KR101537196B1 - Method for loading and unloading using a continuous ship unloader - Google Patents
Method for loading and unloading using a continuous ship unloader Download PDFInfo
- Publication number
- KR101537196B1 KR101537196B1 KR1020140158214A KR20140158214A KR101537196B1 KR 101537196 B1 KR101537196 B1 KR 101537196B1 KR 1020140158214 A KR1020140158214 A KR 1020140158214A KR 20140158214 A KR20140158214 A KR 20140158214A KR 101537196 B1 KR101537196 B1 KR 101537196B1
- Authority
- KR
- South Korea
- Prior art keywords
- unloading
- foot
- bituminous coal
- reservoir
- boom
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
- B65G17/30—Details; Auxiliary devices
- B65G17/32—Individual load-carriers
- B65G17/36—Individual load-carriers having concave surfaces, e.g. buckets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G39/00—Rollers, e.g. drive rollers, or arrangements thereof incorporated in roller-ways or other types of mechanical conveyors
- B65G39/10—Arrangements of rollers
- B65G39/12—Arrangements of rollers mounted on framework
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/10—Cleaning devices
- B65G45/22—Cleaning devices comprising fluid applying means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
- B65G69/18—Preventing escape of dust
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/04—Bulk
- B65G2201/045—Sand, soil and mineral ore
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2207/00—Indexing codes relating to constructional details, configuration and additional features of a handling device, e.g. Conveyors
- B65G2207/28—Impact protection
Abstract
Description
The present invention relates to a method of unloading a bituminous coal using a continuous type unloading machine, and more particularly, to a continuous unloading (CSU) method for continuously loading unloaded bituminous coal The present invention relates to a method of unloading a bituminous coal using an unloading machine.
Generally, bituminous coal used as a heat source in a power plant is a kind of coal, which is transported by a carrier and then unloaded from a quay through a continuous cargo ship. Bituminous coal is subdivided into standard coal and dust coal depending on whether water is contained or not. Specified carbon contains a certain amount of moisture, and dust generation is small when unloading. Since the amount of water contained in the dust charcoal is small, dust can be generated relatively easily compared to the standard charcoal when unloading.
A continuous type unloading machine used for unloading bituminous coal is composed of a main body moving along a rail provided at a wharf, a boom installed at an upper portion of the main body, and an elevator post vertically installed at the tip of the boom, And an unloading foot for moving a plurality of buckets. Such a continuous type unloading machine has been previously filed as a patent application No. 10-2013-0059886.
The process of unloading a bituminous coal using the continuous type of unloading machine will be described below. First, when the carrier carrying the bituminous coal arrives at the unloading dock, the unloading foot of the driven continuous unloading unit is moved into a hold (hereinafter referred to as 'storage') in which the bituminous coal is loaded on the carrier. And the unloading of the bituminous coal is performed by continuously rotating the bucket provided at the unloading foot. The bituminous coal that is unloaded in this way is conveyed to the low-freeness through the conveyor belt.
However, in the process of unloading the bituminous coal in the confined space inside the storage, the unloading foot often hits the wall inside the storage. In this case, the bucket may be damaged and the unloading operation must be stopped in order to repair the damaged bucket.
In addition, the unloading operation using the continuous unloading machine has a great difference in the operation time required for the unloading of the bituminous coal according to the skill level of the operator. Since the time difference is directly related to the cost of the quarry, etc., there is a need for a method of increasing the efficiency of the unloading operation within a limited time.
The present invention has been devised to solve the above-mentioned problems, and it is an object of the present invention to provide a method and apparatus for efficiently loading and unloading bituminous coal loaded in a carrier using a continuous type unloading machine, The present invention provides a method for unloading a bituminous coal using a continuous type unloading machine.
In order to achieve the above object, according to the present invention, there is provided a railway cargo handling system comprising: a main body which is moved along a rail provided at an unloading dock; a boom installed at an upper portion of the main body; A method for unloading a bituminous coal using a continuous unloading machine including an unloading foot having an 'a' shape and a bucket rotatably installed in an endless track so as to raise bituminous coal, A first step of grasping an arrangement structure of various structures in advance; A second step of arranging the boom diagonally on a rectangular opening having an opening width narrower than the inner width of the reservoir and aligning the boom and the unloading foot in a straight line; A third step of inserting the unloading foot into the opening and then excavating an upper portion of the filled bituminous coal to secure a working space capable of turning the unloading foot in the storage; A fourth step of lowering an unloading foot into a storage space below the opening where the work space is secured and unloading the unloading foot while turning the unloading foot; A fifth step of, when the forward and backward side walls are exposed in the fourth step, placing the center of rotation of the unloading foot at the central portion of the storage and turning the unloading foot to unload the unloading foot; A sixth step of loading and unloading while maintaining a height of 1.5 to 2 m in order to prevent the bituminous coal loaded on the inner wall of the storage tank from being collapsed during the loading operation of the fifth step; A seventh step of removing the bituminized coal adhered to the inner wall after the loading operation is performed until the loaded bituminous coal remains on the floor surface at least 10 cm or less while repeating the fifth and sixth steps; And loading the excavator into the reservoir to collect the bituminous coal remaining on the bottom surface at the center and finishing loading and unloading using the unloading foot.
In this case, in the third step, the rotation center of the unloading foot is disposed at any one of the four corners of the opening to start the unloading operation of the bituminous coal loaded in the central portion of the storage, Moving the center of rotation of the unloading foot to the remaining point, and performing a sequential unloading operation.
In the third step, the turning radius of the unloading foot is set to 90 ° or less, and the unloading foot is moved up and down repeatedly by 40 to 60 cm, When viewed from one side of the four sides where the operator is located, turning the first left side to the clockwise direction to secure the view.
In addition, in the fourth step, after lowering the unloading foot to the inside of the storage, the turning radius of the unloading foot is set to be 180 ° or less in the clockwise direction and 180 ° or 180 ° in the counterclockwise direction based on the state in which the boom and the unloading foot are aligned in a straight line And a total of 360 ° work can be performed.
In the fifth step, the turning radius of the unloading foot is within 360 °, and the unloading operation is performed by moving the unloading foot 20 to 30 cm up and down repeatedly.
A boom installed at an upper portion of the main body; a casing installed downwardly at a front end of the boom; and a main body installed in the casing, The present invention relates to a continuous unloading machine including an unloading foot having an 'a' shape and provided with a plurality of buckets rotatably mounted on an endless track so as to be able to lift up the loaded bituminous coal, And a collision preventing part including a frame fixedly installed on a central axis of the sprocket and at least one rotating roller rotatably installed on the frame so as to prevent collision between the inner wall of the storage and the bucket during the unloading operation, And the impact applied to the bucket when the tip of the foot is collided with the inner wall can be mitigated.
The rotation roller is rotatably coupled to the fixing bracket, and the fixing bracket is slidably coupled to the frame via the buffer spring.
And a jetting unit including a plurality of jetting nozzles for spraying water to the bituminous coal fixed to the inner wall of the reservoir at the tip of the unloading foot, A swinging shaft coupled to the plurality of injection nozzles such that the plurality of injection nozzles are spaced apart from each other in the longitudinal direction; And a driving cylinder installed at one side of the swing shaft for swinging the injection nozzle up and down within a range of 30 to 90 degrees.
According to the present invention, it is possible to efficiently unload the bituminous coal loaded in the carrier according to a predetermined stage by using a continuous unloading machine, and to prevent the unloading foot from being installed on the wall inside the storage So that it is possible to prevent the collision, thereby improving the working efficiency.
1 is a side view showing a structure of a continuous cargo handling unit according to the present invention,
2 is a plan view showing an anti-collision portion according to the present invention,
FIG. 3 is a detailed view of the portion 'A'
4 is a plan view showing a jetting part according to the present invention,
FIG. 5 is a perspective view showing a jetting unit according to the present invention, FIG.
FIG. 6 is a side view showing the operation principle of the jetting section according to the present invention,
FIG. 7 is a photograph showing the internal structure of the storage according to the present invention,
8 to 15 are views showing a process of unloading a bituminous coal using a continuous unloading machine according to the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
In the drawings, the same reference numerals as in the drawings denote the same elements in the drawings, unless they are indicated on other drawings.
FIG. 1 is a side view showing the structure of a continuous cargo handling unit according to the present invention, FIG. 2 is a plan view showing an anti-collision portion according to the present invention, and FIG. 3 is a detailed view of a portion 'A' of FIG.
1, a continuous type unloading machine according to the present invention includes a
2, the lower end of the unloading
3, the rotating
Referring to FIG. 4, on the
5, the
Referring to FIG. 6, the
In this case, in the present invention, the
In addition to the purpose of removing the hardened bituminous coal, the
In the present invention, the
Hereinafter, a method for unloading a bituminous coal using the continuous unloading machine according to the present invention having the above-described structure will be described. For reference, the illustration of the
First, the operator preliminarily grasps the depth of the
Referring to Fig. 7, all the carriers are formed so that the internal structures of the
8, when the structure of the
That is, when the angle between the
After inserting the
Referring to FIG. 9, the center of rotation of the unloading
In this case, the turning radius of the unloading
It is preferable that the unloading
10, when the work space of the unloading
11, after the
12, when the inner wall of the fore and aft side is exposed through the unloading process (the fourth step), the center of rotation of the unloading
That is, when the loading operation is continued without confirming the center of the
In this case, it is preferable that the turning radius of the unloading
13, the unloading operation is carried out while maintaining the height h of 1.5 to 2 m so as to prevent the bituminous coal loaded on the inner wall of the
After the above steps 5 and 6 are repeatedly performed, the unloading operation is performed using the unloader until the loaded bituminous coal remains on the floor surface at least 10 cm or less. Then, as shown in FIG. 14, (Step 7). In this case, the bituminous coal removing work can be removed by a worker using a long pole such as bamboo, and the uncoated portion can be removed using the
Finally, as shown in FIG. 15, the excavator is charged into the
While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the invention is not limited to the disclosed exemplary embodiments, but, on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the invention.
For example, in the present invention, the
Therefore, when the front end of the unloading
1: storage 3: opening
10: rail 100:
110: boom 120: casing
130: unloading foot 131: bucket
133: Sprocket 200:
210: frame 220: rotating roller
221: Fixing bracket 223: Buffer spring
300: jetting part 310: jetting nozzle
320: swing shaft 330: drive cylinder
Claims (8)
A first step of grasping the depth of the reservoir (1) and the internal protruding part and the arrangement structure of various structures in advance;
The boom 110 is arranged on a diagonal line on a rectangular hatching 3 having an opening width narrower than the inner width of the reservoir 1, A second step of aligning the foot 130 in a straight line;
The upper portion of the filled bituminous coal is inserted by inserting the casing 120 which is the rotation center axis of the unloading foot 130 so as to be positioned at the corner portion in the opening portion 3 and the unloading foot 130 is turned A third step of securing a work space that can be provided;
A fourth step of lowering the unloading foot 130 into the reservoir 1 below the opening 3 where the work space is secured and unloading the unloading foot 130 while turning the unloading foot 130;
A fifth step of swinging the unloading foot 130 by moving the center of rotation of the unloading foot 130 to the central part of the storage 1 when the inner wall of the bow and forehead is exposed in the fourth step;
A sixth step of loading and unloading while maintaining a height (h) of 1.5 to 2 m so as to prevent the bituminous coal loaded on the inner wall of the reservoir 1 from being collapsed during the unloading operation of the fifth step;
A seventh step of removing the bituminous coal adhering to the inner wall of the reservoir 1 after the loading operation is performed until the loaded bituminous coal remains on the bottom surface at least 10 cm or less while repeating the fifth and sixth steps; And
And loading the excavator into the reservoir 1 to collect the bituminous coal remaining on the bottom surface to the center and finishing loading and unloading using the unloading foot 130,
In the third step,
The turning radius of the unloading foot 130 is set to 90 degrees or less and the unloading foot 130 performs the unloading operation by repeatedly moving the unloading foot 130 up and down by 40 to 60 cm, When viewed from any one side of the four sides of the opening 3, the first left side is turned clockwise to secure a field of view,
In the fifth step,
The turning radius of the unloading foot 130 is within 360 ° and the unloading operation is performed by moving the unloading foot 130 by 20 to 30 cm up and down repeatedly,
At the tip of the unloading foot 130,
A frame 210 installed at both ends of a center shaft of the bucket drive sprocket 133 so as to surround the tip of the unloading foot 130 and a buffer spring 223 at both side edges of the frame 210, (200) having a fixing bracket (221) slidably coupled through a fixing bracket (221) and a rotary roller (220) rotatably coupled to the fixing bracket (221); And
A swing shaft 320 rotatably coupled to the frame 210, a plurality of spray nozzles 310 spaced along the longitudinal direction of the swing shaft 320, And a driving cylinder (330) installed in the injection nozzle (310) for swinging the injection nozzle (310) up and down within a range of 30 to 90 degrees,
The shock applied to the bucket 131 can be alleviated when the tip of the unloading foot 130 collides with the inner wall of the reservoir 1 through the collision preventing part 200 during unloading operation,
The breechblock 130 is brought into close contact with the inner wall of the reservoir 1 through the collision preventing portion 200 and the breechblock secured to the inner wall of the reservoir 1 through the jetting portion 300, So that it can be removed.
In the third step,
The center of rotation of the unloading foot 130 is disposed at any one of the four corners of the opening 3 to start unloading the bituminous coal loaded in the center of the storage 1, Moving the center of rotation of the unloading foot (130) to a remaining point when the work of depth is completed, and performing a sequential unloading operation.
In the fourth step,
The turning radius of the unloading foot 130 is rotated in a clockwise direction on the basis of a state in which the boom 110 and the unloading foot 130 are aligned in a straight line after the unloading foot 130 is lowered into the reservoir 1, 180 ° or 180 ° in the counterclockwise direction so as to perform a total 360 ° operation.
Priority Applications (1)
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KR1020140158214A KR101537196B1 (en) | 2014-11-13 | 2014-11-13 | Method for loading and unloading using a continuous ship unloader |
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KR1020140158214A KR101537196B1 (en) | 2014-11-13 | 2014-11-13 | Method for loading and unloading using a continuous ship unloader |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101963668B1 (en) * | 2018-04-17 | 2019-04-01 | 폴텍주식회사 | Coal dust scattering suppressing device of contiunous ship unloader's bucket elevator |
CN109573656A (en) * | 2019-01-28 | 2019-04-05 | 福建省三明市烟草物流有限责任公司 | Tobacco leaf handling method |
JP6881688B1 (en) * | 2020-05-25 | 2021-06-02 | 中国電力株式会社 | Dust scattering control device |
KR20230042956A (en) * | 2021-09-23 | 2023-03-30 | 현대제철 주식회사 | Spraying apparatus for continuous ship unloader |
CN117485935A (en) * | 2023-12-29 | 2024-02-02 | 江苏通惠机电设备有限公司 | Bag bulk cargo integrated feeding device for ship loader |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0930655A (en) * | 1995-07-19 | 1997-02-04 | Ishikawajima Harima Heavy Ind Co Ltd | Unloader and its control method |
JPH09109968A (en) * | 1995-10-13 | 1997-04-28 | Matsutaro Hoshiyama | Spring roller type bumper |
KR20110087984A (en) * | 2010-01-28 | 2011-08-03 | 현대제철 주식회사 | Apparatus for removing load in continuous ship unloader |
-
2014
- 2014-11-13 KR KR1020140158214A patent/KR101537196B1/en active IP Right Grant
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0930655A (en) * | 1995-07-19 | 1997-02-04 | Ishikawajima Harima Heavy Ind Co Ltd | Unloader and its control method |
JPH09109968A (en) * | 1995-10-13 | 1997-04-28 | Matsutaro Hoshiyama | Spring roller type bumper |
KR20110087984A (en) * | 2010-01-28 | 2011-08-03 | 현대제철 주식회사 | Apparatus for removing load in continuous ship unloader |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101963668B1 (en) * | 2018-04-17 | 2019-04-01 | 폴텍주식회사 | Coal dust scattering suppressing device of contiunous ship unloader's bucket elevator |
CN109573656A (en) * | 2019-01-28 | 2019-04-05 | 福建省三明市烟草物流有限责任公司 | Tobacco leaf handling method |
JP6881688B1 (en) * | 2020-05-25 | 2021-06-02 | 中国電力株式会社 | Dust scattering control device |
KR20230042956A (en) * | 2021-09-23 | 2023-03-30 | 현대제철 주식회사 | Spraying apparatus for continuous ship unloader |
KR102622593B1 (en) | 2021-09-23 | 2024-01-08 | 현대제철 주식회사 | Spraying apparatus for continuous ship unloader |
CN117485935A (en) * | 2023-12-29 | 2024-02-02 | 江苏通惠机电设备有限公司 | Bag bulk cargo integrated feeding device for ship loader |
CN117485935B (en) * | 2023-12-29 | 2024-04-23 | 江苏通惠机电设备有限公司 | Bag bulk cargo integrated feeding device for ship loader |
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