CN114451527B - Preparation process and device of honeydew dried pork - Google Patents
Preparation process and device of honeydew dried pork Download PDFInfo
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- CN114451527B CN114451527B CN202111073641.6A CN202111073641A CN114451527B CN 114451527 B CN114451527 B CN 114451527B CN 202111073641 A CN202111073641 A CN 202111073641A CN 114451527 B CN114451527 B CN 114451527B
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- 235000015277 pork Nutrition 0.000 title claims abstract description 75
- 238000002360 preparation method Methods 0.000 title claims abstract description 34
- 235000015001 Cucumis melo var inodorus Nutrition 0.000 title claims abstract description 28
- 240000002495 Cucumis melo var. inodorus Species 0.000 title claims abstract description 28
- 238000003756 stirring Methods 0.000 claims abstract description 112
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 60
- 238000004140 cleaning Methods 0.000 claims abstract description 50
- 239000000463 material Substances 0.000 claims abstract description 37
- 238000005554 pickling Methods 0.000 claims abstract description 33
- 238000002156 mixing Methods 0.000 claims abstract description 7
- 239000012153 distilled water Substances 0.000 claims abstract description 4
- 238000003825 pressing Methods 0.000 claims description 30
- 238000010438 heat treatment Methods 0.000 claims description 17
- 238000004321 preservation Methods 0.000 claims description 16
- 239000007788 liquid Substances 0.000 claims description 12
- 238000007790 scraping Methods 0.000 claims description 10
- 238000004519 manufacturing process Methods 0.000 claims description 9
- 239000007921 spray Substances 0.000 claims description 9
- 238000007493 shaping process Methods 0.000 claims description 7
- 238000001816 cooling Methods 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 5
- 235000012907 honey Nutrition 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 4
- 230000001680 brushing effect Effects 0.000 claims description 3
- 235000013372 meat Nutrition 0.000 description 18
- 238000001723 curing Methods 0.000 description 9
- 238000007599 discharging Methods 0.000 description 4
- 230000002070 germicidal effect Effects 0.000 description 3
- 238000004806 packaging method and process Methods 0.000 description 3
- 238000009413 insulation Methods 0.000 description 2
- 235000013622 meat product Nutrition 0.000 description 2
- 239000010865 sewage Substances 0.000 description 2
- 230000001954 sterilising effect Effects 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 230000003670 easy-to-clean Effects 0.000 description 1
- 235000004213 low-fat Nutrition 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L13/00—Meat products; Meat meal; Preparation or treatment thereof
- A23L13/60—Comminuted or emulsified meat products, e.g. sausages; Reformed meat from comminuted meat product
- A23L13/67—Reformed meat products other than sausages
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21B—BAKERS' OVENS; MACHINES OR EQUIPMENT FOR BAKING
- A21B3/00—Parts or accessories of ovens
- A21B3/07—Charging or discharging ovens
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21B—BAKERS' OVENS; MACHINES OR EQUIPMENT FOR BAKING
- A21B3/00—Parts or accessories of ovens
- A21B3/13—Baking-tins; Baking forms
- A21B3/131—Baking-tins; Baking forms removable, foldable or disposable
-
- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C5/00—Apparatus for mixing meat, sausage-meat, or meat products
-
- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C7/00—Apparatus for pounding, forming, or pressing meat, sausage-meat, or meat products
- A22C7/0023—Pressing means
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L13/00—Meat products; Meat meal; Preparation or treatment thereof
- A23L13/10—Meat meal or powder; Granules, agglomerates or flakes
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L13/00—Meat products; Meat meal; Preparation or treatment thereof
- A23L13/40—Meat products; Meat meal; Preparation or treatment thereof containing additives
- A23L13/42—Additives other than enzymes or microorganisms in meat products or meat meals
- A23L13/428—Addition of flavours, spices, colours, amino acids or their salts, peptides, vitamins, yeast extract or autolysate, nucleic acid or derivatives, organic acidifying agents or their salts or acidogens, sweeteners, e.g. sugars or sugar alcohols; Addition of alcohol-containing products
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L13/00—Meat products; Meat meal; Preparation or treatment thereof
- A23L13/60—Comminuted or emulsified meat products, e.g. sausages; Reformed meat from comminuted meat product
- A23L13/62—Coating with a layer, stuffing or laminating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/0804—Cleaning containers having tubular shape, e.g. casks, barrels, drums
- B08B9/0808—Cleaning containers having tubular shape, e.g. casks, barrels, drums by methods involving the use of tools, e.g. by brushes, scrapers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/0804—Cleaning containers having tubular shape, e.g. casks, barrels, drums
- B08B9/0813—Cleaning containers having tubular shape, e.g. casks, barrels, drums by the force of jets or sprays
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/90—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation
Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Food Science & Technology (AREA)
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Polymers & Plastics (AREA)
- Nutrition Science (AREA)
- Zoology (AREA)
- Wood Science & Technology (AREA)
- Mechanical Engineering (AREA)
- Biochemistry (AREA)
- Molecular Biology (AREA)
- Mycology (AREA)
- Proteomics, Peptides & Aminoacids (AREA)
- Meat, Egg Or Seafood Products (AREA)
Abstract
The application discloses a preparation process of honeydew dried pork, which comprises the following steps: s1, cleaning, namely cleaning fresh lean pork with cooled distilled water; s2, crushing, namely putting the cleaned lean pork into a crusher to crush to obtain minced pork, wherein the crushing time is 5 min-8 min; s3, pickling, namely putting the minced pork and the pickling materials together into a stirring tank (301) in preparation equipment for honeyed pork jerky, uniformly mixing and stirring, standing for pickling, and stirring once every 10 minutes during pickling, wherein the pickling time is 25-50 minutes.
Description
Technical Field
The application relates to the technical field of dried pork, in particular to a preparation process of honeydew dried pork, and especially relates to a preparation device of the honeydew dried pork.
Background
In recent years, the development of meat production promotes the industrial large-scale rising of meat products, and the meat processing industry also changes in aspects of organization forms, product structures, technical progress, consumption modes and the like, and the jerky as a traditional meat product has the characteristics of high protein content, low fat content, easy preservation, convenient eating and the like, and is deeply favored by modern consumers.
However, the existing production process of the dried pork is complicated, so that the production efficiency is low, the existing production equipment of the dried pork is not easy to clean, and when the packaging is completed by pickling, the packaging and shaping are needed manually, so that the packaging quantity is different, the taste of a finished product is affected, the efficiency is low, and a large amount of manpower is consumed.
Therefore, we propose a preparation process and a device for the honeydew dried pork.
Disclosure of Invention
The technical task of the application is to provide a preparation process and a preparation device of honeydew dried pork, aiming at the defects, so as to solve the problems.
The technical scheme of the application is realized as follows:
the application provides a preparation process of honeydew dried pork, which comprises the following steps:
s1, cleaning, namely cleaning fresh lean pork with cooled distilled water;
s2, crushing, namely putting the cleaned lean pork into a crusher to crush to obtain minced pork, wherein the crushing time is 5 min-8 min;
s3, pickling, namely putting the minced pork and a pickling material together into a stirring tank in preparation equipment for honeyed pork jerky, uniformly mixing and stirring, standing for pickling, and stirring once every 10 minutes during pickling for 25-50 minutes;
s4, split charging and shaping, namely quantitatively and respectively loading the salted pork into a baking tray, and then pressing and shaping the pork loaded into the baking tray through a pressing mechanism in preparation equipment for the honeyed dried pork;
s5, baking, namely placing the baking tray into an oven to bake at 100-120 ℃ to obtain dried pork;
and S6, cooling the prepared dried pork to 40-60 ℃, brushing honey paste on the surface of the dried pork, and cooling the dried pork to normal temperature to obtain the honeyed dried pork.
Preferably, in step S3, the temperature in the stirring tank is kept at 30 ℃ to 35 ℃ during pickling.
The application also provides a preparation device of the honeydew dried pork, which comprises: the preparation equipment comprises a bracket, wherein the bracket is respectively provided with a stirring and pickling mechanism, a transmission mechanism and a pressing mechanism;
the stirring and pickling mechanism comprises a stirring tank, a top cover is arranged on the stirring tank, a stirring assembly and a cleaning assembly are respectively arranged on the top cover, a heat preservation assembly is arranged on the stirring tank, and the stirring tank is fixedly arranged above the bracket through a mounting frame;
the stirring assembly comprises a stirring motor, a rotating rod and an arc stirring rod, wherein the stirring motor is fixedly arranged at the top of the top cover through bolts, the rotating rod is rotatably arranged in the stirring tank, the upper end of the rotating rod penetrates through the top of the top cover in a rotating mode through a bearing and is fixedly connected with a rotating shaft of the stirring motor through a coupler, a plurality of arc stirring rods are arranged, and the arc stirring rods are fixedly connected to the rotating rod at equal angles;
the heat preservation assembly comprises a circulating water pump, a heat preservation sleeve, a heating coil and a water return pipe, wherein an inner cavity is formed in the stirring tank, heating solution is arranged in the inner cavity, a liquid outlet communicated with the inner cavity is formed in the outer wall of the stirring tank and positioned at the lower end of the inner cavity, a liquid inlet communicated with the inner cavity is formed in the outer wall of the stirring tank and positioned at the upper end of the inner cavity, the circulating water pump is fixedly arranged at the top of the mounting frame, a water inlet of the circulating water pump is communicated with the liquid outlet, a water outlet of the circulating water pump is communicated with the liquid inlet through the water return pipe, the heat preservation sleeve is sleeved on the water return pipe, and the heating coil is positioned in the heat preservation sleeve;
the cleaning assembly comprises a cleaning water pump, an annular pipe and a plurality of spray heads, wherein the cleaning water pump is fixedly arranged at the top of the top cover, the annular pipe is fixedly arranged at the bottom of the top cover, a water outlet of the cleaning water pump is communicated with the annular pipe through a connecting pipe, a water inlet of the cleaning water pump is communicated with an external water source, and a plurality of spray heads are communicated at the lower end of the annular pipe at equal angles;
the upper end of the stirring tank is provided with a feed hopper, the bottom of the stirring tank is communicated with a discharge pipe, the bottom of the discharge pipe is provided with a two-position three-way electromagnetic valve, one outlet of the two-position three-way electromagnetic valve is communicated with a discharge pipe, and the other outlet of the two-position three-way electromagnetic valve is communicated with a drain pipe;
the conveying mechanism comprises a conveying belt, a conveying motor used for driving the conveying belt to run is fixedly arranged on one side of the conveying belt, the conveying belt is positioned right below the stirring tank, and a baking tray used for containing materials is arranged on the conveying belt;
the pressing mechanism comprises a portal frame, an electric push rod II and a pressing plate, wherein the portal frame is fixedly connected to the top of the support, the electric push rod II is fixedly installed at the top of the portal frame, the lower end of the electric push rod II telescopic rod penetrates through the top of the portal frame in a sliding mode and stretches into the inside of the portal frame, and the pressing plate is fixedly connected to the end portion of the electric push rod II telescopic rod.
Preferably, the cleaning device further comprises a cleaning assembly, the cleaning assembly comprises a first electric push rod and an annular cleaning block which are symmetrically arranged, the annular cleaning block is arranged inside the stirring tank in a sliding mode, the outer wall of the annular cleaning block is in contact with the inner wall of the stirring tank, the first electric push rod is fixedly installed at the top of the top cover, the lower end of a telescopic rod of the first electric push rod penetrates through the top of the top cover in a sliding mode and stretches into the stirring tank, and the end portion of the telescopic rod of the first electric push rod is fixedly connected with the top of the annular cleaning block.
Preferably, the lower end of the rotating rod is fixedly connected with a helical blade.
Preferably, the bottom of the top cover is fixedly provided with ultraviolet sterilizing lamps, and the ultraviolet sterilizing lamps are equidistantly arranged to be not lower than four groups.
Preferably, a control box is arranged at the top of the support, a PLC controller is fixedly arranged in the control box, and the conveying motor, the stirring motor, the circulating water pump, the heating coil, the two-position three-way electromagnetic valve, the electric push rod I, the electric push rod II and the cleaning water pump are controlled by the PLC controller.
Preferably, a first material proximity sensor is fixedly arranged at the bottom of the mounting frame, a second material proximity sensor is fixedly arranged at the inner top of the portal frame, and the first material proximity sensor and the second material proximity sensor are respectively and electrically connected with the input end of the PLC.
Preferably, the top of the top cover is fixedly provided with a temperature sensor, one side of the control box is inlaid with a display screen, the input end of the PLC is electrically connected with the temperature sensor, and the display screen is electrically connected with the output end of the PLC.
Preferably, limit sleeves are symmetrically arranged at the top of the portal frame, inserting rods are symmetrically arranged at the top of the pressing plate, and the upper ends of the inserting rods penetrate through the top of the portal frame in a sliding mode and are inserted into the limit sleeves.
Compared with the prior art, the application has the advantages and positive effects that:
1. the preparation process of the honeydew dried pork provided by the application has the advantages that the steps are simple, the meat materials can be stirred regularly during curing, the curing efficiency is improved, the temperature is kept at a constant temperature during curing, the curing time is further reduced, and the manufacturing efficiency is improved.
2. According to the preparation device of the honeydew dried pork, disclosed by the application, the automatic mixing, stirring and curing of the meat materials are realized, meanwhile, a stable temperature environment is provided during curing, the curing efficiency of the meat materials is improved, the automatic quantitative split charging and shaping pressing of the meat materials are realized through the cooperation of the conveying mechanism and the pressing mechanism, the manufacturing efficiency is improved, the manpower consumption is reduced, meanwhile, the interior of the stirring tank is conveniently and quickly cleaned through the cleaning assembly, the cleaning difficulty is reduced, and the cleaning efficiency is improved.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a flow chart of a process for preparing a honeydew dried pork in accordance with an embodiment of the present application;
FIG. 2 is a schematic structural view of a preparation apparatus of a honeydew dried pork according to an embodiment of the present application;
FIG. 3 is a schematic view of a further view of a preparation apparatus for honeydew dried pork according to an embodiment of the present application;
FIG. 4 is a schematic structural view of a discharge pipe of a preparation device of the honeydew dried pork according to an embodiment of the present application;
FIG. 5 is a schematic cross-sectional structure of a stirring tank of a device for preparing dried pork with honey according to an embodiment of the present application;
FIG. 6 is a schematic cross-sectional view of a stirring tank of a preparation apparatus of honeydew dried pork according to an embodiment of the present application;
FIG. 7 is a schematic cross-sectional view of a heat-insulating sleeve of a preparation device of honeydew dried pork according to an embodiment of the application;
fig. 8 is a schematic structural view of a pressing mechanism of a device for preparing dried pork with honey according to an embodiment of the present application.
In the figure: 100. a bracket; 101. a mounting frame; 102. a control box; 103. a display screen;
200. a transmission mechanism; 201. a conveyor belt; 202. a conveying motor; 203. a baking tray;
300. a stirring and pickling mechanism; 301. a stirring tank; 302. a stirring assembly; 303. cleaning the assembly; 304. a cleaning assembly; 305. a thermal insulation assembly; 306. a top cover; 307. a material proximity sensor I; 308. a two-position three-way electromagnetic valve; 309. a blow-down pipe; 310. a discharge pipe; 311. a liquid outlet; 312. a liquid inlet; 313. a rotating lever; 314. a helical blade; 315. an arc stirring rod; 316. a feed hopper; 317. an annular tube; 318. a spray head; 319. an ultraviolet germicidal lamp; 320. a temperature sensor; 321. an annular scraping block; 322. cleaning a water pump; 323. an electric push rod I; 324. a stirring motor; 325. a circulating water pump; 326. a water return pipe; 327. a heat-insulating sleeve; 328. a heating coil; 329. an inner cavity; 330. a cover; 331. a discharge pipe;
400. a pressing mechanism; 401. a portal frame; 402. an electric push rod II; 403. a pressing plate; 404. a material proximity sensor II; 405. a limit sleeve; 406. and a plunger.
Detailed Description
In order that the above objects, features and advantages of the application will be more clearly understood, a further description of the application will be rendered by reference to the appended drawings and examples. It should be noted that, without conflict, the embodiments of the present application and features in the embodiments may be combined with each other.
The application will be further described with reference to the drawings and the specific examples.
Example 1.
As shown in fig. 1, the preparation process of the honeydew dried pork provided by the application comprises the following steps:
s1, cleaning, namely cleaning fresh lean pork with cooled distilled water;
s2, crushing, namely putting the cleaned lean pork into a crusher to crush to obtain minced pork, wherein the crushing time is 5 min-8 min;
s3, pickling, namely putting the minced pork and a pickling material together into a stirring tank 301 in preparation equipment for honeyed pork jerky, uniformly mixing and stirring, standing for pickling, and stirring once every 10 minutes during pickling for 25-50 minutes;
s4, split charging and shaping, wherein the salted pork is quantitatively and respectively filled into the baking trays 203, and then the pork filled into the baking trays 203 is shaped by pressing by a pressing mechanism 400 in the preparation equipment for the honeydew pork jerky;
s5, roasting, namely placing the roasting tray 203 into a roasting oven to carry out roasting at the temperature of 100-120 ℃ to obtain dried pork;
and S6, cooling the prepared dried pork to 40-60 ℃, brushing honey paste on the surface of the dried pork, and cooling the dried pork to normal temperature to obtain the honeyed dried pork.
In the step S3, the temperature in the stirring tank (301) is kept at 30-35 ℃ during the pickling.
Example 2
Based on the above process, a preparation apparatus of a honeydew dried pork in an embodiment of the present application, as shown in fig. 2 to 8, includes a preparation apparatus in embodiment 1, which is composed of a stand 100, a stirring and curing mechanism 300, a transmission mechanism 200, and a pressing mechanism 400;
wherein, stirring pickling mechanism 300 comprises a stirring tank 301, a stirring assembly 302, a cleaning assembly 303 and a heat preservation assembly 305, wherein stirring tank 301 is fixedly arranged above bracket 100 through mounting frame 101, and a top cover 306 is arranged on stirring tank 301;
the stirring assembly 302 is composed of a stirring motor 324, a rotating rod 313 and an arc stirring rod 315, wherein the stirring motor 324 is fixedly arranged at the top of the top cover 306 through bolts, the rotating rod 313 is rotatably arranged in the stirring tank 301, the upper end of the rotating rod 313 penetrates through the top of the top cover 306 through bearing rotation and is fixedly connected with a rotating shaft of the stirring motor 324 through a coupler, the arc stirring rod 315 is provided with a plurality of arc stirring rods 315, and the arc stirring rods 315 are fixedly connected to the rotating rod 313 at equal angles;
wherein, the heat preservation subassembly 305 is by circulating water pump 325, heat preservation sleeve 327, heating coil 328 and wet return 326, the inner chamber 329 has been seted up to the inside of agitator tank 301, the inside of inner chamber 329 is provided with the heating solution, the liquid outlet 311 that is linked together with inner chamber 329 has been seted up to the outer wall of agitator tank 301 that is located the lower extreme of inner chamber 329, the inlet 312 that is linked together with inner chamber 329 has been seted up to the outer wall that is located the upper end agitator tank 301 of inner chamber 329, circulating water pump 325 is fixed to be set up at the top of mounting bracket 101, the water inlet and the liquid outlet 311 of circulating water pump 325 are linked together, the delivery port of circulating water pump 325 is linked together with inlet 312 through wet return 326, the heat preservation sleeve 327 overlaps and is established on wet return 326, heating coil 328 is located the inside of heat preservation sleeve 327;
the cleaning component 303 comprises a cleaning water pump 322, an annular pipe 317 and a plurality of spray nozzles 318, wherein the cleaning water pump 322 is fixedly arranged at the top of the top cover 306, the annular pipe 317 is fixedly arranged at the bottom of the top cover 306, a water outlet of the cleaning water pump 322 is communicated with the annular pipe 317 through a connecting pipe, a water inlet of the cleaning water pump 322 is communicated with an external water source, the spray nozzles 318 are communicated at the lower end of the annular pipe 317 at equal angles, in order to improve the cleaning quality, the spray nozzles 318 are alternately arranged in an inclined mode, and an included angle between an inclined angle and the vertical direction is 15-40 degrees;
the upper end of the stirring tank 301 is provided with a feed hopper 316, in order to prevent external bacteria from entering the stirring tank 301 during pickling, the top of the feed hopper 316 is provided with a sealing cover 330, the bottom of the stirring tank 301 is communicated with a discharge pipe 331, the bottom of the discharge pipe 331 is provided with a two-position three-way electromagnetic valve 308, one outlet of the two-position three-way electromagnetic valve 308 is communicated with a discharge pipe 310, and the other outlet of the two-position three-way electromagnetic valve 308 is communicated with a drain pipe 309;
the conveying mechanism 200 comprises a conveying belt 201, a conveying motor 202 for driving the conveying belt 201 to run is fixedly arranged on one side of the conveying belt 201, the conveying belt 201 is positioned right below the stirring tank 301, and a baking tray 203 for containing materials is arranged on the conveying belt 201;
the pressing mechanism 400 is composed of a portal frame 401, an electric push rod II 402 and a pressing plate 403, wherein the portal frame 401 is fixedly connected to the top of the bracket 100, the electric push rod II 402 is fixedly arranged on the top of the portal frame 401, the lower end of a telescopic rod of the electric push rod II 402 penetrates through the top of the portal frame 401 in a sliding manner and stretches into the portal frame 401, and the pressing plate 403 is fixedly connected to the end part of the telescopic rod of the electric push rod II 402;
through adopting above-mentioned technical scheme, realized carrying out the mixing to the meat material voluntarily, stirring, pickling, simultaneously provide stable temperature environment during pickling, improve the pickling efficiency of meat material, realized carrying out automatic partial shipment, design suppression to the meat material through the transmission mechanism 200 cooperation pressing mechanism 400 that sets up, improved preparation efficiency, reduced the manpower consumption, conveniently in time, wash fast through cleaning assembly 303 inside agitator tank 301 simultaneously, reduce the washing degree of difficulty, improve cleaning efficiency.
The cleaning component 304, the cleaning component 304 includes two symmetrical electric putter one 323 and annular scraping block 321 that set up, annular scraping block 321 slides and sets up in the inside of agitator tank 301, and the outer wall that annular scraping block 321 contacted with the inner wall of agitator tank 301, electric putter one 323 fixed mounting is at the top of top cap 306, electric putter one 323 telescopic link's lower extreme slides and runs through the top of top cap 306 and stretches into the inside of agitator tank 301, electric putter one 323 telescopic link's tip and the top fixed connection of annular scraping block 321.
Through adopting above-mentioned technical scheme, when discharging or washing, through electric putter one 323 drive annular scraping block 321 downward movement, scrape the meat material of adhesion on agitator tank 301 inner wall clean.
The lower end of the rotating rod 313 is fixedly connected with a helical blade 314.
By adopting the above technical scheme, meat materials are prevented from being piled up at the bottom of the stirring tank 301 when stirring and mixing uniformly.
The bottom of the top cover 306 is fixedly provided with ultraviolet germicidal lamps 319, and the ultraviolet germicidal lamps 319 are equidistantly arranged to be not lower than four groups.
By adopting the technical scheme, the stirring tank 301 is in a sterile state during marinating, so that the phenomenon of meat material deterioration is avoided.
The top of the bracket 100 is provided with a control box 102, a PLC controller is fixedly arranged in the control box 102, and a conveying motor 202, a stirring motor 324, a circulating water pump 325, a heating coil 328, a two-position three-way electromagnetic valve 308, an electric push rod one 323, an electric push rod two 402 and a cleaning water pump 322 are controlled by the PLC controller.
By adopting the technical scheme, the automatic degree is improved, the manual operation steps are simplified, and the working efficiency is improved.
The bottom of the mounting frame 101 is fixedly provided with a first material proximity sensor 307, the inner top of the portal frame 401 is fixedly provided with a second material proximity sensor 404, and the first material proximity sensor 307 and the second material proximity sensor 404 are respectively and electrically connected with the input end of the PLC.
Through adopting above-mentioned technical scheme, realized automatic unloading, sabot, the function of design, need not artifical the participation.
The top of the top cover 306 is fixedly provided with a temperature sensor 320, one side of the control box 102 is embedded with a display screen 103, the input end of the PLC controller is electrically connected with the temperature sensor 320, and the output end of the display screen 103 is electrically connected with the PLC controller.
Through adopting above-mentioned technical scheme, make things convenient for the staff to know the temperature in the agitator tank 301 in real time during pickling, the PLC controller can adjust the heating temperature of insulation pack 305 according to the temperature that temperature sensor 320 transmitted moreover, realizes carrying out dynamic adjustment to the temperature in the agitator tank 301.
The top symmetry of portal frame 401 is provided with limit sleeve 405, and the top symmetry of clamp plate 403 is provided with inserted bar 406, and the upper end of inserted bar 406 slides and inserts limit sleeve 405's inside through the top of portal frame 401.
By adopting the above technical scheme, the phenomenon of shaking when the pressing plate 403 moves up and down is avoided.
In order to facilitate understanding of the above technical solutions of the present application, the following describes in detail the working principle or operation manner of the present application in the actual process.
In practical application, meat and materials are led into the stirring tank 301 through the feed hopper 316, then the stirring motor 324 is started to rotate anticlockwise, the arc stirring rod 315 and the helical blades 314 are driven by the rotating rod 313 to uniformly mix and stir the meat materials in the stirring tank 301, and when the temperature in the stirring tank 301 is lower than a set temperature threshold value during pickling, the heating coil 328 and the circulating water pump 325 are started, heating solution in the inner cavity 329 is pumped out, heated by the heating coil 328 and then sent back into the inner cavity 329, so that the temperature stability in the stirring tank 301 is realized;
when the curing is completed and split charging is carried out, a worker sequentially places the baking trays 203 on the conveyor belt 201, when the baking trays 203 move to the position below the discharging pipe 310, the material proximity sensor 307 sends signals to the PLC controller, the PLC controller controls the conveying motor 202 to stop rotating and controls the two three-way electromagnetic valves 308 to communicate the discharging pipe 331 with the discharging pipe 310, meanwhile controls the stirring motor 324 to rotate clockwise, the helical blades 314 quantitatively split-charge the meat materials in the stirring tank 301 into the baking trays 203, then the PLC controller controls the conveying motor 202 to start rotating, when the baking trays 203 filled with the meat materials move to the position right below the pressing plate 403, the PLC controller controls the conveying motor 202 to stop rotating, controls the electric push rod two 402 to drive the pressing plate 403 to move downwards, and controls the PLC controller controls the electric push rod two 402 to drive the pressing plate 403 to move upwards after the meat fillings in the baking trays 203 are flattened and controls the conveying motor 202 to start; the split charging and shaping of all meat materials are completed in a circulating way;
when the stirring tank 301 needs to be cleaned, the cleaning water pump 322 is started, clean water is sprayed out through the annular pipe 317 and the spray head 318, the stirring tank 301 is cleaned rapidly, and sewage is discharged through the sewage discharge pipe 309.
The present application can be easily implemented by those skilled in the art through the above specific embodiments. It should be understood that the application is not limited to the particular embodiments described above. Based on the disclosed embodiments, a person skilled in the art may combine different technical features at will, so as to implement different technical solutions.
Claims (6)
1. The preparation device of the honeydew dried pork is characterized by comprising a bracket (100), wherein a stirring and pickling mechanism (300), a transmission mechanism (200) and a pressing mechanism (400) are respectively arranged on the bracket (100);
the stirring and pickling mechanism (300) comprises a stirring tank (301), wherein a top cover (306) is arranged on the stirring tank (301), a stirring assembly (302) and a cleaning assembly (303) are respectively arranged on the top cover (306), a heat preservation assembly (305) is arranged on the stirring tank (301), and the stirring tank (301) is fixedly arranged above the bracket (100) through a mounting frame (101);
the stirring assembly (302) comprises a stirring motor (324), a rotating rod (313) and an arc stirring rod (315), wherein the stirring motor (324) is fixedly installed at the top of the top cover (306) through bolts, the rotating rod (313) is rotatably arranged in the stirring tank (301), the upper end of the rotating rod (313) penetrates through the top of the top cover (306) in a rotating mode through a bearing and is fixedly connected with a rotating shaft of the stirring motor (324) through a coupler, the arc stirring rod (315) is provided with a plurality of stirring rods, and the arc stirring rods (315) are fixedly connected to the rotating rod (313) at equal angles;
the heat preservation assembly (305) comprises a circulating water pump (325), a heat preservation sleeve (327), a heating coil (328) and a water return pipe (326), an inner cavity (329) is formed in the stirring tank (301), a heating solution is arranged in the inner cavity (329), a liquid outlet (311) communicated with the inner cavity (329) is formed in the outer wall of the stirring tank (301) at the lower end of the inner cavity (329), a liquid inlet (312) communicated with the inner cavity (329) is formed in the outer wall of the stirring tank (301) at the upper end of the inner cavity (329), the circulating water pump (325) is fixedly arranged at the top of the mounting frame (101), a water inlet of the circulating water pump (325) is communicated with the liquid outlet (311), a water outlet of the circulating water pump (325) is communicated with the liquid inlet (312) through the water return pipe (326), the heat preservation sleeve (327) is sleeved on the water return pipe (326), and the heating coil (328) is located in the inner part of the heat preservation sleeve (327).
The cleaning assembly (303) comprises a cleaning water pump (322), an annular pipe (317) and a plurality of spray heads (318), wherein the cleaning water pump (322) is fixedly arranged at the top of the top cover (306), the annular pipe (317) is fixedly arranged at the bottom of the top cover (306), a water outlet of the cleaning water pump (322) is communicated with the annular pipe (317) through a connecting pipe, a water inlet of the cleaning water pump (322) is communicated with an external water source, and a plurality of spray heads (318) are communicated at the lower end of the annular pipe (317) at equal angles;
the upper end of the stirring tank (301) is provided with a feed hopper (316), the bottom of the stirring tank (301) is communicated with a discharge pipe (331), the bottom of the discharge pipe (331) is provided with a two-position three-way electromagnetic valve (308), one outlet of the two-position three-way electromagnetic valve (308) is communicated with a discharge pipe (310), and the other outlet of the two-position three-way electromagnetic valve (308) is communicated with a drain pipe (309);
the conveying mechanism (200) comprises a conveying belt (201), a conveying motor (202) for driving the conveying belt (201) to run is fixedly arranged on one side of the conveying belt (201), the conveying belt (201) is located under the stirring tank (301), and a baking tray (203) for containing materials is arranged on the conveying belt (201);
the pressing mechanism (400) comprises a portal frame (401), an electric push rod II (402) and a pressing plate (403), wherein the portal frame (401) is fixedly connected to the top of the bracket (100), the electric push rod II (402) is fixedly installed on the top of the portal frame (401), the lower end of a telescopic rod of the electric push rod II (402) penetrates through the top of the portal frame (401) in a sliding manner and stretches into the portal frame (401), and the pressing plate (403) is fixedly connected to the end part of the telescopic rod of the electric push rod II (402);
the novel stirring tank comprises a stirring tank body (301), and is characterized by further comprising a cleaning assembly (304), wherein the cleaning assembly (304) comprises two symmetrically arranged first electric push rods (323) and annular scraping blocks (321), the annular scraping blocks (321) are arranged in the stirring tank body (301) in a sliding mode, the outer walls of the annular scraping blocks (321) are in contact with the inner walls of the stirring tank body (301), the first electric push rods (323) are fixedly installed at the top of the top cover (306), the lower ends of the first electric push rods (323) penetrate through the top of the top cover (306) in a sliding mode and extend into the stirring tank body (301), and the end portions of the first electric push rods (323) are fixedly connected with the top of the annular scraping blocks (321);
the lower end of the rotating rod (313) is fixedly connected with a helical blade (314);
the top of the bracket (100) is provided with a control box (102), a P LC controller is fixedly arranged in the control box (102), and the conveying motor (202), the stirring motor (324), the circulating water pump (325), the heating coil (328), the two-position three-way electromagnetic valve (308), the electric push rod I (323), the electric push rod II (402) and the cleaning water pump (322) are controlled by the P LC controller;
the bottom of the mounting frame (101) is fixedly provided with a first material proximity sensor (307), the inner top of the portal frame (401) is fixedly provided with a second material proximity sensor (404), and the first material proximity sensor (307) and the second material proximity sensor (404) are respectively and electrically connected with the input end of the P LC controller.
2. The preparation device of the honeydew dried pork as claimed in claim 1, wherein: comprising the following steps: the bottom of top cap (306) is fixed and is provided with sterilamp (319), sterilamp (319) equidistance setting is not less than four groups.
3. The preparation device of the honeydew dried pork as claimed in claim 2, wherein: the top of top cap (306) is fixed and is provided with temperature sensor (320), display screen (103) are inlayed and are installed to one side of control box (102), the input and the temperature sensor (320) electric connection of P LC controller, display screen (103) with the output electric connection of PLC controller.
4. A preparation device of honeydew dried pork as defined in claim 3, wherein: limiting sleeves (405) are symmetrically arranged at the top of the portal frame (401), inserting rods (406) are symmetrically arranged at the top of the pressing plate (403), and the upper ends of the inserting rods (406) penetrate through the top of the portal frame (401) in a sliding mode and are inserted into the limiting sleeves (405).
5. A process for preparing a honeydew dried pork, which is carried out by the preparation device of the honeydew dried pork according to any one of claims 1 to 4, and is characterized in that: the method comprises the following steps:
s1, cleaning, namely cleaning fresh lean pork with cooled distilled water;
s2, crushing, namely putting the cleaned lean pork into a crusher to crush to obtain minced pork, wherein the crushing time is 5-8 min;
s3, pickling, namely putting the minced pork and a pickling material together into a stirring tank (301) in preparation equipment for honeyed pork jerky, uniformly mixing and stirring, standing for pickling, and stirring once every 10 minutes during pickling for 25-50 minutes;
s4, split charging and shaping, wherein the salted pork is quantitatively and respectively filled into the baking trays (203), and then the pork filled into the baking trays (203) is shaped by pressing through a pressing mechanism (400) in the preparation equipment for the honeydew pork jerky;
s5, roasting, namely placing the roasting tray (203) into a roasting oven to carry out roasting at the temperature of 100-120 ℃ to obtain dried pork;
s6, cooling the prepared dried pork to 40-60 ℃, brushing honey paste on the surface of the dried pork, and cooling the dried pork to normal temperature to obtain the honeyed dried pork.
6. The process for preparing the honeydew dried pork as claimed in claim 5, wherein the process comprises the following steps: in step S3, the temperature in the stirring tank (301) is maintained at 30-35 ℃ during pickling.
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| CN202111073641.6A CN114451527B (en) | 2021-09-14 | 2021-09-14 | Preparation process and device of honeydew dried pork |
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| CN115251132B (en) * | 2022-08-01 | 2023-04-18 | 厦门星番悦食品科技有限公司 | Method and device for producing meat product |
| CN115363080B (en) * | 2022-08-15 | 2023-05-23 | 江苏味巴哥食品股份有限公司 | A processingequipment that is used for automatic thickness adjustment of dried pork slice processing |
| CN116548491B (en) * | 2023-05-15 | 2023-11-03 | 莱卡尔(连云港)海洋食品有限公司 | Forming equipment for fish products |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106578971A (en) * | 2015-10-14 | 2017-04-26 | 重庆蹇家坪农业科技发展有限公司 | Making method of dried pork slices in honey sauce |
| CN112385792A (en) * | 2020-11-16 | 2021-02-23 | 平武县康昕生态食品集团有限公司 | Preserved meat automatic production device |
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| CN108703325A (en) * | 2018-06-15 | 2018-10-26 | 繁昌县小时候生态农业科技有限公司 | It is a kind of to facilitate the marinated agitating equipment of the pork of stirring condiment |
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106578971A (en) * | 2015-10-14 | 2017-04-26 | 重庆蹇家坪农业科技发展有限公司 | Making method of dried pork slices in honey sauce |
| CN112385792A (en) * | 2020-11-16 | 2021-02-23 | 平武县康昕生态食品集团有限公司 | Preserved meat automatic production device |
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