CN105463730A - Indigo blue jean, dyeing machine special for indigo blue jean and dyeing method - Google Patents
Indigo blue jean, dyeing machine special for indigo blue jean and dyeing method Download PDFInfo
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- CN105463730A CN105463730A CN201610010850.9A CN201610010850A CN105463730A CN 105463730 A CN105463730 A CN 105463730A CN 201610010850 A CN201610010850 A CN 201610010850A CN 105463730 A CN105463730 A CN 105463730A
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- 238000004043 dyeing Methods 0.000 title claims abstract description 77
- COHYTHOBJLSHDF-UHFFFAOYSA-N Indigo Chemical compound N1C2=CC=CC=C2C(=O)C1=C1C(=O)C2=CC=CC=C2N1 COHYTHOBJLSHDF-UHFFFAOYSA-N 0.000 title claims abstract description 59
- 238000000034 method Methods 0.000 title claims abstract description 23
- 239000004744 fabric Substances 0.000 claims abstract description 321
- 230000003647 oxidation Effects 0.000 claims abstract description 42
- 238000007254 oxidation reaction Methods 0.000 claims abstract description 42
- 238000001035 drying Methods 0.000 claims abstract description 27
- 238000001816 cooling Methods 0.000 claims abstract description 20
- 238000009980 pad dyeing Methods 0.000 claims abstract description 19
- 229940097275 indigo Drugs 0.000 claims description 39
- 235000000177 Indigofera tinctoria Nutrition 0.000 claims description 38
- 238000004140 cleaning Methods 0.000 claims description 34
- 239000002516 radical scavenger Substances 0.000 claims description 34
- 238000010422 painting Methods 0.000 claims description 28
- 230000001590 oxidative effect Effects 0.000 claims description 24
- 238000010186 staining Methods 0.000 claims description 24
- 238000004040 coloring Methods 0.000 claims description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 15
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 9
- 206010013786 Dry skin Diseases 0.000 claims description 3
- 239000003086 colorant Substances 0.000 claims description 3
- COHYTHOBJLSHDF-BUHFOSPRSA-N indigo dye Chemical compound N\1C2=CC=CC=C2C(=O)C/1=C1/C(=O)C2=CC=CC=C2N1 COHYTHOBJLSHDF-BUHFOSPRSA-N 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 3
- JVBXVOWTABLYPX-UHFFFAOYSA-L sodium dithionite Chemical compound [Na+].[Na+].[O-]S(=O)S([O-])=O JVBXVOWTABLYPX-UHFFFAOYSA-L 0.000 claims description 3
- 235000011121 sodium hydroxide Nutrition 0.000 claims description 3
- 239000013589 supplement Substances 0.000 claims description 3
- 238000009940 knitting Methods 0.000 claims description 2
- 238000000605 extraction Methods 0.000 claims 1
- 238000005406 washing Methods 0.000 abstract 3
- 238000007599 discharging Methods 0.000 abstract 1
- 238000011031 large-scale manufacturing process Methods 0.000 abstract 1
- 238000009941 weaving Methods 0.000 abstract 1
- 239000000975 dye Substances 0.000 description 40
- 238000004519 manufacturing process Methods 0.000 description 4
- 150000001875 compounds Chemical class 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 235000003140 Panax quinquefolius Nutrition 0.000 description 1
- 240000005373 Panax quinquefolius Species 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 230000006399 behavior Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 210000000349 chromosome Anatomy 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/22—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using vat dyestuffs including indigo
- D06P1/228—Indigo
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Coloring (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention relates to indigo blue jean, a dyeing machine special for the indigo blue jean and a dyeing method. The indigo blue jean is indigo blue in the warp direction and the weft direction, and is formed in the mode that dyeing is carried out after weaving, that is, warp and weft with the primary color are woven into gray fabric, and then the gray fabric is dyed to be indigo blue. The dyeing machine comprises a cloth feeding device, a cloth cover washing system, a cloth cover dyeing system, a cloth cover drying system, a cloth cover cooling system and a cloth outlet device. The cloth cover dyeing system comprises a continuous pad dyeing oxidation system and a level dyeing oxidation system. The dyeing method sequentially comprises the steps of cloth feeding, gray fabric washing, dyeing, colored cloth washing, drying, cooling and cloth discharging. The jean which is indigo blue in the warp direction and the weft direction is provided, meanwhile, the special dyeing machine and the dyeing method are researched and designed, a new jean product, namely, the indigo blue jean can be put into the market, and large-scale production is achieved.
Description
Technical field
The invention belongs to denim production technical field, particularly relate to a kind of indigo jean and this indigo jean special dyeing machine and the indigo jean colouring method adopting this dyeing machine.
Background technology
Denim is the traditional dress fabric that a kind of Sheng of a specified duration does not wane.Jean conventional production methods first the yarn count being used for the primary colors of warp-wise is carried out indigo dyeing, and beam of a loom made by the warp thread after dyeing, then weaves cotton cloth.Jean a kind ofly first contaminates the color-woven fabric knitted afterwards.Wherein warp-wise yarn count contaminates indigo through oxidation processes, and broadwise yarn count is then through oxidation processes and dyeing.More than the production procedure commonly used of domestic and international denim factory and conventional denim.
Bipseudoindoxyl dye is a kind of reducing dye, water insoluble, processes, make it to change available leuco compound into, just can dye before dyeing with reductant and other auxiliary agents to bipseudoindoxyl dye.Bipseudoindoxyl dye has complicated dyeing characteristic, be by reducing dyes, chromosome contaminates, leuco compound oxidation and this Four processes of process after dyeing have come, to pad continuously and air oxidation through 6 ~ 8 times in dyeing course simultaneously, just can reach the coloration requirements of conventional denim.Continuous warp yarns dyeing machine is all adopted to dye to warp thread at present both at home and abroad.
Summary of the invention
The object of this invention is to provide a kind of indigo jean new varieties of novelty, the special dyeing machine of this indigo jean is provided simultaneously, and adopt this indigo jean dyeing machine to carry out the method for indigo jean dyeing.
The technical scheme that technical solution problem of the present invention is taked is:
First aspect, a kind of indigo jean, it is indigo through broadwise, is that namely a kind of after stain of first knitting is made into grey cloth by primary colors warp thread and weft yarn and then contaminates the denim of indigo.
Second aspect, a kind of dyeing machine of the indigo jean as described in first aspect, comprise entering arrangment, cloth cover scavenger system, cloth cover coloring system, cloth cover drying system, cloth cover cooling system and cloth discharge device， outlet assembly, described entering arrangment comprises cloth cover pretensioner, cloth cover centralizer and the smooth roll of two roller cloth covers, described cloth cover scavenger system has grey cloth scavenger system and painting cloth scavenger system, comprise cloth cover rinse bath and two roller cloth cover squezzing pressure rollers, described cloth cover drying system is two post cloth cover drying systems, there are 20 cloth cover Dryings, described cloth cover cooling system is cloth cover cooling cylinder, it is characterized in that, described cloth cover coloring system is continuous print pad dyeing oxidative system and level dyeing oxidative system, comprise some cloth cover staining troughs, two roller dye liquor rolls, dye liquor homogeneous roll and cloth cover oxidation frame.
Described pad dyeing oxidative system is made up of three groups of cloth cover staining troughs and two roller dye liquor rolls and cloth cover oxidation frame, and described level dyeing oxidative system is made up of five groups of cloth cover staining troughs and dye liquor homogeneous roll and cloth cover oxidation frame.
Described grey cloth scavenger system comprises two groups of cloth cover rinse baths and two roller cloth cover squezzing pressure rollers, and described painting cloth scavenger system comprises three groups of cloth cover rinse baths and two roller cloth cover squezzing pressure rollers.
The smooth roll of two roller cloth covers, two roller cloth cover squezzing pressure rollers and two roller dye liquor rolls are all equipped with cylinder.
Between the smooth roll of described two roller cloth cover and grey cloth scavenger system, between grey cloth scavenger system and pad dyeing oxidative system, between pad dyeing oxidative system and level dyeing oxidative system, between level dyeing oxidative system and painting cloth scavenger system, between painting cloth scavenger system and two post cloth cover drying systems, and respectively organize cloth cover rinse bath and two roller cloth cover squezzing pressure rollers, each group of cloth cover staining trough and between two roller dye liquor rolls and cloth cover oxidation frame, each group of cloth cover staining trough and be equipped with face tension device between two roller dye liquor rolls and cloth cover oxidation frame.
When the present invention runs, grey cloth enters cloth through entering arrangment, regulation speed, and adjustment cloth cover pretensioner tension force, through cloth cover centralizer centering, then adjusts each face tension device, and the coordination of each mechanism, even running, until painting cloth goes out cloth by cloth discharge device， outlet assembly.
3rd aspect, a kind of method that indigo jean as described in first aspect adopts the dyeing machine as described in second aspect to dye, it in turn includes the following steps:
(1) cloth is entered: grey cloth is introduced entering arrangment from cloth heap and entered cloth cover pretensioner, and regulation speed also makes cloth cover have certain pretension, then enter cloth cover centralizer, makes cloth cover remain on central area and enter the smooth roll of two roller cloth covers to make cloth cover smooth;
(2) grey cloth cleaning: entered grey cloth scavenger system by the smooth roll of two roller cloth covers cloth cover out carry out grey cloth cleaning through face tension device, wash the filoplume on cloth cover and foreign material;
(3) dye: after grey cloth cleaning, cloth cover enters cloth cover coloring system through face tension device, first carries out pad dyeing oxidation, then carries out level dyeing oxidation;
(4) painting cloth cleaning: after completing dyeing, cloth cover enters painting cloth scavenger system through face tension device and carries out painting cloth cleaning, guarantees cloth cover dye-free loose colour, ensures that cloth cover is clean;
(5) dry: cleaning up rear cloth cover through face tension device enters two post cloth cover drying systems and dry, and guarantees that cloth cover is dry;
(6) cool: the cloth cover after oven dry enters the cooling of cloth cover cooling system again;
(7) cloth is gone out: cloth cover cooling system out enters cloth discharge device， outlet assembly afterwards and goes out cloth.
Described grey cloth cleaning is introduced in cloth cover rinse bath to carry out cleaning entering in two roller cloth cover squezzing pressure rollers to press dry again, and then repeat 1 time; Described painting cloth cleaning is introduced in cloth cover rinse bath to carry out cleaning entering in two roller cloth cover squezzing pressure rollers to press dry again, and then repeat 2 times.
Described pad dyeing oxidation is introduced in cloth cover staining trough to carry out dyeing entering in two roller dye liquor rolls to press dry to enter subsequently in cloth cover oxidation frame to be oxidized again, and then repeat 2 times; Described level dyeing oxidation is introduced in cloth cover staining trough to carry out dyeing to enter the dyeing of dye liquor homogeneous roll mangle again and enter subsequently in cloth cover oxidation frame and be oxidized, and then repeat 4 times.
The concrete technology parameter of above-mentioned indigo jean colouring method is as follows:
(1) speed of a motor vehicle controls at 20m/min ~ 25m/min;
(2) cloth cover pretensioner pretension is set in 0.1Mpa ~ 0.15Mpa;
(3) two roller cloth cover leveling rolling roller pressures are 0.3Mpa ~ 0.35Mpa;
(4) grey cloth cleaning: (a) cloth cover rinse bath: clear water 2000L/ groove, water temperature normal temperature; (b) two roller cloth cover squezzing platen pressure 0.3Mpa ~ 0.35Mpa;
(5) dye: (a) cloth cover staining trough: indigo dye liquor 2000L/ groove, dye liquor temperature normal temperature; (b) dye liquor proportioning: indigo: 2g/L, sodium hydrosulfite: 2.5g/L, caustic soda: 4g/L; C () dye liquor supplements flow: 3500mL/min; (d) two roller dye liquor nip pressure: 0.3Mpa ~ 0.35Mpa; (f) dye liquor homogeneous roll pressure: 0.3Mpa ~ 0.35Mpa;
(6) cloth cover oxidation length: 25m;
(7) painting cloth cleaning: (a) cloth cover rinse bath: clear water 2000L/ groove, water temperature normal temperature; (b) two roller cloth cover squezzing platen pressure 0.3Mpa ~ 0.35Mpa;
(8) two post cloth cover drying system Drying bake out temperatures are set in 100 DEG C ~ 130 DEG C.
The present inventor complies with market diversification demand behaviors exploitation denim new varieties, designs the denim that warp-wise and broadwise all have indigo.Relevant dyeing installation is continuous warp yarns dyeing machine both at home and abroad at present; before still not used for the dyeing machine of indigo jean; therefore the present inventor goes out the special dyeing machine of this indigo jean in design research and design while broadwise indigo denim; and adopt this dyeing machine to carry out the method for indigo jean dyeing; making denim new varieties---indigo jean is moved towards market, accomplishes scale production.
Accompanying drawing explanation
Fig. 1 is embodiment of the present invention indigo jean dyeing machine structural representation.
Fig. 2 is A place enlarged drawing in Fig. 1.
Fig. 3 is B place enlarged drawing in Fig. 1.
Below in conjunction with drawings and Examples, the invention will be further described.
Detailed description of the invention
Embodiment 1: indigo jean dyeing machine.
As shown in Figure 1 to Figure 3, a kind of indigo jean dyeing machine, comprises entering arrangment 1, grey cloth scavenger system, cloth cover coloring system, painting cloth scavenger system, cloth cover drying system, cloth cover cooling system and cloth discharge device， outlet assembly 15.Wherein:
Entering arrangment comprises cloth cover pretensioner 2, cloth cover centralizer 3 and the smooth roll 4 of two roller cloth covers.
Grey cloth scavenger system comprises two groups of cloth cover rinse baths 7 and two roller cloth cover squezzing pressure rollers 8.Cloth cover rinse bath 7 rinse water capacity 2000L.
Cloth cover coloring system is continuous print pad dyeing oxidative system and level dyeing oxidative system, and wherein pad dyeing oxidative system is made up of three groups of cloth cover staining troughs 9 and two roller dye liquor rolls 10 and cloth cover oxidation frame 11; Level dyeing oxidative system is made up of five groups of cloth cover staining troughs 9 and dye liquor homogeneous roll 12 and cloth cover oxidation frame 11.Cloth cover staining trough 9 dye liquor capacity 2000L; And be furnished with dye liquor replenishment system.Often organize cloth cover oxidation frame 11 and be furnished with 12 φ 150mm stainless steel deflector rolls.
Painting cloth scavenger system comprises three groups of cloth cover rinse baths 7 and two roller cloth cover squezzing pressure rollers 8.Cloth cover rinse bath 7 rinse water capacity 2000L.
Cloth cover drying system is two post cloth cover drying systems, has 20 cloth cover Dryings 13.
Cloth cover cooling system is cloth cover cooling cylinder 14.
Above-mentioned two roller cloth cover smooth roll 4, two roller cloth cover squezzing pressure roller 8 and two roller dye liquor rolls 10 are all equipped with cylinder 5.
Between the smooth roll 4 of above-mentioned two roller cloth cover and grey cloth scavenger system, between grey cloth scavenger system and pad dyeing oxidative system, between pad dyeing oxidative system and level dyeing oxidative system, between level dyeing oxidative system and painting cloth scavenger system, between painting cloth scavenger system and two post cloth cover drying systems, and respectively organize cloth cover rinse bath and two roller cloth cover squezzing pressure rollers, each group of cloth cover staining trough and between two roller dye liquor rolls and cloth cover oxidation frame, each group of cloth cover staining trough and be equipped with face tension device 6 between two roller dye liquor rolls and cloth cover oxidation frame.
Embodiment 2: the method adopting the dyeing of embodiment 1 indigo jean dyeing machine.
The method its in turn include the following steps:
(1) cloth is entered: grey cloth is introduced entering arrangment 1 from cloth heap and entered cloth cover pretensioner 2, and regulation speed also makes cloth cover have certain pretension, then enter cloth cover centralizer 3, makes cloth cover remain on central area and enter the smooth roll of two roller cloth covers 4 to make cloth cover smooth.
(2) grey cloth cleaning: entered grey cloth scavenger system by the smooth roll 4 of two roller cloth covers cloth cover out carry out grey cloth cleaning through face tension device 6, wash the filoplume on cloth cover and foreign material.Grey cloth is introduced in cloth cover rinse bath 7 to carry out cleaning entering in two roller cloth cover squezzing pressure rollers 8 again and press dry, and then repeats 1 time.
(3) dye: after grey cloth cleaning, cloth cover enters cloth cover coloring system through face tension device 6, first carries out pad dyeing oxidation, then carries out level dyeing oxidation.Pad dyeing oxidation is introduced in cloth cover staining trough 9 to carry out dyeing entering in two roller dye liquor rolls 10 to press dry to enter subsequently in cloth cover oxidation frame 11 to be oxidized again, and then repeat 2 times; Level dyeing oxidation is introduced in cloth cover staining trough 9 to carry out dyeing to enter the dyeing of dye liquor homogeneous roll 12 mangle again and enter and be oxidized in cloth cover oxidation frame 11 subsequently, and then repeat 4 times.
(4) painting cloth cleaning: after completing dyeing, cloth cover enters painting cloth scavenger system through face tension device 6 and carries out painting cloth cleaning, guarantees cloth cover dye-free loose colour, ensures that cloth cover is clean.Painting cloth is introduced in cloth cover rinse bath 7 to carry out cleaning entering in two roller cloth cover squezzing pressure rollers 8 again and press dry, and then repeats 2 times.
(5) dry: cleaning up rear cloth cover through face tension device 6 enters two post cloth cover drying systems and dry through cloth cover Drying 13, guarantees that cloth cover is dry.
(6) cool: the cloth cover after oven dry enters cloth cover cooling system again and cools through cloth cover cooling cylinder 14.
(7) cloth is gone out: cloth cover cooling system out enters cloth discharge device， outlet assembly 15 afterwards and goes out cloth.
The concrete technology parameter of above-mentioned indigo jean colouring method is as follows:
(1) speed of a motor vehicle controls at 22m/min;
(2) cloth cover pretensioner pretension is set in 0.12Mpa;
(3) two roller cloth cover leveling rolling roller pressures are 0.32Mpa;
(4) grey cloth cleaning: (a) cloth cover rinse bath: clear water 2000L/ groove, water temperature normal temperature; (b) two roller cloth cover squezzing platen pressure 0.32Mpa;
(5) dye: (a) cloth cover staining trough: indigo dye liquor 2000L/ groove, dye liquor temperature normal temperature; (b) dye liquor proportioning: indigo: 2g/L, sodium hydrosulfite: 2.5g/L, caustic soda: 4g/L; C () dye liquor supplements flow: 3500mL/min; (d) two roller dye liquor nip pressure: 0.32Mpa; (f) dye liquor homogeneous roll pressure: 0.32Mpa;
(6) cloth cover oxidation length: 25m;
(7) painting cloth cleaning: (a) cloth cover rinse bath: clear water 2000L/ groove, water temperature normal temperature; (b) two roller cloth cover squezzing platen pressure 0.32Mpa;
(8) two post cloth cover drying system Drying bake out temperatures are set in 115 DEG C.
Claims (10)
1. an indigo jean, is characterized in that, is indigo through broadwise, is that namely a kind of after stain of first knitting is made into grey cloth by primary colors warp thread and weft yarn and then contaminates the denim of indigo.
2. the dyeing machine of an indigo jean as claimed in claim 1, comprise entering arrangment, cloth cover scavenger system, cloth cover coloring system, cloth cover drying system, cloth cover cooling system and cloth discharge device， outlet assembly, described entering arrangment comprises cloth cover pretensioner, cloth cover centralizer and the smooth roll of two roller cloth covers, described cloth cover scavenger system has grey cloth scavenger system and painting cloth scavenger system, comprise cloth cover rinse bath and two roller cloth cover squezzing pressure rollers, described cloth cover drying system is two post cloth cover drying systems, there are 20 cloth cover Dryings, described cloth cover cooling system is cloth cover cooling cylinder, it is characterized in that, described cloth cover coloring system is continuous print pad dyeing oxidative system and level dyeing oxidative system, comprise some cloth cover staining troughs, two roller dye liquor rolls, dye liquor homogeneous roll and cloth cover oxidation frame.
3. dyeing machine according to claim 2, it is characterized in that, described pad dyeing oxidative system is made up of three groups of cloth cover staining troughs and two roller dye liquor rolls and cloth cover oxidation frame, and described level dyeing oxidative system is made up of five groups of cloth cover staining troughs and dye liquor homogeneous roll and cloth cover oxidation frame.
4. dyeing machine according to claim 2, is characterized in that, described grey cloth scavenger system comprises two groups of cloth cover rinse baths and two roller cloth cover squezzing pressure rollers, and described painting cloth scavenger system comprises three groups of cloth cover rinse baths and two roller cloth cover squezzing pressure rollers.
5. dyeing machine according to claim 2, is characterized in that, the smooth roll of two roller cloth covers, two roller cloth cover squezzing pressure rollers and two roller dye liquor rolls are all equipped with cylinder.
6. dyeing machine according to claim 2, it is characterized in that, between the smooth roll of described two roller cloth cover and grey cloth scavenger system, between grey cloth scavenger system and pad dyeing oxidative system, between pad dyeing oxidative system and level dyeing oxidative system, between level dyeing oxidative system and painting cloth scavenger system, between painting cloth scavenger system and two post cloth cover drying systems, and respectively organize cloth cover rinse bath and two roller cloth cover squezzing pressure rollers, each group of cloth cover staining trough and between two roller dye liquor rolls and cloth cover oxidation frame, each group of cloth cover staining trough and be equipped with face tension device between two roller dye liquor rolls and cloth cover oxidation frame.
7. indigo jean adopts a method for dyeing machine dyeing described in claim 2 as claimed in claim 1, it is characterized in that, in turn includes the following steps:
(1) cloth is entered: grey cloth enters cloth cover pretensioner from the extraction of cloth heap, and regulation speed also makes cloth cover have certain pretension, then enter cloth cover centralizer, makes cloth cover remain on central area and enter the smooth roll of two roller cloth covers to make cloth cover smooth;
(2) grey cloth cleaning: entered grey cloth scavenger system by the smooth roll of two roller cloth covers cloth cover out carry out grey cloth cleaning through face tension device, wash the filoplume on cloth cover and foreign material;
(3) dye: after grey cloth cleaning, cloth cover enters cloth cover coloring system through face tension device, first carries out pad dyeing oxidation, then carries out level dyeing oxidation;
(4) painting cloth cleaning: after completing dyeing, cloth cover enters painting cloth scavenger system through face tension device and carries out painting cloth cleaning, guarantees cloth cover dye-free loose colour, ensures that cloth cover is clean;
(5) dry: cleaning up rear cloth cover through face tension device enters two post cloth cover drying systems and dry, and guarantees that cloth cover is dry;
(6) cool: the cloth cover after oven dry enters the cooling of cloth cover cooling system again;
(7) cloth is gone out: cloth cover cooling system out enters cloth discharge device， outlet assembly afterwards and goes out cloth.
8. indigo jean colouring method according to claim 7, is characterized in that, described grey cloth cleaning is introduced in cloth cover rinse bath to carry out cleaning entering in two roller cloth cover squezzing pressure rollers to press dry again, and then repeat 1 time; Described painting cloth cleaning is introduced in cloth cover rinse bath to carry out cleaning entering in two roller cloth cover squezzing pressure rollers to press dry again, and then repeat 2 times.
9. indigo jean colouring method according to claim 7, is characterized in that, described pad dyeing oxidation is introduced in cloth cover staining trough to carry out dyeing entering in two roller dye liquor rolls to press dry to enter subsequently in cloth cover oxidation frame to be oxidized again, and then repeat 2 times; Described level dyeing oxidation is introduced in cloth cover staining trough to carry out dyeing to enter the dyeing of dye liquor homogeneous roll mangle again and enter in cloth cover oxidation frame and be oxidized, and then repeat 4 times.
10. indigo jean colouring method according to claim 7, is characterized in that, concrete technology parameter is as follows:
(1) speed of a motor vehicle controls at 20m/min ~ 25m/min;
(2) cloth cover pretensioner pretension is set in 0.1Mpa ~ 0.15Mpa;
(3) two roller cloth cover leveling rolling roller pressures are 0.3Mpa ~ 0.35Mpa;
(4) grey cloth cleaning: (a) cloth cover rinse bath: clear water 2000L/ groove, water temperature normal temperature; (b) two roller cloth cover squezzing platen pressure 0.3Mpa ~ 0.35Mpa;
(5) dye: (a) cloth cover staining trough: indigo dye liquor 2000L/ groove, dye liquor temperature normal temperature; (b) dye liquor proportioning: indigo: 2g/L, sodium hydrosulfite: 2.5g/L, caustic soda: 4g/L; C () dye liquor supplements flow: 3500mL/min; (d) two roller dye liquor nip pressure: 0.3Mpa ~ 0.35Mpa; (f) dye liquor homogeneous roll pressure: 0.3Mpa ~ 0.35Mpa;
(6) cloth cover oxidation length: 25m;
(7) painting cloth cleaning: (a) cloth cover rinse bath: clear water 2000L/ groove, water temperature normal temperature; (b) two roller cloth cover squezzing platen pressure 0.3Mpa ~ 0.35Mpa;
(8) two post cloth cover drying system Drying bake out temperatures are set in 100 DEG C ~ 130 DEG C.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610010850.9A CN105463730A (en) | 2016-01-09 | 2016-01-09 | Indigo blue jean, dyeing machine special for indigo blue jean and dyeing method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610010850.9A CN105463730A (en) | 2016-01-09 | 2016-01-09 | Indigo blue jean, dyeing machine special for indigo blue jean and dyeing method |
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| CN105463730A true CN105463730A (en) | 2016-04-06 |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106592136A (en) * | 2016-12-15 | 2017-04-26 | 嘉兴万源时装有限公司 | Cloth dyeing device and method |
| CN106835744A (en) * | 2017-01-25 | 2017-06-13 | 黄河彬 | Denim indigo plant pad dyeing production technology |
| WO2017199154A1 (en) * | 2016-05-16 | 2017-11-23 | Master S.R.L. | Continuous dyeing plant for warp threads comprising an oxidation apparatus having variable and recoverable capacity |
| CN107541962A (en) * | 2017-08-23 | 2018-01-05 | 韶关市顺昌布厂有限公司 | A kind of indigo dyeing method and a kind of sizing-dyeing machine |
| CN108265432A (en) * | 2018-04-17 | 2018-07-10 | 中原工学院 | A kind of continuous indigo dyeing machines of open width and its colouring method |
| CN108330711A (en) * | 2018-01-23 | 2018-07-27 | 上海森浩印染机械有限公司 | A kind of denim fabric Anti-fade technique |
| US11535980B2 (en) | 2016-05-30 | 2022-12-27 | Karl Mayer Stoll R&D Gmbh | Multifunctional continuous dyeing apparatus of warp chains for fabrics |
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| JPH10237341A (en) * | 1997-02-24 | 1998-09-08 | Sakamoto Denimu Kk | Continuous indigo dyeing of textile material using natural indigo dye |
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| WO2017199154A1 (en) * | 2016-05-16 | 2017-11-23 | Master S.R.L. | Continuous dyeing plant for warp threads comprising an oxidation apparatus having variable and recoverable capacity |
| KR20190008310A (en) * | 2016-05-16 | 2019-01-23 | 칼 마이어 텍스틸마쉰넨파브릭 게엠베하 | Knotting continuous dyeing equipment comprising an oxidizing device with variable and recoverable capacity |
| KR102251499B1 (en) | 2016-05-16 | 2021-05-14 | 칼 마이어 알앤디 게엠베하 | Continuous dyeing equipment for warp yarns including oxidizing equipment with variable and recoverable capacity |
| US11535980B2 (en) | 2016-05-30 | 2022-12-27 | Karl Mayer Stoll R&D Gmbh | Multifunctional continuous dyeing apparatus of warp chains for fabrics |
| CN106592136A (en) * | 2016-12-15 | 2017-04-26 | 嘉兴万源时装有限公司 | Cloth dyeing device and method |
| CN106835744A (en) * | 2017-01-25 | 2017-06-13 | 黄河彬 | Denim indigo plant pad dyeing production technology |
| CN107541962A (en) * | 2017-08-23 | 2018-01-05 | 韶关市顺昌布厂有限公司 | A kind of indigo dyeing method and a kind of sizing-dyeing machine |
| CN108330711A (en) * | 2018-01-23 | 2018-07-27 | 上海森浩印染机械有限公司 | A kind of denim fabric Anti-fade technique |
| CN108265432A (en) * | 2018-04-17 | 2018-07-10 | 中原工学院 | A kind of continuous indigo dyeing machines of open width and its colouring method |
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