CN101823128B - Quick changing device of cast shaping plate and application method thereof - Google Patents
Quick changing device of cast shaping plate and application method thereof Download PDFInfo
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- CN101823128B CN101823128B CN2010101699797A CN201010169979A CN101823128B CN 101823128 B CN101823128 B CN 101823128B CN 2010101699797 A CN2010101699797 A CN 2010101699797A CN 201010169979 A CN201010169979 A CN 201010169979A CN 101823128 B CN101823128 B CN 101823128B
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- shaping plate
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Abstract
The invention provides a quick changing device of a cast shaping plate and an application method thereof. A movable guide rail bracket consists of a base, two vertical fixed guide rails, an idler wheel of a guide rail bracket, and a guide rail of a work table. The guide rail bracket is provided with a double-layer moving frame and a lifting air cylinder connected therewith. The double-layer moving frame consists of a vertical post of the moving frame, an upper-lower layer frame, an upper-lower layer moving guide rail and upper-lower idler wheels. Each shaping plate frame capable of being provided with the shaping plate consists of four vertical posts of the shaping plate frame, a base plate of the shaping plate frame and an idler wheel of the shaping plate frame. The application method of the quick changing device of the cast shaping plate can fast and conveniently change the cast shaping plate. The invention has fast changing speed and short time, does not need to frequently assemble and unassembled nail bolts and position the cast shaping plate, does not influence the precision, and does not easily deforms the shaping plate frame.
Description
Technical field
The present invention is a kind of quick changing device of cast shaping plate and method for using thereof.
Background technology
The FCMX-II two station horizontal parting removable flask molding machine templates that Japan makes in new east are match plates, and after penetrating sand compacting completion, the two-way demoulding separates up and down.Being installed in match plate on the template frame this moment has the action of shuttling back and forth to utilize template frame upper roller to leave sand mold along horizontal guide rail, shifts to posed positions again after waiting station to be converted.When changing template, at first put down the anterior transition guide rail of moulding machine, the pull-out type sheet frame rolls together with template and goes up the transition guide rail.Lay down six pieces of screws that template is connected with the template frame, template is taken off.The template that will change is again put the template frame, and centering is screwed behind the position.The repulsive-type maglev sheet frame rolls along the transition guide rail and gets into the standby guide rail.The template frame only plays in machine, to move template, and the template frame is not break away from moulding machine during the loading and unloading template.
This replacing template method all will be dismantled 6 pieces of screws at first at every turn, and the template that will be in highly about 1.6M again takes off from the template frame, will template be put the template frame earlier when template is installed; The aligned pin is wanted in the centering position, fastening again 6 pieces of screws, and the template frame is as all processing with aluminium alloy; Also near 150KG; Minimum the wanting about 5 minutes times spent of removing stage makeup and costume once, when template centering position, the template frame is stressed also inhomogeneous.It is longer downtime not only to change template, and template is moved placement up and down, and the edge also is prone to damage, the especially also yielding displacement of template frame.
Summary of the invention
The purpose of this invention is to provide a kind of quick changing device of cast shaping plate and method for using thereof, change cast shaping plate with this method for using and have that the template of replacing speed is fast, the time spent short, do not need frequently to load and unload advantages such as screw and location, precision is unaffected, the template frame is not yielding yet.
Technical scheme of the present invention is: a kind of quick changing device of cast shaping plate, being fixed together by base and two vertical fixed guides constitutes guide rail bracket.The guide rail bracket roller is equipped with in the base bottom.The guide rail bracket roller wheel bearing also can roll front and back on table slide on the table slide.On the base in the middle of the vertical fixed guide of two guide rail brackets lift cylinder is housed.Respectively be fixed with upper strata framework and lower floor's framework respectively on two mobile framework mullions of double-deck mobile framework.On two entablatures of upper strata framework the upper strata moving guide rail is housed.On two sills of lower floor's framework lower floor's moving guide rail is housed.Movable buting iron all is equipped with in upper and lower layer moving guide rail end, and this activity buting iron can prevent that the template frame from rolling out moving guide rail.On two mobile framework mullions of double-deck mobile framework upper roller and bottom roller are housed respectively respectively also.Upper roller and bottom roller all are inlaid on two vertical fixed guides of guide rail bracket.The double-deck framework that moves can move up and down along the vertical fixed guide of guide rail bracket through upper and lower roller.Lift cylinder upper end piston rod is connected with the double-deck framework that moves through connector.
This quick changing device of cast shaping plate comprises two template frames, and each template frame is by four template frame mullions and template frame bottom plate formation that is fixed together.Template frame roller all is equipped with on four template frame mullion tops.Various sheet frame roller all can be distinguished movable set and on transition guide rail, two upper strata moving guide rails or two lower floor's moving guide rails, also can on each guide rail, roll.On each template frame template to be used is installed all.For accelerating to change the speed of cast shaping plate, can be installed on the various sheet frame each template for use in advance during work.
Described lift cylinder is the anti-fall cylinder that tailpiece of the piston rod can automatically lock.
A kind of method for using of quick changing device of cast shaping plate.Its method for using comprises following steps: 1., the template that goes to the moulding machine place to be replaced is installed on the template frame in advance.2., the above-mentioned template frame activity that template is housed 1. being lifted bilayer moves on lower floor's moving guide rail of framework and the activity buting iron that closes.3., the template frame that moulding machine place moulding is finished installs on the transition guide rail through template frame roller.4., shifting guide rail bracket onto transition guide rail place makes two upper strata moving guide rails of guide rail bracket abut against on sustained height, straight line with the transition guide rail.5., be rolled to double-deck two piece upper strata moving guide rails moving framework on and close activity buting iron from the transition guide rail template frame on the above-mentioned transition guide rail 3..6., starting lift cylinder makes the guide rail bracket rising on sustained height, straight line, abut against and open movable buting iron until two following moving guide rails with the transition guide rail.7., the template that template is housed on two lower floor's moving guide rails is frameed shift moving to the transition guide rail bracket, the template frame on the transition guide rail bracket is delivered to the moulding machine place carries out moulding.8., the moving guide rail frame is to parking being located in of template frame, this template frame that template is housed is put into waits on the place that subsequent processing handles.Above-mentioned each step has been accomplished the quick-replaceable whole programs of cast shaping plate.Can continuously carry out the quick replacing of cast shaping plate by above-mentioned steps.
Advantage of the present invention has provided a kind of quick changing device of cast shaping plate and method for using thereof, changes cast shaping plate with this method for using and has that the template of replacing speed is fast, the time spent short, do not need frequently to load and unload advantages such as screw and location, precision is unaffected, the template frame is not yielding yet.
Description of drawings
Below in conjunction with accompanying drawing and embodiment the present invention is described further.
Fig. 1 is a structural representation of the present invention.
Fig. 2 is the right TV structure sketch map of Fig. 1.
Among the figure: 1, table slide, 2, the guide rail bracket roller, 3, base, 4, guide rail bracket, 5, vertical fixed guide; 6, template, 7, template frame mullion, 8, template frame roller, 9, lower floor's moving guide rail, 10, the template frame; 11, transition guide rail, 12, buting iron, 13, the upper strata moving guide rail, 14, lift cylinder, 15, bottom roller; 16, lower floor's framework, 17, the double-deck framework that moves, 18, sill, 19, connector, 20, the template frame bottom plate; 21, move the framework mullion, 22, the upper strata framework, 23, upper roller, 24, entablature.
The specific embodiment
Like Fig. 1, shown in Figure 2: a kind of quick changing device of cast shaping plate, being fixed together by base 3 and two vertical fixed guides 5 constitutes guide rail bracket 4.Guide rail bracket roller 2 is equipped with in base 3 bottoms.Guide rail bracket roller 2 is bearing on the table slide 1 and can on table slide 1, rolls front and back.On the base 3 in the middle of the vertical fixed guide 5 of two guide rail brackets lift cylinder 14 is housed.Respectively be fixed with upper strata framework 22 and lower floor's framework 16 on two mobile framework mullions 21 of double-deck mobile framework 17 respectively.On two entablatures 24 of upper strata framework 22 upper strata moving guide rail 13 is housed.On two sills 18 of lower floor's framework 16 lower floor's moving guide rail 9 is housed.Movable buting iron 12 all is equipped with in upper and lower layer moving guide rail 13,9 ends, and this activity buting iron 12 can prevent that template frame 10 from rolling out moving guide rail 13,9.Upper roller 23 and bottom roller 15 also respectively are housed respectively on two mobile framework mullions 21 of double-deck mobile framework 17.Upper roller 23 all is inlaid on two vertical fixed guides 5 of guide rail bracket 4 with bottom roller 15.The double-deck framework 17 that moves can move up and down along the vertical fixed guide 5 of guide rail bracket through upper and lower roller 23,15.Lift cylinder 14 upper end piston rods are connected with the double-deck framework 17 that moves through connector 19.
This quick changing device of cast shaping plate comprises two template frames, and each template frame 10 is by four template frame mullions 7 and a template frame bottom plate 20 formation that is fixed together.Template frame roller 8 all is equipped with on four template frame mullion 7 tops.Various sheet frame roller 8 all can be distinguished movable set on transition guide rail 11, two upper strata moving guide rails 13 or two lower floor's moving guide rails 9 and can on each guide rail, roll.On each template frame 10 template to be used 6 is installed all.For accelerating to change the speed of cast shaping plate 6, can in advance each template 6 be installed in the anti-fall cylinder that described lift cylinder 14 for use can automatically lock for tailpiece of the piston rod on the various sheet frame 10 during work.
A kind of method for using of quick changing device of cast shaping plate.Its method for using comprises following steps: 1., the template 6 that goes to the moulding machine place to be replaced is installed on the template frame 10 in advance.2., above-mentioned template frame 10 activities that template 6 is housed 1. being lifted bilayer moves on lower floor's moving guide rail 9 of framework 17 and the activity buting iron 12 that closes.3., the template frame 10 that moulding machine place moulding is finished installs on the transition guide rail 11 through template frame roller 8.4., shifting guide rail bracket 4 onto transition guide rail 11 places makes two upper strata moving guide rails 13 of guide rail bracket 4 abut against on sustained height, straight line with transition guide rail 11.5., be rolled to double-deck two piece upper strata moving guide rails 13 moving framework 17 on and close activity buting iron 12 from transition guide rail 11 the template frame 10 on the above-mentioned transition guide rail 11 3..6., starting lift cylinder 14 makes guide rail bracket 4 risings on sustained height, straight line, abut against and open movable buting iron 12 until two following moving guide rails 9 with transition guide rail 11.7., the template frame 1O that template 6 is housed on two lower floor's moving guide rails 9 is moved on 11 on the transition guide rail, the template frame 10 on 11 on the transition guide rail is delivered to the moulding machine place and carry out moulding.8., moving guide rail frame 4 is to parking being located in of template frame 10, this template frame 10 that template 6 is housed is put into waits on the place that subsequent processing handles.Above-mentioned each step has been accomplished cast shaping plate 6 quick-replaceable whole programs.Can continuously carry out the quick replacing of cast shaping plate 6 by above-mentioned steps.
Claims (3)
1. quick changing device of cast shaping plate; It is characterized in that: being fixed together by base and two vertical fixed guides constitutes guide rail bracket; The guide rail bracket roller is equipped with in the base bottom, and the guide rail bracket roller wheel bearing is equipped with lift cylinder also can on table slide, rolling front and back on the table slide on the base in the middle of the vertical fixed guide of two guide rail brackets; Respectively be fixed with upper strata framework and lower floor's framework respectively on two mobile framework mullions of double-deck mobile framework; On two entablatures of upper strata framework the upper strata moving guide rail is housed, on two sills of lower floor's framework lower floor's moving guide rail is housed, movable buting iron all is equipped with in upper and lower layer moving guide rail end; This activity buting iron can prevent that the template frame from rolling out moving guide rail; On two mobile framework mullions of double-deck mobile framework upper roller and bottom roller are housed respectively respectively also, upper roller and bottom roller all are inlaid on two vertical fixed guides of guide rail bracket, and the double-deck framework that moves can move up and down along the vertical fixed guide of guide rail bracket through upper and lower roller; Lift cylinder upper end piston rod is connected with the double-deck framework that moves through connector; This quick changing device of cast shaping plate comprises two template frames, and each template frame is by four template frame mullions and template frame bottom plate formation that is fixed together, and template frame roller all is equipped with on four template frame mullion tops; Various sheet frame roller all can be distinguished movable set and on transition guide rail, two upper strata moving guide rails or two lower floor's moving guide rails, also can on each guide rail, roll; On each template frame template to be used is installed all; For accelerating to change the speed of cast shaping plate, be installed on the various sheet frame each template for use in advance during work.
2. a kind of quick changing device of cast shaping plate according to claim 1 is characterized in that: described lift cylinder is the anti-fall cylinder that tailpiece of the piston rod can automatically lock.
3. the method for using of a kind of quick changing device of cast shaping plate according to claim 1, it is characterized in that: its method for using comprises following steps:
1., the template that goes to the moulding machine place to be replaced is installed on the template frame in advance;
2., the above-mentioned template frame activity that template is housed 1. being lifted bilayer moves on lower floor's moving guide rail of framework and the activity buting iron that closes;
3., the template frame that moulding machine place moulding is finished installs on the transition guide rail through template frame roller;
4., shifting guide rail bracket onto transition guide rail place makes double-deck two upper strata moving guide rails that move on the framework abut against on sustained height, straight line with the transition guide rail;
5., be rolled to double-deck two piece upper strata moving guide rails moving framework on and close activity buting iron from the transition guide rail template frame on the above-mentioned transition guide rail 3.;
6., starting lift cylinder makes double-deck mobile framework rising on sustained height, straight line, abut against and open movable buting iron until two lower floor's moving guide rails with the transition guide rail;
7., the template that template is housed on two lower floor's moving guide rails is frameed shift moving to the transition guide rail, the template frame on the transition guide rail is delivered to the moulding machine place carries out moulding;
8., the moving guide rail frame is to parking being located in of template frame, this template frame that template is housed is put into waits on the place that subsequent processing handles;
Above-mentioned each step has been accomplished the quick-replaceable whole programs of cast shaping plate, can continuously carry out the quick replacing of cast shaping plate by above-mentioned steps.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101699797A CN101823128B (en) | 2010-04-14 | 2010-04-14 | Quick changing device of cast shaping plate and application method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101699797A CN101823128B (en) | 2010-04-14 | 2010-04-14 | Quick changing device of cast shaping plate and application method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101823128A CN101823128A (en) | 2010-09-08 |
| CN101823128B true CN101823128B (en) | 2012-11-28 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2010101699797A Active CN101823128B (en) | 2010-04-14 | 2010-04-14 | Quick changing device of cast shaping plate and application method thereof |
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| CN (1) | CN101823128B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107243607A (en) * | 2017-06-12 | 2017-10-13 | 常州中车汽车零部件有限公司 | KW mo(u)lding lines template is clamped and separator and its method of work automatically |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20130291300A1 (en) * | 2012-05-07 | 2013-11-07 | Invacare Corporation | Frame latching assemblies |
| CN107303600B (en) * | 2016-04-18 | 2022-11-04 | 杭州沪宁电梯部件股份有限公司 | Template quick change mechanism |
| CN115815526A (en) * | 2022-11-21 | 2023-03-21 | 中国第一汽车股份有限公司 | Casting mold splitting device and method |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1451035A (en) * | 1975-04-23 | 1976-09-29 | Machinery Lifts Etab Anstalt | Device for lifting a lift truck |
| DD145236A1 (en) * | 1979-08-03 | 1980-12-03 | Horst Geissler | DEVICE FOR REPLACING MODEL PLATES |
| SU1306647A1 (en) * | 1985-04-25 | 1987-04-30 | Павлодарский Проектно-Конструкторский Институт Автоматизированных Систем Управления | Arrangement for changing pattern plates |
| CN201220906Y (en) * | 2008-05-26 | 2009-04-15 | 保定天鹅股份有限公司 | Automatic feeding apparatus |
| CN201659266U (en) * | 2010-04-16 | 2010-12-01 | 溧阳市科华机械制造有限公司 | Rapid replacing device of cast molding plate |
-
2010
- 2010-04-14 CN CN2010101699797A patent/CN101823128B/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107243607A (en) * | 2017-06-12 | 2017-10-13 | 常州中车汽车零部件有限公司 | KW mo(u)lding lines template is clamped and separator and its method of work automatically |
| CN107243607B (en) * | 2017-06-12 | 2018-11-27 | 常州中车汽车零部件有限公司 | KW mo(u)lding line template clamps automatically and separator and its working method |
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| CN101823128A (en) | 2010-09-08 |
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Owner name: KEHUA HOLDINGS CO., LTD. Free format text: FORMER NAME: LIYANG KEHUA MACHINE MANUFACTURE CO., LTD. |
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Address after: 213354 Jiangsu city of Changzhou province Liyang Zhuze Zhen Yu Qiao Town Patentee after: KEHUA HOLDING CO., LTD. Address before: 213354 Jiangsu city of Liyang province Zhu Ze Zhen Yu Qiao Ji Zhen Patentee before: Liyang Kehua Machine Manufacture Co., Ltd. |