CN105442130A - Method and device for enabling yarn to form bamboo joint pattern - Google Patents
Method and device for enabling yarn to form bamboo joint pattern Download PDFInfo
- Publication number
- CN105442130A CN105442130A CN201510875878.4A CN201510875878A CN105442130A CN 105442130 A CN105442130 A CN 105442130A CN 201510875878 A CN201510875878 A CN 201510875878A CN 105442130 A CN105442130 A CN 105442130A
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- CN
- China
- Prior art keywords
- yarn
- roller
- ring pattern
- cavity
- liquid
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/34—Yarns or threads having slubs, knops, spirals, loops, tufts, or other irregular or decorative effects, i.e. effect yarns
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/34—Yarns or threads having slubs, knops, spirals, loops, tufts, or other irregular or decorative effects, i.e. effect yarns
- D02G3/346—Yarns or threads having slubs, knops, spirals, loops, tufts, or other irregular or decorative effects, i.e. effect yarns with coloured effects, i.e. by differential dyeing process
Abstract
The invention discloses a method for enabling yarn to form a bamboo joint pattern. The method comprises the steps that yarn dyed with color is arranged in a line according to an arranging sequence of a knitted fabric, the yarn arranged in a line continuously winds around a rotating roller, and a liquid decoloring agent on the roller surface is continuously transferred to the yarn, so that the bamboo joint pattern formed by the liquid decoloring agent is attached to the yarn arranged in a line; after the parts, attached with the liquid decoloring agent, of the yarn is decolored, the bamboo joint pattern which is periodically changed is formed in the whole line of the yarn. The invention further discloses a device used for achieving the method for enabling the yarn to form the bamboo joint pattern. The method and device for enabling the yarn to form the bamboo joint pattern have the advantages that compared with a traditional technology of adopting slubby yarn to form the bamboo joint pattern through blending, the labor intensity is low, the production efficiency is high, the production cost is low, spaced change cycles of color segments and the length change cycle of each color segment can be stably controlled to be formed on the yarn, it is guaranteed that fabrics which are produced in different batches and provided with the same pattern are provided with the unified bamboo joint pattern, and industrial production can be achieved.
Description
Technical field
The present invention relates to textile printing and dyeing field, particularly relate on cloth, form ring pattern method and device.
Background technology
With ring pattern cloth as shown in Figure 1, the Pork-pieces pattern be made up of intensive parallel fine rule on the cloth 9 in figure is exactly ring pattern on cloth (this figure is only schematic diagram, and the lines of actual ring pattern are very fine and closely woven).In order to make this ring pattern on cloth, traditional handicraft utilizes to have the slub yarn blending of different slubbing multiple, and technology is complicated, and labour intensity is large, and production efficiency is low, and production cost is high.There is again the method adopting high-pressure injection rifle to strip afterwards, the production technology of such as publication number a kind of single coloured silk and mixed color denim disclosed in the patent of invention of CN101289777A, with high-pressure injection rifle, desultory stripping is carried out to yarn, make on yarn, form desultory color segment with this, after being made into cloth, just form ring pattern.But, the method that this employing high-pressure injection rifle is stripped, frequency is unstable, the spacing period of change of the color segment that yarn is formed, and often save the length variations cycle of color segment, be difficult to stably control, the cloth of the same pattern causing different batches to be produced has obvious difference, can not realize suitability for industrialized production.
Summary of the invention
The object of this invention is to provide a kind of method making yarn form ring pattern, the method stably can form desultory color segment with lower cost on yarn, ensure that the cloth of the same pattern that different batches is produced can have unified ring pattern, realize suitability for industrialized production.
Another object of the present invention is to provide a kind of device making yarn form ring pattern, in order to realize the inventive method.
Method of the present invention is achieved in that the method making yarn form ring pattern, the coloured yarn of dye is arranged in a row according to putting in order of knitted or woven fabrics, make the roller that the continuous pile warp of yarn one be arranged in a row is rotated, the roll surface of roller is attached with liquid decolorizer, liquid decolorizer distributes according to the ring pattern formed required on cloth on roll surface, along with advancing and the rotation of roller of yarn, by the liquid decolorizer continuously transfer printing on roll surface on yarn, the yarn be arranged in a row is made to adhere to the ring pattern formed with liquid decolorizer, after being decoloured in the position being attached with liquid decolorizer on yarn, just on whole row's yarn, periodically variable ring pattern is formed.
As preferred forms or improve further, the inventive method also can adopt following attached technical scheme.
The method that described roll surface adheres to liquid decolorizer is, according to the multiple cavity of ring pattern setting of required formation on described roll surface, distribute multiple pin hole in each cavity, pin hole is through to the inside of described roller, makes liquid decolorizer be seeped in the cavity of roll surface from the inside of roller through needle passing hole.
In described each cavity, the tiny liquid storage hole of evenly gathering is set, with this, liquid decolorizer is uniformly distributed in cavity.
Described liquid decolorizer adopts concentration to be the aqueous sodium hypochlorite solution of 10% ~ 35%, add what nonionic surface active agent-isooctyl phenol polyethoxylate configured, the mass ratio of isooctyl phenol polyethoxylate and described aqueous sodium hypochlorite solution is, every 100 parts of aqueous sodium hypochlorite solutions, join 0.5 ~ 1 part of isooctyl phenol polyethoxylate.
Device of the present invention is achieved in that the device making yarn form ring pattern, comprise a roller rotated, at the roll surface of roller, multiple cavity is provided with according to the ring pattern formed required on cloth, in each cavity, be distributed with multiple pin hole, pin hole is through to the inside of roller, is provided with the woven hose of delivering liquid decolorizer in roller inside, it is inner that liquid decolorizer wanders roller through woven hose, then be seeped in the cavity of roll surface through pin hole.
As preferred forms, in described each cavity, be provided with the tiny liquid storage hole of evenly gathering.
Advantage of the present invention is, compared with the technique of traditional employing slub yarn blending, present invention process technology is simple, and labour intensity is low, and production efficiency is high, production cost is low, the high-pressure spray gun simultaneously also overcoming prior art is stripped the defect of method, stably can control the spacing period of change of the color segment formed on yarn, and often save the length variations cycle of color segment, ensure that the cloth of the same pattern that different batches is produced has unified ring pattern, can suitability for industrialized production be realized.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of the cloth with ring pattern;
Fig. 2 is the structural representation of apparatus of the present invention embodiment;
Fig. 3 is the A-A cutaway view Amplified image of Fig. 2;
Fig. 4 is the B portion enlarged drawing of Fig. 3;
Fig. 5 is the inventive method schematic diagram.
Detailed description of the invention
As shown in Figure 2, comprise a roller 1 rotated, the two ends of roller 1 are supported in the frame of device by bearing 2 apparatus of the present invention.Roller 1 is driven by motor and rotates.At the roll surface of roller 1, be provided with multiple cavity 3 according to the ring pattern formed required on cloth.Simultaneously see Fig. 2, Fig. 3, in each cavity 3, be distributed with multiple pin hole 4, pin hole 4 is through to the inside of roller 1.In fig. 2 should at the eyelet of each cavity 3 inside-paint needle outlet, but in order to avoid being that the tiny liquid storage be arranged in cavity is cheated and obscured with hereinafter described same, Fig. 2 has done simplification to cavity, only schematically illustrates the shape of each cavity 3.See Fig. 3, be provided with the woven hose 5 of delivering liquid decolorizer in roller 1 inside, the downside of woven hose 5 has through hole 6, and liquid decolorizer flows to the inside of roller 1 through woven hose 5.Along with the rotation of roller 1, the liquid decolorizer in roller 1 is seeped in the cavity 3 of roll surface through needle passing hole 4.As shown in Figure 2, woven hose 5 stretches out from the two ends of roller 1, is connected with infusion pump (not shown).By controlling the flow of liquid decolorizer, ensure that the liquid decolorizer being seeped into roll surface can not overflow in cavity 3.
In order to make liquid decolorizer be uniformly distributed in each cavity 3, see Fig. 3 and Fig. 4, in each cavity 3, be provided with the tiny liquid storage hole 7 of evenly gathering.In fact, should draw the tiny liquid storage hole in each cavity 3 in fig. 2, but as the reason of aforementioned omission pin hole, Fig. 2 does not draw the tiny liquid storage hole in cavity 3 yet.As shown in Figure 4, these tiny liquid storages hole 7 makes liquid decolorizer be uniformly distributed in cavity 3.
The inventive method as shown in Figure 5, the coloured yarn 8 of dye is arranged in a row according to putting in order of knitted or woven fabrics (Fig. 5 is only schematic diagram, in fact yarn 8 is compact arranged, almost very close to each other between yarn), the roller 1 that the continuous pile warp one of the yarn 8 making this be arranged in a row is rotated, this roller 1 is exactly the roller 1 shown in Fig. 2.Structure and the Fig. 2 of roller 1 in Fig. 5 are just the same, but Fig. 5 pair roller barrel 1 has done simplification, only walk around the schematic diagram of roller 1 as whole row's yarn.Because the cavity 3 on the roll surface shown in Fig. 2 lays according to the ring pattern formed required on cloth, so liquid decolorizer is also according to the ring pattern distribution formed required on cloth on roll surface.Along with advancing and the rotation of roller 1 of yarn 8, the liquid decolorizer on roll surface just by continuously transfer printing on yarn 8, make whole row's yarn adhere to the ring pattern formed with liquid decolorizer.After being decoloured in the position being attached with liquid decolorizer on yarn 8, just on whole row's yarn, form periodically variable ring pattern, these ring patterns in units of the outer circumference of roller 1, along the length direction repeated arrangement of whole row's yarn 8.From wall scroll yarn 8, on yarn, define desultory color segment exactly.Whole row's yarn is made into cloth and namely can be made into cloth with ring pattern.Because the size of each pit on the outer circumference of roller 1 and roll surface is fixing, and the rotating speed of roller 1 can accurately control, therefore, the inventive method and device stably can control the spacing period of change of the color segment formed on yarn, and often save the length variations cycle of color segment, ensure that the cloth of the same pattern that different batches is produced has unified ring pattern, can suitability for industrialized production be realized.As long as change the roller of different cavity pattern, just different ring patterns can be formed.
Through the yarn of process of the present invention, both can as the warp thread of weaving cotton cloth, also can as the weft yarn of weaving cotton cloth.
Apparatus of the present invention can be arranged on pulp machine and once dye and between secondary dyeing, become different technological processes from existing yarn treatment process combination.To manufacture denim, can first pulp production technology routinely, make yarn first through the cylinder groove of bleeding agent, again through indigo cylinder tub coloring, make the mass-tone that yarn band becomes dark blue, then wash with clear water, be dried to seventy percent dry through drying cylinder, then through the process of the inventive method, then again produce by just subsequent processing can be entered by normal flow after washing, through fixation-oven dry-starching-oven dry-leasing-reel-weave cotton cloth operation, thus produce the ring effect of dark blue-white-dark blue-white.The white position of the yarn in cloth is exactly in the methods of the invention by the position of bleaching agent bleaching.
Still to manufacture denim, another kind of technological process can be like this: after the indigo once dyeing-washing of common pulp machine, through the process of the inventive method, again by washing, yarn is divided into two-layer, one deck carries out secondary dyeing by weld cylinder groove, one deck carries out secondary dyeing by coffee-like dye tank groove in addition, again after wash water, two-layer yarn is combined, through fixation-oven dry-starching-oven dry-leasing-reel-weave cotton cloth operation, produces the ring effect with dark blue-yellowish green-dark green-royal purple-dark blue color segment.
As preferred forms, the inventive method liquid decolorizer used adopts concentration to be the aqueous sodium hypochlorite solution of 10% ~ 35%, add what nonionic surface active agent-isooctyl phenol polyethoxylate configured, the mass ratio of isooctyl phenol polyethoxylate and described aqueous sodium hypochlorite solution is, every 100 parts of aqueous sodium hypochlorite solutions, join 0.5 ~ 1 part of isooctyl phenol polyethoxylate.
It should be noted that, above-described embodiment is to explanation of the present invention, is not limitation of the present invention, and those skilled in the art, when not departing from the spirit or scope of the present invention, can also realize with other embodiments.The present invention can not be restricted to these embodiments, and anyone should learn the structure change made under enlightenment of the present invention, and every have identical or akin technical scheme with the present invention, all belongs to protection scope of the present invention.
Claims (6)
1. make yarn form the method for ring pattern, it is characterized in that: the coloured yarn of dye is arranged in a row according to putting in order of knitted or woven fabrics, make the roller that the continuous pile warp of yarn one be arranged in a row is rotated, the roll surface of roller is attached with liquid decolorizer, liquid decolorizer distributes according to the ring pattern formed required on cloth on roll surface, along with advancing and the rotation of roller of yarn, by the liquid decolorizer continuously transfer printing on roll surface on yarn, the yarn be arranged in a row is made to adhere to the ring pattern formed with liquid decolorizer, after being decoloured in the position being attached with liquid decolorizer on yarn, just on whole row's yarn, periodically variable ring pattern is formed.
2. make yarn form the method for ring pattern as claimed in claim 1, it is characterized in that: the method for adhering to liquid decolorizer on described roll surface is, according to the multiple cavity of ring pattern setting of required formation on described roll surface, distribute multiple pin hole in each cavity, pin hole is through to the inside of described roller, makes liquid decolorizer be seeped in the cavity of roll surface from the inside of roller through needle passing hole.
3. make yarn form the method for ring pattern as claimed in claim 2, it is characterized in that: in described each cavity, the tiny liquid storage hole of evenly gathering is set, with this, liquid decolorizer is uniformly distributed in cavity.
4. the yarn that makes as described in claim as arbitrary in claims 1 to 3 forms the method for ring pattern, it is characterized in that: described liquid decolorizer adopts concentration to be the aqueous sodium hypochlorite solution of 10% ~ 35%, add what nonionic surface active agent-isooctyl phenol polyethoxylate configured, the mass ratio of isooctyl phenol polyethoxylate and described aqueous sodium hypochlorite solution is, every 100 parts of aqueous sodium hypochlorite solutions, join 0.5 ~ 1 part of isooctyl phenol polyethoxylate.
5. make yarn form the device of ring pattern, it is characterized in that: comprise a roller rotated, at the roll surface of roller, multiple cavity is provided with according to the ring pattern formed required on cloth, in each cavity, be distributed with multiple pin hole, pin hole is through to the inside of roller, is provided with the woven hose of delivering liquid decolorizer in roller inside, it is inner that liquid decolorizer wanders roller through woven hose, then be seeped in the cavity of roll surface through pin hole.
6. make yarn form the device of ring pattern as claimed in claim 5, it is characterized in that: in described each cavity, be provided with the tiny liquid storage hole of evenly gathering.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510875878.4A CN105442130B (en) | 2015-12-03 | 2015-12-03 | Yarn is made to form the method and device of ring pattern |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510875878.4A CN105442130B (en) | 2015-12-03 | 2015-12-03 | Yarn is made to form the method and device of ring pattern |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105442130A true CN105442130A (en) | 2016-03-30 |
| CN105442130B CN105442130B (en) | 2018-03-20 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510875878.4A Expired - Fee Related CN105442130B (en) | 2015-12-03 | 2015-12-03 | Yarn is made to form the method and device of ring pattern |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105442130B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106978745A (en) * | 2017-05-05 | 2017-07-25 | 广州市富元服装辅料有限公司 | A kind of dyeing |
| CN116770534A (en) * | 2023-06-25 | 2023-09-19 | 佛山市南海亿棉染织有限公司 | Device and process for forming yarn into pattern |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1496149A1 (en) * | 2003-07-09 | 2005-01-12 | Massimo Papucci | Procedure for the uneven dyeing or discoloring of garments and more generically of fabrics and yarns |
| CN1718899A (en) * | 2005-05-17 | 2006-01-11 | 刘林泉 | Method of high speed high pressure spraying decoration on textile paste yarn dyeing production line and its device |
| KR20070051398A (en) * | 2005-11-15 | 2007-05-18 | 김필남 | The decolorization device and decolorization method of fabric |
| CN101481883A (en) * | 2008-12-17 | 2009-07-15 | 盛虹集团有限公司 | Fluorescent stripping method for nylon fabric |
| CN101929047A (en) * | 2010-07-20 | 2010-12-29 | 东莞铭智纺织科技有限公司 | Method for producing mixing color pattern effect cloth and device thereof |
| CN205258731U (en) * | 2015-12-03 | 2016-05-25 | 佛山市南海亿棉染织有限公司 | Make yarn form device of bamboo joint pattern |
-
2015
- 2015-12-03 CN CN201510875878.4A patent/CN105442130B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1496149A1 (en) * | 2003-07-09 | 2005-01-12 | Massimo Papucci | Procedure for the uneven dyeing or discoloring of garments and more generically of fabrics and yarns |
| CN1718899A (en) * | 2005-05-17 | 2006-01-11 | 刘林泉 | Method of high speed high pressure spraying decoration on textile paste yarn dyeing production line and its device |
| KR20070051398A (en) * | 2005-11-15 | 2007-05-18 | 김필남 | The decolorization device and decolorization method of fabric |
| CN101481883A (en) * | 2008-12-17 | 2009-07-15 | 盛虹集团有限公司 | Fluorescent stripping method for nylon fabric |
| CN101929047A (en) * | 2010-07-20 | 2010-12-29 | 东莞铭智纺织科技有限公司 | Method for producing mixing color pattern effect cloth and device thereof |
| CN205258731U (en) * | 2015-12-03 | 2016-05-25 | 佛山市南海亿棉染织有限公司 | Make yarn form device of bamboo joint pattern |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106978745A (en) * | 2017-05-05 | 2017-07-25 | 广州市富元服装辅料有限公司 | A kind of dyeing |
| CN116770534A (en) * | 2023-06-25 | 2023-09-19 | 佛山市南海亿棉染织有限公司 | Device and process for forming yarn into pattern |
| CN116770534B (en) * | 2023-06-25 | 2024-01-23 | 佛山市南海亿棉染织有限公司 | Device and process for forming yarn into pattern |
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| Publication number | Publication date |
|---|---|
| CN105442130B (en) | 2018-03-20 |
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