CN218566138U - Zinc powder preparation is with horizontal melting furnace - Google Patents
Zinc powder preparation is with horizontal melting furnace Download PDFInfo
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- CN218566138U CN218566138U CN202223084960.XU CN202223084960U CN218566138U CN 218566138 U CN218566138 U CN 218566138U CN 202223084960 U CN202223084960 U CN 202223084960U CN 218566138 U CN218566138 U CN 218566138U
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- melting furnace
- zinc powder
- rectangular
- servo motor
- fixedly connected
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- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 title claims abstract description 62
- 238000002844 melting Methods 0.000 title claims abstract description 54
- 230000008018 melting Effects 0.000 title claims abstract description 54
- 238000002360 preparation method Methods 0.000 title claims abstract description 16
- 238000003723 Smelting Methods 0.000 claims abstract description 61
- 230000007246 mechanism Effects 0.000 claims abstract description 9
- 238000005485 electric heating Methods 0.000 claims description 8
- 230000007480 spreading Effects 0.000 claims description 7
- 238000007599 discharging Methods 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 claims 1
- 244000309464 bull Species 0.000 abstract description 5
- 238000003754 machining Methods 0.000 abstract description 3
- 239000004575 stone Substances 0.000 abstract 2
- 238000000034 method Methods 0.000 description 9
- 230000008569 process Effects 0.000 description 7
- 238000009825 accumulation Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
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Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Manufacture And Refinement Of Metals (AREA)
- Vertical, Hearth, Or Arc Furnaces (AREA)
Abstract
The utility model relates to a melting furnace technical field provides a zinc powder preparation is with horizontal melting furnace, including rectangle storehouse and stone mechanism, the inside in rectangle storehouse sets up the smelting pot, stone mechanism includes servo motor, servo motor sets up outside one side in the rectangle storehouse, servo motor's output fixed connection bull stick, the one end and the smelting pot fixed connection of bull stick, servo motor electric connection PLC controller, the gag lever post, the fixed surface of bull stick connects the rectangular plate, a side fixed connection gag lever post of rectangular plate, the surface of the one end fixed connection smelting pot of gag lever post, the arc hole is seted up to the surface in rectangle storehouse, the inside in gag lever post sliding connection arc hole. Through above-mentioned technical scheme, zinc powder among the prior art is piled up, can make the accumulational thickness of zinc powder increase to increased the time of melting zinc powder, reduced machining efficiency's problem.
Description
Technical Field
The utility model relates to a melting furnace technical field, it is specific, relate to a zinc powder preparation is with horizontal melting furnace.
Background
Zinc powder is commonly used in order to make anti-rust paint and strong reductant etc. at the in-process of processing smelting to zinc powder, can use the smelting furnace to make it melt usually, but in the in-service use, place zinc powder into the inside processing of horizontal smelting furnace, zinc powder can pile up inside the smelting furnace this moment, because zinc powder piles up, can make the accumulational thickness of zinc powder increase to increased the time of melting zinc powder, reduced machining efficiency, so we propose a zinc powder preparation and use horizontal smelting furnace, in order to solve above-mentioned problem.
SUMMERY OF THE UTILITY MODEL
The utility model provides a zinc powder preparation is with horizontal melting furnace has solved the zinc powder among the correlation technique and has piled up, can make the accumulational thickness of zinc powder increase to increased the time of melting zinc powder, reduced machining efficiency's problem.
The technical scheme of the utility model as follows: a horizontal melting furnace for zinc powder preparation comprises a rectangular bin, wherein a smelting furnace is arranged in the rectangular bin, discharge holes are formed in the bottom surface of the smelting furnace and are formed in the side of the bottom surface of the smelting furnace, and the discharge holes are formed in a plurality of positions and are uniformly formed in the bottom surface of the smelting furnace;
the spreading mechanism comprises a spreading mechanism;
the servo motor is arranged on one side of the outside of the rectangular bin, the output end of the servo motor is fixedly connected with a rotating rod, one end of the rotating rod is fixedly connected with the smelting furnace, and the servo motor is electrically connected with the PLC;
the outer surface of the rotating rod is fixedly connected with a rectangular plate, one side surface of the rectangular plate is fixedly connected with a limiting rod, and one end of the limiting rod is fixedly connected with the outer surface of the smelting furnace;
the outer surface of the rectangular bin is provided with an arc hole, and the limiting rod is connected with the inner part of the arc hole in a sliding mode.
The bottom surface of the processing plate is provided with a rectangular hole, the rectangular hole penetrates through the bottom surface of the rectangular bin and is communicated with the inside of the rectangular bin, and the inside of the rectangular hole is rotatably connected with the discharging plate. The bottom surface fixed mounting support frame of processing board, the inboard of support frame rotates and connects electric telescopic handle, electric telescopic handle's flexible end and stripper rotate and be connected. And an electric control valve is fixedly arranged in the discharging hole and is electrically connected with a control switch.
Preferably, a side fixed connection round bar of smelting pot, the one end of round bar is passed through the bearing and is rotated and connect the rectangle storehouse inner wall, the surface fixed connection branch of smelting pot, the inside in branch sliding connection rectangle storehouse, a side-mounting round bar and the branch of smelting pot are connected through the inner wall rotation with round bar and branch all with the rectangle storehouse, can rotate the smelting pot with spacing, conveniently spread the inside zinc powder of smelting pot for to the melting of zinc powder, improve work efficiency.
Preferably, the top of the smelting furnace is provided with a feed port, the front side surface and the rear side surface of the smelting furnace are respectively and fixedly connected with an electric heating plate, the front side surface and the rear side surface of the smelting furnace are respectively and fixedly provided with the electric heating plates, and the smelting furnace is heated by the electric heating plates so as to melt the zinc powder in the smelting furnace and meet the processing requirement.
Preferably, rectangle storehouse fixed mounting is at the upper surface of process plate, servo motor fixed mounting is in the upper surface one side position of process plate, and rectangle storehouse and servo motor fixed mounting can be to servo motor stable use at the upper surface of process plate to drive the smelting pot and rotate, be convenient for spread the inside zinc powder of smelting pot, avoid zinc powder to pile up.
Preferably, the last fixed surface of processing board connects the mounting bracket, the inside fixed mounting fan of mounting bracket, the last fixed surface of processing board installs the fan, blows the position of smelting pot through the fan, conveniently cools down the smelting pot to accomplish back smelting pot cooling with processing, thereby conveniently unload, avoid scalding the staff.
Preferably, a plurality of round hole is seted up to the surface in rectangle storehouse, the position of round hole corresponds with the position of fan, and the fan corresponds with the position of smelting pot, and the surface in rectangle storehouse sets up a plurality of round hole, can blow into the round hole inside with wind through the fan to pass the round hole and blow to the smelting pot, be convenient for cool down the smelting pot, conveniently unload.
The utility model discloses a theory of operation and beneficial effect do:
1. through the last surface mounting servo motor at the processing board, servo motor's output passes through bull stick and smelting pot fixed connection, conveniently drive the smelting pot and rotate, simultaneously at the surface mounting rectangular plate of bull stick, a side-mounting gag lever post of rectangular plate, the gag lever post slides in the inside of arc hole, can rotate spacingly to the smelting pot, make the smelting pot take place the slope, alright make zinc powder spread out inside the smelting pot for melt it, effectively avoid zinc powder to pile up, increase zinc powder and melt the use, improve work efficiency with this.
2. Set up the fan through the upper surface at the processing board to set up a plurality of round hole at the surface in rectangle storehouse, can blow wind through the fan, and pass the round hole inside and cool down the smelting pot, so that unload the inside zinc powder of smelting pot, avoid scalding the staff.
3. Through setting up rotatable electric telescopic handle in the bottom surface of processing board, electric telescopic handle's flexible end rotates with the stripper to be connected, can drive the stripper and rotate, conveniently unloads.
Drawings
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
FIG. 1 is a schematic view of the structure of the present invention;
FIG. 2 is a schematic top view of the present invention;
FIG. 3 is a schematic view of the position of the electric telescopic rod of the present invention;
FIG. 4 is a schematic view of the structure of the melting furnace of the present invention;
fig. 5 is a schematic view of the bottom structure of the melting furnace of the present invention.
In the figure: 1. a rectangular bin; 2. a furnace; 3. a material spreading mechanism; 31. a servo motor; 311. a rotating rod; 312. a PLC controller; 32. a limiting rod; 321. a rectangular plate; 33. an arc-shaped hole; 4. a round bar; 5. a strut; 6. a feed port; 7. an electric hot plate; 8. processing a plate; 9. a mounting frame; 10. a fan; 11. a circular hole; 12. a stripper plate; 13. a support frame; 14. an electric telescopic rod; 15. a discharge opening; 16. an electrically controlled valve; 17. and controlling the switch.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be obtained by a person skilled in the art without any inventive work, are related to the scope of the present invention.
Examples
As shown in fig. 1 to 5, this embodiment provides a horizontal melting furnace for zinc powder preparation, including a rectangular bin 1 and a spreading mechanism 3, a furnace 2 is arranged inside the rectangular bin 1, the spreading mechanism 3 includes a servo motor 31, the servo motor 31 is arranged on one side of the outside of the rectangular bin 1, an output end of the servo motor 31 is fixedly connected with a rotating rod 311, one end of the rotating rod 311 is fixedly connected with the furnace 2, the servo motor 31 is electrically connected with a PLC controller 312, an outer surface of the rotating rod 311 is fixedly connected with a rectangular plate 321, a side surface of the rectangular plate 321 is fixedly connected with a limiting rod 32, one end of the limiting rod 32 is fixedly connected with the outer surface of the furnace 2, an arc hole 33 is formed on the outer surface of the rectangular bin 1, and the limiting rod 32 is slidably connected with the inside of the arc hole 33.
A side face of the smelting furnace 2 is fixedly connected with a round rod 4, one end of the round rod 4 is rotatably connected with the inner wall of the rectangular bin 1 through a bearing, the outer surface of the smelting furnace 2 is fixedly connected with a supporting rod 5, and the supporting rod 5 is slidably connected with the inside of the rectangular bin 1. The top of the smelting furnace 2 is provided with a feed port 6, and the front side surface and the rear side surface of the smelting furnace 2 are respectively fixedly connected with an electric heating plate 7. Rectangular bin 1 fixed mounting is at the upper surface of process plate 8, and servo motor 31 fixed mounting is in the upper surface one side position of process plate 8. The upper surface of the processing plate 8 is fixedly connected with a mounting frame 9, and a fan 10 is fixedly mounted inside the mounting frame 9. The outer surface of the rectangular bin 1 is provided with a plurality of round holes 11, the positions of the round holes 11 correspond to the position of the fan 10, and the position of the fan 10 corresponds to the position of the melting furnace 2.
Rectangular hole is seted up to the bottom surface of processing board 8, and the rectangular hole runs through the bottom surface in rectangle storehouse 1 to communicate with the inside in rectangle storehouse 1, the inside rotation in rectangular hole connects stripper 12. The bottom surface fixed mounting support frame 13 of processing board 8, the inboard of support frame 13 rotates and connects electric telescopic handle 14, and electric telescopic handle 14's flexible end rotates with stripper 12 and is connected. The bottom surface of the smelting furnace 2 is provided with a discharge hole 15, the discharge hole 15 is arranged at the side position of the bottom surface of the smelting furnace 2, and the discharge hole 15 is arranged into a plurality of parts and is uniformly arranged at the bottom surface of the smelting furnace 2. An electric control valve 16 is fixedly arranged in the discharging hole 15, and the electric control valve 16 is electrically connected with a control switch 17.
In this embodiment, zinc powder is processed in the melting furnace, the zinc powder is added into the melting furnace and accumulated inside the melting furnace 2, the accumulated thickness of the zinc powder is increased due to the accumulation of the zinc powder, thereby increasing the time for melting the zinc powder and reducing the processing efficiency, and to solve the problem, the device is designed, and specifically operates as follows, an external power supply is connected, before processing, the zinc powder is manually added into the melting furnace 2 through a feed hole 6 at the top of the melting furnace 2 by a worker, after a certain amount is added, an electric heating plate 7 and a servo motor 31 can be opened, the amount of the added zinc powder cannot be spilled out when the melting furnace 2 is inclined, the outer surface of the melting furnace 2 is heated through the electric heating plate 7, heat is transferred into the melting furnace 2 through heat transfer, the zinc powder inside the melting furnace 2 can be heated, and the zinc powder can be melted as the temperature inside the melting furnace 2 is continuously raised, so as to meet the processing, the rotating rod 311 is driven to rotate by the servo motor 31 in the process of heating the smelting furnace 2, the rotating rod 311 not only can drive the smelting furnace 2 to rotate, but also can drive the rectangular plate 321 to rotate, so that the limiting rod 32 installed on the rectangular plate 321 can rotate, the limiting rod 32 slides in the arc-shaped hole 33, when one limiting rod 32 rotates to the inner top of the arc-shaped hole 33, the servo motor 31 can be controlled to rotate reversely by the PLC 312, at the moment, the smelting furnace 2 can rotate in an inclined state, zinc powder in the smelting furnace 2 can slide to the lower position of the smelting furnace 2 in the smelting furnace 2, when the servo motor 31 controls the smelting furnace 2 to rotate reversely, the zinc powder can slide to the lower position of the other side in the smelting furnace 2 again, the operation is repeated, the smelting furnace 2 can rotate forwards and reversely, the zinc powder can be driven to slide continuously in the smelting furnace 2, and the accumulation of the zinc powder in the smelting furnace 2 is effectively avoided, and the zinc powder is spread inside the smelting furnace 2 in the rotating process of the smelting furnace 2, so that the thickness of the accumulated zinc powder is reduced, and the heating and melting of the zinc powder are accelerated.
After the zinc powder is completely melted, the electric heating plate 7 and the servo motor 31 can be stopped to stop working, then the fan 10 is started, the fan 10 blows air to the position of the circular hole 11 on the rectangular bin 1, external air can blow air to the melting furnace 2 through the inside of the circular hole 11, the melting furnace is rapidly cooled, the outer surface of the melting furnace 2 is cooled to a normal temperature state, then the melting furnace 2 is inclined, the position of the discharge hole 15 corresponds to the position of the discharge plate 12, then the control switch 17 is operated, the electric control valve 16 is controlled to work through the control switch 17, the discharge hole 15 is opened, the molten zinc powder inside the melting furnace 2 is discharged from the inside of the discharge hole 15 and falls onto the discharge hole 15, then one end of the discharge plate 12 is controlled to rotate downwards through the electric telescopic rod 14, one end of the discharge plate 12 is moved out of the processing plate 8, the molten zinc powder can slide from the discharge plate 12 to the outside collection bin, and the operation can be completed, and the device can swing through the melting furnace 2, so that the zinc powder inside the melting furnace 2 is spread, the accumulation of the zinc powder is avoided, and the processing time of the zinc powder is increased.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. The horizontal melting furnace for preparing the zinc powder is characterized by comprising a rectangular bin (1), wherein a melting furnace (2) is arranged in the rectangular bin (1);
the spreading mechanism (3), the spreading mechanism (3) comprises;
the servo motor (31) is arranged on one side of the outside of the rectangular bin (1), the output end of the servo motor (31) is fixedly connected with a rotating rod (311), one end of the rotating rod (311) is fixedly connected with the smelting furnace (2), and the servo motor (31) is electrically connected with a PLC (programmable logic controller) (312);
the outer surface of the rotating rod (311) is fixedly connected with a rectangular plate (321), one side surface of the rectangular plate (321) is fixedly connected with the limiting rod (32), and one end of the limiting rod (32) is fixedly connected with the outer surface of the smelting furnace (2);
the outer surface of the rectangular bin (1) is provided with an arc-shaped hole (33), and the limiting rod (32) is connected with the inner part of the arc-shaped hole (33) in a sliding mode.
2. A horizontal melting furnace for zinc powder preparation as defined in claim 1, characterized in that a round bar (4) is fixedly connected to one side of the melting furnace (2), one end of the round bar (4) is rotatably connected to the inner wall of the rectangular bin (1) through a bearing, a supporting bar (5) is fixedly connected to the outer surface of the melting furnace (2), and the supporting bar (5) is slidably connected to the inside of the rectangular bin (1).
3. A horizontal melting furnace for zinc dust preparation as defined in claim 1, characterized in that the top of the melting furnace (2) is provided with a feed hole (6), and the front and rear sides of the melting furnace (2) are respectively fixedly connected with electric heating plates (7).
4. A zinc powder preparation horizontal melting furnace as defined in claim 1, characterized in that said rectangular bin (1) is fixedly mounted on the upper surface of the processing plate (8), and said servo motor (31) is fixedly mounted on the upper surface of the processing plate (8) at a position on one side.
5. A horizontal melting furnace for zinc dust preparation as defined in claim 4, characterized in that the upper surface of said work plate (8) is fixedly connected with a mounting frame (9), and the inside of said mounting frame (9) is fixedly provided with a fan (10).
6. A horizontal melting furnace for zinc dust preparation as defined in claim 5, characterized in that the rectangular bin (1) is provided with a plurality of circular holes (11) on its outer surface, the position of said circular holes (11) corresponding to the position of the fan (10), and the position of the fan (10) corresponding to the position of the melting furnace (2).
7. A zinc powder preparation horizontal melting furnace as defined in claim 4, characterized in that the bottom surface of said processing plate (8) is provided with rectangular holes, said rectangular holes penetrate the bottom surface of the rectangular bin (1) and communicate with the inside of the rectangular bin (1), and the inside of said rectangular holes is rotatably connected with the discharging plate (12).
8. A horizontal melting furnace for zinc powder preparation as defined in claim 7, characterized in that the bottom of said working plate (8) is fixedly installed with a support frame (13), the inside of said support frame (13) is rotatably connected with an electric telescopic rod (14), and the telescopic end of said electric telescopic rod (14) is rotatably connected with a discharging plate (12).
9. A horizontal melting furnace for zinc dust production as defined in claim 1, wherein said melting furnace (2) is provided with discharge openings (15) in the bottom side, said discharge openings (15) being provided at the side of the bottom side of the melting furnace (2), said discharge openings (15) being provided in a plurality of numbers and uniformly provided at the bottom side of the melting furnace (2).
10. A zinc powder preparation horizontal melting furnace as defined in claim 9, characterized in that an electric control valve (16) is fixedly installed inside said discharge hole (15), said electric control valve (16) being electrically connected to a control switch (17).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223084960.XU CN218566138U (en) | 2022-11-21 | 2022-11-21 | Zinc powder preparation is with horizontal melting furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223084960.XU CN218566138U (en) | 2022-11-21 | 2022-11-21 | Zinc powder preparation is with horizontal melting furnace |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218566138U true CN218566138U (en) | 2023-03-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223084960.XU Active CN218566138U (en) | 2022-11-21 | 2022-11-21 | Zinc powder preparation is with horizontal melting furnace |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218566138U (en) |
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2022
- 2022-11-21 CN CN202223084960.XU patent/CN218566138U/en active Active
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| GR01 | Patent grant | ||
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Address after: 050000 South of Pengxue Village, Chang'an Town, Gaocheng District, Shijiazhuang City, Hebei Province Patentee after: Hebei Boxinfeng New Materials Technology Co.,Ltd. Country or region after: China Address before: 050000 South of Pengxue Village, Chang'an Town, Gaocheng District, Shijiazhuang City, Hebei Province Patentee before: Shijiazhuang boxingfeng Zinc Industry Co.,Ltd. Country or region before: China |