CN205329347U - Indigo cowherd's cloth dyeing machine - Google Patents
Indigo cowherd's cloth dyeing machine Download PDFInfo
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- CN205329347U CN205329347U CN201620015327.0U CN201620015327U CN205329347U CN 205329347 U CN205329347 U CN 205329347U CN 201620015327 U CN201620015327 U CN 201620015327U CN 205329347 U CN205329347 U CN 205329347U
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- cloth cover
- cloth
- roller
- dyeing
- dye liquor
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Abstract
The utility model relates to an indigo cowherd's cloth dyeing machine (b), including entering arrangment, cloth cover cleaning system, cloth cover dyeing system, cloth cover drying system, cloth cover cooling system and cloth discharge device, outlet assembly, cloth cover dyeing system be continuous pad dyeing oxidative system and level dyeing oxidative system, and wherein pad dyeing oxidative system is put up with the cloth cover oxidation by three group's cloth cover staining troughs and two roller dye liquor rolls and is constituteed, and the level dyeing oxidative system is organized cloth cover staining troughs and the even roll of dye liquor and cloth cover oxidation by five and is put up and constitute. The utility model discloses a condition has been created to the large -scale production of cowherd's cloth of being the indigo to the longitude and latitude.
Description
Technical field
The invention belongs to denim production technical field, particularly relate to a kind of indigo jean staining machine。
Background technology
Denim is the traditional dress fabric that a kind of Sheng of a specified duration does not wane。Jean conventional production methods is first the yarn count being used for the primary colors of warp-wise to be carried out indigo dyeing, and beam of a loom made by the warp thread after dyeing, then weaves cotton cloth。Jean is a kind of color-woven fabric first contaminating and knitting afterwards。Wherein warp-wise yarn count through oxidation processes and contaminates indigo, and broadwise yarn count is then not past oxidation processes and dyeing。It is above the conventional production procedure of domestic and international denim factory and conventional denim。
The present inventor complies with market diversification demand behaviors exploitation denim new varieties, designs warp-wise and broadwise is respectively provided with the denim of indigo。The feature of indigo jean is first to knit after stain, and cloth cover is indigo after broadwise has oxidation simultaneously。Bipseudoindoxyl dye is a kind of reducing dye, water insoluble, so bipseudoindoxyl dye reducing agent and other auxiliary agents to be processed before dyeing, makes bipseudoindoxyl dye transfer available leuco compound to, just can dye。Bipseudoindoxyl dye has complicated dyeing characteristic, being by reducing dyes, chromosome contaminates, the Four processes such as process after leuco compound oxidation and dyeing completes, to pad continuously and air oxidation through 6-8 time in dyeing course simultaneously, can be only achieved the coloration requirements of conventional denim。Current dyeing installation both domestic and external is continuous warp yarns staining machine, and it is long to there is technological process, and recruitment is many, complex procedures, and yarn is required height, and production link waste is big, the shortcoming that efficiency is relatively on the low side。At present still not used for the staining machine of indigo jean, therefore the present inventor goes out the special dyeing machine of this indigo jean at design research design while broadwise indigo denim。
Summary of the invention
It is an object of the invention to provide the special dyeing machine of a kind of indigo jean being indigo through broadwise。Denim new varieties indigo jean is made to be moved towards market, it is achieved large-scale production。
This invention address that technical problem is adopted the technical scheme that, a kind of indigo jean staining machine, including entering arrangment, cloth cover purging system, cloth cover coloring system, cloth cover drying system, cloth cover cooling system and cloth discharge device， outlet assembly, described entering arrangment includes cloth cover pretensioner, cloth cover centralizer and the two smooth rolls of roller cloth cover, described cloth cover purging system has grey cloth purging system and painting cloth purging system, including cloth cover rinse bath and two roller cloth cover squezzing pressure rollers, described cloth cover drying system is two post cloth cover drying systems, there are 20 cloth cover Dryings, described cloth cover cooling system is cloth cover cooling cylinder, it is characterized in that, described cloth cover coloring system is continuous print pad dyeing oxidative system and level dyeing oxidative system, including some cloth cover chroma tanks, two roller dye liquor rolls, dye liquor homogeneous roll and cloth cover oxidation frame。
Described pad dyeing oxidative system is made up of three groups of cloth cover chroma tanks and two roller dye liquor rolls and cloth cover oxidation frame, and described level dyeing oxidative system is made up of five groups of cloth cover chroma tanks and dye liquor homogeneous roll and cloth cover oxidation frame。
Described grey cloth purging system includes two groups of cloth cover rinse baths and two roller cloth cover squezzing pressure rollers, and described painting cloth purging system includes three groups of cloth cover rinse baths and two roller cloth cover squezzing pressure rollers。
The two smooth rolls of roller cloth cover, two roller cloth cover squezzing pressure rollers and two roller dye liquor rolls are equipped with cylinder。
Between the described two smooth rolls of roller cloth cover and grey cloth purging system, between grey cloth purging system and pad dyeing oxidative system, between pad dyeing oxidative system and level dyeing oxidative system, between level dyeing oxidative system and painting cloth purging system, between painting cloth purging system and two post cloth cover drying systems, and respectively between group cloth cover rinse bath and two roller cloth cover squezzing pressure rollers, between each group cloth cover chroma tank and two roller dye liquor rolls and cloth cover oxidation frame, it is equipped with face tension device between each group cloth cover chroma tank and dye liquor homogeneous roll and cloth cover oxidation frame。
When the present invention runs, grey cloth enters cloth, regulation speed through entering arrangment, adjusts cloth cover pretensioner tension force, through cloth cover centralizer centering, then adjusts each face tension device, and each mechanism is coordinated, even running, until painting cloth is gone out cloth by cloth discharge device， outlet assembly。The method that staining machine of the present invention carries out indigo jean dyeing is adopted in turn include the following steps:
(1) enter cloth: grey cloth is introduced into cloth apparatus from Bu Dui and enters cloth cover pretensioner, and regulation speed also makes cloth cover have certain pretension, enters back into cloth cover centralizer, make cloth cover be maintained at central area and enter the two smooth rolls of roller cloth cover and make cloth cover smooth；
(2) grey cloth cleans: through face tension device by the two smooth rolls of roller cloth cover cloth cover out and is entered grey cloth purging system and carries out grey cloth cleaning, washes the filoplume on cloth cover and foreign material；
(3) dyeing: after grey cloth cleans, cloth cover through face tension device and enters cloth cover coloring system, first carries out pad dyeing oxidation, then carries out level dyeing oxidation；
(4) painting cloth cleans: after completing dyeing, cloth cover carries out painting cloth cleaning through face tension device entrance painting cloth purging system, it is ensured that cloth cover dye-free loose colour, it is ensured that cloth cover is clean；
(5) dry: clean up rear cloth cover and through face tension device and enter two post cloth cover drying systems drying, it is ensured that cloth cover dries；
(6) cooling: the cloth cover after drying enters back into the cooling of cloth cover cooling system；
(7) cloth is gone out: cloth cover cooling system out enters cloth discharge device， outlet assembly afterwards and goes out cloth。
It is be introduced in cloth cover rinse bath to be carried out entering back in two roller cloth cover squezzing pressure rollers to press dry that described grey cloth cleans, and then repeats 1 time；It is be introduced in cloth cover rinse bath to be carried out entering back in two roller cloth cover squezzing pressure rollers to press dry that described painting cloth cleans, and then repeats 2 times。
Described pad dyeing oxidation is to be introduced in cloth cover chroma tank to carry out dyeing to enter back into press dry to subsequently enter in cloth cover oxidation frame in two roller dye liquor rolls and aoxidize, and then repeats 2 times；Described level dyeing oxidation is to be introduced in cloth cover chroma tank to carry out dyeing to enter back into the dyeing of dye liquor homogeneous roll mangle and subsequently enter in cloth cover oxidation frame and aoxidize, and then repeats 4 times。
The concrete technology parameter of above-mentioned indigo jean colouring method is as follows:
(1) speed controls at 20m/min ~ 25m/min；
(2) cloth cover pretensioner pretension is set in 0.1Mpa ~ 0.15Mpa；
(3) two roller cloth cover leveling rolling roller pressures are 0.3Mpa ~ 0.35Mpa；
(4) grey cloth cleans: (a) cloth cover rinse bath: clear water 2000L/ groove, water temperature room temperature；(b) two roller cloth cover squezzing platen pressure 0.3Mpa ~ 0.35Mpa；
(5) dyeing: (a) cloth cover chroma tank: indigo dye liquor 2000L/ groove, dye liquor temperature room temperature；(b) dye liquor proportioning: indigo: 2g/L, sodium hydrosulfite: 2.5g/L, Caustic soda: 4g/L；C () dye liquor supplements flow: 3500mL/min；(d) two roller dye liquor nip pressure: 0.3Mpa ~ 0.35Mpa；(f) dye liquor homogeneous roll pressure: 0.3Mpa ~ 0.35Mpa；
(6) cloth cover oxidation length: 25m；
(7) painting cloth cleans: (a) cloth cover rinse bath: clear water 2000L/ groove, water temperature room temperature；(b) two roller cloth cover squezzing platen pressure 0.3Mpa ~ 0.35Mpa；
(8) two post cloth cover drying system Dryings are dried temperature and are set in 100 DEG C ~ 130 DEG C。
The present inventor complies with market diversification demand behaviors exploitation denim new varieties, designs warp-wise and broadwise is respectively provided with the denim of indigo。Relevant dyeing installation is continuous warp yarns staining machine both at home and abroad at present; before still not used for the staining machine of indigo jean; therefore the present inventor goes out the special dyeing machine of this indigo jean at design research design while broadwise indigo denim; denim new varieties indigo jean is made to be moved towards market, it is achieved large-scale production。
Accompanying drawing explanation
Fig. 1 is embodiment of the present invention indigo jean staining machine structural representation。
Fig. 2 is A place enlarged drawing in Fig. 1。
Fig. 3 is B place enlarged drawing in Fig. 1。
Below in conjunction with drawings and Examples, the invention will be further described。
Detailed description of the invention
Embodiment: a kind of indigo jean staining machine。
As shown in Figure 1 to Figure 3, a kind of indigo jean staining machine, including entering arrangment 1, grey cloth purging system, cloth cover coloring system, painting cloth purging system, cloth cover drying system, cloth cover cooling system and cloth discharge device， outlet assembly 15。Wherein:
Entering arrangment includes cloth cover pretensioner 2, cloth cover centralizer 3 and the smooth roll 4 of two roller cloth covers。
Grey cloth purging system includes two groups of cloth cover rinse baths 7 and two roller cloth cover squezzing pressure rollers 8。Cloth cover rinse bath 7 cleans water capacity 2000L。
Cloth cover coloring system is continuous print pad dyeing oxidative system and level dyeing oxidative system, and wherein pad dyeing oxidative system is made up of three groups of cloth cover chroma tanks 9 and two roller dye liquor rolls 10 and cloth cover oxidation frame 11；Level dyeing oxidative system is made up of five groups of cloth cover chroma tanks 9 and dye liquor homogeneous roll 12 and cloth cover oxidation frame 11。Cloth cover chroma tank 9 dye liquor capacity 2000L；And it is furnished with dye liquor replenishment system。Often group cloth cover oxidation frame 11 is furnished with 12 φ 150mm rustless steel deflector rolls。
Painting cloth purging system includes three groups of cloth cover rinse baths 7 and two roller cloth cover squezzing pressure rollers 8。Cloth cover rinse bath 7 cleans water capacity 2000L。
Cloth cover drying system is two post cloth cover drying systems, has 20 cloth cover Dryings 13。
Cloth cover cooling system is cloth cover cooling cylinder 14。
Above-mentioned two roller cloth cover smooth roll 4, two roller cloth cover squezzing pressure roller 8 and two roller dye liquor rolls 10 are equipped with cylinder 5。
Between the above-mentioned two smooth rolls 4 of roller cloth cover and grey cloth purging system, between grey cloth purging system and pad dyeing oxidative system, between pad dyeing oxidative system and level dyeing oxidative system, between level dyeing oxidative system and painting cloth purging system, between painting cloth purging system and two post cloth cover drying systems, and respectively between group cloth cover rinse bath and two roller cloth cover squezzing pressure rollers, between each group cloth cover chroma tank and two roller dye liquor rolls and cloth cover oxidation frame, it is equipped with face tension device 6 between each group cloth cover chroma tank and dye liquor homogeneous roll and cloth cover oxidation frame。
Claims (5)
1. an indigo jean staining machine, including entering arrangment, cloth cover purging system, cloth cover coloring system, cloth cover drying system, cloth cover cooling system and cloth discharge device， outlet assembly, described entering arrangment includes cloth cover pretensioner, cloth cover centralizer and the two smooth rolls of roller cloth cover, described cloth cover purging system has grey cloth purging system and painting cloth purging system, including cloth cover rinse bath and two roller cloth cover squezzing pressure rollers, described cloth cover cooling system is cloth cover cooling cylinder, it is characterized in that, described cloth cover coloring system is continuous print pad dyeing oxidative system and level dyeing oxidative system, including some cloth cover chroma tanks, two roller dye liquor rolls, dye liquor homogeneous roll and cloth cover oxidation frame, described cloth cover drying system is two post cloth cover drying systems。
2. indigo jean staining machine according to claim 1, it is characterized in that, described pad dyeing oxidative system is made up of three groups of cloth cover chroma tanks and two roller dye liquor rolls and cloth cover oxidation frame, and described level dyeing oxidative system is made up of five groups of cloth cover chroma tanks and dye liquor homogeneous roll and cloth cover oxidation frame。
3. indigo jean staining machine according to claim 1, it is characterised in that described two post cloth cover drying systems have 20 cloth cover Dryings。
4. indigo jean staining machine according to claim 1, it is characterised in that described grey cloth purging system includes two groups of cloth cover rinse baths and two roller cloth cover squezzing pressure rollers, described painting cloth purging system includes three groups of cloth cover rinse baths and two roller cloth cover squezzing pressure rollers。
5. indigo jean staining machine according to claim 1, it is characterised in that the two smooth rolls of roller cloth cover, two roller cloth cover squezzing pressure rollers and two roller dye liquor rolls are equipped with cylinder。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620015327.0U CN205329347U (en) | 2016-01-09 | 2016-01-09 | Indigo cowherd's cloth dyeing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620015327.0U CN205329347U (en) | 2016-01-09 | 2016-01-09 | Indigo cowherd's cloth dyeing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205329347U true CN205329347U (en) | 2016-06-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620015327.0U Expired - Fee Related CN205329347U (en) | 2016-01-09 | 2016-01-09 | Indigo cowherd's cloth dyeing machine |
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| CN (1) | CN205329347U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105442224A (en) * | 2016-01-09 | 2016-03-30 | 海宁牛仔织造有限公司 | Indigo-blue jean dyeing machine |
| CN107541962A (en) * | 2017-08-23 | 2018-01-05 | 韶关市顺昌布厂有限公司 | A kind of indigo dyeing method and a kind of sizing-dyeing machine |
| CN109914055A (en) * | 2019-03-27 | 2019-06-21 | 福建格利尔印染有限公司 | High-end environmental protection PU leather base cloth non-aqueous dyeing technique and its production line |
-
2016
- 2016-01-09 CN CN201620015327.0U patent/CN205329347U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105442224A (en) * | 2016-01-09 | 2016-03-30 | 海宁牛仔织造有限公司 | Indigo-blue jean dyeing machine |
| CN107541962A (en) * | 2017-08-23 | 2018-01-05 | 韶关市顺昌布厂有限公司 | A kind of indigo dyeing method and a kind of sizing-dyeing machine |
| CN109914055A (en) * | 2019-03-27 | 2019-06-21 | 福建格利尔印染有限公司 | High-end environmental protection PU leather base cloth non-aqueous dyeing technique and its production line |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160622 Termination date: 20190109 |
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| CF01 | Termination of patent right due to non-payment of annual fee |