KR100741174B1 - Negative ion coating thread manufacture machine and method - Google Patents

Abstract

An apparatus and a method for manufacturing a negative ion coating thread are provided to enhance the production efficiency by means of an automation process and to produce various products such as clothes and the like. An anion spinning solution preservation member(20) coats the anion spinning solution(1a) on a yarn supplied from a supply roll(10). The first solution control member(30) controls an amount of the anion spinning solution coated on the surface of the yarn. The first dry member(40) dries the coated anion spinning solution. A coating solution preservation member(50) preserves the coating solution(1b) for protecting the anion spinning solution. The second solution control member(60) controls an amount of the coating solution coated on the surface of the yarn. The second dry member(70) dries the coated coating solution. A recovery roll(80) is driven on a motor shaft(81) in order to wind the dried yarn. The first and second solution control members have sponges(31,61) with the constant thickness equipped to the outside surface of rotation rolls(32,62).

Description

Anion chamber manufacturing apparatus and method {NEGATIVE ION COATING THREAD MANUFACTURE MACHINE AND METHOD}

1 is a schematic overall configuration diagram of a yarn manufacturing apparatus of the present invention.

2 is an enlarged view of a portion A of the manufacturing apparatus of the present invention.

Figure 3 is a detailed structure of the far infrared heater of the present invention.

4 is an enlarged cross-sectional view of a yarn completed by the present invention.

5 is a process flowchart of the present invention anion yarn manufacturing method.

<Explanation of symbols for main parts of the drawings>

1: thread 1a: anion spinning liquid

1a ': anion layer 1b: coating liquid

1b ': coating layer 2,3: guide roller

10: supply roll 20: anion radiation solution storage

30: first solution control unit 31, 61: sponge

32,62: rotating roll 40,70: drying part

41,71: drying chamber 42,72: aluminum layer

43,73: Heater 44,74: Guide roller

50: coating liquid storage unit 60: second solution control unit

80: recovery roll 81: motor shaft

The present invention relates to a yarn production in which anion is radiated, and more particularly, to provide a manufacturing apparatus and method capable of anion coating on a yarn so that a large amount of anions can be generated in a woven product.

In general, various bacteria are standing in the surrounding environment where people live. Especially, in the case of the fibers used for clothing or bedding, the bacteria, which are introduced from the outside due to sweat and waste products secreted by the human body, are advantageous. As a result, the microorganisms propagated thus decompose organic matter, cause odors and damage fibers, and also cause fatal diseases such as asthma, allergies, and atopic skin diseases.

In particular, clothing or bedding is a household product that is in direct contact with human skin. If bacteria are contaminated, the person using the article is very likely to be exposed to the disease.

In addition, the existing functional fabric is a polyurethane or epoxy as a binder there is a problem that emits formaldehyde, volatile organic compounds harmful to the human body and the adhesive odor causing headaches.

On the other hand, in recent years, due to the improvement of income level and increased interest in health, it releases far infrared rays or negative ions to promote the blood circulation and metabolism of the human body, for example, talc, reinforced stone , Jade stone, ceramics, magnetic materials, etc. are used, but these are generally used in the form of necklaces or bracelets, and are simply used to attach them to clothing or bedding.

The present invention has been proposed to improve the above problems in the prior art, by improving the production efficiency by producing an anion coating the yarn used in the production of clothing or bedding, etc. Anion is always uniform and stable throughout the woven products The purpose is to be able to radiate.

The object is an anion spinning liquid storage unit which is provided to be coated with a liquid anion spinning liquid in the yarn supplied from the supply roll; A first solution adjusting unit controlling an amount of the anion spinning liquid applied to the surface of the yarn as it passes through the anion spinning liquid storage unit; A primary drying unit for drying the coated anion spinning solution; A coating liquid storage part for storing a coating liquid to be coated on a thread in which the anion composition is formed; A second solution adjusting unit controlling an amount of the coating liquid applied to the surface of the seal through the coating liquid storage unit; A secondary drying unit for drying the coated liquid; It is possible to achieve through the anion yarn manufacturing apparatus, characterized in that consisting of; recovery roll for winding the dried yarn is completed.

In addition, the object, the anion solution immersion step of immersing the yarn supplied from one side to the anion spinning liquid; Anion solution adjusting step of adjusting the application amount of the applied anion spinning solution; A primary drying step for drying the applied anion solution; Coating solution immersion step for protecting the anion component applied to the seal; A coating solution adjusting step of adjusting the coating amount of the coated coating solution; A secondary drying step for drying the coated coating solution; It is possible to achieve through the method for producing an anion yarn, including; a recovery step for recovering the yarn formed with an anion layer and the coating layer on the take-up roll.

Hereinafter, specific embodiments of the present invention will be described in detail with reference to the accompanying drawings.

First, looking at the schematic configuration of the anion chamber manufacturing apparatus according to the present embodiment, from the supply roll 10 and the supply roll 10 is wound around the yarn 1 as the workpiece as shown in FIG. For adjusting the application amount of the anion radiation solution storage portion 20 in which primary immersion is performed for anion application on the surface of the yarn 1 to be supplied, and the anion radiation solution 1a applied to the surface of the yarn 1. Sponge 31 is the first solution control unit 30 provided on the outer circumferential surface of the rotation roll 32, the primary drying unit 40 for drying the anion spinning liquid (1a) applied to the surface of the seal (1) and In order to control the coating amount of the coating liquid storage part 50 and the coating liquid 1b buried on the surface of the yarn 1, the coating liquid 1b is immersed again on the surface of the yarn 1 in which the first drying is made. Sponge 61 for the second solution control unit 60 provided on the outer circumferential surface of the rotation roll 62, and for drying the coating liquid (1b) coated on the surface of the seal (1) The secondary drying unit 70, and the recovery roll 80 is rotated by the motor shaft 81 to wind the chamber (1) in which an anion layer and a coating layer are formed.

The anion radiation solution (1a) is 50 to 80% by weight of the liquid material alone or mixed with any one or more of a water-soluble acrylic resin solution or EVA (Ethylene Vinyl Acetate), 5 to 25% by weight of water, anion and far infrared rays 1 to 25% by weight of powder consisting of one or more components selected from tourmaline (torumalin), loess, elvan, jade, biotite, illite, precious stone, morganite, and alum for flame retardant performance ( alum) 0.1 to 2% by weight, colored pigment for coloring 0.1 to 15% by weight, 2 to 15% by weight of titanium dioxide (TiO ₂ ) to adjust the particle size difference between paint components, Calcium Carbonate 2 as a filler ˜15% by weight, antifoaming agent 0.2-1% by weight, 0.1-2% by weight of micronized antimicrobial agent of 1000 mesh or more in which zinc and silver are ion-exchanged in the zeolite carrier.

The tourmaline is commonly called tourmaline, and is used as a gemstone as a hexagonal tablet having a hardness of 7.25 and a specific gravity of 3.05. Tourmaline has a refractive index of 1.62 to 1.64, birefringence of 0.018, and color in seven colors including green and blue. Such tourmaline is piezoelectric, and when a vertical pressure or shear stress is applied by a human hand or other tool, the surrounding water molecules are separated into hydrogen ions and hydroxyl ions. At this time, hydrogen ions are attracted to the cathode potential of the tourmaline. It is known to have the property of generating negative ions while being released into the air in the state.

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In addition, the coating solution (1b) is 95 to 99% by weight of the liquid coating material, mixed with any one or two of water-soluble acrylic, EVA (Ethylene Vinyl Acetate), silica sol, 0.1 to 1% by weight of the defoaming agent, gamma linolenic acid 0.01 ~ 1% by weight of evening primrose oil, 0.01 ~ 1% by weight of surfactant to act as a dispersant evenly spread in the coating agent, isobutyl alcohol 0.1 ~ 2% by weight for smooth mixing between the mixed materials. In the present embodiment, propylene glycol is used as the surfactant, which is a material that can be added to the coating agent which is in direct contact with the skin because it is a safe substance that is allowed to be used as a food additive.

On the other hand, the first and second drying units 40 and 70 are configured in the drying chambers 41 and 71 which are both isolated from the outside, and the inlet portions 41a and 61a and the outlet portions for moving the chamber 1 Guide rollers 44 and 74 are installed at corresponding positions of the upper and lower portions to maximize the traveling path of the chamber 1 in the spaces inside the drying chambers 41 and 71 forming the 41b and 71b, respectively. On the inner wall surfaces of the drying chambers 41 and 71, the aluminum layers 42 and 72 for maintaining the internal temperature were formed as thin films, and drying heaters 43 and 73 were formed on one wall surface.

In particular, the heater 43 of the primary drying unit 40, which is dried to the anion radiation liquid 1a, is coated with a far-infrared ray emitting ceramic layer 43 "on the heater rod 43 'as shown in FIG. Far infrared ceramic heaters are preferably used.

Reference numerals 2 and 3, respectively, denote guide rollers installed to guide the seal 1 on the traveling path.

An anion thread manufacturing process using the apparatus of the present invention having such a configuration will be described with reference to the flowchart of FIGS. 1 to 5.

First, the seal 1 wound on the supply roll 10 is supplied at a constant speed by the driving force of the motor shaft 81 provided at the end of the device.

The yarn 1 to be supplied in this way is guided along the guide roller 2 and then via the anion radiation solution storage section 20 in which the anion radiation solution 1a is stored at a predetermined level. The liquid anion material is applied onto the surface of the seal 1 by being immersed in the (1).

Thereafter, the seal 1 continues to pass through the first solution control unit 30, where the surface of the seal 1 is brought into contact with the sponge 31 provided with the rotation roll 32 on both sides as shown in FIG. 2. The anion radiation solution 1a applied to the absorbent material is absorbed by the sponge 31, thereby achieving a uniform anion application state on the surface of the seal 1 (ST 2).

As described above, the chamber 1 in which the solution is controlled is allowed to dry the anion-coating liquid 1a applied to the surface via the primary drying unit 40 maintaining the temperature of 100 to 160 ° C. ST 3)

That is, the chamber 1, in which the anion radiation liquid 1a is uniformly applied, flows through the inlet portion 41a of the drying chamber 41 and is then guided by a plurality of guide rollers 44 therein. After the drying is performed under the influence of the heat dissipated from the heater 43, it moves to the next process through the outlet portion 41b.

In particular, since the aluminum chamber 42 is formed on the inner wall of the drying chamber 41, efficient drying can be performed while minimizing a large amount of far infrared rays and heat loss generated from the far infrared ceramic heater 43.

On the other hand, the seal 1, the formation of the primary anion layer (1a ') through the above process is continuously immersed in the coating liquid (1b) in the course of passing through the coating liquid storage unit 50, the coating liquid (1b) on the surface This is applied (ST 4), and then in contact with the sponge 61 in the roll state in the process of passing through the second solution control unit 60 is made to control the solution. (ST 5)

Thereafter, after flowing through the inlet portion (71a) of the drying chamber 71 of the secondary drying unit 70 is continuously maintained at a temperature of 100 ~ 160 ℃, guided by a plurality of guide rollers 74 in the interior In the process of drying, the coating liquid 1b is dried under the influence of heat emitted from the heater 73. (ST 6)

Then, after moving through the outlet portion 71b, it is finally wound on the recovery roll 80. (ST 7)

On the other hand, the recovery roll (80) wound around the anion chamber (1) is a high temperature drying chamber of about 100 ℃ or more because the coating liquid (1b) formed on the outer surface does not maintain a complete dry state, so that deformation of the coating layer may occur during storage After drying for 2 hours or more, it is preferable to perform natural drying for 1 to 2 hours at room temperature (image 10-25 ℃). (ST 8)

By performing this additional step, the coating layer 1b 'is prevented from sticking to each other by contact between the yarn 1 and the yarn 1 wound on the recovery roll 80, and the unwinding of the yarn during use is prevented. It can be made easily.

The anion thread 1 produced as described above is formed in a form in which the anion layer 1a 'is uniformly wrapped on the surface as shown in the enlarged cross-sectional view of FIG. 4, and the clothes or beddings woven using the yarn of the present invention. In products such as oils and the like can have a beneficial effect of the continuous negative ion generation.

In other words, the anion that is continuously generated increases the activity of alpha waves in the brain, inhibits serotonin and free histamin, helps to relax tension, cleanses the blood, activates cells, and immunity in serum By increasing the amount of r-globlin (r-globlin) as a component to increase the resistance, it is possible to prevent the occurrence of atopic skin disease caused by the sick house syndrome, especially in urban apartment environment.

In addition, since the coating layer 1b 'covers and protects the surface of the anion layer 1a' again, it is possible to prevent loss such as exfoliation of the anion layer 1a 'and exhibit beneficial effects on human contact. It becomes possible.

That is, since gamma linolenic acid is added to the coating layer 1b ', it is partially absorbed through the skin very slowly when it comes into contact with the skin, thereby acting for a long time in the subcutaneous structure, and thus gamma linolenic acid (r) in the human body. The lack of -linolenic acid prevents prostagladin flow and increases cholesterol levels.

In addition, although specific embodiments of the present invention have been described and illustrated above, it is obvious that the structure and manufacturing process of the yarn manufacturing apparatus of the present invention may be variously modified and implemented by those skilled in the art.

However, such modified embodiments should not be understood individually from the technical spirit or the prospect of the present invention, and such modified embodiments shall fall within the appended claims of the present invention.

The present invention as described above, the production of the anion layer is coated on the surface can be made continuously through an automated process to improve the production efficiency, in particular, the drying of each of the immersed solution is a predetermined drying space The effect is to be made effectively in the overall uniform coating can be achieved.

In addition, it is possible to exhibit a continuous negative ion radiation effect in products such as clothing or bedding made using the anion yarn made as described above.

In addition, due to the coating layer it is possible to prevent the loss, such as peeling of the anion layer, due to the gamma linolenic acid component contained in the coating layer can provide a beneficial effect on the human body in contact with the skin.

Claims (11)

An anion spinning liquid storage part 20 provided to be coated with a liquid anion spinning liquid 1a on the yarn supplied from the supply roll 10; A first solution control unit 30 for controlling the amount of the anion spinning liquid 1a applied to the surface of the yarn as it passes through the anion spinning liquid storage unit 20; A primary drying unit 40 for drying the coated anion spinning solution 1a; A coating liquid storage part 50 for storing a coating liquid 1b for protecting the anion spinning liquid 1a formed on the surface of the seal; A second solution adjusting unit 60 for controlling the amount of the coating liquid 1b applied to the surface of the yarn as it passes through the coating liquid storage unit 50; A secondary drying unit 70 for drying the coated coating liquid 1b; And a recovery roll (80) driven on the motor shaft (81) to wind up the dried yarn. The method according to claim 1, The first and second solution control units 30 and 60 are provided with sponges 31 and 61 capable of absorbing the solution applied to the yarn, and the sponges 31 and 61 are rotatable rolls 32 and 62 free to rotate. Anion thread manufacturing apparatus, characterized in that provided with a predetermined thickness on the outer peripheral surface. The method according to claim 1, The drying units 40 and 70 form an inner space separated from the outside, and the drying chambers 41 and 71 which form the inlet portions 41a and 71a and the outlet portions 41b and 71b to allow the inflow and outflow of the threads. ), Guide rollers 44 and 74 for guiding the path of the chamber 1 in the drying chambers 41 and 71, and heaters 43 and 73 for drying the solution applied to the surface of the chamber 1. Anion chamber manufacturing apparatus characterized in that the configuration. The method according to claim 3, Anion chamber manufacturing apparatus, characterized in that the aluminum layer (42,72) is formed in a thin film on the inner wall surface of the drying chamber (41,71). The method according to claim 3, The heater 43 is an anion chamber manufacturing apparatus, characterized in that a far-infrared ceramic heater having a ceramic layer 43 "formed on the heater rod 43 'is used. Anion solution immersion step of immersing the yarn supplied from one side in the anion spinning solution; (ST 1) Anion solution adjusting step of adjusting the application amount of the applied anion spinning solution; (ST 2) First drying step for drying the applied anion solution; (ST 3) Coating solution immersion step to protect the anion component applied to the seal; (ST 4) Coating liquid adjusting step of adjusting the coating amount of the coating liquid; (ST 5) Second drying step for drying the coated coating solution; (ST 6) A recovery step for recovering the yarn with the anion layer and the coating layer formed on the take-up roll; (ST 7) An anion yarn manufacturing method comprising a. The method according to claim 6, Winding rolls are recovered through the recovery step (ST 7) is a high-temperature drying and natural drying step (ST 8) further characterized in that to perform an additional yarn. The method according to claim 6, The anion spinning liquid used in the anion solution immersion step (ST 1) is mixed with at least one component of tourmaline, loess, elvanite, jade, mica, illite, noble stone, hatite in the form of powder and liquid acrylic or EVA binder. Anion thread manufacturing method characterized in that. The method according to claim 8, The anion spinning liquid is an anion yarn, characterized in that the alumina as a flame retardant material, a color pigment for color impartment, titanium dioxide for adjusting the particle size difference between raw materials, calcium carbonate as a filler material, antifoaming agent and antibacterial agent further comprises Manufacturing method. delete The method according to claim 6, The coating solution used in the coating solution immersion step (ST 4) is characterized in that it comprises an antifoaming agent, evening primrose seed oil containing gamma linolenic acid, isobutyl alcohol and propylene glycol as a surfactant for the dispersion of the evening primrose seed oil Anion thread manufacturing method.

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