KR101290388B1 - Vermiculite production method - Google Patents

Abstract

PURPOSE: A manufacturing method of a completion board of a vermiculite board is provided to enhance productivity by putting each vermiculate board on the other vermiculate board which are completed in a hot pressing device. CONSTITUTION: A manufacturing method of a completion board of a vermiculite board comprises; a base frame (1), a supporting fame (10) which is formed like a rectangular, a pair of guide bar which is fixed by the first bracket, a pair of the third bracket which is fixed to a bussing assembled in the guide part, a pair of the fourth bracket, a standing bar which looks like a cubic which comprises an cut part and a stopper which prevent the vermiculite board from moving forward, the fourth air cylinder on a pair of the fifth bracket, a pair of a rail fixed to the sixth bracket, a slider which is assembled in both ends of the rail, the seventh bracket fixed to the slider, a completed vermiculite board transporting board comprising an incline part on the end of the hot pressing device (2) and an opening part in the front and the back of the board, a pair of supporting metal which is fixed with the end of the fourth piston road of the fourth air cylinder and a nut, the third pressure cylinder (60) which is fixed with a supporting part (62) for putting a palette on the third piston road (61) and a fixing part which is assembled on the second piston road comprising a pair of the second air cylinder with a pair of bracket which is fixed to the bottom of the supporting part.

Description

Complete board acquisition device of vermiculite board manufacturing equipment {Vermiculite production method}

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The present invention relates to a completed board receiving device of the vermiculite board manufacturing apparatus.

On the other hand, vermiculite board manufacturing apparatus has been registered patent 10-0958715, patent registration 10-1073787 (method of vermiculite board) and patent registration 10-1058722 (material supply and pressurizing device of vermiculite board manufacturing device) and patent There is registration No. 10-1055914 (T vermiculite board taking out device of vermiculite board manufacturing apparatus).

However, the above-described registered patent is completed because the vermiculite board forming mold has a vertical arrangement rather than a horizontal arrangement, when the mixed vermiculite material is not evenly filled in the entire space of the mold when the mixed vermiculite material is introduced into the mold. The problem is that the strength of the vermiculite board is not maintained uniformly and a weak spot is generated. Compared with the Patent Registration No. 10-0958715, the Patent Registration No. 10-1073787 and the Patent Registration No. 10-1058722 And although the patent registration No. 10-1055914 has been greatly improved such a problem, it was found that there is a problem to completely solve the problem in the structure to maintain the vertical alignment of the mold.

Accordingly, the present inventors first pressurize the vermiculite board horizontally through the press device firstly and move it to a multi-stage hot-press by using a trolley to pressurize the secondary vermiculite board to pressurize the first and to produce the finished vermiculite board. Invented a device that can move the first pressurized vermiculite board into the bogie and has been filed as a patent application No. 10-2011-0136331, in this manner by pressing the second vermiculite board through a multi-stage hot-press to complete There is a need for a device that can receive a vermiculite board from a multi-stage hot-press and stack it on a pallet 70.

Here, the vermiculite board completed by hand can be taken out from the multi-stage hot-press and stacked on the pallet, but most of all, it is not efficient and the productivity is reduced. At the same time, there is a high possibility that it will not be a reasonable method.

Thus, the present invention, as described above, after completing the pressurized vermiculite board through the multi-stage hot-press as a second, the device capable of safely receiving the completed vermiculite board from the multi-stage hot-press so as not to be damaged and stack it on the pallet. Providing is a challenge.

The present invention for solving the above-mentioned problems is constituted as follows.

A square support frame 10 assembled on the base frame 1;

Two sets of guide rods 12 fixed vertically by first brackets fixed above and below the support frame 10;

Two sets of third brackets 14 fixed to the bushings 13 assembled to the guide rods 12;

Two sets of four brackets 15 fixed to the third bracket 14;

Both side plates 21 are fixed between the fourth brackets 15 and cutouts 23 are formed on the left and right sides of the front plate 22, and the finished vermiculite board is prevented from moving forward. The stopper 29 is fixed to the bottom of the cuboid-shaped brace 20 is open and;

Two sets of fourth air cylinders 27 supported by a fifth bracket 26 fixed to the outside left and right of the side plate 21 of the brace 20;

Two sets of rails 25 fixed on the sixth bracket 24 fixed to the left and right sides of the side plate 21 of the brace 20;

Two sliders 34 assembled on the left and right sides of the rail 25;

A seventh bracket 33 fixed on the slider 34;

" 의 형태를 가지면서 앞쪽과 뒤쪽은 개방이 되어 있는 완성보드 인수대와;The inclined end 31 is formed at the end of the side plate 32 which is fixed to the seventh bracket 33, the bottom of the plate 30, and toward the multi-stage hot-press 2.

"Complete board take-up stand in the form of a front and rear is open;

Two pairs of supports (35) fastened to the left and right sides of the side plate (32) of the completed board receiving table and fastened by a nut and an end of the fourth piston rod (28) of the fourth air cylinder (27);

A third hydraulic cylinder (60) fixed to the base frame (1) while being below the completion board receiving table, and having a pedestal (62) on which a pallet can be placed on an upper end of the third piston rod (61);

The two fastening brackets 52 fixed to the upper and left sides of the support frame 10 and assembled at the end of the second piston rod 51 are fixed to the upper surface of the brace 20. It is characterized in that composed of two sets of two air cylinders 50 connected to.

The present invention as described above, the vermiculite board in the multi-stage hot-press can be placed on a pallet of pieces one by one, there is a useful effect that productivity is incomparable with manual work.

1 is a front view showing a state of use of the present invention.
2 is a partially enlarged view of FIG. 1.
3 is a partially enlarged view of the left part in FIG. 2;
4 is a partially enlarged view of the right part in FIG. 2;
5 is a right side view based on FIG. 1.
6 is a partially enlarged view based on FIG. 5.
7 is a partially enlarged view based on FIG. 6.
Figure 8 is an enlarged cross-sectional view of the main portion of the present invention.
9 is a reference diagram showing a state in which the completed vermiculite board is moved over the plate of the present invention.
10 is a reference diagram showing a state where the completed vermiculite board placed on the pallet plated on the pallet.

On the other hand, in the present invention, the electric and hydraulic control box and the hydraulic generator, the hydraulic tank, air compressor. Hydraulic hoses, air hoses, etc. because they must be of course not shown separately.

The present invention having the configuration as described above, is located in front of the multi-stage hot-press (2) installed on the base frame (1) as shown in Figure 5, the rear of the multi-stage hot-press (2) As shown in FIG. 5, the fifth air cylinder 5 having the fifth piston rod 5a assembled with the cushion 5b at the end and the fifth air cylinder 5 have the same configuration and are directly under the fifth air cylinder 5. Another fifth air cylinder (5-1) located in the multi-stage toward the downward position, the vertical position thereof, the above-mentioned fifth air cylinder (5, 5-1) is moved forward A cushion 5b fixed at the end of the fifth piston rod 5a pushes the completed vermiculite boards 500 and 501 on the hot plate of the multi-stage hot-press 2 (e.g., 2a and 2b) forward. It is fixed so that it can be moved over the acquisition board 30 of the completed board board of the present invention, Multi-stage air-cylinder combination structure is to be noted because of the well known techniques not described in detail in the present invention.

On the other hand, as described above, the fifth air cylinders 5 and 5-1, which are configured in a multi-stage combination, are denoted with reference numerals for better understanding of the present invention, and the hot plates 2a, of the multistage hot-press 2 are provided. 2b, 2c) also indicates that the reference numerals are representatively represented to help the understanding of the present invention.

Then, the upper surface of the hot plate (2a, 2b) of the multi-stage hot-press (2) described above, the first pressurized vermiculite board by the device of the previously filed Patent Application No. 10-2011-0136331 as described above The rear side of the multi-stage hot-press 2 loaded with the illustrated trolley, that is, if the trolley moves between the multi-stage hot-press 2 and the fifth air cylinders 5 and 5-1, the fifth air cylinder ( The fifth piston rod 5a of 5 and 5-1 is advanced to place the first pressurized vermiculite boards on the trolley on the hot plates 2a and 2b of the multi-stage hot-press 2.

Meanwhile, in the drawings of the present invention, the moving state of the trolley moving on the rail between the multistage hot-press 2 and the fifth air cylinders 5 and 5-1 and the trolley is the multistage hot-press 2. When moving backwards, the trolley is retracted backwards, and the trolley is moved forward to the above-mentioned patent application No. 10-2011-0136331 and returned to receive the first pressurized vermiculite board and is moved forward again, as shown in the state of FIG. A state diagram is also shown for moving the completed vermiculite board 500 completed on the hot plates 2a and 2b of the multi-stage hot-press 2 to a position for moving over the take-up board 30 of the completed board take-up stand of the present invention. The reason for this is that the technique can be easily understood through the description of the present invention and is not directly related to the operation of the present invention.

If you look again, the vermiculite board 500, 501 is produced by pressing the desired thickness through the multi-stage hot-press (2) as described above is completed by opening the gap between the hot plates (2a, 2b) as shown in FIG. The vermiculite boards 500 and 501 are exposed.

In this state, the acquisition board 30 of the completed board receiving unit of the present invention is most raised to a position capable of receiving the completed vermiculite board 500 mounted on the uppermost heat plate 2a as shown in FIG. As shown in FIG. 5, the pedestal 62 on which the pallet 70 is placed is also in the most elevated position.

Subsequently, as shown in FIG. 9, when the fifth upper air cylinder 5 is operated to advance the fifth piston rod 5a, the cushion 5b fixed to the end of the fifth piston rod 5a is the uppermost hot plate ( 2a) pushes the completed vermiculite board 500 placed on the front to move on the plate 30, and the inclined end 31 of which the slope of the plate 30 is inclined is completed. Allow the board 500 to move smoothly over the acquisition plate 30.

As such, as soon as the completed vermiculite board 500 is placed on the plate 30, the fourth air cylinder 27 is operated to advance the fourth piston rod 28, and the fourth piston rod 28. At the end of the support plate 35 is fixed by a nut, and the support plate 35 is fixed to the side plate 32 of the completion board receiving table, so that the completion board receiving plate moves forward, that is, forward as shown in FIG. At this time, the completed vermiculite board 500 is placed on the plate 30 is caught on the stopper 29 is fixed to the interior of the brace 20 can not be further advance with the plate 30 The lower pallet 70 is placed gently on.

As such, when the first completed vermiculite board 500 is placed on the pallet 70, the second air cylinder 50 operates immediately to complete the board receiving table assembled to the brace 20 and the brace 20. By lowering the bar to stop at the position to receive the second complete vermiculite board 501, at the same time the third hydraulic cylinder 60 also operates to lower the pedestal 62 to lower the height of the pallet 70 At the same time, the fifth air cylinder 5 is operated again to return the fifth piston rod 5a. At the same time, the fourth air cylinder 27 is operated again to return the fourth piston rod 28 to its original position. Upon receipt, the acceptance plate 30 is again positioned at its original position as shown in FIG. 8.

In other words, after placing the first completed vermiculite board 500 on the pallet 70 as described above, the second air cylinder 50, the third hydraulic cylinder 60, the fifth air cylinder 5, and the fourth air cylinder (27) works simultaneously, waiting for the next task.

On the other hand, in the bar described above, the falling distance of the pallet 70 is a natural reason to be equal to the falling distance of the brace 20.

As described above, when the acquisition plate 30 descends and waits, the fifth air cylinder 5-1 operates again to acquire the completed vermiculite board 501 which is placed on the second hot plate 5b as described above. As the fourth air cylinder 27 is operated again to advance the fourth piston rod 28, the second completed vermiculite board 501 is moved by the above-described method. The first will be placed on the completed vermiculite board 500.

Hereinafter, according to the same method as described above, the vermiculite board in the multi-stage hot-press 2 is placed on the pallet 70. Thus, the vermiculite board in the multi-stage hot-press 2 is When all the pallets are placed on the pallet 70, the pallet is moved using a forklift, and the empty pallet is placed on the pedestal 62, and then placed at the highest height as described above. At the same time, the prop 20 is also raised to the highest position. It is natural to move and stay.

For reference, FIG. 1 of the present invention does not show the third hydraulic cylinder 60, the third piston rod 61, the pedestal 62 and the pallet 70 in order to facilitate understanding of the drawings of the present invention.

Claims (1)

A square support frame 10 assembled on the base frame 1;
Two sets of guide rods 12 fixed vertically by first brackets fixed above and below the support frame 10;
Two sets of third brackets 14 fixed to the bushings 13 assembled to the guide rods 12;
Two sets of four brackets 15 fixed to the third bracket 14;
Both side plates 21 are fixed between the fourth brackets 15 and cutouts 23 are formed on the left and right sides of the front plate 22, and the finished vermiculite board is prevented from moving forward. The stopper 29 is fixed to the bottom of the cuboid-shaped brace 20 is open and;
Two sets of fourth air cylinders 27 supported by a fifth bracket 26 fixed to the outside left and right of the side plate 21 of the brace 20;
Two sets of rails 25 fixed on the sixth bracket 24 fixed to the left and right sides of the side plate 21 of the brace 20;
Two sliders 34 assembled on the left and right sides of the rail 25;
A seventh bracket 33 fixed on the slider 34;
The inclined end 31 is formed at the end of the side plate 32 which is fixed to the seventh bracket 33, the bottom of the plate 30, and toward the multi-stage hot-press 2.

"Complete board take-up stand in the form of a front and rear is open;
Two pairs of supports (35) fastened to the left and right sides of the side plate (32) of the completed board receiving table and fastened by a nut and an end of the fourth piston rod (28) of the fourth air cylinder (27);
A third hydraulic cylinder (60) fixed to the base frame (1) while being below the completion board receiving table, and having a pedestal (62) on which a pallet can be placed on an upper end of the third piston rod (61);
The two fastening brackets 52 fixed to the upper and left sides of the support frame 10 and assembled at the end of the second piston rod 51 are fixed to the upper surface of the brace 20. Complete board take-up device of vermiculite board manufacturing apparatus, characterized in that consisting of two pairs of second air cylinder (50) connected to.

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