JPH08132419A - Manufacture of ceramic building plate - Google Patents

Manufacture of ceramic building plate

Info

Publication number
JPH08132419A
JPH08132419A JP27196594A JP27196594A JPH08132419A JP H08132419 A JPH08132419 A JP H08132419A JP 27196594 A JP27196594 A JP 27196594A JP 27196594 A JP27196594 A JP 27196594A JP H08132419 A JPH08132419 A JP H08132419A
Authority
JP
Japan
Prior art keywords
press
molding
mold
cavity
molding material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP27196594A
Other languages
Japanese (ja)
Other versions
JP2880659B2 (en
Inventor
Shiro Nakajima
資郎 中嶋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nichiha Corp
Original Assignee
Nichiha Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nichiha Corp filed Critical Nichiha Corp
Priority to JP27196594A priority Critical patent/JP2880659B2/en
Publication of JPH08132419A publication Critical patent/JPH08132419A/en
Application granted granted Critical
Publication of JP2880659B2 publication Critical patent/JP2880659B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Abstract

PURPOSE: To enhance dewatering effect at reduced pressure without impairing molding efficiency. CONSTITUTION: Molding material is poured in the cavities 21 of a plurality of bottom molds 18, in which filter pads 30 are laid in the cavities 21, so as to pre-dewater the molding material 25 on the filter pads 30 by reduced pressure dewatering. The bottom molds 18, in which pre-dewatering is brought to an end, are successively slid to a pressing position so as to successively dewater the molding material in the cavities 21 under reduced pressure at the pressing position and, at the same time, press the molding material by lowering a top mold 12. During the sliding of the bottom mold 18, in which pre-dewatering is brought to an end, to the pressing position, by lifting the rollers 37 of the bottom molds 18 on a guide rail 33 raised with cams 34, the bottom molds 18 are floated from a trestle 17 so as to easily slide the bottom mold 18. In the pressmolding, the guide rail 33 is lowered so as to restore the state that the bottom mold 18 is placed on a press base plate 57.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、スラリー化された成形
材料を下型のキャビティに注入し、減圧脱水しつつ上型
を下降させて窯業系建築板をプレス成形する窯業系建築
板の製造方法に関するものである。
BACKGROUND OF THE INVENTION The present invention relates to the production of a ceramic building board in which a slurry-forming molding material is injected into a cavity of a lower mold, and the upper mold is lowered while dehydrating under reduced pressure to press-mold a ceramic building board. It is about the method.

【0002】[0002]

【従来の技術】従来より、コンクリート製品の成形方法
として、成形を効率良く行うために、例えば特公平6−
75860号公報に示すように、キャビティ内の成形材
料を減圧脱水装置により減圧脱水しつつ上型を下降させ
てプレス成形する脱水成形方法が知られている。
2. Description of the Related Art Conventionally, as a method for molding a concrete product, in order to perform the molding efficiently, for example, Japanese Patent Publication No. 6-
As disclosed in Japanese Patent No. 75860, there is known a dehydration molding method in which a molding material in a cavity is dehydrated under reduced pressure by a vacuum dehydration apparatus and an upper die is lowered to perform press molding.

【0003】[0003]

【発明が解決しようとする課題】本発明者は、この脱水
成形方法を窯業系建築板の成形に適用しようと試みてい
るが、次のような問題が生じている。即ち、従来の脱水
成形方法に用いられる成形材料は、セメントに粗骨材を
配合したもので、成形材料内部の濾水性が良く、濾過抵
抗が比較的小さいのに対し、住宅の外壁に貼り付けられ
る窯業系建築板の成形に用いられる成形材料は、セメン
ト等の無機水硬性微粒子材料にパルプ,有機合成繊維等
の繊維質材料と水を混合してスラリー化したもので、き
めが細かいため、粗骨材を配合した成形材料と比較し
て、成形材料内部の濾水性が悪く、濾過抵抗が大きい。
このため、成形材料を減圧脱水しても、脱水速度が遅
く、十分な脱水を行うには、長い脱水時間を必要とし
て、成形能率が悪くなってしまう。しかも、脱水が不十
分な状態で上型を下降させてプレス成形すると、上型の
周囲から水分の多い成形材料が漏れ出して、歩留が悪く
なってしまう。
The present inventor has tried to apply this dehydration molding method to the molding of ceramic building boards, but the following problems have occurred. That is, the molding material used in the conventional dehydration molding method is a mixture of cement and coarse aggregate, which has good drainage inside the molding material and relatively low filtration resistance, but is attached to the outer wall of the house. The molding material used for molding ceramic-based building boards is made by mixing inorganic hydraulic fine particle materials such as cement with fibrous materials such as pulp and organic synthetic fibers, and water to form a slurry. Compared with a molding material containing coarse aggregate, the drainage inside the molding material is poor and the filtration resistance is large.
Therefore, even if the molding material is dehydrated under reduced pressure, the dehydration rate is slow, and a long dehydration time is required to perform sufficient dehydration, resulting in poor molding efficiency. Moreover, if the upper mold is lowered and press-molded in a state where the dehydration is insufficient, the molding material containing a large amount of water leaks from the periphery of the upper mold, resulting in a poor yield.

【0004】また、上述した特公平6−75860号公
報に示された脱水成形方法では、減圧脱水装置の上面に
濾布を張って、その濾布上で成形材料を脱水してプレス
成形するため、濾布の目詰りが早く、成形作業中に成形
装置を停止して濾布を張り替える作業を行わなければな
らず、成形装置の稼働率も悪くなってしまい、これも成
形能率を悪くする原因となる。
Further, in the dehydration molding method disclosed in Japanese Patent Publication No. 6-75860 mentioned above, a filter cloth is stretched on the upper surface of the vacuum dehydrator, and the molding material is dehydrated on the filter cloth for press molding. The filter cloth is clogged quickly, and the molding machine must be stopped during the molding operation to replace the filter cloth, and the operating rate of the molding machine also deteriorates, which also deteriorates the molding efficiency. Cause.

【0005】更に、プレス成形後に上型と一緒に持ち上
げた成形物をプレス板によりパレット上に押し落として
移送するため、成形物の表面に傷が付きやすく、歩留り
が悪くなるという欠点もある。
Further, since the molded product lifted up together with the upper mold after the press molding is pushed down onto the pallet by the press plate and transferred, the surface of the molded product is easily scratched and the yield is deteriorated.

【0006】このような事情を考慮し、本発明の第1の
目的は、成形能率を損なわずに十分な減圧脱水を行うこ
とができるようにすることであり、更に、本発明の第2
の目的は、成形物の取り出し・移送工程における成形物
の傷付きを防止できるようにすることである。
In consideration of such circumstances, a first object of the present invention is to make it possible to carry out sufficient vacuum dehydration without impairing the molding efficiency, and further to the second aspect of the present invention.
The purpose of is to prevent damage to the molded product in the process of taking out and transferring the molded product.

【0007】[0007]

【課題を解決するための手段】上記第1の目的を達成す
るために、本発明の請求項1の窯業系建築板の製造方法
は、スラリー化された成形材料を下型のキャビティに注
入し、減圧脱水しつつ上型を下降させて窯業系建築板を
プレス成形する方法であって、複数の下型をスライド移
動可能に設けると共に、各下型の下部に、前記キャビテ
ィ内の成形材料を減圧脱水する減圧脱水装置を設け、前
記各下型のキャビティ内にフィルタパッドを敷いた状態
で成形材料を注入して、前記減圧脱水装置により前記フ
ィルタパッド上の成形材料を予備脱水し、予備脱水を終
了した下型を順次プレス成形位置へスライドさせると共
に、当該プレス成形位置で下型のキャビティ内の成形材
料を前記減圧脱水装置により引き続き減圧脱水しつつ前
記上型を下降させてプレス成形するものである。
In order to achieve the above first object, the method for manufacturing a ceramic building board according to claim 1 of the present invention is the method of injecting a slurried molding material into a cavity of a lower mold. A method for press-molding a ceramic building board by lowering the upper mold while dehydrating under reduced pressure, wherein a plurality of lower molds are slidably provided, and at the bottom of each lower mold, a molding material in the cavity is formed. A vacuum dewatering device for vacuum dewatering is provided, and the molding material is injected with the filter pad laid in the cavity of each of the lower molds, and the molding material on the filter pad is pre-dehydrated by the vacuum dewatering device to perform pre-dehydration. The lower mold that has finished is sequentially slid to the press molding position, and at the press molding position, the upper mold is lowered while continuously decompressing the molding material in the cavity of the lower mold by the decompression dehydration device. It is intended to press molding.

【0008】更に、請求項2では、前記複数の下型にロ
ーラを設けると共に、このローラに対応してガイドレー
ルを昇降可能に設け、予備脱水を終了した下型をプレス
成形位置へスライドさせる際に、前記ガイドレールを上
昇させて前記ローラを前記ガイドレールに乗せて持ち上
げることで、前記下型を架台から浮かせた状態にし、こ
の状態で、前記下型を前記ガイドレールに沿って前記プ
レス成形位置へスライドさせ、プレス成形時に、前記ガ
イドレールを下降させて前記下型をプレス台板に載置し
た状態に戻してプレス成形する。
Further, according to a second aspect of the present invention, when the plurality of lower molds are provided with rollers and the guide rails are provided so as to be capable of moving up and down corresponding to the rollers, the lower molds after the preliminary dehydration are slid to the press molding position. In addition, by raising the guide rail and placing the roller on the guide rail and lifting it, the lower die is floated from the pedestal, and in this state, the lower die is press-formed along the guide rail. It slides to the position, and at the time of press molding, the guide rail is lowered to return the lower die to the state of being placed on the press base plate and press molding.

【0009】また、請求項3では、前記上型の下面全周
に、空気吸入及びシール兼用のU溝状ゴム部材をその溝
開口を内側に向けて取り付けると共に、このU溝状ゴム
部材の上面部に形成された空気吸入口を、前記上型に形
成された貫通孔を通して外部の空気吸入装置に連通さ
せ、プレス成形時に、前記空気吸入装置により前記U溝
状ゴム部材の溝を通して前記キャビティ内の上部の空気
を吸入しながらプレス成形し、プレス成形が進むに従っ
て、前記U溝状ゴム部材の下面部が押しつぶされて前記
空気吸入口が前記U溝状ゴム部材の下面部で閉塞された
状態になるようにしたものである。
Further, according to a third aspect of the present invention, a U-shaped grooved rubber member for both air suction and sealing is attached to the entire lower surface of the upper die with its groove opening facing inward, and the upper surface of the U-shaped grooved rubber member. An air intake port formed in the upper part of the cavity is communicated with an external air intake device through a through hole formed in the upper mold, and during press molding, the air intake device allows the air intake device to pass through the groove of the U-groove-shaped rubber member in the cavity. State in which the upper part of the U-shaped rubber member is press-molded while sucking air, and as the press-molding progresses, the lower surface of the U-shaped rubber member is crushed and the air intake port is closed by the lower surface of the U-shaped rubber member. It was made to become.

【0010】また、第2の目的を達成するために、請求
項4では、前記キャビティからプレス成形物を取り出す
際に、前記プレス成形物を前記フィルタパッドと共に前
記上型に空気吸引力により吸着して取り出して、フィル
タパッド分離工程へ移送し、このフィルタパッド分離工
程で、前記プレス成形物の上面に軟質スポンジ製の湾曲
形状の吸着パッドを宛がって空気吸引力により吸着する
ことで、前記プレス成形物を前記吸着パッドの湾曲形状
に沿って一時的に変形させて、前記プレス成形物を前記
フィルタパッドから分離するものである。
In order to achieve the second object, in claim 4, when the press-molded product is taken out from the cavity, the press-molded product is adsorbed to the upper mold together with the filter pad by an air suction force. Then, the filter pad separation step is carried out, and in this filter pad separation step, a curved suction pad made of a soft sponge is directed to the upper surface of the press-formed product and is sucked by an air suction force. The press-formed product is temporarily deformed along the curved shape of the suction pad to separate the press-formed product from the filter pad.

【0011】[0011]

【作用】本発明の請求項1によれば、複数の下型のキャ
ビティ内にフィルタパッドを敷いた状態で成形材料を注
入して、減圧脱水装置によりフィルタパッド上の成形材
料を予備脱水し、予備脱水を終了した下型を順次プレス
成形位置へスライドさせると共に、当該プレス成形位置
で下型のキャビティ内の成形材料を減圧脱水装置により
引き続き減圧脱水しつつ上型を下降させてプレス成形す
る。従って、窯業系建築板の成形に用いる成形材料の濾
過抵抗が大きいという事情があっても、プレス成形と並
行して、他の下型で予備脱水を減圧脱水装置により行う
ことで、成形能率を損なわずに成形材料を十分に減圧脱
水することができる。
According to the first aspect of the present invention, the molding material is injected into the cavities of the plurality of lower molds while the filter pad is laid, and the molding material on the filter pad is preliminarily dehydrated by the decompression dehydrator, The lower mold that has completed the preliminary dehydration is sequentially slid to the press molding position, and the molding material in the cavity of the lower mold is continuously dehydrated under reduced pressure by the vacuum dehydrator at the press molding position, and the upper mold is lowered to perform press molding. Therefore, even if there is a large filtration resistance of the molding material used to mold the ceramic building board, the molding efficiency can be improved by performing preliminary dewatering with another lower mold in parallel with press molding. The molding material can be sufficiently dehydrated under reduced pressure without impairing it.

【0012】しかも、各下型のキャビティ内にフィルタ
パッドを敷いた状態で成形材料を注入し、このフィルタ
パッド上で成形材料の減圧脱水・プレス成形を行うた
め、減圧脱水装置の上面に成形材料を載せる濾布を張る
必要が無く、従来の面倒な濾布の張替え作業が不要とな
る。本発明で濾布の役割を果たすフィルタパッドは、キ
ャビティ内に敷くだけで良く、成形能率を損なうことが
ない。
Moreover, since the molding material is injected into the cavities of the lower molds while the filter pad is laid and the molding material is subjected to vacuum dehydration / press molding on the filter pad, the molding material is formed on the upper surface of the vacuum dehydrator. Since it is not necessary to stretch the filter cloth on which the filter is placed, the conventional troublesome work of changing the filter cloth is unnecessary. In the present invention, the filter pad that plays a role of the filter cloth may be laid in the cavity without impairing the molding efficiency.

【0013】また、請求項2では、予備脱水を終了した
下型をプレス成形位置へスライドさせる際に、ガイドレ
ールを上昇させて、下型のローラをガイドレールに乗せ
て持ち上げることで、下型を架台から浮かせた状態にす
る。この状態では、下型のローラをガイドレールに沿っ
て転動させることで、簡単に下型をプレス成形位置へス
ライドさせることができる。プレス成形時には、ガイド
レールを下降させて下型をプレス台板に載置した状態に
戻してプレス成形する。これにより、プレス圧力をプレ
ス台板で受け支えることができる。
According to the second aspect of the present invention, when the lower die for which the preliminary dehydration has been completed is slid to the press molding position, the guide rail is raised and the lower die roller is placed on the guide rail and lifted. To keep it floating from the stand. In this state, the lower die can be easily slid to the press forming position by rolling the lower die roller along the guide rail. At the time of press molding, the guide rail is lowered to return the lower mold to the state of being placed on the press base plate and press molding. As a result, the press pressure can be supported by the press base plate.

【0014】一方、請求項3では、前記上型の下面全周
に、空気吸入及びシール兼用のU溝状ゴム部材をその溝
開口を内側に向けて取り付けると共に、このU溝状ゴム
部材の上面部に形成された空気吸入口を、前記上型に形
成された貫通孔を通して外部の空気吸入装置に連通さ
せ、プレス成形時に、前記空気吸入装置により前記U溝
状ゴム部材の溝を通して前記キャビティ内の上部の空気
を吸入しながらプレス成形する。これにより、キャビテ
ィ内の上部の余分な水分が空気と一緒に吸い出されて、
キャビティ内の上部側からも減圧脱水が行われ、脱水率
が高められる。
On the other hand, according to a third aspect of the present invention, a U-groove rubber member for both air suction and sealing is attached to the entire circumference of the lower surface of the upper mold with its groove opening facing inward, and the upper surface of the U-groove rubber member. An air intake port formed in the upper part of the cavity is communicated with an external air intake device through a through hole formed in the upper mold, and during press molding, the air intake device allows the air intake device to pass through the groove of the U-groove-shaped rubber member in the cavity. Press in while sucking in the air above. This causes excess water in the upper part of the cavity to be sucked out together with the air,
Decompression dehydration is also performed from the upper side in the cavity, and the dehydration rate is increased.

【0015】この際、プレス成形が進むに従って、U溝
状ゴム部材の下面部が押しつぶされて空気吸入口がU溝
状ゴム部材の下面部で閉塞された状態になり、空気の吸
入が自動的に停止される。これにより、キャビティ内の
上部の成形材料を吸い出してしまうことを防止できると
共に、プレス成形終了後には、プレス成形物をフィルタ
パッドと共に上型に空気吸引力により吸着して取り出す
ことができる。
At this time, as the press molding progresses, the lower surface of the U-groove rubber member is crushed and the air inlet is closed by the lower surface of the U-groove rubber member, so that the air is automatically sucked. To be stopped. Thereby, it is possible to prevent the upper molding material in the cavity from being sucked out, and after the press molding is completed, the press molded article can be taken out together with the filter pad by the air suction force by the air suction force.

【0016】また、請求項4では、キャビティからプレ
ス成形物を取り出す際に、前記プレス成形物を前記フィ
ルタパッドと共に前記上型に空気吸引力により吸着して
取り出して、フィルタパッド分離工程へ移送する。この
移送は、プレス成形物の下面にフィルタパッドを付けた
ままの状態で行うため、プレス成形物の下面がフィルタ
パッドで保護され、傷が付くことがない。そして、フィ
ルタパッド分離工程でプレス成形物の上面に軟質スポン
ジ製の湾曲形状の吸着パッドを宛がって空気吸引力によ
り吸着することで、プレス成形物を吸着パッドの湾曲形
状に沿って一時的に変形させて、プレス成形物を前記フ
ィルタパッドから分離する。この際、プレス成形物の上
面に宛がう吸着パッドは、軟質スポンジで形成されてい
るので、プレス成形物の上面に傷を付けることなく、プ
レス成形物をフィルタパッドから分離することができ
る。
Further, in claim 4, when the press-formed product is taken out from the cavity, the press-formed product is adsorbed by the air suction force to the upper mold together with the filter pad by the air suction force, and is transferred to the filter pad separating step. . Since this transfer is performed with the filter pad still attached to the lower surface of the press-molded product, the lower surface of the press-molded product is protected by the filter pad and is not scratched. Then, in the filter pad separation step, a curved suction pad made of soft sponge is directed onto the upper surface of the press-molded product and is sucked by the air suction force, so that the press-molded product is temporarily moved along the curved shape of the suction pad. And press-molded product is separated from the filter pad. At this time, since the suction pad on the upper surface of the press-formed product is made of soft sponge, the press-formed product can be separated from the filter pad without damaging the upper surface of the press-formed product.

【0017】[0017]

【実施例】以下、本発明の一実施例を図面に基づいて説
明する。まず、成形装置全体の構成を説明する。プレス
本体ベース11には、上型12を上下動させるための一
対のプレスシリンダ13が取り付けられている。上型1
2は、プレスシリンダ13のロッド14に固定された型
ホルダ15に装着されている。
An embodiment of the present invention will be described below with reference to the drawings. First, the configuration of the entire molding apparatus will be described. A pair of press cylinders 13 for vertically moving the upper die 12 are attached to the press body base 11. Upper mold 1
2 is attached to a mold holder 15 fixed to a rod 14 of a press cylinder 13.

【0018】一方、基礎16上には、上型12の下方を
通過するように架台17が設置され、この架台17上に
例えば2個の下型18が載置されている。各下型18
は、左右の鏡板19と前後の側板20(図2及び図3参
照)によってキャビティ21を構成している。下型18
の側板20は、図2及び図3に示すように、側板押え金
型40によって押え付けられ、側板押え金型40は、押
え金型用シリンダ41によって型締め・型開きの動作を
行うようになっている。
On the other hand, a pedestal 17 is installed on the foundation 16 so as to pass below the upper die 12, and, for example, two lower dies 18 are placed on the pedestal 17. Each lower mold 18
Form a cavity 21 by the left and right end plates 19 and the front and rear side plates 20 (see FIGS. 2 and 3). Lower mold 18
As shown in FIGS. 2 and 3, the side plate 20 of FIG. 2 is pressed down by the side plate pressing die 40, and the side plate pressing die 40 performs the clamping and opening operations by the pressing die cylinder 41. Has become.

【0019】各下型18の底部には、図3に示すよう
に、空気を吸い出すためのサクションボックス22(減
圧脱水装置)が設けられている。このサクションボック
ス22の上面部には多数の通水孔24が形成され、この
通水孔24を通してキャビティ21内の成形材料25が
減圧脱水される。サクションボックス22の側面上部に
は吸気口26が形成され、この吸気口26にエアホース
27を介して外部の真空ポンプ(図示せず)に接続され
ている。また、サクションボックス22の他方の側面の
下端部には排水口28が形成され、この排水口28に排
水ホース29を介して外部の排水ポンプ(図示せず)に
接続されている。
As shown in FIG. 3, a suction box 22 (vacuum dehydrator) for sucking out air is provided at the bottom of each lower mold 18. A large number of water passage holes 24 are formed in the upper surface of the suction box 22, and the molding material 25 in the cavity 21 is dehydrated under reduced pressure through the water passage holes 24. An intake port 26 is formed on the upper side surface of the suction box 22, and the intake port 26 is connected to an external vacuum pump (not shown) via an air hose 27. A drain port 28 is formed at the lower end of the other side surface of the suction box 22, and the drain port 28 is connected to an external drain pump (not shown) via a drain hose 29.

【0020】上記サクションボックス22の上面(つま
りキャビティ21の底面)には、成形材料25を濾過す
るためのフィルタパッド30が敷かれている。このフィ
ルタパッド30は、金属又はプラスチック製の網目状芯
材31に濾布又はキャンバス製のフィルタ材32を巻き
付けるように装着したものである(図4参照)。
A filter pad 30 for filtering the molding material 25 is laid on the upper surface of the suction box 22 (that is, the bottom surface of the cavity 21). The filter pad 30 is formed by winding a filter cloth or canvas filter material 32 around a mesh core material 31 made of metal or plastic (see FIG. 4).

【0021】次に、下型18を架台17に沿ってスライ
ドさせるための構成を説明する。図1及び図3に示すよ
うに、架台17には、2本のガイドレール33がそれぞ
れ複数のカム34により上下動可能に設けられている。
各カム34は、レール上下動作用シリンダ36によって
駆動される。ガイドレール33に対応して、各下型18
の両側面下部にはローラ37が回転自在に設けられ、ガ
イドレール33を上昇させたときに、下型18のローラ
37をガイドレール33に乗せて持ち上げることで、下
型18を架台17(又はプレス台板57)から浮かせた
状態にして、下型18をガイドレール33に沿って自由
にスライドさせることができる状態にする。この状態
で、下型スライド用シリンダ38により下型18を押し
て(又は引っ張って)、予備脱水位置(I)又は(III)
とプレス成形位置(II)との間をスライドさせる。
Next, a structure for sliding the lower mold 18 along the frame 17 will be described. As shown in FIGS. 1 and 3, the gantry 17 is provided with two guide rails 33 that are vertically movable by a plurality of cams 34.
Each cam 34 is driven by a rail vertical movement cylinder 36. Corresponding to the guide rail 33, each lower mold 18
Rollers 37 are rotatably provided on the lower portions of both side surfaces of the lower mold 18, and when the guide rail 33 is lifted, the rollers 37 of the lower mold 18 are placed on the guide rail 33 and lifted to move the lower mold 18 to the mount 17 (or The lower die 18 is floated from the press base plate 57) so that the lower die 18 can freely slide along the guide rails 33. In this state, the lower die 18 is pushed (or pulled) by the lower die slide cylinder 38 to move to the preliminary dehydration position (I) or (III).
And slide between the press molding position (II).

【0022】一方、上型12の下面には、図5及び図6
に示すように、プレス成形用の凹凸模様柄が形成されて
いる。この上型12の下面全周には、空気吸入及びシー
ル兼用のU溝状ゴム部材43がその溝開口を内側に向け
て取り付けられている。このU溝状ゴム部材43の上面
部の4隅部と長辺中央に形成された空気吸入口44が上
型12に形成された貫通孔45とエアホース46(図1
参照)を介して外部の空気吸入装置(図示せず)に接続
され、プレス成形時に、U溝状ゴム部材43の溝を通し
てキャビティ21内の上部の空気を吸入しながらプレス
成形するようになっている。
On the other hand, the lower surface of the upper die 12 is shown in FIGS.
As shown in FIG. 5, an uneven pattern pattern for press molding is formed. A U-groove-shaped rubber member 43 for both air suction and sealing is attached to the entire lower surface of the upper die 12 with its groove opening facing inward. An air inlet 44 formed at the four corners of the upper surface of the U-shaped rubber member 43 and at the center of the long side has a through hole 45 formed in the upper die 12 and an air hose 46 (see FIG. 1).
It is connected to an external air suction device (not shown) via a pressurizing means, and press-molds while sucking air in the upper part of the cavity 21 through the groove of the U-groove rubber member 43 at the time of press-molding. There is.

【0023】プレス成形終了後は、プレス成形物50を
フィルタパッド30と共に上型12に空気吸引力により
吸着してキャビティ21から取り出して、図8(a)に
示すようにコンベア51に乗せてフィルタパッド分離工
程へ移送する。このフィルタパッド分離工程で、プレス
成形物50をフィルタパッド30から分離するフィルタ
パッド分離装置52は、次のような構成となっている。
After completion of the press molding, the press molded product 50 together with the filter pad 30 is adsorbed to the upper mold 12 by the air suction force, taken out from the cavity 21, and placed on the conveyor 51 as shown in FIG. Transfer to the pad separation process. In this filter pad separating step, the filter pad separating device 52 for separating the press-formed product 50 from the filter pad 30 has the following configuration.

【0024】即ち、図8(b)に示すように、上下動可
能に設けられたサクションボックス53がエアホース5
4を介して高圧ブロワー(図示せず)に接続されてい
る。一方、サクションボックス53の下面には軟質スポ
ンジ製の湾曲形状の吸着パッド55が接着等により取り
付けられ、サクションボックス53の下面全体に形成さ
れた多数の吸入孔を通して吸着パッド55の下面に吸込
み圧力を作用させ、この吸込み圧力により、図8(c)
に示すようにプレス成形物50を湾曲変形させてフィル
タパッド30から分離するようになっている。分離後
は、エアホース54をバルブ(図示せず)の切替えによ
り高圧ブロワーから圧縮空気源に切り替え、吸着パッド
55へ圧縮空気を送って、吸着を解除する。
That is, as shown in FIG. 8B, the suction box 53 provided so as to be vertically movable is provided with the air hose 5.
It is connected to a high-pressure blower (not shown) via the No. 4. On the other hand, a curved suction pad 55 made of soft sponge is attached to the lower surface of the suction box 53 by adhesion or the like, and suction pressure is applied to the lower surface of the suction pad 55 through a number of suction holes formed in the entire lower surface of the suction box 53. 8 (c) by the suction pressure.
As shown in FIG. 5, the press-formed product 50 is curved and deformed to be separated from the filter pad 30. After the separation, the air hose 54 is switched from the high pressure blower to the compressed air source by switching the valve (not shown), and the compressed air is sent to the adsorption pad 55 to release the adsorption.

【0025】以上のように構成した成形装置を用いて窯
業系建築板を製造する工程を説明する。全工程の概要は
図9に図示されている。図1において、(I)と(III)
の位置が予備脱水位置であり、(II)の位置がプレス成
形位置である。予備脱水位置(I)で予備脱水が終了し
た下型18は、プレス成形位置(II)へスライドされ、
これに伴って、プレス成形位置(II)の下型18が予備
脱水位置(III)へ押し出される。プレス成形を1回行う
ごとに、スライド方向を前回とは反対にして、下型18
をスライドして、プレス成形を連続的に行う。
A process of manufacturing a ceramic building board using the molding apparatus configured as described above will be described. An overview of all steps is shown in FIG. In Figure 1, (I) and (III)
The position is the preliminary dehydration position, and the position (II) is the press molding position. The lower mold 18, which has completed the preliminary dehydration at the preliminary dehydration position (I), is slid to the press molding position (II),
Along with this, the lower mold 18 of the press molding position (II) is extruded to the preliminary dewatering position (III). Each time the press molding is performed once, the slide direction is reversed from the previous time and the lower mold 18
Slide to perform press molding continuously.

【0026】予備脱水位置(I)又は(III)では、所定
量の成形材料25が材料供給装置(図示せず)からキャ
ビティ21内に投入される。この際、予めキャビティ2
1の底面にフィルタパッド30が敷かれ、このフィルタ
パッド30上に成形材料25が落下する。尚、成形材料
25は、セメント等の無機水硬性微粒子材料にパルプ,
有機合成繊維等の繊維質材料と水を混合してスラリー化
したものである。
At the preliminary dewatering position (I) or (III), a predetermined amount of molding material 25 is charged into the cavity 21 from a material supply device (not shown). At this time, the cavity 2 is previously
A filter pad 30 is laid on the bottom surface of the mold 1, and the molding material 25 drops onto the filter pad 30. The molding material 25 is an inorganic hydraulic fine particle material such as cement, pulp,
A fibrous material such as an organic synthetic fiber is mixed with water to form a slurry.

【0027】キャビティ21内への成形材料25の投入
後、キャビティ21の下部のサクションボックス22内
を空気を真空ポンプ(図示せず)で吸い出すことによっ
て、サクションボックス22内を減圧し、成形材料25
の水分をフィルタパッド30を通して通水孔24からサ
クションボックス22内に吸い出す。吸い出された水
は、排水口28からサクションボックス22の外部へ排
出される。
After the molding material 25 is charged into the cavity 21, the inside of the suction box 22 below the cavity 21 is sucked by a vacuum pump (not shown) to reduce the pressure inside the suction box 22 and the molding material 25.
Of the water is sucked into the suction box 22 from the water passage hole 24 through the filter pad 30. The sucked water is discharged from the drain port 28 to the outside of the suction box 22.

【0028】このようにして予備脱水位置(I)又は
(III)で、キャビティ21内の成形材料25を予備脱水
している間に、プレス成形位置(II)で、下型18を下
降させてプレス成形を実行する。このプレス成形位置
(II)でも、引き続き減圧脱水し、脱水率を高める。更
に、このプレス成形時に、下型18下面のU溝状ゴム部
材43の溝を通してキャビティ21内の上部の空気を吸
入しながらプレス成形する。これにより、キャビティ2
1内の上部の余分な水分が空気と一緒に吸い出されて、
キャビティ21内の上部側からも減圧脱水が行われ、脱
水率が効果的に高められる。
In this way, while preliminarily dewatering the molding material 25 in the cavity 21 at the preliminary dewatering position (I) or (III), the lower mold 18 is lowered at the press molding position (II). Perform press molding. Also in this press molding position (II), decompression dehydration is continued to increase the dehydration rate. Further, at the time of this press molding, the press molding is performed while sucking the air in the upper part of the cavity 21 through the groove of the U-groove shaped rubber member 43 on the lower surface of the lower mold 18. This allows the cavity 2
The excess water in the upper part of 1 is sucked out together with the air,
The dehydration under reduced pressure is also performed from the upper side in the cavity 21, and the dehydration rate is effectively increased.

【0029】この際、プレス成形が進んでキャビティ2
1内の上部の空気の吸入が進むに従って、プレス圧力と
キャビティ21内の圧力低下によりU溝状ゴム部材43
の下面部が押しつぶされて空気吸入口44がU溝状ゴム
部材43の下面部で閉塞された状態になり、空気の吸入
が自動的に停止される。これにより、キャビティ21内
の上部の成形材料25を吸い出してしまうことを防止す
る。プレス成形終了後には、プレス成形物50をフィル
タパッド30と共に上型12に空気吸引力により吸着し
て取り出し、コンベア51に乗せてフィルタパッド分離
工程へ移送する。この移送は、プレス成形物50の下面
にフィルタパッド30を付けたままの状態で行うため、
プレス成形物50の下面がフィルタパッド30で保護さ
れ、傷が付くことがない。
At this time, the press molding proceeds and the cavity 2
As the suction of the air in the upper part of the U 1 progresses, the U-groove rubber member 43 due to the press pressure and the pressure drop in the cavity 21.
The lower surface of the U-shaped rubber member 43 is crushed so that the air intake port 44 is closed by the lower surface of the U-shaped rubber member 43, and the air intake is automatically stopped. This prevents the upper molding material 25 in the cavity 21 from being sucked out. After the press-molding is completed, the press-molded product 50 is adsorbed to the upper mold 12 together with the filter pad 30 by the air suction force, taken out, and placed on the conveyor 51 to be transferred to the filter pad separating step. Since this transfer is performed with the filter pad 30 attached to the lower surface of the press-formed product 50,
The lower surface of the press-formed product 50 is protected by the filter pad 30 and is not scratched.

【0030】一方、プレス成形物50がフィルタパッド
30と共に上型12に吸着されて取り出されると、予備
脱水位置(I)又は(III)で予備脱水が終了した下型1
8がプレス成形位置(II)へ次のようにしてスライドさ
れる。まず、レール上下動作用シリンダ36によってカ
ム34を駆動してガイドレール33を上昇させる。これ
により、下型18のローラ37をガイドレール33に乗
せて持ち上げて、下型18を架台17から浮かせ、下型
18をガイドレール33に沿って自由にスライドできる
状態にする。この状態で、下型スライド用シリンダ38
により下型18を押して(又は引っ張って)、予備脱水
位置(I)又は(III)の下型18をプレス成形位置(I
I)へスライドさせ、これに連動して、プレス成形位置
(II)の下型18を予備脱水位置(III)又は(I)へス
ライドさせる。
On the other hand, when the press-formed product 50 is adsorbed by the upper mold 12 together with the filter pad 30 and taken out, the lower mold 1 for which the preliminary dehydration is completed at the preliminary dehydration position (I) or (III).
8 is slid to the press molding position (II) as follows. First, the cam 34 is driven by the rail up / down operation cylinder 36 to raise the guide rail 33. As a result, the roller 37 of the lower die 18 is placed on the guide rail 33 and lifted, the lower die 18 is floated from the pedestal 17, and the lower die 18 can be freely slid along the guide rail 33. In this state, the lower slide cylinder 38
By pushing (or pulling) the lower mold 18 to move the lower mold 18 of the preliminary dehydration position (I) or (III) to the press molding position (I
The lower mold 18 of the press molding position (II) is slid to the preliminary dewatering position (III) or (I).

【0031】このスライドが完了すると、カム34を元
の位置へ戻してガイドレール33を下降させ、予備脱水
位置(I)又は(III)の下型18を架台17に載置する
と共に、プレス成形位置(II)の下型18をプレス台板
57上に載置して、プレス圧力をプレス台板57で受け
支えるようにする。この後は、上述した予備脱水とプレ
ス成形とを並行して行うことで、予備脱水しながらプレ
ス成形を連続して行う。従って、窯業系建築板の成形に
用いる成形材料25の濾過抵抗が大きいという事情があ
っても、プレス成形中に、他の下型18で予備脱水を行
うことで、成形能率を損なわずに成形材料25を十分に
減圧脱水することができる。
When this slide is completed, the cam 34 is returned to the original position, the guide rail 33 is lowered, the lower mold 18 of the preliminary dehydration position (I) or (III) is placed on the mount 17, and press molding is performed. The lower mold 18 at the position (II) is placed on the press base plate 57 so that the press pressure is supported by the press base plate 57. After that, by performing the above-described preliminary dehydration and press molding in parallel, press molding is continuously performed while performing preliminary dehydration. Therefore, even if there is a large filtration resistance of the molding material 25 used for molding the ceramic building board, by performing preliminary dewatering with the other lower mold 18 during press molding, molding efficiency is not impaired. The material 25 can be sufficiently dehydrated under reduced pressure.

【0032】しかも、各下型18のキャビティ21内に
フィルタパッド30を敷いた状態で成形材料25を注入
し、このフィルタパッド30上で成形材料25の減圧脱
水・プレス成形を行うため、従来のように減圧脱水装置
の上面に成形材料を載せる濾布を張る必要が無く、従来
の面倒な濾布の張替え作業が不要となる。この実施例
で、濾布の役割を果たすフィルタパッド30は、キャビ
ティ21内に敷くだけで良く、成形能率を損なうことが
ない。
Moreover, since the molding material 25 is injected into the cavity 21 of each lower mold 18 with the filter pad 30 laid, and the molding material 25 is dehydrated under reduced pressure and press-molded on the filter pad 30, the conventional method is used. As described above, it is not necessary to stretch the filter cloth on which the molding material is placed on the upper surface of the vacuum dewatering device, and the conventional troublesome work of changing the filter cloth is not required. In this embodiment, the filter pad 30 serving as a filter cloth may be laid in the cavity 21 without impairing the molding efficiency.

【0033】一方、フィルタパッド分離工程では、図8
に示すように、プレス成形物50の上面に軟質スポンジ
製の湾曲形状の吸着パッド55を宛がって高圧ブロワー
の空気吸引力により吸着することで、プレス成形物50
を吸着パッド55の湾曲形状に沿って一時的に変形させ
て、プレス成形物50をフィルタパッド30から分離す
る。この際、プレス成形物50の上面に宛がう吸着パッ
ド55は、軟質スポンジで形成されているので、プレス
成形物50の上面に傷を付けることなく、プレス成形物
50をフィルタパッド30から分離することができる。
On the other hand, in the filter pad separating step, as shown in FIG.
As shown in FIG. 5, a curved suction pad 55 made of a soft sponge is directed to the upper surface of the press-molded product 50, and the press-molded product 50 is suctioned by the air suction force of the high-pressure blower.
Is temporarily deformed along the curved shape of the suction pad 55 to separate the press-formed product 50 from the filter pad 30. At this time, since the suction pad 55, which is placed on the upper surface of the press-molded product 50, is formed of soft sponge, the press-molded product 50 is separated from the filter pad 30 without damaging the upper surface of the press-molded product 50. can do.

【0034】このようにしてフィルタパッド30から分
離されたプレス成形物50は、図9に示すように硬化・
養生工程、乾燥・切断工程、塗装工程を経て製品とな
る。一方、フィルタパッド30は、洗浄装置を経由する
か又は経由しないでプレス成形工程へ返送され、予備脱
水位置(I)又は(III)の下型18内に敷き込まれる。
The press-formed product 50 separated from the filter pad 30 in this way is cured and cured as shown in FIG.
The product goes through a curing process, a drying / cutting process, and a painting process. On the other hand, the filter pad 30 is returned to the press molding process with or without passing through the cleaning device and laid in the lower mold 18 of the preliminary dehydration position (I) or (III).

【0035】尚、上記実施例では、2個の下型18を用
いて予備脱水とプレス成形とを並行して行うようにした
が、3個以上の下型18を用いて、複数の下型18で予
備脱水を行いながら他の1個の下型18を用いてプレス
成形するようにしても良く、下型18の数が多くなれ
ば、予備脱水時間も長く取ることができる。
In the above embodiment, the preliminary dehydration and the press molding are performed in parallel by using the two lower molds 18, but by using three or more lower molds 18, a plurality of lower molds are used. It is also possible to press-form by using another one of the lower molds 18 while performing the preliminary dehydration at 18. If the number of the lower molds 18 increases, the preliminary dehydration time can be extended.

【0036】[0036]

【発明の効果】以上の説明から明らかなように、本発明
の請求項1の窯業系建築板の製造方法によれば、複数の
下型のキャビティ内にフィルタパッドを敷いた状態で成
形材料を注入して、フィルタパッド上の成形材料を予備
脱水し、予備脱水を終了した下型を順次プレス成形位置
へスライドさせてプレス成形するようにしたので、窯業
系建築板の成形に用いる成形材料の濾過抵抗が大きいと
いう事情があっても、プレス成形と並行して、他の下型
で予備脱水を行うことで、成形能率を損なわずに成形材
料を十分に減圧脱水することができる。これにより、上
型の周囲から水分の多い成形材料が漏れ出すことを防止
することができて、歩留を良くすることができる。しか
も、各下型のキャビティ内に敷いたフィルタパッド上で
成形材料の減圧脱水・プレス成形を行うため、従来のよ
うに減圧脱水装置の上面に成形材料を載せる濾布を張る
必要が全く無く、従来の面倒な濾布の張替え作業が不要
となる。
As is apparent from the above description, according to the method of manufacturing a ceramic building board of claim 1 of the present invention, the molding material is formed in a state in which the filter pads are laid in the cavities of the plurality of lower molds. After injection, the molding material on the filter pad was preliminarily dewatered, and the lower mold that had been preliminarily dewatered was sequentially slid to the press molding position for press molding, so the molding material used for molding the ceramic building board Even if the filtration resistance is large, by performing preliminary dewatering with another lower mold in parallel with press molding, the molding material can be sufficiently dewatered under reduced pressure without impairing the molding efficiency. As a result, it is possible to prevent the molding material containing a large amount of water from leaking out from the periphery of the upper mold, and it is possible to improve the yield. Moreover, since the depressurizing dehydration / press molding of the molding material is performed on the filter pad laid in the cavity of each lower mold, there is no need to put a filter cloth to put the molding material on the upper surface of the depressurizing dewatering device as in the conventional case. There is no need for the conventional troublesome filter cloth replacement work.

【0037】また、請求項2では、予備脱水を終了した
下型をプレス成形位置へスライドさせる際に、ガイドレ
ールを上昇させて、下型のローラをガイドレールに乗せ
て持ち上げることで、下型を架台から浮かせた状態にす
るようにしたので、簡単に下型をプレス成形位置へスラ
イドさせることができる。しかも、プレス成形時にはガ
イドレールを下降させて下型をプレス台板に載置した状
態に戻してプレス成形するので、プレス圧力をプレス台
板で受け支えることができ、安定したプレス成形が可能
である。
According to the second aspect, when the lower mold that has completed the preliminary dehydration is slid to the press molding position, the guide rail is raised and the lower mold roller is placed on the guide rail and lifted. Since it is made to float from the pedestal, the lower mold can be easily slid to the press molding position. Moreover, during press molding, the guide rail is lowered to return the lower die to the state of being placed on the press base plate for press molding, so that the press pressure can be supported by the press base plate and stable press molding is possible. is there.

【0038】一方、請求項3では、上型の下面全周に、
空気吸入及びシール兼用のU溝状ゴム部材をその溝開口
を内側に向けて取り付け、プレス成形時に、U溝状ゴム
部材の溝を通してキャビティ内の上部の空気を吸入しな
がらプレス成形するようにしたので、キャビティ内の上
部の余分な水分を空気と一緒に吸い出すことができて、
キャビティ内の上部側からも減圧脱水を行うことがで
き、脱水率を一層高めることができる。しかも、プレス
成形が進むに従って、U溝状ゴム部材の下面部が押しつ
ぶされて空気吸入口がU溝状ゴム部材の下面部で閉塞さ
れた状態になるので、キャビティ内の上部の成形材料を
吸い出してしまうことを防止できると共に、プレス成形
終了後には、プレス成形物をフィルタパッドと共に上型
に吸着して取り出すことができる。
On the other hand, in claim 3, on the entire lower surface of the upper die,
A U-groove rubber member for both air intake and sealing was attached with its groove opening facing inward, and at the time of press molding, press molding was performed while sucking air in the upper part of the cavity through the groove of the U-groove rubber member. Therefore, the excess water in the upper part of the cavity can be sucked out together with the air,
The dehydration under reduced pressure can be performed from the upper side in the cavity, and the dehydration rate can be further increased. Moreover, as the press molding progresses, the lower surface of the U-groove-shaped rubber member is crushed and the air suction port is closed by the lower surface of the U-groove-shaped rubber member, so that the molding material in the upper part of the cavity is sucked out. The press-molded product can be adsorbed to the upper mold together with the filter pad and taken out after the press-molding is completed.

【0039】また、請求項4では、キャビティからプレ
ス成形物を取り出してフィルタパッド分離工程へ移送す
る作業を、プレス成形物の下面にフィルタパッドを付け
たままの状態で行うため、プレス成形物の下面をフィル
タパッドで保護することができて、プレス成形物の傷付
きを防ぐことができる。そして、フィルタパッド分離工
程でプレス成形物の上面に軟質スポンジ製の湾曲形状の
吸着パッドを宛がって空気吸引力により吸着すること
で、プレス成形物を吸着パッドの湾曲形状に沿って一時
的に変形させて、プレス成形物をフィルタパッドから分
離するので、フィルタパッドの分離作業を自動化できる
と共に、軟質スポンジ製の吸着パッドによりプレス成形
物の上面に傷を付けることなく、プレス成形物をフィル
タパッドから分離することができる。
According to the present invention, the work of taking out the press-formed product from the cavity and transferring it to the filter pad separating step is performed with the filter pad attached to the lower surface of the press-formed product. The lower surface can be protected by a filter pad and scratches of the press-molded product can be prevented. Then, in the filter pad separation step, a curved suction pad made of soft sponge is directed onto the upper surface of the press-molded product and is sucked by the air suction force, so that the press-molded product is temporarily moved along the curved shape of the suction pad. The press-molded product is separated from the filter pad by transforming it into a filter, and the work of separating the filter pad can be automated, and the press-molded product can be filtered without scratching the top surface of the press-molded product with the suction pad made of soft sponge. It can be separated from the pad.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の一実施例を示す成形装置の正面図FIG. 1 is a front view of a molding apparatus showing an embodiment of the present invention.

【図2】成形装置の平面図FIG. 2 is a plan view of a molding device.

【図3】図1のA−A線に沿って示す拡大断面図FIG. 3 is an enlarged sectional view taken along the line AA of FIG.

【図4】フィルタパッドの斜視図FIG. 4 is a perspective view of a filter pad.

【図5】上型の斜視図FIG. 5 is a perspective view of an upper mold.

【図6】(a)は図5のB−B断面図、(b)は図5の
C−C断面図
6A is a sectional view taken along line BB of FIG. 5, and FIG. 6B is a sectional view taken along line CC of FIG.

【図7】(a)はU溝状ゴム部材の空気吸入口部分の拡
大断面図、(b)はU溝状ゴム部材の他の部分の拡大断
面図
7A is an enlarged cross-sectional view of an air inlet portion of a U-groove rubber member, and FIG. 7B is an enlarged cross-sectional view of another portion of the U-groove rubber member.

【図8】フィルタパッド分離工程を説明する工程図で、
(a)は分離前の状態を示す図、(b)は吸着パッドを
プレス成形物の上面に宛がったときの状態を示す図、
(c)は吸着パッドにプレス成形物を吸着してフィルタ
パッドから分離したときの状態を示す図
FIG. 8 is a process diagram illustrating a filter pad separation process,
(A) is a diagram showing a state before separation, (b) is a diagram showing a state when a suction pad is placed on the upper surface of a press-formed product,
FIG. 3C is a diagram showing a state when the press-formed product is adsorbed on the adsorption pad and separated from the filter pad.

【図9】窯業系建築板の製造工程を示す工程図FIG. 9 is a process diagram showing a manufacturing process of a ceramic building board.

【符号の説明】[Explanation of symbols]

12…上型、17…架台、18…下型、21…キャビテ
ィ、22…サクションボックス(減圧脱水装置)、24
…通水孔、25…成形材料、26…吸気口、28…排水
口、30…フィルタパッド、33…ガイドレール、34
…カム、36…レール上下動作用シリンダ、37…ロー
ラ、38…下型スライド用シリンダ、43…U溝状ゴム
部材、44…空気吸入口、45…貫通孔、50…プレス
成形物、51…コンベア、52…フィルタパッド分離装
置、53…サクションボックス、55…吸着パッド、5
7…プレス台板。
12 ... Upper mold, 17 ... Stand, 18 ... Lower mold, 21 ... Cavity, 22 ... Suction box (vacuum dehydrator), 24
... Water hole, 25 ... Molding material, 26 ... Intake port, 28 ... Drain port, 30 ... Filter pad, 33 ... Guide rail, 34
... Cam, 36 ... Cylinder for vertically moving rail, 37 ... Roller, 38 ... Cylinder for lower mold slide, 43 ... U groove rubber member, 44 ... Air inlet port, 45 ... Through hole, 50 ... Press molded product, 51 ... Conveyor, 52 ... Filter pad separating device, 53 ... Suction box, 55 ... Adsorption pad, 5
7 ... Press base plate.

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 スラリー化された成形材料を下型のキャ
ビティに注入し、減圧脱水しつつ上型を下降させて窯業
系建築板をプレス成形する方法であって、 複数の下型をスライド移動可能に設けると共に、各下型
の下部に、前記キャビティ内の成形材料を減圧脱水する
減圧脱水装置を設け、 前記各下型のキャビティ内にフィルタパッドを敷いた状
態で成形材料を注入して、前記減圧脱水装置により前記
フィルタパッド上の成形材料を予備脱水し、 予備脱水を終了した下型を順次プレス成形位置へスライ
ドさせると共に、当該プレス成形位置で下型のキャビテ
ィ内の成形材料を前記減圧脱水装置により引き続き減圧
脱水しつつ前記上型を下降させてプレス成形することを
特徴とする窯業系建築板の製造方法。
1. A method of injecting a slurry-forming molding material into a cavity of a lower mold and lowering the upper mold while dewatering under reduced pressure to press-mold a ceramic building board, wherein a plurality of lower molds are slid and moved. Provided as possible, at the bottom of each lower mold, a reduced pressure dehydrator for decompressing and dehydrating the molding material in the cavity is provided, and the molding material is injected in the state where the filter pad is laid in the cavity of each lower mold, The molding material on the filter pad is preliminarily dehydrated by the decompression dehydrator, and the lower mold that has completed the preliminary dehydration is sequentially slid to the press molding position, and the molding material in the cavity of the lower mold is decompressed at the press molding position. A method for manufacturing a ceramic-type building board, characterized in that the upper mold is lowered and press-molded while being continuously dehydrated under reduced pressure by a dehydrator.
【請求項2】 前記複数の下型にローラを設けると共
に、このローラに対応してガイドレールを昇降可能に設
け、 予備脱水を終了した下型をプレス成形位置へスライドさ
せる際に、前記ガイドレールを上昇させて前記ローラを
前記ガイドレールに乗せて持ち上げることで、前記下型
を架台から浮かせた状態にし、この状態で、前記下型を
前記ガイドレールに沿って前記プレス成形位置へスライ
ドさせ、 プレス成形時に、前記ガイドレールを下降させて前記下
型をプレス台板に載置した状態に戻してプレス成形する
ことを特徴とする請求項1に記載の窯業系建築板の製造
方法。
2. The plurality of lower molds are provided with rollers, and the guide rails are provided so as to be capable of moving up and down corresponding to the rollers, and when the lower molds after the preliminary dewatering are slid to a press molding position, the guide rails are moved. By raising the roller on the guide rail to raise the lower mold from the pedestal, and in this state, slide the lower mold to the press molding position along the guide rail, The method for manufacturing a ceramic building board according to claim 1, wherein during the press molding, the guide rail is lowered to return the lower mold to the state of being placed on the press base plate and press molding is performed.
【請求項3】 前記上型の下面全周に、空気吸入及びシ
ール兼用のU溝状ゴム部材をその溝開口を内側に向けて
取り付けると共に、このU溝状ゴム部材の上面部に形成
された空気吸入口を、前記上型に形成された貫通孔を通
して外部の空気吸入装置に連通させ、 プレス成形時に、前記空気吸入装置により前記U溝状ゴ
ム部材の溝を通して前記キャビティ内の上部の空気を吸
入しながらプレス成形し、 プレス成形が進むに従って、前記U溝状ゴム部材の下面
部が押しつぶされて前記空気吸入口が前記U溝状ゴム部
材の下面部で閉塞された状態になることを特徴とする請
求項1又は2に記載の窯業系建築板の製造方法。
3. A U-groove rubber member for both air intake and sealing is attached to the entire lower surface of the upper die with its groove opening facing inward, and is formed on the upper surface of the U-groove rubber member. The air intake port is communicated with an external air intake device through a through hole formed in the upper mold, and during press molding, the air intake device causes air in the upper part of the cavity to pass through the groove of the U-shaped rubber member. Press-molding while sucking, and as the press-molding progresses, the lower surface portion of the U-groove-shaped rubber member is crushed and the air suction port is closed by the lower surface portion of the U-groove-shaped rubber member. The method for manufacturing a ceramic building board according to claim 1 or 2.
【請求項4】 前記キャビティからプレス成形物を取り
出す際に、前記プレス成形物を前記フィルタパッドと共
に前記上型に空気吸引力により吸着して取り出して、フ
ィルタパッド分離工程へ移送し、 このフィルタパッド分離工程で、前記プレス成形物の上
面に軟質スポンジ製の湾曲形状の吸着パッドを宛がって
空気吸引力により吸着することで、前記プレス成形物を
前記吸着パッドの湾曲形状に沿って一時的に変形させ
て、前記プレス成形物を前記フィルタパッドから分離す
ることを特徴とする請求項3に記載の窯業系建築板の製
造方法。
4. When removing a press-molded product from the cavity, the press-molded product is adsorbed to the upper mold together with the filter pad by air suction force, taken out, and transferred to a filter pad separating step. In the separating step, a curved adsorption pad made of soft sponge is directed to the upper surface of the press-formed product and adsorbed by the air suction force, so that the press-formed product is temporarily moved along the curved shape of the adsorption pad. The method for manufacturing a ceramic-type building board according to claim 3, wherein the press-formed product is separated from the filter pad by deforming the press-formed product.
JP27196594A 1994-11-07 1994-11-07 Manufacturing method of ceramic building boards Expired - Lifetime JP2880659B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP27196594A JP2880659B2 (en) 1994-11-07 1994-11-07 Manufacturing method of ceramic building boards

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP27196594A JP2880659B2 (en) 1994-11-07 1994-11-07 Manufacturing method of ceramic building boards

Publications (2)

Publication Number Publication Date
JPH08132419A true JPH08132419A (en) 1996-05-28
JP2880659B2 JP2880659B2 (en) 1999-04-12

Family

ID=17507283

Family Applications (1)

Application Number Title Priority Date Filing Date
JP27196594A Expired - Lifetime JP2880659B2 (en) 1994-11-07 1994-11-07 Manufacturing method of ceramic building boards

Country Status (1)

Country Link
JP (1) JP2880659B2 (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005342931A (en) * 2004-06-01 2005-12-15 Asahi Kasei Construction Materials Co Ltd Suction mold release device of ceramic pressing machine
JP2007001024A (en) * 2005-06-21 2007-01-11 Nichiha Corp Water press and dehydration pressing machine using it
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KR101290388B1 (en) * 2012-01-20 2013-07-26 동화개발 주식회사 Vermiculite production method

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Publication number Priority date Publication date Assignee Title
CN102626945B (en) * 2012-04-20 2014-05-21 山东福亨置业有限公司 Heat preservation block machine

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005342931A (en) * 2004-06-01 2005-12-15 Asahi Kasei Construction Materials Co Ltd Suction mold release device of ceramic pressing machine
JP4528030B2 (en) * 2004-06-01 2010-08-18 旭化成建材株式会社 Vacuum release device for ceramic press
JP2007001024A (en) * 2005-06-21 2007-01-11 Nichiha Corp Water press and dehydration pressing machine using it
KR101055914B1 (en) * 2011-01-31 2011-08-09 동화개발 주식회사 Board pick up device for vermiculite board product machine
KR101290388B1 (en) * 2012-01-20 2013-07-26 동화개발 주식회사 Vermiculite production method

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