CN212094926U - Tin ring automatic molding equipment - Google Patents
Tin ring automatic molding equipment Download PDFInfo
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- CN212094926U CN212094926U CN202020546919.1U CN202020546919U CN212094926U CN 212094926 U CN212094926 U CN 212094926U CN 202020546919 U CN202020546919 U CN 202020546919U CN 212094926 U CN212094926 U CN 212094926U
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Abstract
The utility model discloses a tin ring automatic molding equipment, including frame and control system, be equipped with the workstation in the frame, be equipped with material loading unit and shaping unit on the workstation, the material loading unit includes feed mechanism and feeding mechanism, feed mechanism and feeding mechanism all set up on the material loading unit removes the module, the material loading unit removes module and workstation fixed connection, the shaping unit includes shaping structure, climbing mechanism and push mechanism, shaping structure, climbing mechanism and push mechanism all set up on the shaping unit removes the module, the shaping unit removes module and workstation fixed connection, control system control material loading unit and the automatic coordination work of each mechanism of shaping unit. The utility model discloses tin ring automatic molding equipment has the realization automated production, improves production efficiency, guarantees that the product specification is unified, promotes product quality, reduces the waste of tin material, advantages such as reduction in production cost.
Description
Technical Field
The utility model relates to a tin ring machine-shaping equipment technical field, in particular to tin ring automatic molding equipment.
Background
The tin ring is one of the common materials in soldering, and in the soldering process, the tin ring is sleeved on a device needing tin soldering, and then the tin ring is heated and melted on a workpiece to realize soldering, so that the working efficiency can be effectively improved. At present, the production and processing mode of tin ring is mainly centrifugal casting, at the in-process of centrifugal casting tin ring, because the mould adopts is the production of silica gel material, the phenomenon of silica gel material mould production expend with heat and contract with cold in-process of being heated, make the tin ring after the shaping have the specification difference, the shape scheduling problem that differs, must extract with the manual work like this when casting the drawing of patterns with the tin ring, and in process of production, owing to adopt the centrifugation to get rid of the material, can cause partial tin liquid departure, and then lead to the fact the waste of tin material, and the tin ring that adopts centrifugal casting to produce still needs artifical polishing, make production tin ring waste time and expense material, the dust that produces during the polishing can cause the pollution to the environment.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a tin ring automatic molding equipment aims at solving tin ring production specification and is not unified, wastes time and takes material scheduling problem, the utility model discloses can realize automated production, improve production efficiency, guarantee that product specification is unified, promote product quality, reduce the waste of tin material, reduction in production cost.
The utility model discloses can realize through following technical scheme:
the utility model provides a tin ring automatic molding equipment, includes frame and control system, be equipped with the workstation in the frame, be equipped with material loading unit and shaping unit on the workstation, the material loading unit includes feed mechanism and feeding mechanism, feed mechanism and feeding mechanism all set up on material loading unit removes the module, material loading unit removes module and workstation fixed connection, the shaping unit includes shaping structure, climbing mechanism and push mechanism, shaping structure, climbing mechanism and push mechanism all set up on shaping unit removes the module, shaping unit removes module and workstation fixed connection, control system controls the automatic coordination work of each mechanism of material loading unit and shaping unit. The utility model discloses tin ring automatic molding equipment, mainly add the feed mechanism with the tin material by artifical or butt joint equipment, then become tin liquid with tin material hot melt by control system control feed mechanism, control system control feeding mechanism leads the shaping structure with the tin liquid, lets the cooling shaping of tin liquid in the shaping structure, then control system control climbing mechanism ejecting with fashioned tin ring, goes out fashioned tin ring propelling movement by control system control propelling mechanism again. Adopt the utility model discloses production tin ring, whole journey is controlled by control system, only need alone add tin liquid and handle the finished product can, can realize automated production.
Further, feed mechanism includes the last feed cylinder that both ends opening set up, be equipped with gliding piston from top to bottom in the last feed cylinder, piston and piston reciprocate device fixed connection, piston reciprocate device and material loading unit remove module fixed connection through first link. Feed mechanism adopts feed cylinder and piston cooperation, because be equipped with the sealing washer on the piston, can play the effect of pressure boost and isolation air, and then reduces the oxidation of tin liquid, the waste of effectual reduction tin material.
Further, feeding mechanism includes flow distribution plate, guide plate and material loading thimble, the lower tip fixed connection of feed cylinder above the flow distribution plate, the bottom surface and the guide plate fixed connection of flow distribution plate, the one end and the material loading thimble output fixed connection who reciprocates the device, the other end of material loading thimble passes the flow distribution plate and extends to on the guide plate.
Furthermore, a diversion trench is arranged in the middle of the diversion plate and is butted with the lower port of the upper charging barrel, at least one diversion channel is arranged in the diversion trench, the inlet end of the diversion channel is communicated with the diversion trench, and the outlet end of the diversion channel is communicated with a diversion hole in the middle of the diversion plate.
Further, the feeding unit moving module comprises a feeding unit up-down moving device and a feeding workbench, the feeding unit up-down moving device is fixed on the feeding base, the feeding base is fixedly connected with the workbench, the output end of the feeding unit up-down moving device is fixedly connected with the feeding workbench, the piston up-down moving device is fixed on the feeding workbench through a first connecting frame, and the feeding thimble up-down moving device is fixed on the feeding workbench through a second connecting frame.
Further, the shaping structure includes profiled sheeting and thimble board, the profiled sheeting is fixed on the shaping structure support frame, the shaping structure support frame removes module fixed connection with the shaping unit, the thimble board is located between profiled sheeting and the bottom plate, the bottom plate is located the shaping structure support frame middle part to remove module fixed connection with the shaping unit, all be equipped with the thimble hole that corresponds the setting with climbing mechanism on profiled sheeting and the thimble board.
Further, climbing mechanism includes jacking device and thimble, the jacking device sets up in the bottom plate below, its output and thimble board fixed connection, the thimble includes outer needle and interior needle, the one end of outer needle is fixed on the thimble board, and the other end is worn to establish in the thimble hole of profiled sheeting, the one end of interior needle is fixed on the bottom plate, and the thimble hole that the other end passed the thimble board extends to the thimble hole of profiled sheeting.
Furthermore, the outer needle is arranged in a hollow mode and sleeved outside the inner needle, the outer needle and the inner needle are in clearance fit, and the upper end face of the outer needle is lower than the upper end face of the inner needle.
Further, push mechanism is including the propelling movement spare, the propelling movement spare sets up on the profiled sheeting for push away the finished product from the profiled sheeting, the one end and the slip module fixed connection of propelling movement spare, the slip module sets up at shaping support frame side, is used for driving the propelling movement spare and removes.
Further, the forming unit moving module comprises a forming unit moving mechanism and a forming workbench, the forming unit moving mechanism is arranged on the workbench and fixedly connected with the workbench, the forming workbench is arranged on the forming unit moving mechanism, the forming unit moving mechanism can drive the forming workbench to move left and right, and the forming structure, the jacking mechanism and the pushing mechanism are arranged on the forming workbench.
The utility model has the advantages that:
1. automatic production can be realized; the utility model discloses tin ring automatic molding equipment, mainly add the tin material into feed mechanism by manual work or butt joint equipment, then control feed mechanism by control system control tin material hot melting into tin liquid, control system control feed mechanism leads the tin liquid to the shaping structure in, let the cooling shaping of tin liquid in the shaping structure, then control jacking mechanism ejecting with the shaping tin ring by control system control, again control push mechanism by control system control push away the propelling movement of shaping tin ring, adopt the utility model discloses production tin ring, whole journey is controlled by control system, only need alone add tin liquid and handle the finished product can, can realize automated production;
2. the production efficiency is improved; by adopting the utility model to produce the tin ring, automatic production can be realized, the whole process can be completed by one person to control equipment, and the mechanical automatic operation can realize continuous production all day long without rest and conversion operation, thereby saving time and labor, effectively improving the working efficiency and further improving the production efficiency;
3. the product specification is ensured to be uniform; the utility model relates to a mechanical automatic production device, the main structural parts of which are made of metal materials, the metal materials are hard, the change phenomenon of thermal expansion and cold contraction is reduced, and the uniform specification of the produced tin rings can be effectively ensured;
4. the product quality is improved; the main structural parts of the utility model are made of metal materials, the surface of the metal materials is smooth, the flash of the formed tin ring can be effectively reduced, the tin ring does not need to be polished manually, and the product quality can be effectively improved;
5. the waste of tin materials is reduced; the feeding mechanism of the utility model adopts the matching of the feeding barrel and the piston, and the piston is provided with the sealing ring, thereby playing the roles of pressurizing and isolating air, further reducing the oxidation of tin liquid and effectively reducing the waste of tin materials;
6. the production cost is reduced; adopt the utility model discloses the production tin ring can add the waste that reduces the tin material on the one hand, the cost of save raw materials, and on the other hand, whole journey only needs alone control device, and the tin ring of production need not artifical the polishing again, can reduce the cost of labor of the processing workman of polishing, and then can reduction in production cost.
Drawings
FIG. 1 is a schematic view of an automatic molding apparatus for solder rings;
FIG. 2 is a schematic structural diagram of the feeding unit in FIG. 1;
FIG. 3 is a schematic view of the forming structure, jacking mechanism and pushing mechanism of FIG. 1;
FIG. 4 is a schematic structural diagram of the forming unit shown in FIG. 1.
Detailed Description
In order to make those skilled in the art better understand the technical solution of the present invention, the following provides a detailed description of the product of the present invention with reference to the embodiments and the accompanying drawings.
As shown in figure 1, the automatic tin ring forming equipment comprises a frame 1 and a control system, wherein a workbench 2 is arranged on the frame 1, the workbench 2 is provided with a feeding unit and a forming unit, the feeding unit comprises a feeding mechanism 3 and a feeding mechanism 4, the feeding mechanism 3 and the feeding mechanism 4 are both arranged on a feeding unit moving module 5, the feeding unit moving module 5 is fixedly connected with the workbench 2, the forming unit comprises a forming structure 6, a jacking mechanism 7 and a pushing mechanism 8, the forming structure 6, the jacking mechanism 7 and the pushing mechanism 8 are all arranged on a forming unit moving module 9, the forming unit moving module 9 is fixedly connected with the workbench 2, the control system controls the feeding unit and the forming unit to automatically coordinate with each other, the control system comprises a controller 10, and the controller 10 is fixedly connected with the workbench 2. The utility model discloses tin ring automatic molding equipment, mainly add feed mechanism 3 with the tin material by artifical or butt joint equipment, then become tin liquid with tin material hot melt by control system control feed mechanism 3, control system control feeding mechanism 4 leads to forming structure 6 with the tin liquid, let the cooling shaping of tin liquid in forming structure 6, then it is ejecting with fashioned tin ring by control system control climbing mechanism 7, push away fashioned tin ring by control system control pushing mechanism 8 again.
As shown in fig. 1 and fig. 2, the feeding mechanism 3 includes an upper charging barrel 301 with two open ends, the upper charging barrel 301 has a heating and temperature-maintaining function, so that the tin material in the upper charging barrel 301 can be melted into the tin liquid, and the temperature of the tin liquid in the upper charging barrel 301 can be maintained, thereby avoiding the tin liquid from being cooled and solidified; a piston capable of sliding up and down is arranged in the upper charging barrel 301, and a sealing ring is arranged on the piston, so that the piston can play a role in pressurizing and isolating air, the oxidation of molten tin is reduced, and the waste of the molten tin is effectively reduced; the piston is fixedly connected with the piston up-down moving device, the piston up-down moving device adopts a piston up-down moving cylinder 302, the output end of the piston up-down moving cylinder 302 is fixedly connected with the piston, and the piston up-down moving cylinder 302 is fixedly connected with the feeding unit moving module 5 through a first connecting frame 303. The feeding mechanism 4 comprises a flow distribution plate 401, a flow guide plate 402 and a feeding thimble 403, the upper surface of the flow distribution plate 401 is fixedly connected with the lower end part of the upper charging barrel 301, and a sealing ring is arranged between the upper surface of the flow distribution plate 401 and the lower end part of the upper charging barrel 301 to ensure the air tightness between the flow distribution plate 401 and the upper charging barrel 301; the middle part of the diversion plate 401 is provided with a diversion trench in an inverted circular truncated cone shape, the diversion trench is butted with the lower port of the upper charging barrel 301, four diversion channels are uniformly arranged on the inner wall of the diversion trench in a surrounding manner, four diversion plates 402 are respectively arranged at the outlets of the four diversion channels and are fixedly connected with the diversion plate 401, a sealing ring is arranged between the diversion plate 402 and the diversion plate 401 to ensure the air tightness between the diversion plate 402 and the diversion plate 401, the middle part of the diversion plate 402 is provided with a funnel-shaped diversion hole, and the diversion hole is butted with the outlet of the diversion channel; one end of the feeding thimble 403 is fixedly connected with an output end of the feeding thimble up-down moving device, the feeding thimble up-down moving device adopts a feeding thimble up-down moving cylinder 404, the feeding thimble up-down moving cylinder 404 is fixedly connected with the feeding unit moving module 5 through a second connecting frame 405, the other end of the feeding thimble 403 passes through the splitter plate 401 and extends onto the guide plate 402, and the specification of a needle head of the feeding thimble 403 is matched with the specification of a lower port of a guide hole of the guide plate 402. The feeding unit moving module 5 comprises a feeding unit up-down moving device and a feeding workbench 501, the feeding unit up-down moving device adopts a feeding unit up-down moving cylinder 502, the feeding unit up-down moving cylinder 502 is fixed on a feeding base 503, the feeding base 503 is fixedly connected with the workbench 2, the output end of the feeding unit up-down moving cylinder 502 is fixedly connected with the feeding workbench 501, the piston up-down moving cylinder 302 is fixed on the feeding workbench 501 through a first connecting frame 303, and the feeding thimble up-down moving cylinder 404 is fixed on the feeding workbench 501 through a second connecting frame 405.
As shown in fig. 1, fig. 3 and as fig. 4, forming structure 6 includes profiled sheeting 601 and thimble board 602, profiled sheeting 601 is fixed on forming structure support frame 603, forming structure support frame 603 removes module 8 fixed connection with the shaping unit, thimble board 602 is located between profiled sheeting 601 and the bottom plate 604, bottom plate 604 is located forming structure support frame 603 middle part to remove module 8 fixed connection with the shaping unit, all be equipped with the thimble hole that corresponds the setting with climbing mechanism 7 on profiled sheeting 601 and thimble board 602, profiled sheeting 601 adopts steel material to make, and the thimble hole on the profiled sheeting 601 adopts numerical control processing technology to process and forms, guarantees the inside smoothness of profiled sheeting 601 thimble hole. Jacking mechanism 7 includes jacking device and thimble 702, jacking device adopts jacking cylinder 701, jacking cylinder 701 sets up in bottom plate 604 below, its output and thimble board 602 fixed connection, thimble 702 includes outer needle and interior needle, the one end of outer needle is fixed on thimble board 602, and the other end is worn to establish in the thimble hole of profiled sheeting 601, the one end of interior needle is fixed on bottom plate 604, and the thimble hole that the other end passed thimble board 602 extends to the thimble hole of profiled sheeting 601. The outer needle becomes the cavity setting to the cover is established in the outside of needle in, is clearance fit between outer needle and the inner needle, the up end of outer needle is less than the up end of inner needle, the distance difference of outer needle and inner needle up end equals with the required height of product, makes like this that the inner needle is higher than and forms the product shaping cavity between outer needle part and the thimble hole inner wall of profiled sheeting 601. The pushing mechanism 8 comprises a pushing member 801, the pushing member 801 is arranged on the forming plate 601 and used for pushing finished products and redundant waste materials out of the forming plate 601, one end of the pushing member 801 is fixedly connected with a sliding module 802, and the sliding module 802 is arranged on the side edge of the forming support frame 603 and used for driving the pushing member 801 to move. The forming unit moving module 9 comprises a forming unit moving mechanism 901 and a forming workbench 902, the forming unit moving mechanism 901 is arranged on the workbench 2 and is fixedly connected with the workbench 2, the forming workbench 902 is arranged on the forming unit moving mechanism 901, the forming unit moving mechanism 901 can drive the forming workbench 902 to move left and right, and the forming structure 6, the jacking mechanism 7 and the pushing mechanism 8 are all arranged on the forming workbench 902.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention in any way; the present invention can be smoothly implemented by those skilled in the art according to the drawings and the above description; however, those skilled in the art should understand that changes, modifications and variations that are equivalent to those of the above-described embodiments may be made without departing from the scope of the present invention; meanwhile, any changes, modifications, evolutions, etc. of the above embodiments, which are equivalent to the actual techniques of the present invention, still belong to the protection scope of the technical solution of the present invention.
Claims (10)
1. The utility model provides a tin ring automatic molding equipment which characterized in that: including frame and control system, be equipped with the workstation in the frame, be equipped with material loading unit and shaping unit on the workstation, the material loading unit includes feed mechanism and feeding mechanism, feed mechanism and feeding mechanism all set up on material loading unit removes the module, material loading unit removes module and workstation fixed connection, the shaping unit includes shaping structure, climbing mechanism and push mechanism, shaping structure, climbing mechanism and push mechanism all set up on shaping unit removes the module, shaping unit removes module and workstation fixed connection, control system controls the automatic coordination work of each mechanism of material loading unit and shaping unit.
2. The automatic tin ring molding device according to claim 1, characterized in that: the feeding mechanism comprises a feeding barrel with openings at two ends, a piston capable of sliding up and down is arranged in the feeding barrel, the piston is fixedly connected with a piston up-down moving device, and the piston up-down moving device is fixedly connected with the feeding unit moving module through a first connecting frame.
3. The automatic tin ring molding device according to claim 2, characterized in that: the feeding mechanism comprises a splitter plate, a guide plate and a feeding thimble, the upper surface of the splitter plate is fixedly connected with the lower end part of the feeding barrel, the bottom surface of the splitter plate is fixedly connected with the guide plate, one end of the feeding thimble is fixedly connected with the output end of the feeding thimble up-down moving device, and the other end of the feeding thimble penetrates through the splitter plate and extends to the guide plate.
4. The automatic tin ring molding device according to claim 3, characterized in that: the flow distribution plate is characterized in that a flow guide groove is formed in the middle of the flow distribution plate and is in butt joint with the lower port of the upper feed barrel, at least one flow distribution channel is arranged in the flow guide groove, the inlet end of the flow distribution channel is communicated with the flow guide groove, and the outlet end of the flow distribution channel is communicated with a flow guide hole in the middle of the flow distribution plate.
5. The automatic tin ring molding device according to claim 4, wherein: the feeding unit moving module comprises a feeding unit up-down moving device and a feeding workbench, the feeding unit up-down moving device is fixed on a feeding base, the feeding base is fixedly connected with the workbench, the output end of the feeding unit up-down moving device is fixedly connected with the feeding workbench, the piston up-down moving device is fixed on the feeding workbench through a first connecting frame, and the feeding thimble up-down moving device is fixed on the feeding workbench through a second connecting frame.
6. The automatic tin ring molding device according to claim 5, wherein: the shaping structure includes profiled sheeting and thimble board, the profiled sheeting is fixed on the shaping structure support frame, the shaping structure support frame removes module fixed connection with the shaping unit, the thimble board is located between profiled sheeting and the bottom plate, the bottom plate is located shaping structure support frame middle part to remove module fixed connection with the shaping unit, all be equipped with the thimble hole that corresponds the setting with climbing mechanism on profiled sheeting and the thimble board.
7. The automatic tin ring molding device according to claim 6, wherein: jacking mechanism includes jacking device and thimble, jacking device sets up in the bottom plate below, its output and thimble board fixed connection, the thimble includes outer needle and interior needle, the one end of outer needle is fixed on the thimble board, and the other end is worn to establish in the thimble hole of profiled sheeting, the one end of interior needle is fixed on the bottom plate, and the thimble hole that the other end passed the thimble board extends to the thimble hole of profiled sheeting.
8. The automatic tin ring molding device according to claim 7, wherein: the outer needle is arranged in a hollow mode and sleeved outside the inner needle, the outer needle and the inner needle are in clearance fit, and the upper end face of the outer needle is lower than the upper end face of the inner needle.
9. The automatic tin ring molding device according to claim 8, wherein: the pushing mechanism comprises a pushing part, the pushing part is arranged on the forming plate and used for pushing a finished product away from the forming plate, one end of the pushing part is fixedly connected with the sliding module, and the sliding module is arranged on the side edge of the forming support frame and used for driving the pushing part to move.
10. The automatic tin ring molding device as claimed in claim 9, wherein: the forming unit moving module comprises a forming unit moving mechanism and a forming workbench, the forming unit moving mechanism is arranged on the workbench and fixedly connected with the workbench, the forming workbench is arranged on the forming unit moving mechanism, the forming unit moving mechanism can drive the forming workbench to move left and right, and the forming structure, the jacking mechanism and the pushing mechanism are all arranged on the forming workbench.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020546919.1U CN212094926U (en) | 2020-04-14 | 2020-04-14 | Tin ring automatic molding equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020546919.1U CN212094926U (en) | 2020-04-14 | 2020-04-14 | Tin ring automatic molding equipment |
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| CN212094926U true CN212094926U (en) | 2020-12-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202020546919.1U Active CN212094926U (en) | 2020-04-14 | 2020-04-14 | Tin ring automatic molding equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112846792A (en) * | 2021-01-07 | 2021-05-28 | 快克智能装备股份有限公司 | Manual experimental tin ring production device and machining method thereof |
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2020
- 2020-04-14 CN CN202020546919.1U patent/CN212094926U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112846792A (en) * | 2021-01-07 | 2021-05-28 | 快克智能装备股份有限公司 | Manual experimental tin ring production device and machining method thereof |
| CN112846792B (en) * | 2021-01-07 | 2022-03-08 | 快克智能装备股份有限公司 | Manual experimental tin ring production device and machining method thereof |
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