model discloses a scope of protection. It should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.
Claims (6)
1. The utility model provides a quick switching mechanism of thin pancake stamp mould which characterized in that: the automatic pattern taking device comprises a support, wherein the support is connected with an air injection pipe, an automatic pattern taking device, a control box, a first air cylinder and an ironing template, an ejector rod of the first air cylinder is connected with the ironing template, the air injection pipe is arranged on the side surface of the ironing template in a surrounding manner, the air injection pipe is connected with an air storage tank, an air valve is arranged on the air storage tank, the automatic pattern taking device comprises a connecting plate, a second air cylinder, a pattern taking plate connected with a printing mold and an automatic rotating mechanism used for rotating the pattern taking plate to the outside of an oven, the ejector rod of the second air cylinder is detachably connected with one side of the pattern taking plate, sliding blocks are connected to two sides of the bottom end of the pattern taking plate, a sliding groove for the sliding block to slide is formed in the ironing template, the sliding block is abutted to one end, away from the second air cylinder, of the sliding block is connected with one end of the automatic rotating mechanism, and the control box is provided with a first switch and a second switch which are used for respectively controlling the second air cylinder and the automatic rotating mechanism.
2. The quick switching mechanism of pancake printing moulds as claimed in claim 1, wherein: the automatic rotating mechanism comprises a rotating shaft, a third cylinder, an L-shaped plate and a flange bearing, wherein the vertical end of the L-shaped plate is hinged with a mandril of the third cylinder, the bottom end of the second cylinder is fixedly connected with the transverse end of the L-shaped plate through the rotating shaft, the flange bearing is installed on the rotating shaft, and the flange bearing is positioned between the L-shaped plate and the second cylinder; the length of the horizontal end and the perpendicular end of L template equals, the horizontal end of L template with the ejector pin of second cylinder is parallel, the connecting plate bottom with flange bearing fixed connection, the connecting plate is kept away from one side of the perpendicular end of L template is connected with articulated seat, articulated seat bottom end face is connected with the articulated elements, the third cylinder is kept away from the one end of L template with the articulated elements is articulated, the articulated elements drives third cylinder rotation direction with the rotation direction of axis of rotation is the same.
3. The quick switching mechanism of pancake printing moulds as claimed in claim 1, wherein: still including setting up the water jet equipment outside the oven, water jet equipment includes spray pipe and spray water tank, the spray pipe with spray water tank pipe connection, the support extends towards the direction outside the oven and is provided with the water pipe support, the spray pipe place in on the water pipe support, be provided with the water valve on the spray water tank.
4. The quick switching mechanism of pancake printing mould of claim 3, characterized by that: the water valve is electromagnetism water valve, the water pipe support is kept away from the one end of second cylinder is connected with and is used for detecting the rotatory infrared sensor outside to the oven of second cylinder, infrared sensor with control box signal connection, the control box with electromagnetism water valve signal connection.
5. The quick switching mechanism of pancake printing mould of claim 3, characterized by that: the outer peripheral surface of the second cylinder, which is close to the water spray pipe, is connected with a water baffle which is used for protecting the second cylinder and is arranged in an arc shape.
6. The quick switching mechanism of pancake printing moulds as claimed in claim 1, wherein: a plurality of grooves used for being detachably connected with a printing mold are formed in the template taking plate, and a plurality of through holes used for heat dissipation are formed in the groove wall of each groove.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920436895.1U CN209862098U (en) | 2019-04-02 | 2019-04-02 | Quick switching mechanism of thin pancake stamp mould |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920436895.1U CN209862098U (en) | 2019-04-02 | 2019-04-02 | Quick switching mechanism of thin pancake stamp mould |
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| CN209862098U true CN209862098U (en) | 2019-12-31 |
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| CN201920436895.1U Active CN209862098U (en) | 2019-04-02 | 2019-04-02 | Quick switching mechanism of thin pancake stamp mould |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112370805A (en) * | 2020-10-22 | 2021-02-19 | 黄细女 | Can improve chemical industry distiller who collects efficiency along with atmospheric pressure changes |
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2019
- 2019-04-02 CN CN201920436895.1U patent/CN209862098U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112370805A (en) * | 2020-10-22 | 2021-02-19 | 黄细女 | Can improve chemical industry distiller who collects efficiency along with atmospheric pressure changes |
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