KR101229627B1 - Automatic chicken curing apparatus - Google Patents

Abstract

PURPOSE: An automatic chicken curing apparatus is provided to perform a curing process automatically and to minimize of the separation of a curing solution. CONSTITUTION: Freshly slaughtered chicken pieces are put into a hopper(110). A curing solution external cylinder(120) provides a space for curing the freshly slaughtered chicken pieces and is formed with an opening(121) in one side. A curing solution feeding hopper(130) supplies a curing solution into the curing solution external cylinder. A stirring rotator(140) is positioned to move along a longitudinal direction inside of the curing solution external cylinder. A rotatory transfer(150) of the stirring rotator rotates and transfers the stirring rotator to cure the chicken pieces with the curing solution supplied from the curing solution feeding hopper and transfers the cured chicken pieces to be ejected through the opening. A door(160) is installed at the opening of the curing solution external cylinder to open and close. A door opening/closing part(170) is connected to the door and enables the door to open and close the opening. A lead screw(171) is installed so that one end or both ends are rotatable by a bearing within a frame(400). A rotary shaft(230) is installed along a longitudinal direction in the inner side of a powder external container. A transfer motor(240) has a shaft that is connected to the rotary shaft by a shaft coupling to rotate the rotary shaft. A screen cylinder(260) is formed with multiple through-holes(26) on the outer periphery. A discharging blade(270) discharges the chicken pieces, which have been transferred after breading, to the outside of the powder external container. The transferred chicken pieces are put into a frying oil external cylinder(310) through the open side. Frying oil is supplied to a frying oil external container. A heating unit(320) is installed to heat the frying oil supplied to the frying oil external container to a predetermined temperature. A rotary shaft(330) is installed along the longitudinal direction within the frying oil external container. A transfer screw(350) is installed along the longitudinal direction prepared on the outer periphery of the rotary shaft. A screen cylinder(360) is installed to cover all parts except the side in which the chicken pieces are entered, and to rotate with the rotary shaft. A discharging blade(370) discharges the transferred chicken pieces to the outside of the frying oil external container.

Description

Automatic chicken curing apparatus {Automatic chicken curing apparatus}

The present invention relates to an automatic chicken dyeing device, and more particularly, to automatically carry out the curing process (curing process) for chicken, thereby minimizing the loss of manpower and materials required for chicken cooking, hygienic requirements To satisfy the, and to minimize the departure of the dyeing solution to excellent the dyeing effect, and relates to an automatic chicken dyeing device to shorten the dyeing process within minutes.

In general, chicken refers to a fried chicken dish, which is a piece of fried chicken fried in boiling oil by scooping flour and the like, such as fried chicken.

Such a chicken is completed by various cooking steps such as washing, dyeing, betting, braiding, sheathing, frying and baking for the cooking, which takes a considerable amount of time to cook, thereby entering the chain store. As a result, profitability is adversely affected. Therefore, it is necessary to develop an automatic device for cooking chicken, thereby improving the productivity of the chicken chain, including chicken chain stores.

Conventional chicken cooking apparatus has been disclosed as "fried chicken cooking apparatus" of Patent Publication No. 10-2006-0073575 published in the Republic of Korea Patent Office, which is oil-filled cooking bath and the heat of combustion from the gas burner located in the cooking bath In the fried chicken cooking apparatus having a heating piping structure for supplying oil to heat the oil, the heating piping structure is an intake consisting of N pipes for sucking heated combustion heat from the gas burner when N is 2 or 3 A side pipe, an intermediate side pipe connected to the intake side pipe and having one or two more pipes than N, a first buffering tank positioned between the intake side pipe and the intermediate side pipe to vent and buffer the intake side pipe and the intermediate side pipe, It is connected to the intermediate side pipe and consists of less than N pipes of intake pipe and the sum of the cross-sectional area of the pipes is An exhaust side pipe smaller than the sum of the cross-sectional area of the intake side pipes, a second buffering tank positioned between the intermediate side pipe and the exhaust side pipe for venting and buffering the intermediate side pipe and the exhaust side pipe, and a forced exhaust fan connected to an end of the exhaust side pipe; do.

However, the conventional chicken cooking apparatus has only a process for frying and cannot perform other cooking processes, particularly a curing process, and thus has a problem of manually performing a dyeing process for chicken. . In addition, the manual process of the chicken's dyeing process is still accompanied by a loss of manpower and subsidiary materials, difficult to meet the hygienic requirements, poor dyeing effect due to the departure of the salt solution by hand, and does not meet the product value Had a problem. In addition, the conventional dyeing process for the chicken takes about 4 hours to 6 hours had a problem that requires a long time to prepare chicken.

In order to solve the conventional problems as described above, the present invention is to automatically carry out the curing process (chicking) process for chicken, thereby minimizing the loss of manpower and materials required for cooking chicken, hygienic requirements To satisfy the, to minimize the separation of the dyeing solution to excellent dyeing effect, to be able to cook to meet the value of the product, and to shorten the conventional dyeing process that took 4 to 6 hours within minutes There is this.

Other objects of the present invention will be readily understood through the following description of the embodiments.

In order to achieve the object as described above, according to an aspect of the present invention, a hopper for raw chicken pieces are put; It is installed at the lower end of the hopper, provides a space for dyeing the raw chicken pieces supplied from the hopper, the dyeing solution outer cylinder is formed with an opening on one side; A dyeing solution supply container for supplying a dyeing solution to the inside of the dyeing solution outer cylinder; An agitating rotary body positioned to move in the longitudinal direction inside the dye solution liquid cylinder; Rotating and reciprocating the stirring rotating body to ensure that the dyeing of raw chicken pieces by the dyeing solution supplied from the dyeing solution supply cylinder, and the stirring rotary body rotating to discharge the finished chicken pieces through the opening is Sending; A door installed to be opened and closed at the opening of the dyeing solution outer cylinder; And a door opening and closing part connected to the door to open and close the opening.

The dye solution supply cylinder, supplying the dye solution through the dye solution supply line connected to the hopper from the bottom, may be provided with a supply valve for opening and closing the supply of the dye solution to the dye solution supply line.

The dyeing solution outer cylinder is connected to the lower end of the hopper, made of a cylindrical, the stirring rotating body rotating transfer unit, the lead screw is installed horizontally to the dyeing solution outer cylinder, fixed to the stirring rotating body; A screwing member fixed to the dyeing solution outer cylinder and screwed to reciprocate in the direction of rotation; A guide shaft installed in the dyeing solution outer cylinder to be parallel to the lead screw; A motor fixing member installed on the guide shaft so as to slide along the longitudinal direction of the lead screw; And a driving motor fixed to the motor fixing member, and having a rotation shaft fixed to the lead screw to rotate the lead screw, thereby reciprocating together with the lead screw by the motor fixing member.

The stirring rotating body, the shaft member is connected to the stirring rotating body rotating transfer unit; It is fixed to both sides of the shaft member, each made of a disc, one or both of the artificial fluid swelling caused by external force by promoting the capillary phenomenon and the osmotic pressure on the raw chicken pieces by compressing and expanding the inside of the salt solution outer cylinder A pair of rotary plates used; It has a diameter smaller than that of the rotating plate, and is fixed to the shaft member so as to be spaced apart from each other between the rotating plate, so as to facilitate the penetration of the salt solution to the chicken pieces to cut the epithelium of the chicken pieces to widen the surface area A plurality of rotating blades; And a plurality of pressurizing and expanding members which are fixed to be parallel to the shaft member on any one of the rotating plate, and installed outside the rotating blade.

The door opening and closing portion, the lead screw rotatably installed in parallel to the longitudinal direction of the dyeing solution outer cylinder, the door screw is screwed; And a rotation shaft is fixed to the lead screw to rotate the lead screw, it may include a door opening and closing motor to open the opening by reciprocating the door in accordance with the rotation direction of the lead screw.

A collecting part installed below the opening to collect the dyeing solution or washing water discharged from the opening of the dyeing solution outer cylinder by opening the door; A discharge line for discharging the salt solution or the wash water collected from the collection unit; And a discharge pump installed to provide a pumping force for discharging the salt solution or the washing water along the discharge line.

A heater installed for sterilization or disinfection on an outer surface of the dye solution outer cylinder; And it may further comprise a UV lamp which is installed for sterilization or disinfection on the outer side of the salt solution outer cylinder.

According to the automatic chicken dyeing apparatus according to the present invention, to automatically carry out the curing process (curing process) for the chicken, thereby minimizing the loss of manpower and materials required to cook chicken, to meet the hygienic requirements In addition, through the formation of a sheath for the raw chicken pieces to be introduced to increase the surface area of the raw chicken pieces in contact with the dyeing solution, and the dyeing solution to penetrate the raw chicken pieces within a short time to shorten the dyeing process within a few minutes, By minimizing the separation of liquids to increase the absorption of salt solution of raw chicken pieces to ensure excellent dyeing effect and to enable the cooking to meet the value of the product.

1 is a perspective view showing an automatic chicken manufacturing system installed automatic chicken dyeing apparatus according to an embodiment of the present invention,
Figure 2 is a front sectional view showing an automatic chicken manufacturing system is installed automatic chicken dyeing apparatus according to an embodiment of the present invention,
Figure 3 is a perspective view showing an automatic chicken dyeing apparatus according to an embodiment of the present invention,
Figure 4 is a perspective view showing the inside of the automatic chicken dyeing apparatus according to an embodiment of the present invention,
5 is a view for explaining the operation of the automatic chicken dyeing apparatus according to an embodiment of the present invention.

While the invention is susceptible to various modifications and alternative forms, specific embodiments thereof are shown by way of example in the drawings and will herein be described in detail. It is to be understood, however, that the invention is not to be limited to the specific embodiments, but is to be understood to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention, And the scope of the present invention is not limited to the following examples.

Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings, wherein like or corresponding elements are denoted by the same reference numerals, and redundant explanations thereof will be omitted.

1 is a perspective view showing an automatic chicken manufacturing system is installed automatic chicken dyeing apparatus according to an embodiment of the present invention, Figure 2 is an automatic chicken manufacturing system is installed automatic chicken dyeing apparatus according to an embodiment of the present invention One front cross section.

1 and 2, the automatic chicken dyeing apparatus 100 according to an embodiment of the present invention may form part of the automatic chicken manufacturing system 10, the dyeing process in the chicken manufacturing system 10 As a device to perform a curing process, it may be installed on the upper portion of the frame 400, for example, the hopper 110, the salt solution outer cylinder 120, the salt solution liquid supply barrel 130, the stirring rotating body ( 140), the stirring rotating body rotating unit 150, the door 160 and the door opening and closing portion 170 may be included.

Hopper 110 is intended to be inserted into the raw chicken pieces that cut the raw chicken cut into pieces to form a sheath, in order to facilitate the input of raw chicken pieces, it may be formed so that the width becomes narrower toward the opening side of the lower, frame It may be installed on the top of the 400.

Dye solution outer cylinder 120 is installed at the bottom of the hopper 110, as shown in Figure 3 to be horizontally connected to the bottom of the hopper 110, as shown in Figure 3, which is installed in a plurality of frames 400 It is fixed to the horizontal on the bracket 122, it may be made of a cylindrical shape.

Dyeing liquid outer cylinder 120 provides a space for the salting of raw chicken pieces supplied from the hopper 110, the opening 121 is opened and closed by the door 160 is formed on one side, the inside for preserving the salting liquid By providing a space, by using the rotation of the stirring rotating body 140 and the weight of the chicken pieces to be described later to make the chicken pieces and the salt solution continuously in contact with, to remove the smell and blood and impurities peculiar to the chicken Make sure the chicken tastes soft.

The salt solution liquid outer cylinder 120 measures the pressure inside, and a safety valve 123 for outputting a pressure measurement value as a signal to a control unit (not shown) for controlling the chicken production system 10 or the automatic chicken dyeing apparatus 100. Can be installed. Therefore, when the pressure measured by the safety valve 123 is greater than or equal to a predetermined pressure, the door opening and closing unit 170 may be operated to open the door 160. The safety valve 123 may be installed in the door 160, and when the measured pressure is greater than or equal to a predetermined pressure, the safety valve 123 may output an electrical signal converted by a pressure transducer (not shown).

The dye solution supply container 130 stores the dye solution and supplies the dye solution to the inside of the salt solution outer cylinder 120. The dye solution supply container 130 may be installed at the upper end of the frame 400 together with the hopper 110, the weight of the dye solution through the dye solution supply line 131 connected from the bottom to the bottom of the hopper 110 It can be supplied by, the supply valve 132 for opening and closing the supply of the dyeing solution to the dyeing solution supply line 131 may be installed. Here, the supply valve 132 may be a manual valve and may be a control valve controlled by a controller (not shown) for controlling the chicken production system 10.

The stirring rotary body 140 is positioned to move along the longitudinal direction inside the salt-liquid outer cylinder 120, for example, the shaft member 141, a pair of rotary plates 142, 143, a plurality of rotary blades 144 And a pressing and expanding member 145.

The shaft member 141 is connected to the stirring rotating body rotating transfer unit 150, for example, can be fixed to form a line by the shaft screw to the lead screw 151 of the stirring rotating body rotating transfer unit 150 to be described later. have.

Rotating plate 142, 143 is composed of a pair is fixed by welding or bolting or fitting so as to be orthogonal to both sides of the shaft member 141, respectively, consisting of a disk to transfer the raw chicken pieces located between each other in the horizontal direction Do it. In addition, either or both of the rotary plates 142 and 143 promote the capillary phenomenon and the osmotic pressure phenomenon in the chicken pieces through compression and expansion of the inside of the brine solution outer cylinder 120 so as to use an artificial soak phenomenon caused by external force. For this purpose, for example, it may be made of a piston. Therefore, when the stirring rotating body 140 reciprocates along the longitudinal direction inside the dyeing solution outer cylinder 120, the rotary plates 142, 143 compress and decompress (expand) the inside of the dyeing solution outer cylinder 120 by The osmotic pressure on raw chicken pieces allows the salt solution to penetrate properly. At this time, when decompression by the rotary plate (142,143), air is introduced through the lower opening of the hopper 110 to be smoothly decompressed.

The rotary blade 144 has a smaller diameter than the rotary plates 142 and 143, and is fixed to the shaft member 141 by welding, bolting, or fitting to be spaced apart from each other between the rotary plates 142 and 143. In addition, the rotating blade 144 is made by cutting the edges of the chicken chicken to facilitate the penetration of the salt solution to the raw chicken pieces introduced by the edge of the blade to increase the surface area.

The pressurizing and expanding member 145 is composed of a plurality of pairs of shaft members, such as welding or bolting to one of the rotary plates 142 and 143 in parallel with the shaft member 141, as shown in FIG. It is fixed by fitting, etc., is installed on the outer side of the rotating blade 144, and rotates together with the rotary plate (142,143).

Referring to FIG. 2, a heater 184 for dissipating heat to sterilize or disinfect the salt solution liquid outer cylinder 120 may be installed on an outer side surface of the salt solution liquid outer cylinder 120, and the outer side of the salt solution liquid outer cylinder 120 may be installed. For example, a UV lamp 185 may be installed inside the frame 400 to emit UV to sterilize or disinfect the inside of the frame 400.

The stirring rotating body rotating transfer unit 150 rotates and reciprocates the stirring rotating body 140 so that the dyeing of the raw chicken pieces is made by the dyeing solution supplied from the dyeing solution solution supply container 130, and finished dyeing the chicken pieces Conveys the discharge through the opening 121, and includes, for example, a lead screw 151, a screw coupling member 152, a guide shaft 153, a motor fixing member 154, and a driving motor 155. Can be.

The lead screw 151 may be installed horizontally in the dyeing solution outer cylinder 120, and may be fixed to the shaft member 141 of the stirring rotating body 140 by a shaft joint, for example, the outside of the dyeing solution outer cylinder 120. To be installed to extend along the longitudinal direction of the brine solution outer cylinder 120, or may be installed to be horizontal to the inside of the brine solution outer cylinder 120 as in this embodiment.

Screw coupling member 152 is fixed to the dyeing solution outer cylinder 120, the lead screw 151 is screwed to reciprocate according to the rotation direction, for example fixed to one side of the dyeing solution outer cylinder 120, or the present embodiment As in the example, it may be fixed as a partition wall for limiting the movement of the dye solution to the inside of the dye solution outer cylinder 120, screwed directly to the lead screw 151, or through the ball screw 156 as in this embodiment It may be screwed to the lead screw 151.

The guide shaft 153 is installed in the salt solution outer cylinder 120 to be parallel to the lead screw 151, for example, is installed outside the salt solution liquid outer cylinder 120, or as in this embodiment of the salt solution liquid outer cylinder 120 It may be installed on the inside, and at this time, one end is fixed to the screw coupling member 152, and the other end may be fixed to the end to the dye solution outer cylinder 120 by a bracket (not shown), may be installed in a plurality have.

The motor fixing member 154 may have a vertical plate structure, and installed on the guide shaft 153 so as to slide along the length direction of the lead screw 151, and for this purpose, each of the plurality of guide shafts 153 may be provided. Can be slidably coupled to linearly reciprocate in a limited rotation.

The driving motor 155 is fixed to the motor fixing member 154, and a rotating shaft (not shown) is fixed to the lead screw 151 by using the shaft joint member to rotate the lead screw 151, whereby the motor fixing member 154 It is possible to reciprocate with the lead screw 151 by the).

The door 160 is installed to be opened and closed in the opening 121 of the dyeing solution outer cylinder 120. For example, the door 160 may have a vertical plate structure, and the portion closely contacted with the opening 121 of the dyeing solution outer cylinder 120. Sealing member for preventing the leakage of the dye solution may be installed.

The door opening and closing unit 170 is connected to the door 160 to allow the door 160 to open and close the opening 161. For example, the door opening and closing unit 170 may include a lead screw 171 and a door opening and closing motor 172.

The lead screw 171 may be rotatably installed in one or both ends of the frame 400 through the bearing so that the lead screw 171 may be parallel to the longitudinal direction of the salt solution liquid outer cylinder 120, and further, in the opening and closing direction of the door 160. It may be installed to be horizontally corresponding, and screwed to one side of the door 160.

The door opening / closing motor 172 is fixed in the frame 400, and its own rotation shaft (not shown) is fixed to the lead screw 171 by a shaft joint to rotate the lead screw 171, and the lead screw 171 The opening 121 is opened by reciprocating the door 160 in the rotational direction of the door 160. On the other hand, the door opening and closing motor 172 may transmit the rotational force to the rotating shaft 230 of the automatic chicken breading device 200 through the belt 173 connected to the lead screw 171. At this time, the chicken breading device 200 is a one-way gear is installed in the driven pulley 174 installed for connection with the belt 173 on the rotating shaft 230, the belt 173 is the rotational force 230 only the direction in which the rotating shaft 230 desired Can be delivered.

A collecting unit 181 may be installed below the opening 121 to collect the contaminants or washing water discharged from the opening 121 of the dyeing solution outer cylinder 120 by the opening of the door 160. have. In addition, the discharge line 182 may be connected to the collection unit 181 to discharge the salt solution or washing water collected from the collection unit 181, pumping for discharging the salt solution or washing water along the discharge line 182 A discharge pump 183 providing the force may be installed in the discharge line 182. On the other hand, the discharge line 182 may be provided with a check valve to prevent the back flow.

The driving motor 155 and the door opening and closing motor 172 may be driven by the control of the automatic chicken dyeing device 100 or a control unit (not shown) provided in the system. By controlling the driving motor 155 and the door opening and closing motor 172, respectively, in accordance with the manner set by the user can be performed to perform a salting process for raw chicken pieces.

On the other hand, in order to carry out the breading (bread) for the raw chicken pieces finished from the automatic chicken dyeing device 100 according to an embodiment of the present invention in the automatic chicken manufacturing system 10 of the automatic chicken dyeing device 100 Automatic chicken breading device 200 may be installed below, which will be described below.

Automatic chicken breading device 200 is a powder outer cylinder 210, a powder supply cylinder 220, a rotating shaft 230, a transfer motor 240, a transfer screw 250, a screen cylinder 260 and the discharge wing ( 270).

Powder outer cylinder 210 is installed inside the frame 400 so that the raw chicken pieces are introduced into the inside through the open side, for this purpose may be formed so that the upper side is opened, for example, dyeing from the automatic chicken dyeing device 100 Finished chicken pieces discharged after the end can be introduced into the inside through the open side. Here, the raw chicken pieces may be, for example, pieces of raw chicken finished dyeing from the automatic chicken dyeing device (100).

The powder outer cylinder 210 is formed to form a part of a circle, for example a semi-circle so that the upper portion is opened, for example, is installed horizontally inside the frame 400, the rotating shaft 230 is installed to penetrate horizontally, The discharge line 211 for discharging the pollutant or the wash water is connected to the lower portion so that the pollutant and the wash water are discharged to the outside by the pumping force of the discharge pump 183 installed in the discharge line 211.

Powder supply container 220 is stored in the powder for braiding the raw chicken pieces on the inside, may be installed on the top of the frame 400 to supply the powder into the powder outer cylinder 210, the powder supply line ( Powder 221 may be supplied to the powder outer cylinder 210 by its own weight. Here, the powder supply line 221 may be provided with a supply valve to open and close the supply of powder.

Rotating shaft 230 is installed along the longitudinal direction inside the powder outer cylinder 210, it may be installed to penetrate through the powder outer cylinder 210, as in this embodiment, one or both ends via a bearing in the frame 400 It can be installed to be rotatable.

The transfer motor 240 may be connected to the rotary shaft 230 by a shaft joint and the like to rotate the rotary shaft 230, and may be installed to the frame 400 via the fixing member 241. , The rotational force may be provided to the rotation shaft 230 through the speed reducer.

The transfer motor 240 may be driven by the control of the automatic chicken breading device 200 or a control unit (not shown) provided in the system, and according to a method pre-programmed in the control unit (not shown) or a method set by a user. By controlling the transfer motor 240 can be carried out a braiding process for raw chicken pieces.

The feed screw 250 is provided along the longitudinal direction on the outer circumferential surface of the rotating shaft 230, and may be fixed to the outer circumferential surface of the rotating shaft 230 by welding or bolting, for example, and rotates together with the rotating shaft 230 to produce a piece of raw chicken. While moving, the bread is made by the powder supplied from the powder supply container 220.

The screen cylinder 260 is installed to rotate together with the rotary shaft 230 to surround the portion except the side into which the raw chicken pieces are introduced in the transfer screw 250, a plurality of through holes 261 is formed on the outer peripheral surface.

The screen cylinder 260 is to wrap the portion except the side where the raw chicken pieces are fed in the feed screw 250 so that the raw chicken pieces into the powder outer cylinder 210, in order to rotate with the rotary shaft 230, It may be fixed to the rotating shaft 230 using a plurality of connecting members, or fixed to the end of the conveying screw 250 by welding or bolting, so as to avoid interference with the chicken pieces conveyed by the conveying screw 250, The through holes 261 may be formed in plural to be spaced apart from each other along the circumferential direction, and may be formed in plural to be parallel to each other along the longitudinal direction. Therefore, the screen cylinder 260 rotates the raw chicken pieces by the locking phenomenon of the through-hole 261 formed at right angles to the traveling direction to evenly contact the powder.

The powder bucket 280 may be installed in a single or multiple side by side to be in contact with or adjacent to the outer peripheral surface of the screen cylinder 260. Therefore, the powder bucket 280 has a bucket structure to contain the wet powder in the dyeing solution laminated in the powder outer cylinder 210 by rotating together with the screen cylinder 260, posture by rotating with the screen cylinder 260 By the conversion, for example, the opening side is directed downward when positioned above the screen cylinder 260, so that the contained powder is re-supplied to the raw chicken pieces through the through hole 261 of the screen cylinder 260. Therefore, the powder that is not wetted with the dye solution passes through the through-hole 261 of the screen cylinder 260 to be reused for the breading by the powder bucket 280 without being pushed out by the transfer screw 250.

Discharge wing 270 is provided to be fixed to the outer circumferential surface of the rotary shaft 230 to form a line with the screen cylinder 260 by welding or bolting is installed on the inside of the powder outer cylinder 210, is formed to be bent in a spiral shape to rotate the shaft Rotating with 230, to discharge the raw chicken pieces braided by the transfer screw 250 to the outside of the powder outer cylinder (210).

Discharge wing 270 is formed to be formed in a plurality, for example, two to extend in the radial direction from the rotation axis 230, a plurality of passage holes 271 extending along the radial direction may be formed in a plurality along the length direction. have. On the other hand, the diaphragm 290 may be installed on the discharge blade 270, the diaphragm 290 is to shake off the discharge blade 270 using the plate-like elastic body, and to block the powder is transferred to the next process. .

Such automatic chicken breading device 200 by using the rotation of the screen cylinder 260 and the weight of the raw chicken pieces to continuously contact the raw chicken pieces and powder in the powder outer container 210, and to the raw chicken pieces and salt solution Stained powder is to be discharged out through the rotation of the transfer screw 250, and the transfer is made at the same time. In addition, the powder that is not wet with the salt solution is passed through the screen cylinder 260 is not pushed out by the transfer screw 250, and thus the powder is not wet with the salt solution passed through the screen cylinder 260 powder bucket ( 280) to contact the raw chicken pieces again.

In addition, the lower portion of the screen cylinder 260 by rotating the raw chicken pieces due to the locking phenomenon of the through-hole 261 formed in the direction perpendicular to the traveling direction so that the powder evenly contacts the raw chicken pieces, screw type through the transfer screw 250 Raw chicken pieces transported to the discharge blade 270 having a shake off the powder through the diaphragm 290, while preventing the powder is transferred to the next process, at the same time, finished chicken bread slices finished by the discharge blades (270) And debris to be discharged to the outside, for example, to be fed to the automatic fried chicken device 300 below.

In order to perform the frying process for the raw chicken pieces finished from the automatic chicken breading device 200, automatic chicken frying device 300 is provided below the automatic chicken breading device 200 It can be installed, described as follows.

The automatic chicken frying apparatus 300 may include a frying pan 310, a heating unit 320, a rotating shaft 330, a transfer motor, a transfer screw 350, a screen cylinder 360, and a discharge wing 370. .

The fried milk barrel 310 is installed on the lower side in the frame 400 so that the raw chicken pieces are introduced into the inside through the open side, and the fried oil is supplied to the inside. Raw chicken pieces discharged from the braiding device 200 after the braiding may be introduced into the inside through the open side of the end. In order to supply the frying oil into the frying oil casing 310, the frying oil casing through the frying oil supply line (not shown) by the pumping force of the weight or the pump from the frying oil supply cylinder (not shown) installed in the frame 400 or a separate place (not shown) 310) deep-fried oil can be supplied to the inside.

The frying oil barrel 310 is formed to form a part of a circle, such as a semi-circle so that the upper portion is opened, is installed horizontally on the lower side in the frame 400, the rotating shaft 330 is installed to penetrate horizontally, A discharge line 311 may be connected to discharge contaminants, including frying oil, and washing water. Here, a discharge valve (not shown) may be installed in the discharge line 311.

The heating unit 320 is installed to provide heat to the fried milk barrel 310 to heat the fried oil supplied to the inside of the fried milk barrel 310 at a predetermined temperature, for example, 160 to 190 degrees Celsius, the outside of the fried milk barrel 310. Or it may be installed along the longitudinal direction of the frying oil barrel 310, and may be made of a heating coil or a heating block for converting electrical energy into thermal energy.

Rotating shaft 330 is installed along the longitudinal direction inside the frying oil barrel 310, it may be installed to penetrate the frying oil barrel 310 as in this embodiment, one or both ends via a bearing in the frame 400 It can be installed to be rotatable.

The transfer motor may be used as the transfer motor 240 of the automatic chicken breading device 200 as in this embodiment, for example to be connected to the rotary shaft 330 by the belt 242 to rotate the rotary shaft 330 The frame 400 may be installed through the fixing member 241, and may provide a rotational force to the rotation shaft 330 through a reducer (not shown).

The transfer motor may be driven by, for example, the control of an automatic chicken frying apparatus 300 or a control unit (not shown) provided in the system. The transfer motor may be driven in accordance with a method pre-programmed in a control unit (not shown) or a method set by a user. By controlling the fry process can be performed for raw chicken pieces.

The feed screw 350 is provided along the longitudinal direction on the outer circumferential surface of the rotating shaft 330, and may be fixed to the outer circumferential surface of the rotating shaft 330 by welding or bolting or fitting, for example, and rotates together with the rotating shaft 330. , While moving the raw chicken pieces to be fried by the frying oil heated by the heating unit (320).

The screen cylinder 360 is installed so as to rotate together with the rotation shaft 330 by wrapping the portion except the side into which the raw chicken pieces are introduced in the transfer screw 350, a plurality of through holes 361 are formed on the outer circumferential surface, 361) may be formed in plurality so as to be spaced apart from each other along the circumferential direction, and may be formed in a plurality in parallel along the longitudinal direction, by rotating the raw chicken pieces by the engaging shape of the through hole 361 formed at right angles to the traveling direction Make sure to contact the fried oil evenly.

The screen cylinder 360 is to wrap the portion except the side where the raw chicken pieces are fed in the transfer screw 350 so that the raw chicken pieces discharged from the automatic chicken breading device 200 can be introduced into the frying pan 310. In order to rotate together with the rotating shaft 330, the rotating shaft 330 is fixed to the rotating shaft 330 by using a plurality of connecting members to avoid interference with the raw chicken pieces conveyed by the feeding screw 350, or the end of the feeding screw 350. It may be fixed by welding, bolting, or fitting.

The screen cylinder 360 is provided with a frying oil bucket 362 along the longitudinal direction on the outer surface for spreading the dregs with the frying oil during rotation, and guides the dregs to be discharged to the outside by the frying oil bucket 362. The frying u bucket 362 may be provided on both sides of the screen cylinder 360, and is formed to open to one side, so that the dregs due to frying in the frying oil outer barrel 310 when fried together with the frying oil outer barrel 310 are fried together with the frying oil. At the same time to raise and pour into the screen cylinder 360, by using the rotational force of the transfer screw 350, the screen cylinder 360, and the discharge blade 370 by moving the residue along with the frying oil along the longitudinal direction to discharge the residue Help.

Discharge wing 370 is provided to be fixed to the outer peripheral surface of the rotating shaft 330 by welding, bolting or fitting to form a line with the screen cylinder 360 is installed inside the frying oil outer cylinder 310, so as to bend in a spiral form Is formed to rotate with the rotary shaft 330, the raw chicken pieces are splashed by the transfer screw 350 to discharge the transported chicken pieces to the outside of the frying pan 310.

The discharge blades 370 are formed in plural so as to extend in the radial direction from the rotation shaft 330, and may be formed in plural so that the passage holes 371 extending along the radial direction are side by side in the longitudinal direction. On the other hand, the discharge blade 370 may be provided with a diaphragm 392, the diaphragm 292 is to shake off the discharge blade 370 by using a plate-like elastic body, and to prevent the frying oil is transferred to the next process. .

In order to collect the chicken pieces discharged by the discharge wing 370, a basket 380 may be installed, the basket 380 is discharged wing 370 to collect the chicken pieces discharged by the discharge wing 370 It may be installed adjacent to the), may be made separately from the frame 400, may be installed in the frame 400 as in this embodiment. On the other hand, the basket 380 may further include a cooling fan 391 is installed in the frame 400 to blow the cooling air.

The automatic chicken frying apparatus 300 as described above uses the rotation of the screen cylinder 360 and the weight of the raw chicken pieces to continuously contact the raw chicken pieces and fried oil in the inside of the fried milk casing 310, the chicken pieces and crumbs screen By discharging to the outside through the rotation of the cylinder 360 and the discharge wing 370, delay the rancidity, and transfer the finished chicken pieces to the basket 380.

In addition, only the outer surface of the chicken pieces raised through the discharge wing 370 is rapidly cooled through the cooling fan 391 so that the chicken pieces are more crispy. In addition, by using the diaphragm 392 made of a plate-like elastic body to shake off the discharge wing 370 to prevent the drying and frying oil is transferred to the next process.

The operation of the automatic chicken dyeing apparatus according to the present invention will be described.

By using the rotation of the stirring rotary body 140 and the weight of the raw chicken pieces, by contacting with the raw chicken pieces and the salt solution continuously in the salt solution liquid outer cylinder 120, the salt solution is supplied from the salt solution solution supply cylinder 130, It removes peculiar smells, blood and impurities, and gives the chicken a soft taste. In addition, raw chicken pieces and debris is discharged to the outside and rotated at the same time through the rotation of the stirring rotating body 140.

In addition, as the lead screw 151 is repeatedly reciprocated while repeatedly changing the rotation direction of the lead screw 151 by the drive control of the drive motor 155, compression and expansion of the inside of the salt solution outer cylinder 120 is performed. Through, to ensure that the raw chicken pieces positioned in the stirring rotating body 140 and evenly in contact with the dye solution, and to increase the absorption rate of the dye solution by increasing the osmotic pressure for the chicken pieces, the drive motor 155 By the drive control of the door opening and closing motor 172 together with the drive control of, as shown in FIG. 5, the stirring rotating body 140 by the continuous movement of the stirring rotating body 140 with the opening of the door 160. The raw chicken pieces in the) is discharged downward through the opening 121 to be supplied to the powder outer cylinder 210 of the automatic chicken breading device 200.

As such, the present invention can shorten the dyeing process, which took conventionally 4 hours to 6 hours within a few minutes, thereby solving the problem of a long time required for chicken production.

Although the present invention has been described with reference to the accompanying drawings, it is to be understood that various changes and modifications may be made without departing from the spirit of the invention. Therefore, the scope of the present invention should not be limited to the described embodiments, but should be determined by the equivalents of the claims, as well as the following claims.

10: automatic chicken manufacturing system 100: automatic chicken dyeing device
110: hopper 120: salt solution outer cylinder
121: opening 122: bracket
130: dye solution supply container 131: dye solution supply line
132: supply valve 140: stirring rotating body
141: shaft member 142,143: rotary plate
144: rotating blade 145: pressure and expansion member
150: stirring rotating body rotating transfer unit 151: lead screw
152: screw coupling member 153: guide shaft
154: motor fixing member 155: drive motor
156: ball screw 160: door
170: door opening and closing part 171: lead screw
172: door opening and closing motor 173: belt
174: driven pulley 181: collecting unit
182: discharge line 183: discharge pump
200: automatic chicken breading device 210: powder outer cylinder
211: discharge line 220: powder supply container
221: powder supply line 230: rotating shaft
240: transfer motor 241: fixing member
242: belt 250: transfer screw
260 screen cylinder 261 through-hole
270: discharge wing 271: through hole
280: powder bucket 290: diaphragm
300: automatic chicken frying apparatus 310: frying pan
311: discharge line 320: heating unit
330: axis of rotation 350: feed screw
360: screen cylinder 361: through hole
370: discharge wing 371: through hole
380: basket 391: cooling fan
392: diaphragm 400: frame

Claims (7)

Hopper to feed raw chicken pieces;
It is installed at the lower end of the hopper, provides a space for dyeing the raw chicken pieces supplied from the hopper, the dyeing solution outer cylinder is formed with an opening on one side;
A dyeing solution supply container for supplying a dyeing solution to the inside of the dyeing solution outer cylinder;
An agitating rotary body positioned to move in the longitudinal direction inside the dye solution liquid cylinder;
Rotating and reciprocating the stirring rotating body to ensure that the dyeing of raw chicken pieces by the dyeing solution supplied from the dyeing solution supply cylinder, and the stirring rotary body rotating to discharge the finished chicken pieces through the opening is Sending;
A door installed to be opened and closed at the opening of the dyeing solution outer cylinder; And
And a door opening and closing portion connected to the door to allow the door to open and close the opening. According to claim 1, wherein the salt solution supply container,
Supplying the dyeing solution through the dyeing solution supply line connected to the hopper from the bottom, the automatic chicken dyeing device is provided with a supply valve for opening and closing the supply of the dyeing solution in the dyeing solution supply line. According to claim 1, wherein the salt liquid outer cylinder,
Is connected horizontally to the bottom of the hopper, made of a cylindrical,
The stirring rotating body rotating transfer unit,
A lead screw installed horizontally in the dyeing solution outer cylinder and fixed to the stirring rotating body;
A screwing member fixed to the dyeing solution outer cylinder and screwed to reciprocate in the direction of rotation;
A guide shaft installed in the dyeing solution outer cylinder to be parallel to the lead screw;
A motor fixing member installed on the guide shaft so as to slide along the longitudinal direction of the lead screw; And
And a drive motor fixed to the motor fixing member, the rotating shaft being fixed to the lead screw to rotate the lead screw, thereby reciprocating together with the lead screw by the motor fixing member. The stirring stirring body according to claim 1 or 3,
A shaft member connected to the stirring rotating body rotating transfer unit;
It is fixed to both sides of the shaft member, each made of a disc, one or both of the artificial fluid phenomena caused by external force by promoting the capillary phenomenon and osmotic pressure on the raw chicken pieces through compression and expansion to the inside of the salt solution outer cylinder A pair of rotary plate using;
It has a diameter smaller than that of the rotating plate, and is fixed to the shaft member so as to be spaced apart from each other between the rotating plate, so as to facilitate the penetration of the salt solution to the chicken pieces to cut the epithelium of the chicken pieces to widen the surface area A plurality of rotating blades; And
Is fixed to be parallel to the shaft member on any one of the rotary plate, comprising a plurality of pressure and expansion members installed on the outside of the rotating blade, automatic chicken dyeing device. The method of claim 1, wherein the door opening and closing portion,
A lead screw rotatably installed side by side in the longitudinal direction of the dyeing liquid outer cylinder, the door being screwed; And
A rotating shaft is fixed to the lead screw to rotate the lead screw, comprising a door opening and closing motor for opening the opening by reciprocating the door in accordance with the rotation direction of the lead screw, automatic chicken dyeing device. According to claim 1, The collection unit is provided below the opening to collect the dyeing solution or washing water discharged from the opening of the dyeing solution outer cylinder by the opening of the door;
A discharge line for discharging the salt solution or the wash water collected from the collection unit; And
And a discharge pump installed to provide a pumping force for discharging the salt solution or the washing water along the discharge line. delete

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