CN109567100B - Medicated food radish cake production system and production method thereof - Google Patents
Medicated food radish cake production system and production method thereof Download PDFInfo
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- CN109567100B CN109567100B CN201910063950.1A CN201910063950A CN109567100B CN 109567100 B CN109567100 B CN 109567100B CN 201910063950 A CN201910063950 A CN 201910063950A CN 109567100 B CN109567100 B CN 109567100B
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Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L19/00—Products from fruits or vegetables; Preparation or treatment thereof
- A23L19/20—Products from fruits or vegetables; Preparation or treatment thereof by pickling, e.g. sauerkraut or pickles
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L21/00—Marmalades, jams, jellies or the like; Products from apiculture; Preparation or treatment thereof
- A23L21/20—Products from apiculture, e.g. royal jelly or pollen; Substitutes therefor
- A23L21/25—Honey; Honey substitutes
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P20/00—Coating of foodstuffs; Coatings therefor; Making laminated, multi-layered, stuffed or hollow foodstuffs
- A23P20/10—Coating with edible coatings, e.g. with oils or fats
- A23P20/15—Apparatus or processes for coating with liquid or semi-liquid products
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
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- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Preparation Of Fruits And Vegetables (AREA)
Abstract
The invention discloses a production system and a production method of a medicated radish cake, wherein the production system comprises a first spiral conveying device for conveying radish strips, a first conveying cylinder is communicated with a discharge branch pipe of a salt adding device, the conveying tail end of the first conveying cylinder is communicated with a feed inlet of a pickling and extruding device, a first conveying belt device is arranged below a discharge port of the pickling and extruding device, a chopper mixer is arranged below the conveying tail end of the first conveying belt device, the discharge end of the chopper mixer is connected with the feed end of a second spiral conveying device, the discharge end of the second spiral conveying device is positioned above a shaping disc on an electronic belt scale, a cooking device is arranged at the conveying tail end of the electronic belt scale, a refrigerating chamber is arranged at the discharge end of the cooking device, a second conveying belt device is arranged at the discharge end of the refrigerating chamber, a block cutting machine is arranged on the second conveying belt device, and a bag sealing machine is arranged at the conveying tail end of the second conveying belt device; in addition, the invention also discloses a production method corresponding to the production system; the invention greatly improves the continuity of the production of the medicated food radish cake, reduces the labor intensity of workers and improves the production efficiency.
Description
Technical Field
The invention relates to the technical field of production of medicated food radish cakes, in particular to a system and a method for producing medicated food radish cakes.
Background
The medicated radish cake is prepared by multiple processes in the production and processing process, the continuity degree of the existing production process is low, and more manpower is needed for feeding or discharging, so that the production efficiency is low.
Disclosure of Invention
The invention aims to overcome the defects and provides a system and a method for producing the medicated food radish cake, which can improve the continuity of production of the medicated food radish cake, reduce the labor intensity and improve the production efficiency.
In order to solve the technical problems, the invention adopts the technical scheme that: a medicated radish cake production system comprises a first spiral conveying device for conveying radish strips, wherein a first conveying cylinder of the first spiral conveying device is communicated with a discharge branch pipe of a salt adding device, the conveying end of the first conveying cylinder is communicated with a feed inlet of a pickling extrusion device, a first conveying belt device is arranged below a discharge outlet of the pickling extrusion device, a chopper mixer is arranged below the conveying end of the first conveying belt device, the discharge end of the chopper is connected with the feed end of a second spiral conveying device, the discharge end of the second spiral conveying device is positioned above a shaping disc on an electronic belt scale, a cooking device is arranged at the conveying end of the electronic belt scale, a refrigerating chamber is arranged at the discharge end of the cooking device, a second conveying belt device is arranged at the discharge end of the refrigerating chamber, a block cutting machine is arranged on the second conveying belt device, and a bag sealing machine is arranged at the conveying end of the second conveying belt device.
Preferably, the first spiral conveying device comprises a first rotating shaft horizontally arranged in the first conveying cylinder, a first spiral blade is arranged on the surface of the first rotating shaft, the input end of the first rotating shaft is connected with the center of a first friction wheel, the wheel surface of the first friction wheel is in contact with the wheel surface of a second friction wheel, and the center of the second friction wheel is connected with the output shaft of a first motor.
Preferably, the salt adding device comprises a stirring box body, a side stirring device is arranged in the stirring box body, a discharging main pipe is horizontally arranged at the discharging end of the stirring box body, a plurality of discharging branch pipes are uniformly arranged at the bottom of the discharging main pipe, and the discharging branch pipes stretch into the first conveying cylinder.
Preferably, pickling extrusion device is equipped with the pressure disk including the case of pickling that is the cylinder structure, and the pressure disk top is connected with first hydraulic telescoping rod bottom, and the bottom of the case portion of pickling is equipped with the pull board, and pull board one side is connected with second hydraulic telescoping rod one side, and pull board bottom is equipped with annular backing plate, and annular backing plate bottom is connected with third hydraulic telescoping rod top.
Preferably, the top of the first hydraulic telescopic rod is connected with the bottom of the cross beam, the side of the cross beam is fixed to the top of the support frame, the side of the pickling box is fixedly connected with the side of the support frame through a mounting plate, the other side of the second hydraulic telescopic rod is fixedly connected with the side of the support frame, the bottom of the third hydraulic telescopic rod is fixed to the top of the base plate, and the side of the base plate is fixedly connected with the bottom of the support frame.
Preferably, the bottom of one side of the pickling box is provided with a sieve mesh, one side of the annular base plate corresponding to the sieve mesh is provided with a liquid collecting tank, a liquid outlet of the liquid collecting tank is connected with a liquid outlet pipe which is obliquely arranged, and the tail end of the liquid outlet pipe extends to the position above the feeding end of the chopping and mixing machine.
Preferably, the second spiral conveying device comprises a second rotating shaft horizontally arranged in the second conveying cylinder, a second spiral blade is arranged on the surface of the second rotating shaft, the input end of the second rotating shaft is connected with the center of a third friction wheel, the wheel surface of the third friction wheel is in contact with the wheel surface of a fourth friction wheel, the center of the fourth friction wheel is connected with the output shaft of a second motor, the signal output end of a weighing sensor in the electronic belt scale is connected with a PLC (programmable logic controller), and the control signal output end of the PLC is connected with the control end of the second motor.
Preferably, but the sizing disc top still is equipped with horizontal reciprocating motion's swabbing dish roller, the axle at swabbing dish roller both ends is connected with the bracket both sides are articulated, bracket top and the air spring bottom fixed connection of vertical setting, air spring top and slider bottom fixed connection, slide rail sliding connection on the horizontal pole that slider and level set up, slider one side is through electric putter and curb plate fixed connection, on the curb plate is fixed in the horizontal pole, electric putter's motor control end and PLC controller control signal output are connected.
Preferably, still be equipped with honey coating unit on the second conveyer belt device, honey coating unit includes the vertical fourth hydraulic telescoping rod who locates the top bench, fourth hydraulic telescoping rod bottom is passed through the wheel carrier and is connected with the articulated of coating roll both ends, and the coating roll surface contacts with sponge brush bottom, sponge brush top and feed plate fixed connection, and the honey import of round platform shape structure is seted up in the region of feed plate and sponge brush top contact, and honey import one side is equipped with the baffle, and honey import top is equipped with the honey conveyer pipe, and the honey conveyer pipe is connected with the honey storage tank.
In addition, the invention also provides a production method of the medicated food radish cake production system, which comprises the following steps:
step 1): cleaning, peeling and shredding radish, adding the radish into a first spiral conveying device, conveying the radish shreds into a pickling and extruding device by the first spiral conveying device, and uniformly mixing salt into the radish shreds by a salt adding device in the conveying process;
step 2): after the shredded radish is pickled in the pickling extrusion device for a period of time, starting a first hydraulic telescopic rod, driving a pressure plate to move downwards after the first hydraulic telescopic rod extends, and extruding partial radish water from the pressure plate to flow into a liquid collecting tank through a sieve pore;
step 3): the second hydraulic telescopic rod is contracted to drive the drawing plate to move transversely, and the turnip strips fall onto the first conveyor belt device along the inner annular hole of the annular base plate;
step 4): putting lean fat meat, ginger, green Chinese onion, egg white, starch, glutinous rice flour, curdlan, white granulated sugar, edible salt, monosodium glutamate, papaya powder, kudzu root powder, konjak powder and honey into a pot body of a cutting and mixing machine, cutting and mixing, opening a valve on a liquid outlet pipe in the cutting and mixing process, and allowing radish water in a liquid collecting tank to flow into the pot body of the cutting and mixing machine along the liquid outlet pipe;
step 5): in the chopping and mixing process of the chopping and mixing machine, the first conveying belt device conveys the turnip strips into a pot body of the chopping and mixing machine and uniformly mixes the turnip strips;
step 6): conveying the uniformly stirred slurry onto a shaping disc through a second spiral conveying device, after quantitatively conveying the slurry into the shaping disc through the second spiral conveying device, troweling the surface of the slurry through a troweling roller, conveying the shaping disc into a whole box of a cooking device for cooking for a period of time, after placing the cooked radish cake at normal temperature, pushing the cooked radish cake into a refrigerating chamber for refrigerating for a period of time, and then finishing quantitative dicing through a dicing machine;
step 7): coating honey on the radish cake cut blocks through a honey coating device, then carrying out high-temperature sterilization, carrying out vacuum packaging through a packaging machine, and finally putting into a refrigeration house for quick freezing.
The invention has the beneficial effects that:
1. the invention greatly improves the continuity of the production of the medicated food radish cake, reduces the labor intensity of workers and improves the production efficiency;
2. according to the invention, through the cooperation between the first spiral conveying device and the salt adding device, salt can be uniformly added into the radish strips in the first conveying cylinder, so that the manual salt spreading or applying operation is avoided;
3. according to the invention, on one hand, the pickling extrusion device can extrude the shredded radish to extrude partial water, on the other hand, partial extruded radish water can flow into the liquid collecting tank from the sieve pores and then flow into the feeding end of the chopping and mixing machine from the liquid outlet pipe, so that on the one hand, the water is discharged in time, the extrusion operation is convenient, and on the other hand, the radish water can be reused in the chopping and mixing process, so that not only is the water resource saved, but also the flavor of the chopped and mixed material is blended;
4. according to the invention, the material amount added into the shaping disc can be accurately controlled through the weighing sensor, so that the material in the shaping disc is highly stable after the material is scraped, and the uniformity and quality of a product are greatly improved;
5. according to the invention, the honey can be effectively and uniformly coated on the surface of the radish cake through the honey coating device, so that the labor intensity of manually coating the honey is reduced.
Drawings
FIG. 1 is a schematic structural diagram of a system for producing a medicated radish cake;
FIG. 2 is a schematic view showing a connection structure among the first screw conveyer, the salt adding device and the salting pressing device in FIG. 1;
FIG. 3 is an enlarged schematic structural view of the area where the sizing disc, the electronic belt scale, the second screw conveyor and the pan wiping roller are located;
FIG. 4 is a schematic view of the connection between the pan roller and the bracket;
FIG. 5 is a schematic structural view of a honey coating device;
Detailed Description
The invention is described in further detail below with reference to the figures and specific embodiments.
As shown in figures 1 to 5, a system for producing medicated radish cakes comprises a first spiral conveying device 1 for conveying radish strips, a first conveying cylinder 1.1 of the first spiral conveying device 1 is communicated with a discharge branch pipe 2.1 of a salt adding device 2, the conveying end of the first conveying cylinder 1.1 is communicated with a feed inlet of a pickling extrusion device 3, a first conveying belt device 4 is arranged below a discharge port of the pickling extrusion device 3, a chopper mixer 5 is arranged below the conveying end of the first conveying belt device 4, the discharge end of the chopper mixer 5 is connected with the feed end of a second spiral conveying device 6, the discharge end of the second spiral conveying device 6 is positioned above a shaping disc 8 on an electronic belt scale 7, a cooking device 9 is arranged at the conveying end of the electronic belt scale 7, a refrigerating chamber 10 is arranged at the discharge end of the cooking device 9, a second conveying belt device 11 is arranged at the discharge end of the refrigerating chamber 10, a block cutting machine 12 is arranged on the second conveying belt device 11, and a packer 13 is arranged at the conveying tail end of the second conveying belt device 11.
Preferably, the first spiral conveying device 1 comprises a first rotating shaft 1.2 horizontally arranged in the first conveying cylinder 1.1, a first spiral blade 1.3 is arranged on the surface of the first rotating shaft 1.2, the input end of the first rotating shaft 1.2 is connected with the center of a first friction wheel 1.4, the wheel surface of the first friction wheel 1.4 is in wheel surface contact with the wheel surface of a second friction wheel 1.5, and the center of the second friction wheel 1.5 is connected with the output shaft of a first motor 1.6. After first motor 1.6 worked, can drive second friction pulley 1.5 rotatory to make first friction pulley 1.4 also rotatory thereupon, and then drive first rotation axis 1.2 rotatory, finally make first helical blade 1.3 rotatory thereupon, realize auger delivery's function, in addition after first helical blade 1.3 selection is obstructed, first friction pulley 1.4 and second friction pulley 1.5 can produce relative slip, and then effectively avoid first motor 1.6 directly to be burnt out.
Preferably, salt adds device 2 and includes agitator tank 2.2, be equipped with side agitating unit 2.3 in agitator tank 2.2, agitator tank 2.2 discharge end level is equipped with the ejection of compact and is responsible for 2.4, and the ejection of compact is responsible for 2.4 bottoms and evenly is equipped with a plurality of ejection of compact branch pipes 2.1, and ejection of compact branch pipe 2.1 stretches into in the first feed cylinder 1.1. Salt is added into the stirring box body 2.2, water is added, the side stirring device 2.3 is started, the salt is uniformly mixed in the water, and then the salt is discharged from the discharging main pipe 2.4 and the discharging branch pipe 2.1 and enters the first conveying cylinder 1.1, so that the salt is uniformly added into the radish shreds in the first conveying cylinder 1.1.
Preferably, pickle extrusion device 3 including the case 3.1 of pickling that is the cylinder structure, pickle case 3.1 top and be equipped with pressure disk 3.2, pressure disk 3.2 top is connected with first hydraulic telescoping rod 3.3 bottom, pickle case 3.1 bottom and be equipped with pull board 3.4, pull board 3.4 one side is connected with second hydraulic telescoping rod 3.5 one side, pull board 3.4 bottom is equipped with annular backing plate 3.6, annular backing plate 3.6 bottom is connected with third hydraulic telescoping rod 3.7 top. The first hydraulic telescopic rod 3.3 can drive the pressure plate 3.2 to move downwards after being extended, so that moisture in the shredded radish is pressed out of the pressure plate, and the second hydraulic telescopic rod 3.5 can drive the pulling plate 3.4 to move after being contracted, so that the bottom of the pickling box 3.1 is communicated with the inner ring of the annular base plate 3.6; the contact or the separation of annular backing plate 3.6 top and pull board 3.4 bottom can be adjusted in the flexible of third hydraulic telescoping rod 3.7, when pressure disk 3.2 need carry out the extrusion operation to the turnip silk, at this moment third hydraulic telescoping rod 3.7 extension makes annular backing plate 3.6 top and pull board 3.4 bottom contact, when pull board 3.4 needs the sideslip, at this moment third hydraulic telescoping rod 3.7 shrink makes annular backing plate 3.6 top and pull board 3.4 bottom separation.
Preferably, the top of the first hydraulic telescopic rod 3.3 is connected with the bottom of the cross beam 3.8, the side of the cross beam 3.8 is fixed at the top of the support frame 3.9, the side of the pickling tank 3.1 is fixedly connected with the side of the support frame 3.9 through the mounting plate 3.10, the other side of the second hydraulic telescopic rod 3.5 is fixedly connected with the side of the support frame 3.9, the bottom of the third hydraulic telescopic rod 3.7 is fixed with the top of the base plate 3.11, and the side of the base plate 3.11 is fixedly connected with the bottom of the support frame 3.9.
Preferably, the bottom of one side of the pickling box 3.1 is provided with a sieve hole 3.12, one side of the annular backing plate 3.6 corresponding to the sieve hole 3.12 is provided with a liquid collecting tank 3.13, a liquid outlet of the liquid collecting tank 3.13 is connected with a liquid outlet pipe 3.14 which is obliquely arranged, and the tail end of the liquid outlet pipe 3.14 extends to the position above the feeding end of the chopping and mixing machine 5. After the design, the pressed water in the turnip strips can flow into the liquid collecting tank 3.13 from the sieve pores 3.12 and then flow into the feeding end of the chopping and mixing machine 5 from the liquid outlet pipe 3.14, so that on one hand, the water is discharged in time, the extrusion operation is convenient, on the other hand, the turnip water can be reused in the chopping and mixing process, the water resource is saved, and the flavor of the chopped and mixed materials is blended.
Preferably, the second spiral conveying device 6 comprises a second rotating shaft 6.2 horizontally arranged in the second conveying cylinder 6.1, a second spiral blade 6.3 is arranged on the surface of the second rotating shaft 6.2, the input end of the second rotating shaft 6.2 is connected with the center of a third friction wheel 6.4, the wheel surface of the third friction wheel 6.4 is in contact with the wheel surface of a fourth friction wheel 6.5, the center of the fourth friction wheel 6.5 is connected with the output shaft of a second motor 6.6, the signal output end of a weighing sensor 7.1 in the electronic belt scale 7 is connected with a PLC controller 7.2, and the control signal output end of the PLC controller 7.2 is connected with the control end of the second motor 6.6.
Preferably, but shaping disc 8 top still is equipped with horizontal reciprocating motion's swabbing dish roller 14, the axle at swabbing dish roller 14 both ends is connected with bracket 15 both sides are articulated, bracket 15 top and the 16 bottom fixed connections of vertical air spring that set up, 16 top and the slider 17 bottom fixed connection of air spring, slider 17 and the slide rail 18.1 sliding connection on the horizontal pole 18 of level setting, slider 17 one side is through electric putter 19 and curb plate 21 fixed connection, curb plate 21 is fixed in on the horizontal pole 18, electric putter 19's motor control end and PLC controller 7.2 control signal output are connected.
In the embodiment, the weight of the material to be filled into the shaping disc 8 is determined according to the size of the shaping disc 8 and the size of the actual medicinal radish cake to be made, and the step can be determined by weighing after being filled in advance, so that a proper weight value can be determined and used as a set value of the PLC controller 7.2, and in the embodiment, the size of each shaping disc 8 needs to be consistent; each subsequent charging process was as follows: the setting disc 8 is arranged on the electronic belt scale 7, the length of the air spring 16 is adjusted, so that the bottom of the swabbing roller 14 is flush with the fixed height in the preset setting disc 8, in the embodiment, the air spring 16 is a self-locking air spring, the air spring can be stopped at any position in the stroke, and has a large locking force after the stopping, then the second motor 6.6 of the second spiral conveying device 6 is started, the second motor 6.6 drives the fourth friction wheel 6.5 to rotate after working, so that the third friction wheel 6.4 rotates along with the fourth friction wheel, further the second rotating shaft 6.2 rotates along with the third friction wheel, finally the second spiral blade 6.3 rotates along with the second spiral blade, after the chopped and mixed material enters from the feeding end, the material is conveyed into the setting disc 8 through the rotation of the second spiral blade 6.3, the weighing sensor 7.1 transmits the sensed weight data to the PLC controller 7.2, and when the weight reaches the set value, the PLC controller 7.2 controls the second motor 6.6 to stop running, and control electric putter 19's motor operation, electric putter 19's flexible end is flexible in a reciprocating way to drive slider 17 and make a round trip to slide along slide rail 18.1, at this in-process, the floating plate roller 14 is floated the mixture material, after accomplishing, electronic belt scale 7's conveyor belt shifts whole shaping dish 8 to next process, then change new shaping dish 8 and begin new stage of feeding, owing to weighing sensor 7.1's intervention, so can guarantee at every turn the shaping dish, 8 uniformity of loading, scrape the material after leveling the material, the material height in the shaping dish 8 is stable, the product degree of consistency and quality have been improved greatly. The PLC controller 7.2 may be a siemens S7-300 PLC controller.
Preferably, the second conveyor belt device 11 is further provided with a honey coating device 20, the honey coating device 20 comprises a fourth hydraulic telescopic rod 20.2 vertically arranged on the top table 20.1, the bottom of the fourth hydraulic telescopic rod 20.2 is hinged to two ends of a coating roller 20.4 through a wheel carrier 20.3, the surface of the coating roller 20.4 is in contact with the bottom of a sponge brush 20.5, the top of the sponge brush 20.5 is fixedly connected with a feeding plate 20.6, a honey inlet 20.6.1 with a circular table-shaped structure is formed in the contact area of the feeding plate 20.6 and the top of the sponge brush 20.5, a baffle 20.7 is arranged on one side of the honey inlet 20.6.1, a honey conveying pipe 20.8 is arranged above the honey inlet 20.6.1, and the honey conveying pipe 20.8 is connected with a honey storage tank 20.9. The honey in the honey storage tank 20.9 can enter the honey delivery pipe 20.8, then drops into the honey inlet 20.6.1 and is absorbed by the sponge brush 20.5, the coating roller 20.4 rotates along with the movement of the turnip cake when being close to the surface of the turnip cake, so that the sponge brush 20.5 uniformly coats the honey on the surface of the coating roller 20.4, and then the coating roller 20.4 coats the honey on the surface of the turnip cake. Preferably, the top of the feeding plate 20.6 in this embodiment is hinged to the surface of the fourth hydraulic telescopic rod 20.2 or the surface of the wheel frame 20.3, and the upper portion of the feeding plate 20.6 is connected to the surface of the fourth hydraulic telescopic rod 20.2 or the surface of the wheel frame 20.3 through an extension spring, so as to ensure that the sponge brush 20.5 is pressed against the surface of the coating roller 20.4. In addition, the honey inlet 20.6.1 that the lower part of feed plate 20.6 was seted up is round platform shape structure, so can avoid honey to flow out from sponge brush 20.5 top surface, and the baffle 20.7 of addding can effectively prevent that honey from overflowing moreover.
In addition, the invention also provides a production method of the medicated food radish cake production system, which comprises the following steps:
step 1): cleaning, peeling and shredding radish, adding the radish into a first spiral conveying device 1, conveying the radish shreds into a pickling and extruding device 3 by the first spiral conveying device 1, and uniformly mixing salt into the radish shreds by a salt adding device 2 in the conveying process;
step 2): after the shredded radish is pickled in the pickling extrusion device 3 for a period of time, the first hydraulic telescopic rod 3.3 is started, the first hydraulic telescopic rod 3.3 extends to drive the pressure plate 3.2 to move downwards, and part of radish water extruded by the pressure plate 3.2 flows into the liquid collecting tank 3.13 from the sieve pores 3.12;
step 3): the second hydraulic telescopic rod 3.5 is contracted to drive the drawing plate 3.4 to move transversely, and the turnip strips fall onto the first conveyor belt device 4 along the inner annular hole of the annular backing plate 3.6;
step 4): putting lean fat meat, ginger, green Chinese onion, egg white, starch, glutinous rice flour, curdlan, white granulated sugar, edible salt, monosodium glutamate, papaya powder, kudzu root powder, konjak powder and honey into a pot body of a cutting and mixing machine 5 for cutting and mixing, wherein in the cutting and mixing process, a valve on a liquid outlet pipe 3.14 is opened, and radish water in a liquid collecting tank 3.13 flows into the pot body of the cutting and mixing machine 5 along the liquid outlet pipe 3.14;
step 5): in the chopping and mixing process of the chopping and mixing machine 5, the first conveying belt device 4 conveys the turnip strips into a pot body of the chopping and mixing machine 5 and uniformly mixes the turnip strips;
step 6): conveying the uniformly mixed slurry to a shaping disc 8 through a second spiral conveying device 6, quantitatively conveying the slurry to the shaping disc 8 through the second spiral conveying device 6, then troweling the surface of the slurry through a troweling roller 14, conveying the shaping disc 8 to the whole box of a cooking device 9 for cooking for a period of time, putting the cooked radish cake at normal temperature, pushing the cooked radish cake into a refrigerating chamber 10 for refrigerating for a period of time, and then completing quantitative dicing through a dicing machine 12;
step 7): coating honey on the radish cake cut pieces through a honey coating device 20, then carrying out high-temperature sterilization, then carrying out vacuum packaging through a packaging machine 13, and finally putting into a refrigeration house for quick freezing.
The above-described embodiments are merely preferred embodiments of the present invention, and should not be construed as limiting the present invention, and features in the embodiments and examples in the present application may be arbitrarily combined with each other without conflict. The protection scope of the present invention is defined by the claims, and includes equivalents of technical features of the claims. I.e., equivalent alterations and modifications within the scope hereof, are also intended to be within the scope of the invention.
Claims (7)
1. The utility model provides a medicated food turnip cake production system, is including being used for carrying first screw conveyor (1) of turnip silk, its characterized in that: a first conveying cylinder (1.1) of a first spiral conveying device (1) is communicated with a discharge branch pipe (2.1) of a salt adding device (2), the conveying tail end of the first conveying cylinder (1.1) is communicated with a feed inlet of a pickling extrusion device (3), a first conveying belt device (4) is arranged below a discharge outlet of the pickling extrusion device (3), a chopper mixer (5) is arranged below the conveying tail end of the first conveying belt device (4), the discharge end of the chopper mixer (5) is connected with the feed end of a second spiral conveying device (6), the discharge end of the second spiral conveying device (6) is positioned above a shaping disc (8) on an electronic belt scale (7), a cooking device (9) is arranged at the conveying tail end of the electronic belt scale (7), a refrigerating chamber (10) is arranged at the discharge end of the cooking device (9), a second conveying belt device (11) is arranged at the discharge end of the refrigerating chamber (10), and a block cutting machine (12) is arranged on the second conveying belt device (11), a bag sealing machine (13) is arranged at the conveying tail end of the second conveying belt device (11);
the pickling extrusion device (3) comprises a pickling box (3.1) with a cylindrical structure, a pressure plate (3.2) is arranged at the top of the pickling box (3.1), the top of the pressure plate (3.2) is connected with the bottom of a first hydraulic telescopic rod (3.3), a pull plate (3.4) is arranged at the bottom of the pickling box (3.1), one side of the pull plate (3.4) is connected with one side of a second hydraulic telescopic rod (3.5), an annular base plate (3.6) is arranged at the bottom of the pull plate (3.4), and the bottom of the annular base plate (3.6) is connected with the top of a third hydraulic telescopic rod (3.7);
the top of the first hydraulic telescopic rod (3.3) is connected with the bottom of the cross beam (3.8), the side of the cross beam (3.8) is fixed at the top of the support frame (3.9), the side of the pickling tank (3.1) is fixedly connected with the side of the support frame (3.9) through a mounting plate (3.10), the other side of the second hydraulic telescopic rod (3.5) is fixedly connected with the side of the support frame (3.9), the bottom of the third hydraulic telescopic rod (3.7) is fixed with the top of the base plate (3.11), and the side of the base plate (3.11) is fixedly connected with the bottom of the support frame (3.9);
the bottom of one side of the pickling box (3.1) is provided with a sieve pore (3.12), one side of the annular backing plate (3.6) corresponding to the sieve pore (3.12) is provided with a liquid collecting tank (3.13), a liquid outlet of the liquid collecting tank (3.13) is connected with a liquid outlet pipe (3.14) which is obliquely arranged, and the tail end of the liquid outlet pipe (3.14) extends to the position above the feeding end of the chopping and mixing machine (5).
2. The system for producing the medicated radish cake as recited in claim 1, wherein: first screw conveyor (1) is including the level locate first rotation axis (1.2) in first transport section of thick bamboo (1.1), first rotation axis (1.2) surface is equipped with first helical blade (1.3), first rotation axis (1.2) input and first friction pulley (1.4) central connection, first friction pulley (1.4) wheel face and second friction pulley (1.5) wheel face contact, second friction pulley (1.5) center and first motor (1.6) output shaft.
3. The system for producing the medicated radish cake as recited in claim 1, wherein: salt adds device (2) and includes agitator tank (2.2), be equipped with side agitating unit (2.3) in agitator tank (2.2), agitator tank (2.2) discharge end level is equipped with ejection of compact person in charge (2.4), and ejection of compact person in charge (2.4) bottom evenly is equipped with a plurality of ejection of compact branch pipes (2.1), and ejection of compact branch pipe (2.1) stretch into in first transport cylinder (1.1).
4. The system for producing the medicated radish cake as recited in claim 1, wherein: second screw conveyor (6) are including level second rotation axis (6.2) of locating in second transport cylinder (6.1), second rotation axis (6.2) surface is equipped with second helical blade (6.3), second rotation axis (6.2) input and third friction pulley (6.4) central connection, third friction pulley (6.4) wheel face and fourth friction pulley (6.5) wheel face contact, fourth friction pulley (6.5) center and second motor (6.6) output shaft, weighing sensor (7.1) signal output part in the electronic belt balance (7) is connected with PLC controller (7.2), PLC controller (7.2) control signal output part is connected with second motor (6.6) control end.
5. The system for producing a medicated radish cake as recited in claim 4, wherein: sizing disc (8) top still is equipped with but horizontal reciprocating motion's swabbing roller (14), the axle at swabbing roller (14) both ends is connected with that bracket (15) both sides are articulated, bracket (15) top and vertical air spring (16) bottom fixed connection who sets up, air spring (16) top and slider (17) bottom fixed connection, slide rail (18.1) sliding connection on horizontal pole (18) that slider (17) and level set up, slider (17) one side is through electric putter (19) and curb plate (21) fixed connection, curb plate (21) are fixed in on horizontal pole (18), the motor control end and the PLC controller (7.2) control signal output of electric putter (19) are connected.
6. The system for producing the medicated radish cake as recited in claim 1, wherein: still be equipped with honey coating unit (20) on second conveyer belt device (11), honey coating unit (20) are including vertical fourth hydraulic telescoping rod (20.2) of locating on top platform (20.1), wheel carrier (20.3) and coating roller (20.4) both ends are passed through to fourth hydraulic telescoping rod (20.2) bottom and are connected in a hinged manner, coating roller (20.4) surface and sponge brush (20.5) bottom contact, sponge brush (20.5) top and feed plate (20.6) fixed connection, honey import (20.6.1) of round platform shape structure are seted up in feed plate (20.6) and sponge brush (20.5) top contact's region, honey import (20.6.1) one side is equipped with baffle (20.7), honey import (20.6.1) top is equipped with honey conveyer pipe (20.8), honey conveyer pipe (20.8) are connected with honey storage tank (20.9).
7. A method for producing the system for producing the medicated food radish cake as claimed in any one of claims 1 to 6, which is characterized in that: it comprises the following steps:
step 1): cleaning, peeling and shredding radish, adding the radish into a first spiral conveying device (1), conveying the radish shreds into a pickling and extruding device (3) by the first spiral conveying device (1), and uniformly mixing salt into the radish shreds by a salt adding device (2) in the conveying process;
step 2): after the shredded radish is pickled in the pickling extrusion device (3) for a period of time, the first hydraulic telescopic rod (3.3) is opened, the first hydraulic telescopic rod (3.3) extends to drive the pressure plate (3.2) to move downwards, and the pressure plate (3.2) extrudes part of radish water to flow into the liquid collecting tank (3.13) from the sieve holes (3.12);
step 3): the second hydraulic telescopic rod (3.5) is contracted to drive the drawing plate (3.4) to transversely move, and the turnip strips fall onto the first conveyor belt device (4) along the inner annular hole of the annular backing plate (3.6);
step 4): putting lean fat meat, ginger, green Chinese onion, egg white, starch, glutinous rice flour, curdlan, white granulated sugar, edible salt, monosodium glutamate, papaya powder, kudzu root powder, konjak powder and honey into a pot body of a chopping and mixing machine (5) for chopping and mixing, wherein in the chopping and mixing process, a valve on a liquid outlet pipe (3.14) is opened, and radish water in a liquid collection tank (3.13) flows into the pot body of the chopping and mixing machine (5) along the liquid outlet pipe (3.14);
step 5): in the chopping and mixing process of the chopping and mixing machine (5), the first conveying belt device (4) conveys the turnip strips into a pot body of the chopping and mixing machine (5) and uniformly mixes the turnip strips;
step 6): conveying the uniformly mixed slurry to a shaping disc (8) through a second spiral conveying device (6), after quantitatively conveying the slurry to the shaping disc (8) through the second spiral conveying device (6), trowelling the surface of the slurry through a trowelling disc roller (14), conveying the shaping disc (8) to the whole box of a cooking device (9) for cooking for a period of time, after placing the cooked radish cake at normal temperature, pushing the cooked radish cake into a refrigerating chamber (10) for refrigerating for a period of time, and then finishing quantitative dicing through a dicing machine (12);
step 7): coating honey on the radish cake cut blocks by a honey coating device (20), then carrying out high-temperature sterilization, then carrying out vacuum packaging by a packaging machine (13), and finally putting into a refrigeration house for quick freezing.
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| CN109984049A (en) * | 2019-04-07 | 2019-07-09 | 广水市润铭生态农业发展有限公司 | A kind of pig farm waste treatment device |
| CN110447860B (en) * | 2019-07-25 | 2024-05-17 | 中国机械工业集团有限公司 | Mud making and forming integrated machine equipment for raw potato products |
| CN112753729A (en) * | 2021-01-15 | 2021-05-07 | 张艳云 | Extrusion type beam making big cake production device |
| CN115462543A (en) * | 2022-08-19 | 2022-12-13 | 广东润邻食品有限公司 | Processing device and processing method for preparing prefabricated vegetables |
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Denomination of invention: A production system of Tonic Diet Fried white radish patty and its production method Effective date of registration: 20231122 Granted publication date: 20220405 Pledgee: Bank of China Limited by Share Ltd. Three Gorges Branch Pledgor: HUBEI LAOBAWANG ECOLOGICAL AGRICULTURE DEVELOPMENT Co.,Ltd. Registration number: Y2023980066822 |
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