KR101677878B1 - Repeat with all color dyed threads dyed unit - Google Patents

Repeat with all color dyed threads dyed unit Download PDF

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KR101677878B1
KR101677878B1 KR1020160064502A KR20160064502A KR101677878B1 KR 101677878 B1 KR101677878 B1 KR 101677878B1 KR 1020160064502 A KR1020160064502 A KR 1020160064502A KR 20160064502 A KR20160064502 A KR 20160064502A KR 101677878 B1 KR101677878 B1 KR 101677878B1
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dyeing
yarn
thread
dyed
drying chamber
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KR1020160064502A
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Korean (ko)
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정태웅
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정태웅
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B1/00Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
    • D06B1/10Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material
    • D06B1/14Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material with a roller
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B11/00Treatment of selected parts of textile materials, e.g. partial dyeing
    • D06B11/002Treatment of selected parts of textile materials, e.g. partial dyeing of moving yarns
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B15/00Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B19/00Treatment of textile materials by liquids, gases or vapours, not provided for in groups D06B1/00 - D06B17/00
    • D06B19/0005Fixing of chemicals, e.g. dyestuffs, on textile materials
    • D06B19/007Fixing of chemicals, e.g. dyestuffs, on textile materials by application of electric energy
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/04Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C23/00Making patterns or designs on fabrics
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C7/00Heating or cooling textile fabrics

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Coloring (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The present invention relates to a thread dyeing apparatus that is capable of manufacturing a multi-color thread in a simple and environmentally friendly manner by repeating the dyeing of a strand of thread with at least two colors and drying of the thread. The present invention is configured to have a creel die for holding a bobbin around which a thread is wound for dyeing and a thread guide for aligning and guiding the thread in front of the creel die. Dyeing units and drying chambers for drying the dyed thread are repeatedly configured in front of the thread guide. A dyeing roller for thread dyeing constitutes the dyeing unit. A thread inlet for an inward thread movement and a thread discharge port for discharging the dried thread are formed in the drying chamber, in which thread guide rods for thread guiding are disposed in a zigzag pattern along with a heater. The dyeing apparatus for a thread subjected to repeated multi-color dyeing according to the present invention is capable of manufacturing a multi-color thread in a simple manner by dyeing a strand of thread with at least two colors and drying the thread. Accordingly, washing does not have to be performed after dyeing, thread manufacturing costs can be reduced, and a contribution can be made to environmental pollution prevention.

Description

다색상으로 반복 염색된 실의 염색장치{Repeat with all color dyed threads dyed unit}Repeat with all color dyed threads dyed unit.

본 발명은 다색상으로 반복 염색된 실의 염색장치에 관한 것으로서, 더욱 상세하는 보빈으로부터 공급되는 실을 염색부와 건조실을 반복적으로 통과시키면서 염색롤러를 이용해서 염액을 다양한 형태로 실에 묻혀서 2가지 이상의 색상이 염색될 수 있도록 구성된 다색상으로 반복 염색된 실의 염색장치에 관한 것이다.The present invention relates to a yarn dyeing machine repeatedly dyed in multiple colors, wherein a yarn supplied from a bobbin is repeatedly passed through a dyeing section and a drying chamber, and the yarn is dyed in various forms using a dyeing roller, The present invention relates to a dyeing apparatus for dyeing yarns repeatedly dyed so as to be capable of dyeing more than one color.

일반적으로 직물지는 소비자의 성향에 따라 욕구를 충족시키기 위하여 다양한 색상과 무늬가 연출된다.Generally, textile fabric is produced in various colors and patterns to satisfy needs according to the tendency of consumers.

상기와 같은 직물지를 제공하기 위하여 직조된 직물지에 나염을 통해서 다양한 색상과 무늬를 염색하거나 또는 원착사 또는 선염된 실을 경사와 위사로 공급하여 직물지를 직조하여 경사와 위사에 의해서 다양한 형태의 무늬와 색상으로 연출된다.In order to provide the above-mentioned fabric, the fabric is dyed in various colors and patterns through the thread, or the yarn or yarn is fed into the warp and weft yarns to weave the fabric, It is produced in color.

상기한 바와 같이 다양한 색상과 무늬가 직조에 의해서 제공된 직물지의 경우에 직물지를 구성하는 경사와 위사로 공급된 실은 원착사 또는 선염한 합성섬유사로 사용되는데, 상기 선염한 합성섬유사는, 대부분 염색용 보빈에 합성섬유사를 느슨하게 권취하고 염액에 일정시간 침염하여 염색을 한 후, 고온에서 열처리하고, 수세 및 건조과정을 통해 제조되는데, 선염한 합성섬유사를 수세할 때 사용되는 물이 환경을 오염시킬 뿐만 아니라, 보빈을 여러단계로 바꿔가면서 작업을 하기 때문에 그에 따른 작업성이 떨어지는 단점이 있다.As described above, in the case of the woven fabric provided with various colors and patterns by weaving, the yarn supplied as the warp and weft yarns constituting the fabric is used as a synthetic yarn or a synthetic yarn obtained by dyeing the yarn. The synthetic fiber yarn is loosely wound around the yarn, dyed in a salt solution for a certain period of time, dyed, heat-treated at a high temperature, washed and dried, and water used for washing the dyed synthetic fiber yarn In addition, there is a disadvantage in that the workability is deteriorated because the bobbin is changed while being changed in several stages.

또한, 염색용 보빈에 권취된 합성섬유사를 염액에 함침하여 염색을 하는 경우에 1가닥의 합성섬유사에서 다양한 색상이 반복되는 염색사를 얻을 수가 없는 단점이 있다.In addition, when the synthetic fiber yarn wound on the bobbin for dyeing is dyed by impregnating with a salt solution, there is a disadvantage that it is not possible to obtain a dyeing yarn in which various colors are repeated in one synthetic fiber yarn.

그래서, 합성섬유사에 다양한 색상이 반복되어 표현되도록 하기 위하여 부분 염색으로 전사나 프린트 방법을 선택하고 있으나, 비용이 많이들고 시간이 오래걸리 등의 단점이 있다.Therefore, in order to reproduce various colors repeatedly on the synthetic fiber yarn, although the transferring or printing method is selected by partial dyeing, there is a disadvantage that it is expensive and takes a long time.

상기와 같은 단점을 해결하기 위하여 크릴다이에 설치된 보빈으로부터 실을 염액이 묻어 있는 롤러와 건조실을 통과시켜 실에 염색을 하였는데, 이러한 경우에 비용이 많이들고 시간이 오래걸리는 단점은 해결할 수 있으나, 1가닥의 실에 1가지 이상의 색상을 염색할 수 없는 단점이 있다.In order to solve the above disadvantages, the yarn is dyed from a bobbin installed on a krill die through a roller bearing a salt solution and a drying chamber. In this case, the disadvantage that it takes a lot of time and takes a long time can be solved, There is a disadvantage that one or more colors can not be stained in the yarn of the strand.

그리고, 선행기술을 살펴보면, 합성섬유사를 가공하여 크림프사로 형성시키고, 염색용 보빈에 장력없이 소프트하게 권취한 후, 염액을 스프레이하여 두종류 이상으로 염색한 다음, 100~160도의 온도에서 열처리하여 크림프 상태를 해제함으로써 직선화되어 다색상으로 염색된 합성섬유사를 얻을 수 있도록 하였다.In the prior art, a synthetic fiber yarn is processed into a crimp yarn, and the yarn is softly wound on a bobbin for dyeing, and then a dye solution is sprayed thereon to dye two or more kinds of yarns and then heat-treated at a temperature of 100 to 160 degrees By releasing the crimp state, the yarn was straightened to obtain a multicolor dyed synthetic fiber yarn.

이러한 경우에 공정을 위한 설비비용과 염색비용이 많이들고 염색시간이 오래걸릴 뿐만 아니라, 다양한 색상이 반복되는 모양이 일정하게 나타나지 못한 단점이 있다.In this case, there is a disadvantage that not only the facility cost and dyeing cost for the process are high, the dyeing time is long, and repeated patterns of various colors are not constantly displayed.

그리고, 다른 선행기술을 살펴보면, 실 한가닥을 원형직기에 공급하여 원통형 직물지를 제직한 후, 다양한 색상과 무늬를 나염하고 셋팅한 후, 원통형 직물지에서 실 한가닥을 풀어주면 다색상으로 염색된 실이 제조되도록 하였다.In other prior arts, a single yarn is fed to a circular loom to weave a cylindrical fabric, then various colors and patterns are set on the yarn, and then a yarn is loosened in a cylindrical fabric to produce a multi- Respectively.

이러한 경우에 원형직기에 1가닥의 실을 공급하여 원통형 직물지를 직조한 후, 염색을 하고 원통형 직물지에 직조된 실을 풀어주는 작업을 시행해야 하기 때문에 그에 따른 시간이 많이 소요될 뿐만 아니라, 다색상으로 일정하게 반복 염색된 실을 제공할 수 없는 문제가 있다.In such a case, a single yarn is fed to the circular loom to woven the circular knitted fabric, then the yarn is dyed and the woven yarn is unwound from the circular knitted fabric. Therefore, There is a problem that it is not possible to provide a yarn that is repeatedly dyed uniformly.

한국 등록특허 제10-1552054호(2015년09월03일.등록)Korean Registered Patent No. 10-1552054 (registered on September 03, 2015) 한국 공개특허 제10-2003-0012341호(2003년02월12일.공개)Korean Patent Laid-Open No. 10-2003-0012341 (disclosed on February 12, 2003) 한국 공개실용 제20-2013-0005193호(2013년09월02일.공개)Korean Published Utility Application No. 20-2013-0005193 (published on September 02, 2013)

본 발명은 상기한 문제점을 해결하기 위한 것으로서, 1가닥의 실에 2가지 이상의 색상이 염색되고 건조되는 것을 반복하여 다색상을 갖는 실을 간단하게 친환경적으로 제조할 수 있는 실의 염색장치를 제공하는데 있다.SUMMARY OF THE INVENTION The present invention provides a yarn dyeing apparatus capable of easily and environmentally producing a yarn having multiple colors by repeatedly dyeing and drying two or more hues in a single yarn have.

또한, 실에 염색된 색상의 폭을 다양한 크기로 변화시킬 수 있게 하고, 또 색상이 서로 겹쳐져 다양한 형태로 염색된 실을 제공하여 다양한 디자인을 연출할 수 있는 직물지를 직조할 수 있는 실을 제공할 수 있도록 하는데 그 목적이 있다.In addition, it is possible to provide a yarn that can change the width of the dyed yarn in various sizes, and can provide a yarn that can be woven into fabrics that can produce various designs by providing dyed yarns in various forms by overlapping colors It has its purpose.

상기 목적을 달성하기 위한 발명의 다색상으로 반복 염색된 실의 염색장치는, 염색을 하기 위한 실이 권취되어 있는 보빈을 거치하기 위한 크릴다이와, 상기 크릴다이 앞에 실을 정렬하고 안내하기 위한 실 가이드가 구성되고 상기 실 가이드 앞에는 염색부와 염색된 실을 건조시키기 위한 건조실이 반복구성되며,In order to accomplish the above object, the dyeing machine for dyeing yarns repeatedly dyed in multiple colors comprises a krill die for mounting a bobbin on which a yarn for dyeing is wound, a yarn guide for aligning and guiding the yarn in front of the krill die, A drying chamber for drying the dyeing portion and the dyed yarn is repeatedly formed in front of the yarn guide,

상기 염색부는 실에 염색을 하기 위한 염색롤러로 구성되고, 건조실은 실이 진입할 수 있도록 실 진입구와 내부에 히터 및 실을 안내하기 위한 실 가이드봉이 지그재그로 설치되고 건조된 실을 배출시킬 수 있도록 실 배출구가 형성되어 있는 것이 특징이다. The dyeing part is composed of a dyeing roller for dyeing the yarn, and the drying chamber is provided with a yarn inlet and a yarn guide rod inside the yarn guide for guiding the yarn inside the yarn, so that the yarn can be discharged And a yarn discharge port is formed.

이상과 같은 본 발명에 의한 다색상으로 반복 염색된 실의 염색장치에 의하면, 1가닥의 실에 2가지 이상의 색상이 염색되고 건조되는 것으로 다색상을 갖는 실을 간단하게 제조할 수 있기 때문에 염색 후에 수세를 할 필요가 없어, 실의 제조원가를 절감하고 환경오염을 방지하는데 기여하는 효과가 있다.According to the dyeing apparatus for dyeing yarns repeatedly dyed in multiple colors according to the present invention, since two or more hues are stained and dried in a single yarn, a yarn having multiple hues can be simply produced, There is no need to rinse and there is an effect of contributing to saving the production cost of the yarn and preventing environmental pollution.

특히, 염색롤러의 회전속도를 조절하여 실에 염색된 색상의 폭을 다양한 크기로 변화시킬 수 있고, 또 색상이 서로 겹쳐져 염색을 할 수 있기 때문에 다양한 형태로 염색된 실을 제공하여 디자인 연출의 폭이 넓은 직물지를 직조할 수 있어 대외 경쟁력을 높이는 효과가 있다.In particular, by controlling the rotation speed of the dyeing roller, the width of the color dyed in the yarn can be varied in various sizes, and since the colors can be overlapped and dyed, the dyed yarn can be provided in various forms, This wide fabric can be woven to enhance foreign competitiveness.

도 1은 본 발명에 의한 실 염색장치의 전체 구성을 보인 사시도
도 2는 본 발명에 의한 실 염색장치의 내부구성을 보인 측면도
도 3은 본 발명에 의한 1차염색부와 건조실의 구성을 보인 사시도
도 4는 본 발명에 의한 2~4차염색부를 확대한 사시도
도 5는 본 발명에 의한 실 염색장치에 의해서 제조된 실의 예시도
1 is a perspective view showing the entire configuration of a yarn dyeing apparatus according to the present invention;
Fig. 2 is a side view showing the internal structure of the yarn dyeing apparatus according to the present invention
3 is a perspective view showing the construction of the primary dyeing unit and the drying chamber according to the present invention.
Fig. 4 is a perspective view showing an enlarged view of the second to fourth staining portions according to the present invention; Fig.
5 is an illustration of a yarn produced by a yarn dyeing apparatus according to the present invention

본 발명에 의한 다색상으로 반복 염색된 실의 염색장치에 관한 구체적인 실시예를 첨부된 도면과 관련하여 상세하게 살펴보면 다음과 같다.Detailed Description of the Preferred Embodiments A dyeing apparatus for dyeing yarns repeatedly dyed in multiple colors according to the present invention will now be described in detail with reference to the accompanying drawings.

발명에 의한 다색상으로 반복 염색된 실의 염색장치는, 염색을 위한 실(64)이 권취되어 있는 보빈(60)을 거치하기 위한 크릴다이(61)와, 상기 크릴다이(61) 앞에 실을 정렬하고 안내하기 위한 홈(62)이 형성된 실 가이드(63)가 구성되고 상기 실 가이드 앞에는 실 전체에 염색을 하기 위한 원통형 염색롤러(1)가 구비된 1차염색부(2)와 염색된 실을 건조시키기 위한 1차건조실(3)이 설치된다.The yarn dyeing apparatus repeatedly dyed in multiple colors according to the present invention comprises a krill die 61 for receiving a bobbin 60 wound with a yarn 64 for dyeing, A yarn guide (63) having grooves (62) for aligning and guiding is constituted. The yarn guide is provided with a primary dyeing section (2) provided with a cylindrical dyeing roller (1) for dyeing the yarn as a whole, A first drying chamber 3 for drying the first drying chamber 3 is installed.

상기 1차건조실(3)의 일측 하부에 실 진입구(4)가 형성되고 내부에 히터(5)와 실안내홈(6)이 형성된 실 가이드봉(7)이 지그재그로 설치되어 회전수단에 의해서 실이 1차건조실(3)의 상부로 이동할 수 있게 구성된다.A thread guide rod 7 having a thread inlet port 4 formed at a lower portion of one side of the primary drying chamber 3 and having a heater 5 and a thread guide groove 6 therein is provided in a staggered manner, Is moved to the upper portion of the primary drying chamber (3).

상기 1차건조실(3)의 상부의 실 배출구(8) 앞에는 실에 염색을 간헐적으로 할 수 있도록 4개 이상의 염색바로 구성된 염색롤러(11)가 구비된 2차염색부(10)와 2차건조실(12)의 실 진입구(13)가 배치되고, 상기 2차건조실(12)의 내부에 히터(5)와 실안내홈(14)이 형성된 실 가이드봉(15)이 지그재그로 설치되어 회전수단에 의해서 실이 2차건조실(12)의 하부로 이동할 수 있게 구성된다.The yarn discharging opening 8 in the upper portion of the primary drying chamber 3 is provided with a secondary dyeing portion 10 provided with a dyeing roller 11 composed of four or more dyeing bars so as to intermittently dye the yarn, A yarn guide rod 15 having a heater 5 and a yarn guide groove 14 formed therein is provided in a staggered manner in the secondary drying chamber 12 and a yarn guide opening So that the yarn can move to the lower portion of the secondary drying chamber 12.

상기 2차건조실(12)의 하부에 형성된 실 배출구(16) 앞에는 실에 염색을 간헐적으로 할 수 있도록 4개 이상의 염색바로 구성된 염색롤러(21)가 구비된 3차염색부(20)와 3차건조실(22)의 실 진입구(23)가 배치되고, 상기 3차건조실의 내부에 히터(5)와 실안내홈(24)이 형성된 실 가이드봉(25)이 지그재그로 설치되어 회전수단에 의해서 실이 3차건조실(22)의 상부로 이동할 수 있게 구성된다.A yarn discharging opening 16 formed in the lower portion of the secondary drying chamber 12 is provided with a tertiary dyeing unit 20 having a dyeing roller 21 having at least four dyeing rolls so as to intermittently dye the yarn, A yarn introduction port 23 of the drying chamber 22 is disposed and a yarn guide bar 25 having a heater 5 and a yarn guide groove 24 is staggered in the inside of the tertiary drying chamber, Is moved to the upper portion of the tertiary drying chamber (22).

상기 3차건조실(22)의 실 배출구(26) 앞에는 실에 염색을 간헐적으로 할 수 있도록 4개 이상의 염색바로 구성된 염색롤러(31)가 구비된 4차염색부(30)와 4차건조실(32)의 실 진입구(33)가 배치되고, 4차건조실(32)의 내부에 히터(5)와 실안내홈(34)이 형성된 실 가이드봉(35)이 지그재그로 설치되어 회전수단에 의해서 실이 4차건조실(32)의 하부로 이동할 수 있게 구성되고, 4차건조실(32)의 실 배출구(36) 앞에는 염색된 실을 권취하기 위한 와이더(40)가 설치되어 구성된 것이다.The yarn discharging port 26 of the tertiary drying chamber 22 is provided with a fourth dyeing section 30 and a fourth drying chamber 32 having dyeing rollers 31 constituted by four or more dyeing bars so as to intermittently dye the yarn, And a thread guide rod 35 in which a heater 5 and a thread guide groove 34 are formed is provided inside the quadratic drying chamber 32 in a zigzag manner, And a wider 40 for winding the dyed yarn is installed in front of the yarn discharge port 36 of the fourth-stage drying chamber 32.

도면의 미설명부호 100은 실안내홈이 형성된 실 가이드봉의 회전수단을 의미하는 것이다.Reference numeral 100 in the drawings denotes a rotating means of a thread guide rod having a thread guide groove.

상기와 같이 구성된 다색상으로 반복 염색된 실의 염색장치에 대한 작용을 상세하게 살펴본다.Hereinafter, the operation of the dyeing apparatus of the yarn repeatedly dyed in the above-described manner will be described in detail.

먼저, 염색을 하기 위한 실이 권취된 보빈(60)들을 크릴다이(61)에 설치한 다음, 상기 크릴다이(61) 앞에 실을 정렬하고 안내하기 위한 실 가이드(63)에 형성된 홈(62)으로 실(64)을 경유시키고, 상기 실 가이드 앞에 실 전체에 염색을 하기 위한 1차염색부(2)를 구성하는 원통형 염색롤러(1)에 실을 밀착시켜 1차염색 되게 하고, 1차염색된 실을 건조시키기 위하여 1차건조실(3)의 일측 하부에 형성된 실 진입구(4)를 통과시키고, 1차건조실(3)의 내부에 지그재그로 설치되어 회전수단에 의해서 회전하는 실 가이드봉(7)에 형성된 실안내홈(6)으로 배치시켜 이동시키면,실이 히터(5)에서 발생된 열에 의해서 건조된 후, 1차건조실(3)의 상부에 실 배출구(8)로 배출된다.A bobbin 60 wound with yarn for dyeing is installed on a krill die 61 and then a groove 62 formed in a yarn guide 63 for aligning and guiding the yarn in front of the krill die 61, And the yarn is passed through the yarn 64 before the yarn guide, and the yarn is brought into close contact with the cylindrical dyeing roller 1 constituting the primary dyeing section 2 for dyeing the yarn as a whole, A yarn entry opening 4 formed in a lower portion of one side of the primary drying chamber 3 to allow the yarn to pass through the yarn introduction opening 4 and a yarn guide rod 7 The yarn is dried by the heat generated in the heater 5 and then discharged to the yarn discharging port 8 at the upper portion of the primary drying chamber 3. In this case,

그리고, 그 앞의 실에 염색을 간헐적으로 할 수 있도록 4개 이상의 염색바로 구성된 염색롤러(11)가 구비된 2차염색부(10)를 경유시켜 부분적으로 2차염색이 되게 하고, 2차건조실(12)의 실 진입구(13)로 실을 진입시켜 상기 2차건조실(12)의 내부에 지그재그로 설치되어 회전수단에 의해서 회전하는 실 가이드봉(15)에 형성된 실안내홈(14)으로 배치시켜 이동시키면, 실이 히터(5)에서 발생된 열에 의해서 건조된 후, 2차건조실(12)의 하부에 형성된 실 배출구(16)로 배출된다.Then, in order to intermittently dye the yarn in front of the yarn, a secondary dyeing part 10 provided with a dyeing roller 11 composed of four or more dyeing bars is partially passed through the secondary dyeing part 10, (14) formed in a thread guide rod (15) which is staggered in the secondary drying chamber (12) and which is rotated by the rotating means by entering the chamber into the chamber entrance opening (13) of the secondary drying chamber The yarn is dried by the heat generated in the heater 5 and then discharged to the yarn discharge port 16 formed in the lower portion of the secondary drying chamber 12. [

또, 그 앞에는 실에 염색을 간헐적으로 할 수 있도록 4개 이상의 염색바로 구성된 염색롤러(21)가 구비된 3차염색부(20)를 경유시켜 부분적으로 3차염색이 되게 하고, 3차건조실(22)의 실 진입구(23)로 진입시켜 상기 3차건조실의 내부에 지그재그로 설치되어 회전수단에 의해서 회전하는 실 가이드봉(25)에 형성된 실안내홈(24)으로 배치시켜 이동시키면 실(64)이 히터(5)에서 발생된 열에 의해서 건조되고, 3차건조실(22)의 상부에 형성된 실 배출구(26)로 배출된다.In order to intermittently dye the yarn, a third dyeing part 20 is provided via a third dyeing part 20 provided with four or more dyeing rollers 21, 22, and is disposed in a zigzag manner inside the tertiary drying chamber and arranged in the thread guide groove 24 formed in the thread guide bar 25 rotated by the rotating means, Is dried by the heat generated in the heater 5 and is discharged to the discharge port 26 formed in the upper portion of the tertiary drying chamber 22.

그리고, 그 앞에는 실에 염색을 간헐적으로 할 수 있도록 4개 이상의 염색바로 구성된 염색롤러(31)가 구비된 4차염색부(30)를 경유시켜 부분적으로 4차 염색이 되게 하고, 4차건조실(32)의 실 진입구(33)로 진입하여 상기 4차건조실(32)의 내부에 지그재그로 설치되어 회전수단에 의해서 회전하는 실 가이드봉(35)에 형성된 실안내홈(34)으로 배치시켜 이동시키면 실이 히터(5)에서 발생된 열에 의해서 건조되는 것으로 다색상으로 반복 염색된 실이 제조되며, 그 후에, 실 배출구(36) 앞에 구비되어 있는 와인더(40)에서 염색된 실을 권취하는 것으로 다색상으로 염색된 실을 제조하는 작업이 완료되는 것이다.In order to intermittently dye the yarn in the yarn, the yarn is partially dyed through the fourth dyeing unit 30 provided with four or more dyeing rollers 31, 32 into the yarn entry opening 33 and arranged in a zigzag manner inside the quadratic drying chamber 32 and arranged in the yarn guide groove 34 formed in the yarn guide bar 35 rotated by the rotating means, The yarn is dried by the heat generated in the heater 5 to produce a yarn repeatedly dyed in multiple colors and then the yarn dyed in the winder 40 provided in front of the yarn outlet 36 is wound The work of manufacturing the dyed yarn in multiple colors is completed.

즉, 크릴다이에서 공급된 실을 1차염색하고 1차건조하며, 1차염색시 실에 염료가 묻지 않은 부분에 2차염색을 하고 2차건조하며, 1,2차염색시 실에 염료가 묻지 않은 부분에 3차염색을 하고 3차 건조하며, 또 4차염색을 하고 4차 건조하는 것으로 실에 염색을 하여 다색상으로 반복 염색된 실의 제조하는 것이다.That is, the yarn supplied from the krill die is subjected to primary dyeing and primary drying. When the primary dyeing is performed, the yarn is subjected to secondary dyeing and then to secondary drying. In the first and second dyeing, The untreated portion is subjected to a third dyeing, a third drying, a fourth dyeing, and a fourth drying to dye the yarn to produce a yarn repeatedly dyed in multiple colors.

예를 들어, 실에 빨강, 노랑, 파랑, 남색이 반복되는 염색을 하려면, 1차염색부(2)의 염료통에 빨강색 염료를, 2차염색부(10)의 염료통에는 노랑색 염료를, 3차염색부(20)의 염료통에는 노랑색 염료를, 4차염색부(30)의 염료통에는 남색 염료를 담아두고 실(64)이 이동하는 속도와 각 염색부를 구성하는 염색롤러의 회전속도를 조절하여 실에 염색을 시작하면, 빨강, 노랑, 파랑, 남색이 차례로 반복되게 염색되는 것이다.For example, to dye a yarn in which red, yellow, blue, and blue are repeated, a red dye is applied to the dye container of the primary dyeing portion (2), and a yellow dye is used for the dye container of the secondary dyeing portion (10) Yellow dye is contained in the dye container of the tertiary dyeing unit 20 and a blue dye is stored in the dyeing tank of the fourth dyeing unit 30. The speed at which the yarn 64 moves and the rotation speed of the dyeing roller constituting each dyeing unit When you start dyeing the yarn by adjusting the speed, red, yellow, blue, and indigo are repeatedly dyed repeatedly.

그리고, 실(64)이 이동하는 속도와 각 염색부를 구성하는 염색롤러의 회전속도를 다양하게 조절하여 빨강, 노랑, 파랑, 남색이 다양한 형태로 겹쳐서 염색이 되게 할 수도 있다.The speed of movement of the yarn 64 and the rotation speed of the dyeing roller constituting each dyeing portion may be variously adjusted so that red, yellow, blue, and indigo may be overlapped and dyed in various forms.

1: 원통형 염색롤러 2,10,20,30: 1~4차염색부
3,12,22,32: 1~4차건조실 4,13,23,33: 실 진입구
5: 히터 6,14,24,34: 실안내홈
7,15,25,35: 실 가이드봉 11,21,31,: 염색롤러
1: Cylindrical dyeing roller 2, 10, 20, 30: 1st to 4th dyeing parts
3, 12, 22, 32: 1st to 4th drying rooms 4, 13, 23, 33:
5: Heater 6, 14, 24, 34: Thread guide groove
7, 15, 25, 35: yarn guide rods 11, 21, 31,

Claims (3)

염색을 위한 실이 권취되어 있는 보빈(60)을 거치하기 위한 크릴다이(61)와, 상기 크릴다이(61) 앞에 실을 정렬하고 안내하기 위한 홈(62)이 형성된 실 가이드(63)가 구성되고, 상기 실 가이드 앞에는 1~4차염색부와, 상기 1~4차염색부 사이에 염색된 실을 건조시키기 위한 건조실이 각각 구성되며,
상기 1차염색부는 실 전체를 염색할 수 있도록 원통형 롤러로 구성되고, 2~4차염색부는 실에 염색을 간헐적으로 할 수 있도록 길이 방향으로 4개 이상의 염색바가 형성된 염색롤러가 회전하도록 구성되며,
건조실은 실이 진입할 수 있도록 실 진입구와 내부에는 실을 안내하기 위한 실안내홈이 형성된 실 가이드봉이 지그재그로 설치되고 건조된 실을 배출시킬 수 있도록 실 배출구가 형성된 것을 특징으로 하는 다색상으로 반복 염색된 실의 염색장치.
A yarn guide 63 having a creel die 61 for receiving a bobbin 60 on which a yarn for dyeing is wound and a groove 62 for aligning and guiding the yarn in front of the creel die 61, And a drying chamber for drying the dyed yarn between the first to fourth dyeing portions and the first to fourth dyeing portions are respectively formed in front of the yarn guide,
The primary dyeing part is constituted by a cylindrical roller so as to dye the entire yarn, and the secondary dyeing part is constituted so as to rotate dyeing rollers in which four or more dyeing bars are formed in the longitudinal direction so as to intermittently dye the yarn,
Wherein the drying chamber is provided with a yarn inlet and a yarn outlet formed in a staggered manner with a yarn guide bar having a yarn guide groove for guiding the yarn therein so that the yarn can be introduced thereinto, Dyeing apparatus for dyeing yarn.
삭제delete 제 1항에 있어서, 염색된 실을 건조시키기 위한 건조실이 반복구성되되, 제1건조실의 하부로 실이 진입해서 실 가이드봉을 경유하여 상부로 배출되고, 제2건조실의 상부로 진입해서 실 가이드봉을 경유하여 하부로 배출되고, 제3건조실의 하부로 진입해서 실 가이드봉을 경유하여 상부로 배출되고, 제4건조실의 상부로 진입해서 실 가이드봉을 경유하여 하부로 배출되도록 구성된 것을 특징으로 하는 다색상으로 반복 염색된 실의 염색장치.The method as claimed in claim 1, wherein the drying chamber for drying the dyed yarn is repeatedly formed, the yarn enters the lower portion of the first drying chamber, is discharged to the upper portion via the yarn guide bar, enters the upper portion of the second drying chamber, And is discharged to an upper portion via a thread guide rod, enters an upper portion of a fourth drying chamber, and is discharged to the lower portion via a thread guide rod. A dyeing system for yarn dyeing repeatedly in multiple colors.
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CN110552128A (en) * 2019-09-24 2019-12-10 绍兴宝庆印染有限公司 Cloth printing and dyeing scutching, dewatering and drying integrated processing device
CN111270535A (en) * 2020-03-27 2020-06-12 朱爱民 Coloring process for processing cotton chemical fiber
CN113174673A (en) * 2021-03-12 2021-07-27 黑牡丹纺织有限公司 Space-dyed aromatic jean fabric and production method thereof

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