KR101538274B1 - Method for loading and unloading using a continuous ship unloader - Google Patents
Method for loading and unloading using a continuous ship unloader Download PDFInfo
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- KR101538274B1 KR101538274B1 KR1020140158215A KR20140158215A KR101538274B1 KR 101538274 B1 KR101538274 B1 KR 101538274B1 KR 1020140158215 A KR1020140158215 A KR 1020140158215A KR 20140158215 A KR20140158215 A KR 20140158215A KR 101538274 B1 KR101538274 B1 KR 101538274B1
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- Prior art keywords
- unloading
- foot
- reservoir
- dust
- loading
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/10—Cleaning devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/10—Cleaning devices
- B65G45/26—Cleaning devices for gathering residue after cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/005—Control arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G67/00—Loading or unloading vehicles
- B65G67/60—Loading or unloading ships
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
- B65G69/18—Preventing escape of dust
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/04—Bulk
- B65G2201/045—Sand, soil and mineral ore
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Ocean & Marine Engineering (AREA)
- Aviation & Aerospace Engineering (AREA)
- Ship Loading And Unloading (AREA)
Abstract
Disclosure of the Invention The present invention has been conceived to solve the above-mentioned problems, and it is an object of the present invention to provide a method and apparatus for efficiently loading and unloading dust particles loaded in a carrier using a continuous unloading machine, To a method for unloading dust using a continuous unloading machine that can prevent the foot of the unloader from hitting the wall inside the storage, thereby improving the working efficiency.
In order to accomplish this, a method for disassembling and disassembling according to the present invention includes a first step of preliminarily grasping a depth and an internal protruding part of the reservoir 1 and an arrangement structure of various structures; The boom 110 is arranged on a diagonal line on a rectangular hatching 3 having an opening width narrower than the inner width of the reservoir 1, A second step of aligning the foot 130 in a straight line; A third step of inserting the unloading foot 130 into the opening 3 and then excavating the upper part of the dust container to secure a working space for turning the unloading foot 130 into the storage 1; A fourth step of lowering the unloading foot 130 into the reservoir 1 below the opening 3 where the work space is secured and unloading the unloading foot 130 while turning the unloading foot 130; A fifth step of continuously spraying water toward the inside of the reservoir 1 so as to suppress dust generated during the unloading operation; A sixth step of rotating the loading foot 130 at a central portion of the storage 1 and unloading the loading foot 130 by turning the loading foot 130 when the inner wall of the bow and forehead is exposed in the fourth step; A seventh step of loading and unloading while keeping a height of 1.5 to 2 m so as to prevent collapse of dust buried on the inner wall of the reservoir 1 during the unloading operation of the sixth step; The sixth and seventh steps are repeatedly carried out until the loaded dust is left on the floor surface at least 10 cm or less, and then the dust burnt on the inner wall of the reservoir 1 is removed, step; And loading the excavator into the reservoir (1), collecting dust particles remaining on the floor surface to a central portion, and finishing loading and unloading using the loading foot (130).
Description
The present invention relates to a method for unloading dust by using a continuous unloading machine, and more particularly, to a continuous unloading (CSU) method for continuously discharging dust coal loaded in a carrier The present invention relates to a method for unloading dust by using an unloading machine.
Generally, bituminous coal used as a heat source in a power plant is a kind of coal, which is transported by a carrier and then unloaded from a quay through a continuous cargo ship. Bituminous coal is subdivided into standard coal and dust coal depending on whether water is contained or not. Specified carbon contains a certain amount of moisture, and dust generation is small when unloading. Since the amount of water contained in the dust charcoal is small, dust can be generated relatively easily compared to the standard charcoal when unloading.
A continuous type unloading machine used for unloading bituminous coal is composed of a main body moving along a rail provided at a wharf, a boom installed at an upper portion of the main body, and an elevator post vertically installed at the tip of the boom, And an unloading foot for moving a plurality of buckets. Such a continuous type unloading machine has been previously filed as a patent application No. 10-2013-0059886.
The process of unloading a bituminous coal using the continuous type of unloading machine will be described below. First, when the carrier carrying the bituminous coal arrives at the unloading dock, the unloading foot of the driven continuous unloading unit is moved into a hold (hereinafter referred to as 'storage') in which the bituminous coal is loaded on the carrier. And the unloading of the bituminous coal is performed by continuously rotating the bucket provided at the unloading foot. The bituminous coal that is unloaded in this way is conveyed to the low-freeness through the conveyor belt.
However, in the process of unloading the bituminous coal in the confined space inside the storage, the unloading foot often hits the wall inside the storage. In this case, the bucket may be damaged and the unloading operation must be stopped in order to repair the damaged bucket.
In addition, the unloading operation using the continuous unloading machine has a great difference in the operation time required for the unloading of the bituminous coal according to the skill level of the operator. Since the time difference is directly related to the cost of the quarry, it is necessary to increase the efficiency of the unloading operation within a limited time.
In addition, as dust is generated in the process of unloading dust particles not containing moisture, a means for suppressing dust is required.
Disclosure of the Invention The present invention has been conceived to solve the above-mentioned problems, and it is an object of the present invention to provide a method and apparatus for efficiently loading and unloading dust particles loaded in a carrier using a continuous unloading machine, The present invention aims at providing a method of unloading dust by using a continuous type unloader which can prevent the foot of the unloader from hitting the wall inside the storage, thereby improving the working efficiency.
In order to achieve the above object, according to the present invention, there is provided a railway cargo handling system comprising: a main body which is moved along a rail provided at an unloading dock; a boom installed at an upper portion of the main body; A method of unloading dust using a continuous unloading machine comprising an unloading foot having an "'" shape, the bucket being rotatably mounted in an infinite orbit manner so as to raise dust particles, the method comprising the steps of: A first step of grasping the arrangement structure of the part and various structures in advance; A second step of arranging the boom diagonally on a rectangular opening having an opening width narrower than the inner width of the reservoir and aligning the boom and the unloading foot in a straight line; A third step of inserting the unloading foot into the opening and then excavating the upper part of the filled dust shot to secure a working space capable of turning the unloading foot in the storage; A fourth step of lowering an unloading foot into a storage space below the opening where the work space is secured and unloading the unloading foot while turning the unloading foot; A fifth step of continuously spraying water toward the inside of the storage so as to suppress dust generated during the unloading operation; A sixth step of, when the bow and bow side inner wall are exposed in the fourth step, placing the turning center of the unloading foot at the central portion of the storage and turning the unloading foot off and unloading; A seventh step of loading and unloading while maintaining a height of 1.5 to 2 m so as to prevent collapse of the dust shot carried around the inner wall of the storage during the unloading operation of the sixth step; An eighth step of repeating the sixth step and the seventh step to remove dust particles adhering to the inner wall of the reservoir after performing the loading operation until the loaded dust particles remain on the floor surface at least 10 cm or less; And loading the excavator into the reservoir, collecting dust particles remaining on the floor surface to a central portion, and finishing loading and unloading using the unloading foot.
In this case, in the third step, the rotation center of the unloading foot is disposed at any one of the four corners of the opening to start the unloading operation of the dust buried in the central portion of the storage, and 1 to 2 m And performing a sequential unloading operation by moving the center of rotation of the unloading foot to the remaining points when the operation of the depth is completed.
In the third step, the turning radius of the unloading foot is set to 90 ° or less, and the unloading operation is performed by luffing down the unloading foot 80 to 100 cm up and down repeatedly, When viewed from one side of the four sides where the operator is located, turning the first left side to the clockwise direction to secure the view.
In addition, in the fourth step, after lowering the unloading foot to the inside of the storage, the turning radius of the unloading foot is set to be 180 ° or less in the clockwise direction and 180 ° or 180 ° in the counterclockwise direction based on the state in which the boom and the unloading foot are aligned in a straight line And a total of 360 ° work can be performed.
In the sixth step, the turning radius of the unloading foot is within 360 °, and the unloading operation is performed by moving the unloading foot 40 to 60 cm up and down repeatedly.
A continuous unloading machine according to the present invention comprises a main body movably installed along a rail provided at a loading dock, a boom installed at an upper portion of the main body, a casing installed downward at a tip of the boom, And a plurality of buckets provided in the casing and rotatable in an endless track manner so as to be able to lift up the dust buried in the storage of the carrier, the continuous unloader comprising: And a jetting portion provided on at least one side of the four sides of the rectangular opening provided above the reservoir and spaced along the longitudinal direction to jet water toward the inside of the reservoir, So that the dust generated during the unloading operation can be suppressed.
In this case, the jetting unit may include a swinging shaft rotatably coupled to the opening and having a plurality of jetting nozzles spaced apart from each other along the longitudinal direction thereof; And a driving cylinder installed at one side of the swing shaft for swinging the injection nozzle up and down within a range of 30 to 90 degrees.
And an impact prevention part including a frame fixedly mounted on a central axis of the bucket driving sprocket and at least one rotating roller rotatably installed on the frame, And a fixing bracket rotatably coupled to the fixing bracket, wherein the fixing bracket is slidably coupled to the frame via a buffer spring, so that collision between the inner wall of the storage and the bucket during loading operation can be prevented, So that the impact applied to the bucket can be mitigated.
According to the present invention, it is possible to efficiently unload the bituminous coal loaded in the carrier according to a predetermined stage by using a continuous unloading machine, and to prevent the unloading foot from being installed on the wall inside the storage It is possible to prevent a collision with the workpiece, thereby improving the working efficiency.
Particularly, according to the present invention, it is possible to minimize the occurrence of dust during the unloading operation of the dust charcoal by providing the jet part, thereby securing the view of the operator and minimizing contamination of the surrounding environment.
1 is a side view showing a structure of a continuous cargo handling unit according to the present invention,
2 is a plan view showing an anti-collision portion according to the present invention,
FIG. 3 is a detailed view of a portion 'A' in FIG. 2,
FIG. 4 is a plan view showing a state where an injection part is provided in an opening of a reservoir according to the present invention;
FIG. 5 is a perspective view showing a jetting unit according to the present invention, FIG.
FIG. 6 is a side view showing the operation principle of the jetting section according to the present invention,
FIG. 7 is a photograph showing the internal structure of the storage according to the present invention,
FIGS. 8 to 15 are views showing a process of unloading dust using a continuous unloading machine according to the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
In the drawings, the same reference numerals as in the drawings denote the same elements in the drawings, unless they are indicated on other drawings.
FIG. 1 is a side view showing the structure of a continuous type unloading machine according to the present invention, FIG. 2 is a plan view showing an anti-collision portion according to the present invention, FIG. 3 is a detail view of 'A' FIG. 5 is a plan view showing a state in which an injection part is provided in an opening of a reservoir according to FIG.
1, a continuous type unloading machine according to the present invention includes a
In this case, the lower end of the unloading
3, the rotating
The
Referring to FIG. 4, a
5 and 6, the
The
In this case, in the present invention, the
Also, in the present invention, the
Hereinafter, a method for unloading dust using a continuous unloading machine according to the present invention will be described. For reference, the illustration of the
First, the operator preliminarily grasps the depth of the
Referring to Fig. 7, all the carriers are formed so that the internal structures of the
8, when the structure of the
That is, when the angle between the
After the
Referring to FIG. 9, the center of rotation of the unloading
In this case, the turning radius of the unloading
It is preferable that the unloading
10, when the work space of the unloading
11, after the
In this case, water is continuously injected toward the inside of the
Referring to FIG. 12, when the inner wall of the fore and aft sides is exposed through the unloading process (
That is, when the loading operation is continued without confirming the center of the
In this case, it is preferable that the turning radius of the unloading
13, the unloading operation is carried out while the height (h) of 1.5 to 2 m is maintained so as to prevent collapse of dust buried on the inner wall of the
After repeating the above-mentioned steps 5 to 7, the cargo loading operation using the unloader is performed until the loaded dust particles remain on the floor surface at least 10 cm or less. Then, as shown in FIG. 14, The dust charcoal is removed (Step 8). In this case, the worker can remove the dust dust by using a long rod such as bamboo or the like, and the portion where the rod is not exposed can be removed using the
Finally, as shown in FIG. 15, the excavator is charged into the
While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the invention is not limited to the disclosed exemplary embodiments, but, on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the invention.
1: storage 3: opening
10: rail 100:
110: boom 120: casing
130: unloading foot 131: bucket
133: Sprocket 200:
210: frame 220: rotating roller
221: Fixing bracket 223: Buffer spring
300: jetting part 310: jetting nozzle
320: swing shaft 330: drive cylinder
Claims (8)
A first step of grasping the depth of the reservoir (1) and the internal protruding part and the arrangement structure of various structures in advance;
The boom 110 is arranged on a diagonal line on a rectangular hatching 3 having an opening width narrower than the inner width of the reservoir 1, A second step of aligning the foot 130 in a straight line;
The casing 120 is inserted into the opening 3 so as to be positioned at the corner of the opening 3 and then the upper part of the powder dust is inserted into the reservoir 1 to load the load 130 A third step of securing a work space capable of turning;
A fourth step of lowering the unloading foot 130 into the reservoir 1 below the opening 3 where the work space is secured and unloading the unloading foot 130 while turning the unloading foot 130;
A fifth step of continuously spraying water toward the inside of the reservoir 1 so as to suppress dust generated during the unloading operation;
A sixth step of rotating the loading foot 130 at a central portion of the storage 1 and unloading the loading foot 130 by turning the loading foot 130 when the inner wall of the bow and forehead is exposed in the fourth step;
A seventh step of loading and unloading while keeping a height of 1.5 to 2 m so as to prevent collapse of dust buried on the inner wall of the reservoir 1 during the unloading operation of the sixth step;
The sixth and seventh steps are repeatedly carried out until the loaded dust is left on the floor surface at least 10 cm or less, and then the dust burnt on the inner wall of the reservoir 1 is removed, step; And
And loading the excavator into the reservoir (1) to collect the dust particles remaining on the floor surface to the central portion and finishing loading and unloading using the unloading foot (130)
In the third step,
The turning radius of the unloading foot 130 is set to be within 90 degrees and the unloading foot 130 performs the unloading operation by repeatedly moving up and down the unloading foot 130 by 80 to 100 cm, When viewed from one side of the four sides of the opening (3), the first left side is turned clockwise to secure a view,
In the fifth step,
A swing shaft 320 rotatably coupled to the opening 3 and coupled to the plurality of injection nozzles 310 so as to be spaced apart from each other in the longitudinal direction of the swing shaft 320, (300) having a driving cylinder (330) for swinging up and down within a range of 30 to 90 degrees,
In the sixth step,
The turning radius of the unloading foot 130 is within 360 ° and the unloading operation is performed by moving the unloading foot 130 40 to 60 cm up and down repeatedly,
At the tip of the unloading foot 130,
A frame 210 installed at both ends of a center shaft of the bucket drive sprocket 133 so as to surround the tip of the unloading foot 130 and a buffer spring 223 at both side edges of the frame 210, (200) having a fixing bracket (221) slidably coupled through a fixing bracket (221) and a rotary roller (220) rotatably coupled to the fixing bracket (221)
It is possible to mitigate the impact applied to the bucket 131 when the tip of the unloading foot 130 collides with the inner wall of the reservoir 1 through the collision preventing part 200 during the unloading operation, The loading and unloading operation can be performed along the inner wall surface of the reservoir 1 in a state in which the tip of the unloading foot 130 is in close contact with the inner wall of the reservoir 1 in a rolling manner via the opening 200, Unloading method.
In the third step,
The center of rotation of the unloading foot 130 is disposed at any one of the four corners of the opening 3 to start the unloading operation of the dust buried in the center of the storage 1, Moving the center of rotation of the unloading foot (130) to a remaining point when the work of 2m depth is completed, and performing a sequential unloading operation.
In the fourth step,
The turning radius of the unloading foot 130 is rotated in a clockwise direction on the basis of a state in which the boom 110 and the unloading foot 130 are aligned in a straight line after the unloading foot 130 is lowered into the reservoir 1, 180 °, and 180 ° in the counterclockwise direction, thereby performing a total 360 ° operation.
Priority Applications (1)
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KR1020140158215A KR101538274B1 (en) | 2014-11-13 | 2014-11-13 | Method for loading and unloading using a continuous ship unloader |
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KR1020140158215A KR101538274B1 (en) | 2014-11-13 | 2014-11-13 | Method for loading and unloading using a continuous ship unloader |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109459971A (en) * | 2018-10-31 | 2019-03-12 | 中交航局安装工程有限公司 | The start and stop protection system and control method of bridge-type grab ship unloader dust pelletizing system |
CN110980341A (en) * | 2019-12-17 | 2020-04-10 | 神华粤电珠海港煤炭码头有限责任公司 | Ship unloaders dry fog presses down dirt system |
JP6881688B1 (en) * | 2020-05-25 | 2021-06-02 | 中国電力株式会社 | Dust scattering control device |
KR102515144B1 (en) | 2022-11-02 | 2023-03-29 | 양진이엔씨(주) | Unloading dust scattering prevention system |
KR20230042956A (en) * | 2021-09-23 | 2023-03-30 | 현대제철 주식회사 | Spraying apparatus for continuous ship unloader |
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JPH0930655A (en) * | 1995-07-19 | 1997-02-04 | Ishikawajima Harima Heavy Ind Co Ltd | Unloader and its control method |
JPH09109968A (en) * | 1995-10-13 | 1997-04-28 | Matsutaro Hoshiyama | Spring roller type bumper |
KR20030042336A (en) * | 2001-11-22 | 2003-05-28 | 주식회사 포스코 | Apparatus for automatic water spray having disc type spray nozzles |
KR20110087984A (en) * | 2010-01-28 | 2011-08-03 | 현대제철 주식회사 | Apparatus for removing load in continuous ship unloader |
-
2014
- 2014-11-13 KR KR1020140158215A patent/KR101538274B1/en active IP Right Grant
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH0930655A (en) * | 1995-07-19 | 1997-02-04 | Ishikawajima Harima Heavy Ind Co Ltd | Unloader and its control method |
JPH09109968A (en) * | 1995-10-13 | 1997-04-28 | Matsutaro Hoshiyama | Spring roller type bumper |
KR20030042336A (en) * | 2001-11-22 | 2003-05-28 | 주식회사 포스코 | Apparatus for automatic water spray having disc type spray nozzles |
KR20110087984A (en) * | 2010-01-28 | 2011-08-03 | 현대제철 주식회사 | Apparatus for removing load in continuous ship unloader |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109459971A (en) * | 2018-10-31 | 2019-03-12 | 中交航局安装工程有限公司 | The start and stop protection system and control method of bridge-type grab ship unloader dust pelletizing system |
CN110980341A (en) * | 2019-12-17 | 2020-04-10 | 神华粤电珠海港煤炭码头有限责任公司 | Ship unloaders dry fog presses down dirt system |
JP6881688B1 (en) * | 2020-05-25 | 2021-06-02 | 中国電力株式会社 | Dust scattering control device |
KR20230042956A (en) * | 2021-09-23 | 2023-03-30 | 현대제철 주식회사 | Spraying apparatus for continuous ship unloader |
KR102515144B1 (en) | 2022-11-02 | 2023-03-29 | 양진이엔씨(주) | Unloading dust scattering prevention system |
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